Ultracorr® 2

IS Ultrasonic Reader/Datalogger

Bluetooth Communication

Easy data transfer via wireless bluetooth

Wireless range up to 60 ft (20m) line of siteNo more cables required

Advanced Monitoring Features

Temperature measurement with Integral RTD temperature sensorSmart sensor enables electronic taggingTemperature and material velocity compensationData management, graphing, and reporting with Cosasco Data Offline software

Non-intrusive Pipe Wall Corrosion/Erosion MonitoringHigh sensitivity non-invasive ultrasonic sensor

Resolution of 0.1 mil (0.0025mm)

Sensor Rated to 302°F (150°C) Operation

Ideal for direct Wall Loss Monitoring on a Pipe Elbow orBuried Pipeline.

Hazardous Area Location Certified

Intrinsically safe ( IECEx/ATEX/CCSAUS)

Certified for use in class I, zone 1IP20 rated enclosure

Wall Thickness Monitor

The ULTRACORR 2 is the next evolution in the portable ULTRACORR Corrosion/Erosion Monitoring System which provides the highest resolution and most cost effective, direct wall thickness and temperature measurement on a pipe or vessel, using fixed Ultrasonic sensors mounted at various locations throughout a site.

The ULTRACORR 2 Reader/Datalogger is intrinsically safe and ideal for offshore, refinery or pipeline applications where direct corrosion/erosion of complex pipe geometry is desired or where monitoring locations are in areas where access may be limited. The ULTRACORR system will complement the process corrosion/erosion information obtained from the intrusive probe technique.

After initial installation, access to the monitoring point is no longer required. The sensor will be permanently fixed to the outer pipe wall and the cable/connector can be run to a convenient location for taking thickness and temperature readings using the reader/data logger unit. These readings can then be downloaded using an IS Bluetooth hand held transfer unit (TU-500) and subsequenly transferred to a PC running Cosasco Data Offline software for storage and trend analysis.

The ULTRACORR 2 sensors are Zone 1 rated for temperatures up to 302°F (150°C) and are equipped with an integral RTD temperature sensor which enables taking of simultaneous metal thickness and pipe wall temperature readings. The instrument incorporates sensor/material temperature compensation. The new generation of sensors are embedded with smart sensors that retain user configured ID characteristics and parameters.

Typical measurement time per sensors is a few seconds. The user can program the ULTRACORR 2 to collect data using the IS Zone 1 rated portable TU-500. Data can be collected from as many as 256 sensors, or alternatively, it can be programmed to collect up to 2000 data points from one sensor at programmed intervals. The stored data is downloaded by the TU-500 and then transferred to a PC for analysis with the Cosasco Data Offline Corrosion Management Software.

Typical System

A UST2 SensorB Signal Cabling 25 ft (8m) maxC Reading Point (Junction Box Optional for Multiple Sensors)D ULTRACORR 2 Reader/Data LoggerE IS TU-500 Transfer Unit (Bluetooth) unit for set up and data collection.F PC Running Cosasco Data Offline Software

UST 2 Transducer with U-Channel Assembly for Protection for Above Ground Installation

Stand-off AssemblyP/N 646143

U-Channel AssemblyP/N 610135-X

Buried Pipeline Corrosion Monitoring

A

Above Ground Pipeline Corrosion Monitoring

IS Ultrasonic Reader/Datalogger

E

C

B

A

D

B

D

C

A

F

F

E

E

Ultracorr 2 InstrumentThickness Measurement Range: 0.2 (5 mm) to 2.0 inches (50 mm)

Resolution (Sensitivity) 0.1 mil (0.0025 mm)

Instrument Operating Temperature -40°F to 158°F (-40°C to 70°C)

Data Storage Reader: 256 SensorsDatalogger: 1 Sensor with 2000 Readings Time and Date StampedMemory: Non-Volatile

Communication Interface Bluetooth®

PC Software Cosasco Data Offline

Battery Requirements 2 x 3.6V AA Lithium Cells (Cosasco P/N 095820)Battery Capacity – 2,000 readings

Size Approx. 4” x 8” x 2”(101 mm x 203 mm x 50 mm)

Weight 1 lb. (0.45 kg)

Hazardous Area Certifications

USA/Canada

CSA Canda Ex ib IIC T4Tamb = -40°C to +70°C

CSA USA Class I, Zone 1, AEx ib IIC T4Tamb = -40°C to +70°C

Europe

Sira ATEX: Ex ib IIC T4 GbTamb = -40°C to +70°C

IECEx IECEx Ex ib IIC T4 Gb

Specifications

Dimensions

IS Ultrasonic Reader/Datalogger

UST2 Ultrasonic SensorIntelligent Compression Wave Sensor

-Programmable with ID and tag-Pre-programmed with calibration

Operating Temperature Metal Surface:-40°F to +302°F (-40°C to +150°C)Ambient: -40°F to +158°F (-40°C to +70°C)

Size 1.20” (30.5 mm) Dia x 1.8” (45.72 mm) High

Sensor Mounting Pipe surface preparation – bare metal finish.

Measurement Range 4” Pipe Diameter or largerThickness 0.125 (3 mm) to 2.0 inches (50 mm)

Bluetooth Communication Instru-ment

Transfer Unit (TU-500)

Hazardous Area Certifications

USA/Canada

CSA Canda Ex ib IIC T4*Face Temp -40°C to +150°CTamb = -40°C to +70°C

CSA USA Class I, Zone 1, AEx ib IIC T4*Face Temp -40°C to +150°CTamb = -40°C to +70°C

Europe

Sira ATEX Ex ib IIC T4 Gb*Face Temp -40°C to +150°CTamb = -40°C to +70°C

IECEx IEC Ex ib IIC T4 Gb*

Sira Face Temp -40°C to +150°CTamb = -40°C to +70°C

* Above face temp 135C (T4) the metal surface itself creates a T3 rating.

Specifications

UST2 Ultrasonic Sensor

Dimensions

IS Ultrasonic Reader/Datalogger

TU-500 Specifications

Specifications

Compatibility -All ER and LPR Dataloggers-Microcor® ER Datalogger-All legacy ER and LPR Remote Data Collectors and Microcor® ER Dataloggers-ER and LPR Probe Readers-Ultracorr® 2 Reader/Datalogger-Ultracorr Sensors (when used with Ultracorr 2 Reader/Datalogger)

Memory Microcor ID’s 1-99 and all other ID’s 1-255

Data Transfer Bluetooth

Power Source 2 AA Lithium Batteries: P/N 095820, alternate P/N 095818 (do not mix)

Battery Life 1000 sets of data, typical

Display Four Line Liquid Crystal Display (LCD)

Temperature Range Operating: -40°F to 158°F (-40°C to 70°C)Storage: -40°F to 158°F (-40°C to 70°C)

Enclosure IP20 rated enclosures with sealed membrane keypad

Dimensions 6.24”H x 3.35”W x .91”D(158 mm x 85 mm x 23 mm)

Bluetooth Range: 20m (60ft), line of siteCommunications: Bluetooth Class v2.0Approvals: FCC/IC/CE0539Antenna: Integrated 2 dBi typical, 4 dBi maximum

Hazardous Area Certifications

USA/Canada CSA Certification: 70007061

CSA Canada Ex ia IIC T4 Ga, Ta = -40°C to +70°C

CSA USA Class I, Zone 0, AEx ia IIC T4 Ga, Ta = -40°C to +70°C

Europe

Sira 14 ATEX 2263XEx ia IIC T4 Ga, Ta = -40°C to +70°C

IECEx IECEx SIR 14.0096X

Sira Ex ia IIC T4 Ga, Ta = -40°C to +70°C

Dimensions 3.35 In. (85.09 mm) 0.91 In. (23.11 mm)

6.24 In. (158.49 mm)

2.87 In. (72.89 mm)0.88 In. (22.35 mm)

TU-500 Transfer Unit

IS Ultrasonic Reader/Datalogger

EnclosuresPart Numbers Description

744014 Enclosure assembly for ULTRACORR 2 for 5 transducer Connectors in Nema 4X box (does not include pole)

744014-10 Enclosure assembly for ULTRACORR 2 for 15 transducer Connectors in Nema 4X box (does not include pole)

744014-15 Enclosure assembly for ULTRACORR 2 for 15 transducer Connectors in Nema 4X box (does not include pole)

744028-X-Y-W Enclosure for ULTRACORR 2 Reader/Datalogger(s) (does not include pole)X=No. of transducers (5 max)Y=No. of dataloggers (2 max)W=With Clear Acrylic Cover Panel (Omit W for standard solid cover panel)

Model DescriptionULTRACORR 2 Intrinsically Safe Ultrasonic High Resolution Reader/Data Logger with carrying case*

Code Type

1 Reader

2 Reader / Datalogger

Code Data Transfer Module / I.S. Certifications

0 Not Included

3 TU-500-1 Bluetooth Data Transfer Unit

Code PC Software

0 No PC Software

2 Cosasco Data Offline

ULTRACORR 2 - 1 - 3 - 2 Example

Ordering Information

*Carrying case holds Ultracorr 2 Reader/Data logger and Data Transfer Module.

ULTRACORR 2 Instrument

Model Description

UST 2 Intrinsically Safe High Resolution Ultrasonic Sensor

Code Cable Type

0 Low Capacitance Black PVC Jacket (-40°C to +105°C) 25ft (8m) max

1 Polyurethane Jacket (-55°C to +80°C) 6ft (2m) max

Code Termination Option

0 Weatherproof Connector

Code Cable Length

L Cable length 6 ft (2m), 12 ft (4m), or Max 25ft (8m)

UST 2 - 1 - 0 - 12 Example

Ultrasonic Sensor

IS Ultrasonic Reader/Datalogger

Cosasco11841 Smith AvenueSanta Fe Springs, CA 90670, USATel: 1-562-949-0123Email: sales@cosasco.comWeb Site: www.cosasco.com

Ultracorr-2-DS rev-Rev. Date 05/18/2016

©Rohrback Cosasco Systems, Inc. All rights reserved

The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.

Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537 5243297.

Part Number Description

744006 Epoxy Couplant Kit (includes cleaner) - One kit required per Sensor for installation.

744027-Z-W High Temperature Sealant Kit UST2Z=Number of TransducersW=0 for Pipes =1 for Vessels

610117-L Installation Jig (L=Strap length according to pipe diameter)Note: It is strongly recommended that the first installation is done by a Cosasco trained technician-contact factory for details.

646143 Stand-off Assembly (Use Epoxy Kit P/N 744006 to bond to pipe)-One kit required for two standoffs.

095820 3.6V AA Lithium Cells (2)

726034 Carrying Case

#610153-D Clamp, Pipe, Kit for 00720”

www.cosasco.com

Accessories

Model Description

610135 U-Channel Assembly

Code Pipe Diameter

1 4”-5”

2 6”

3 7”

4 8” - 9”

5 10” - 11”

6 12” - 20”

610135 - 2 Example

U-Channel Assembly

IS Ultrasonic Reader/Datalogger