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ULMA Piping We don´t just manufacture, We partner.

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ORGANIZATION:

ULMA Piping is a member of ULMA Group, which brings together ten member businesses in various industrial sectors, boasting a total workforce of over 4 000 people and offi ces around the world.

ULMA Piping and the ULMA Group are associated with MONDRAGON Corporation, the largest cooperative association in the world with over 250 member businesses and over 85 000 workers worldwide.

MONDRAGON Corporation is one of the world’s major business groups, with a strong presence in industry, distribution and fi nancial services, and annual turnover in excess of €14 bn (US$21 bn).

MONDRAGON Corporation’s aim is to support all its associated businesses, providing them with a wide range of shared services through the fully owned MONDRAGON Corporation service network:

· R&D Centers OVER 12 CENTRES With a workforce of over 750 workers

· Bank CAJA LABORAL

· Private Health and Insurance System LAGUN ARO

· University MONDRAGON UNIVERSITY

MONDRAGON COOPERATIVE CORPORATION > ULMA GROUP > ULMA Piping

02 ULMA Piping

WORLDWIDE SALES NETWORK

WHY WORK WITH ULMA PIPING?

We don’t just manufacture.We partner.

Handling Your OrderWe pride ourselves on our excellent communication structure, with full documentation support and the attention to detail you expect. Order tracking that is easy on you, and direct and open communication throughout the process.

More Than Just a ForgeTo us, simply producing a world-class product is not enough. As your partners, we know it is our job to go the extra mile to help your project be a success.

Competitive PricesThe effi cient systems we have built up through years of specialized experience allow us to offer you the world’s best value-for-money proposition. We do it right the fi rst time and pass the savings on to you.

The Certifi cates & Approvals You NeedWe work to all the major internationally recognized specifi cations and standards, and have the approvals your job requires.

Technology and Process LeadersOur specialist facilities and expert processes allow us to reduce lead times, produce high quality forgings in both high and low volumes, and deliver to you as and when you require.

Since our company opened its doors in 1962, one thing has been clear: partnership with our customers, whether large or small, is our fi rst order of business. It is the reason for our existence. You matter to us.

FRANCE

SPAIN

Bilbao

Barcelona

Madrid

Biarritz

San SebastianOñati

07 ULMA Piping

The company was established in 1962 in the town of Oñati in the Basque Country of northern Spain, an area with a deep-rooted industrial tradition.

We are equipped with the most modern facilities and a highly qualifi ed workforce, enabling us to offer the widest possible range of piping products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our specialist technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow ULMA to develop the products and services that best satisfy our customers’ needs.

COMPANYPROFILE:

ULMA Piping is a world-class manufacturer with a long tradition of effi ciency and excellence. We manufacture and supply the piping industry with forged steel fl anges, line blanks, specialty forgings, forged steel fi ttings and weld overlay and fabrication services.

01 ULMA Piping

COMMITTED WORKFORCE:

ULMA is proud of its workforce. We are specialized and experienced, highly trained and motivated. Our dedication and thorough understanding of customers’ work processes enables us to offer the highest quality in our products and specialized solutions. Our solutions are fl exible, customized and ready to perform fl awlessly under even the most extreme conditions.

Since 1970 ULMA has actively participated in hundreds of major projects worldwide, always offering the highest quality products together with committed, fl exible service. Over these years we have fulfi lled and surpassed client expectations, acquiring tremendously valuable know-how that now enables us to handle even the most complex and demanding international projects.

Ainara AstigarragaProcess Engineer

Javier CondeDesign Engineer

ULMA Piping

We don´t just manufacture,We partner.CONTACT US / ENQUIRIES

• BY EMAIL: Choose the e-mail address below that best suits your needs: EPC/EPF Contractors / Engineering fi rms: [email protected] Stockists / Distributors / Package makers: [email protected]

• WEB ENQUIRIES www.ulmapiping.com

• BY POST: Please clearly state the division you want to contact: STOCK BUSINESS or EPC PROJECT BUSINESS

Manufacturing plant and company headquarters: ULMA FORJA S.COOP Barrio Zubillaga Nº3 20560 - Oñati - Gipuzkoa - Spain Phone: + 34 94 378 0552 Fax: + 34 94 378 1724

ORGANIZATION:

ULMA Piping is a member of ULMA Group, which brings together ten member businesses in various industrial sectors, boasting a total workforce of over 4 000 people and offi ces around the world.

ULMA Piping and the ULMA Group are associated with MONDRAGON Corporation, the largest cooperative association in the world with over 250 member businesses and over 85 000 workers worldwide.

MONDRAGON Corporation is one of the world’s major business groups, with a strong presence in industry, distribution and fi nancial services, and annual turnover in excess of €14 bn (US$21 bn).

MONDRAGON Corporation’s aim is to support all its associated businesses, providing them with a wide range of shared services through the fully owned MONDRAGON Corporation service network:

· R&D Centers OVER 12 CENTRES With a workforce of over 750 workers

· Bank CAJA LABORAL

· Private Health and Insurance System LAGUN ARO

· University MONDRAGON UNIVERSITY

MONDRAGON COOPERATIVE CORPORATION > ULMA GROUP > ULMA Piping

02 ULMA Piping

WORLDWIDE SALES NETWORK

WHY WORK WITH ULMA PIPING?

We don’t just manufacture.We partner.

Handling Your OrderWe pride ourselves on our excellent communication structure, with full documentation support and the attention to detail you expect. Order tracking that is easy on you, and direct and open communication throughout the process.

More Than Just a ForgeTo us, simply producing a world-class product is not enough. As your partners, we know it is our job to go the extra mile to help your project be a success.

Competitive PricesThe effi cient systems we have built up through years of specialized experience allow us to offer you the world’s best value-for-money proposition. We do it right the fi rst time and pass the savings on to you.

The Certifi cates & Approvals You NeedWe work to all the major internationally recognized specifi cations and standards, and have the approvals your job requires.

Technology and Process LeadersOur specialist facilities and expert processes allow us to reduce lead times, produce high quality forgings in both high and low volumes, and deliver to you as and when you require.

Since our company opened its doors in 1962, one thing has been clear: partnership with our customers, whether large or small, is our fi rst order of business. It is the reason for our existence. You matter to us.

FRANCE

SPAIN

Bilbao

Barcelona

Madrid

Biarritz

San SebastianOñati

07 ULMA Piping

The company was established in 1962 in the town of Oñati in the Basque Country of northern Spain, an area with a deep-rooted industrial tradition.

We are equipped with the most modern facilities and a highly qualifi ed workforce, enabling us to offer the widest possible range of piping products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our specialist technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow ULMA to develop the products and services that best satisfy our customers’ needs.

COMPANYPROFILE:

ULMA Piping is a world-class manufacturer with a long tradition of effi ciency and excellence. We manufacture and supply the piping industry with forged steel fl anges, line blanks, specialty forgings, forged steel fi ttings and weld overlay and fabrication services.

01 ULMA Piping

COMMITTED WORKFORCE:

ULMA is proud of its workforce. We are specialized and experienced, highly trained and motivated. Our dedication and thorough understanding of customers’ work processes enables us to offer the highest quality in our products and specialized solutions. Our solutions are fl exible, customized and ready to perform fl awlessly under even the most extreme conditions.

Since 1970 ULMA has actively participated in hundreds of major projects worldwide, always offering the highest quality products together with committed, fl exible service. Over these years we have fulfi lled and surpassed client expectations, acquiring tremendously valuable know-how that now enables us to handle even the most complex and demanding international projects.

Ainara AstigarragaProcess Engineer

Javier CondeDesign Engineer

ULMA Piping

We don´t just manufacture,We partner.CONTACT US / ENQUIRIES

• BY EMAIL: Choose the e-mail address below that best suits your needs: EPC/EPF Contractors / Engineering fi rms: [email protected] Stockists / Distributors / Package makers: [email protected]

• WEB ENQUIRIES www.ulmapiping.com

• BY POST: Please clearly state the division you want to contact: STOCK BUSINESS or EPC PROJECT BUSINESS

Manufacturing plant and company headquarters: ULMA FORJA S.COOP Barrio Zubillaga Nº3 20560 - Oñati - Gipuzkoa - Spain Phone: + 34 94 378 0552 Fax: + 34 94 378 1724

ORGANIZATION:

ULMA Piping is a member of ULMA Group, which brings together ten member businesses in various industrial sectors, boasting a total workforce of over 4 000 people and offi ces around the world.

ULMA Piping and the ULMA Group are associated with MONDRAGON Corporation, the largest cooperative association in the world with over 250 member businesses and over 85 000 workers worldwide.

MONDRAGON Corporation is one of the world’s major business groups, with a strong presence in industry, distribution and fi nancial services, and annual turnover in excess of €14 bn (US$21 bn).

MONDRAGON Corporation’s aim is to support all its associated businesses, providing them with a wide range of shared services through the fully owned MONDRAGON Corporation service network:

· R&D Centers OVER 12 CENTRES With a workforce of over 750 workers

· Bank CAJA LABORAL

· Private Health and Insurance System LAGUN ARO

· University MONDRAGON UNIVERSITY

MONDRAGON COOPERATIVE CORPORATION > ULMA GROUP > ULMA Piping

02 ULMA Piping

WORLDWIDE SALES NETWORK

WHY WORK WITH ULMA PIPING?

We don’t just manufacture.We partner.

Handling Your OrderWe pride ourselves on our excellent communication structure, with full documentation support and the attention to detail you expect. Order tracking that is easy on you, and direct and open communication throughout the process.

More Than Just a ForgeTo us, simply producing a world-class product is not enough. As your partners, we know it is our job to go the extra mile to help your project be a success.

Competitive PricesThe effi cient systems we have built up through years of specialized experience allow us to offer you the world’s best value-for-money proposition. We do it right the fi rst time and pass the savings on to you.

The Certifi cates & Approvals You NeedWe work to all the major internationally recognized specifi cations and standards, and have the approvals your job requires.

Technology and Process LeadersOur specialist facilities and expert processes allow us to reduce lead times, produce high quality forgings in both high and low volumes, and deliver to you as and when you require.

Since our company opened its doors in 1962, one thing has been clear: partnership with our customers, whether large or small, is our fi rst order of business. It is the reason for our existence. You matter to us.

FRANCE

SPAIN

Bilbao

Barcelona

Madrid

Biarritz

San SebastianOñati

07 ULMA Piping

The company was established in 1962 in the town of Oñati in the Basque Country of northern Spain, an area with a deep-rooted industrial tradition.

We are equipped with the most modern facilities and a highly qualifi ed workforce, enabling us to offer the widest possible range of piping products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our specialist technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow ULMA to develop the products and services that best satisfy our customers’ needs.

COMPANYPROFILE:

ULMA Piping is a world-class manufacturer with a long tradition of effi ciency and excellence. We manufacture and supply the piping industry with forged steel fl anges, line blanks, specialty forgings, forged steel fi ttings and weld overlay and fabrication services.

01 ULMA Piping

COMMITTED WORKFORCE:

ULMA is proud of its workforce. We are specialized and experienced, highly trained and motivated. Our dedication and thorough understanding of customers’ work processes enables us to offer the highest quality in our products and specialized solutions. Our solutions are fl exible, customized and ready to perform fl awlessly under even the most extreme conditions.

Since 1970 ULMA has actively participated in hundreds of major projects worldwide, always offering the highest quality products together with committed, fl exible service. Over these years we have fulfi lled and surpassed client expectations, acquiring tremendously valuable know-how that now enables us to handle even the most complex and demanding international projects.

Ainara AstigarragaProcess Engineer

Javier CondeDesign Engineer

ULMA Piping

We don´t just manufacture,We partner.CONTACT US / ENQUIRIES

• BY EMAIL: Choose the e-mail address below that best suits your needs: EPC/EPF Contractors / Engineering fi rms: [email protected] Stockists / Distributors / Package makers: [email protected]

• WEB ENQUIRIES www.ulmapiping.com

• BY POST: Please clearly state the division you want to contact: STOCK BUSINESS or EPC PROJECT BUSINESS

Manufacturing plant and company headquarters: ULMA FORJA S.COOP Barrio Zubillaga Nº3 20560 - Oñati - Gipuzkoa - Spain Phone: + 34 94 378 0552 Fax: + 34 94 378 1724

CARBON STEELCarbon steel is an alloy of carbon and steel, available in several grades according to the amount of carbon in the mix, from low to very high. Forgings made from carbon steel are known for their strength, ductility, hardness, and impact resistance.

ALLOY STEELSAlloy steels containing one or more of a long list of alloying elements can be used — chromium, molybdenum, manganese and many more — with and without heat treatment, to produce forgings with a wide range of performance-enhancing properties. Consult us regarding your specifi c needs.

STAINLESS STEELSThe addition of chromium and other alloying elements produces the special properties of the steels in the stainless steel range, including excellent resistance to corrosion and impacts, and high strength, among other virtues. Many of these forgings can be further hardened through heat treatment.

03 ULMA Piping 04 ULMA Piping 05 ULMA Piping 06 ULMA Piping

FORGING MATERIALS OVERVIEW

PRODUCTS AND SERVICES

HIGH-PERFORMANCE ALLOYSHigh-performance or “superalloys” are used in the most demanding applications, where their excellent creep resistance at high temperatures, good mechanical strength and surface stability, and resistance to the processes of corrosion and oxidation are vital. A wide range of forgings can be produced depending on your specifi c performance needs.

NICKEL ALLOYSInconel® and Hastelloy® are but two common examples of the wide variety of alloys containing nickel. The increased ductility that nickel brings to alloys makes it ideal for many applications. We can offer you forgings made of an extensive range of nickel alloys.

MONEL® ALLOYSMonel® is the trademark name applied to a series of nickel and copper alloys. These alloys are extremely resistant to corrosion and acids, and are therefore highly prized in marine applications and environments where there will be exposure to harsh acids and corrosive media.

ULMA Piping makes the quality of its forged products its number one concern.

Our products are well known worldwide for their high quality and reliability. Equipped with the most modern testing laboratories and an extremely qualifi ed work force, we combine the highest standards in technology, quality and productivity. Tradition, experience and dependability… making for an unrivalled reputation in quality and service.

HSE management is given top priority at ULMA. A Quality, Occupational Health, Safety and Environment Management System (QHSE-MS) has been developed, implemented and certifi ed at our operating facility as per the requirements of ISO 9001 (since 1992), OHSAS 18001 (since 2010) and ISO 14002 (since 2002). To enhance credibility, the QHSE Management System is third-party certifi ed by LLOYDS REGISTER QUALITY ASSURANCE and subjected to a thoroughgoing annual audit.

HEALTH, SAFETY & ENVIRONMENT

ULMA is the fi rst fl ange manufacturing company in the world to be triple certifi ed:

· ISO 9001· ISO 14001· OHSAS 18001

by Lloyds Register Quality Assurance.

TYPE APPROVALS MAJOR CUSTOMER APPROVALS

UNBEATABLE QUALITYULMA Piping conducts both destructive and non-destructive tests as required.

We have four kinds of Level II-III non-destructive testing (NDT) at ULMA Piping: Ultrasonic, magnetic particle, liquid penetrant, and x-ray. These tests do not harm the forgings and can be carried out on fi nal pieces.

Maria Luisa OruetaLaboratory Technician

David CuestaQC Inspector

Our systems, processes and operations are certifi ed to ISO 9001 standards, as awarded by LLOYD’S REGISTER QUALITY ASSURANCE.

They are reviewed continuously and audited by internal quality audits and third-party inspection agencies.

Rafael ElorzaQC Technician

(Full Range, 1/2" to 102")

• Welding Neck• Blind• Slip-on• Lap Joint• Threaded• Socket Welding• Reducing Flanges

1. FORGED STEEL FLANGES 4. FORGED STEEL FITTINGS(Full range, 1/2" to 102")

• Spectacle Blinds (Figure 8) RF / FF / RJ• Spacers RF / FF / RJ• Paddles RF / FF / RJ• Spacer & Paddle RF / FF / RJ• Drip Rings RF / FF / RJ Made from forging or plate material(all material grades)In-house design and calculation capacityfor non-standard items

2. LINE BLANKS 3. SPECIALTY FORGINGS

Though our core business is to manufacture and supply the full range of FORGED STEEL FLANGES, our line of products and services is extremely complete:

(CS only, 1/8" to 4", solely for stockists)

• 90º Elbows• 45º Elbows• Reducer Elbows• Tees• Reducer Tees• Couplings• Half Couplings

• Reducer Couplings• Caps• Hex Bushings• Unions• Hex. Head Plugs• Round Head Plugs

View from Aizkorri MountainClose to ULMA

ULMA Piping is a leading player in many different markets. Our cutting-edge technology and years of experience have led us into the following industries:

Oil & Gas

Petrochemical and Chemical

Power Generation

Mining

Shipbuilding

Railroads

Defense

Aerospace

INDUSTRIES

COPPERThe reddish-orange tone of this naturally malleable metal is familiar to everyone, having been in use for thousands of years. It is prized in alloys for adding to impact resistance, strength and hardness.

ALUMINUMAluminum is widely used in many industries, and readily alloys with other metals. Its corrosion resistance is excellent, and in alloys it can greatly improve mechanical properties.

TITANIUMExtremely strong, fatigue- and corrosion-resistant, low-weight and low-density pieces can be manufactured with titanium and its alloys. When its high strength-to-weight ratio and resistance to acids, chemicals, salt water and corrosion in general are needed, titanium is the choice.

We produce our forgings from a wide variety of materials to suit the varying needs of customers in many industries. Our customers know they can rely on ULMA Piping when they need forgings and other pieces made from superior materials and at competitive prices.ULMA Piping manufactures products from the following materials, among others:

PRODUCTION CAPACITYWe have the highest in-house production capacity in the world in our business.We produce over 5.000.000 pieces annually and our annual production capacityexceeds 100.000 metric tonnes.

PRODUCTION EQUIPMENT

We boast unrivalled:FORGING LINESMechanical-hydraulic robotic presses,counterblow hammers, ring rollers.HEAT TREATMENTComputerized and robotized lines.MACHINNING LINESFully robotic machining lines.WELDING/ FABRICATION SHOP (JV)State-of-the-art robotic welding equipment.TESTING FACILITESAll kinds of NDT and DT are performedin our in-house facilities.FULLY AUTOMATED ROBOTIC WAREHOUSEWith a stock capacity of over 8 000 t.

DESIGN AND MANUFACTURINGSPECIFICATIONS AND STANDARDS

We work under the most recognized standards such as:ASMEAPINORSOKBSCSABFAFNOR...

We have in-house design and calculation capabilities and can design any kind of fl ange/ line blank (including FEA).

Based on customer drawings or designed and calculated in accordance with customer design standards.

• Anchor• Swivel• Compact• Nozzles• Rings…

5. FABRICATION AND WELD OVERLAY SERVICES

• Long Welding Neck• Reinforced Long Welding Neck• Cladded/Weld Overlayed Flanges• Orifi ce Flanges

Through our JV agreement with one of the world’s leading fabrication and weld overlay companies, we are able to supply weld-overlayed spools and fabricated pieces according to some of the most respected approvals and stamps: ASME U, U2 and NPT Nuclear, among others.

Our products are built to last, with excellent adherence to the most exacting specifi cations, and all at competitive prices.

We provide an extensive range of expert and specialist welding services. We use low-dilution processes in order to achieve the best possible results in terms of erosion and rust prevention.

Our range of services includes:Weld Overlaying and Piping Spool Fabrication (including Overlay).

...

CERTIFICATIONAND TESTING

CARBON STEELCarbon steel is an alloy of carbon and steel, available in several grades according to the amount of carbon in the mix, from low to very high. Forgings made from carbon steel are known for their strength, ductility, hardness, and impact resistance.

ALLOY STEELSAlloy steels containing one or more of a long list of alloying elements can be used — chromium, molybdenum, manganese and many more — with and without heat treatment, to produce forgings with a wide range of performance-enhancing properties. Consult us regarding your specifi c needs.

STAINLESS STEELSThe addition of chromium and other alloying elements produces the special properties of the steels in the stainless steel range, including excellent resistance to corrosion and impacts, and high strength, among other virtues. Many of these forgings can be further hardened through heat treatment.

03 ULMA Piping 04 ULMA Piping 05 ULMA Piping 06 ULMA Piping

FORGING MATERIALS OVERVIEW

PRODUCTS AND SERVICES

HIGH-PERFORMANCE ALLOYSHigh-performance or “superalloys” are used in the most demanding applications, where their excellent creep resistance at high temperatures, good mechanical strength and surface stability, and resistance to the processes of corrosion and oxidation are vital. A wide range of forgings can be produced depending on your specifi c performance needs.

NICKEL ALLOYSInconel® and Hastelloy® are but two common examples of the wide variety of alloys containing nickel. The increased ductility that nickel brings to alloys makes it ideal for many applications. We can offer you forgings made of an extensive range of nickel alloys.

MONEL® ALLOYSMonel® is the trademark name applied to a series of nickel and copper alloys. These alloys are extremely resistant to corrosion and acids, and are therefore highly prized in marine applications and environments where there will be exposure to harsh acids and corrosive media.

ULMA Piping makes the quality of its forged products its number one concern.

Our products are well known worldwide for their high quality and reliability. Equipped with the most modern testing laboratories and an extremely qualifi ed work force, we combine the highest standards in technology, quality and productivity. Tradition, experience and dependability… making for an unrivalled reputation in quality and service.

HSE management is given top priority at ULMA. A Quality, Occupational Health, Safety and Environment Management System (QHSE-MS) has been developed, implemented and certifi ed at our operating facility as per the requirements of ISO 9001 (since 1992), OHSAS 18001 (since 2010) and ISO 14002 (since 2002). To enhance credibility, the QHSE Management System is third-party certifi ed by LLOYDS REGISTER QUALITY ASSURANCE and subjected to a thoroughgoing annual audit.

HEALTH, SAFETY & ENVIRONMENT

ULMA is the fi rst fl ange manufacturing company in the world to be triple certifi ed:

· ISO 9001· ISO 14001· OHSAS 18001

by Lloyds Register Quality Assurance.

TYPE APPROVALS MAJOR CUSTOMER APPROVALS

UNBEATABLE QUALITYULMA Piping conducts both destructive and non-destructive tests as required.

We have four kinds of Level II-III non-destructive testing (NDT) at ULMA Piping: Ultrasonic, magnetic particle, liquid penetrant, and x-ray. These tests do not harm the forgings and can be carried out on fi nal pieces.

Maria Luisa OruetaLaboratory Technician

David CuestaQC Inspector

Our systems, processes and operations are certifi ed to ISO 9001 standards, as awarded by LLOYD’S REGISTER QUALITY ASSURANCE.

They are reviewed continuously and audited by internal quality audits and third-party inspection agencies.

Rafael ElorzaQC Technician

(Full Range, 1/2" to 102")

• Welding Neck• Blind• Slip-on• Lap Joint• Threaded• Socket Welding• Reducing Flanges

1. FORGED STEEL FLANGES 4. FORGED STEEL FITTINGS(Full range, 1/2" to 102")

• Spectacle Blinds (Figure 8) RF / FF / RJ• Spacers RF / FF / RJ• Paddles RF / FF / RJ• Spacer & Paddle RF / FF / RJ• Drip Rings RF / FF / RJ Made from forging or plate material(all material grades)In-house design and calculation capacityfor non-standard items

2. LINE BLANKS 3. SPECIALTY FORGINGS

Though our core business is to manufacture and supply the full range of FORGED STEEL FLANGES, our line of products and services is extremely complete:

(CS only, 1/8" to 4", solely for stockists)

• 90º Elbows• 45º Elbows• Reducer Elbows• Tees• Reducer Tees• Couplings• Half Couplings

• Reducer Couplings• Caps• Hex Bushings• Unions• Hex. Head Plugs• Round Head Plugs

View from Aizkorri MountainClose to ULMA

ULMA Piping is a leading player in many different markets. Our cutting-edge technology and years of experience have led us into the following industries:

Oil & Gas

Petrochemical and Chemical

Power Generation

Mining

Shipbuilding

Railroads

Defense

Aerospace

INDUSTRIES

COPPERThe reddish-orange tone of this naturally malleable metal is familiar to everyone, having been in use for thousands of years. It is prized in alloys for adding to impact resistance, strength and hardness.

ALUMINUMAluminum is widely used in many industries, and readily alloys with other metals. Its corrosion resistance is excellent, and in alloys it can greatly improve mechanical properties.

TITANIUMExtremely strong, fatigue- and corrosion-resistant, low-weight and low-density pieces can be manufactured with titanium and its alloys. When its high strength-to-weight ratio and resistance to acids, chemicals, salt water and corrosion in general are needed, titanium is the choice.

We produce our forgings from a wide variety of materials to suit the varying needs of customers in many industries. Our customers know they can rely on ULMA Piping when they need forgings and other pieces made from superior materials and at competitive prices.ULMA Piping manufactures products from the following materials, among others:

PRODUCTION CAPACITYWe have the highest in-house production capacity in the world in our business.We produce over 5.000.000 pieces annually and our annual production capacityexceeds 100.000 metric tonnes.

PRODUCTION EQUIPMENT

We boast unrivalled:FORGING LINESMechanical-hydraulic robotic presses,counterblow hammers, ring rollers.HEAT TREATMENTComputerized and robotized lines.MACHINNING LINESFully robotic machining lines.WELDING/ FABRICATION SHOP (JV)State-of-the-art robotic welding equipment.TESTING FACILITESAll kinds of NDT and DT are performedin our in-house facilities.FULLY AUTOMATED ROBOTIC WAREHOUSEWith a stock capacity of over 8 000 t.

DESIGN AND MANUFACTURINGSPECIFICATIONS AND STANDARDS

We work under the most recognized standards such as:ASMEAPINORSOKBSCSABFAFNOR...

We have in-house design and calculation capabilities and can design any kind of fl ange/ line blank (including FEA).

Based on customer drawings or designed and calculated in accordance with customer design standards.

• Anchor• Swivel• Compact• Nozzles• Rings…

5. FABRICATION AND WELD OVERLAY SERVICES

• Long Welding Neck• Reinforced Long Welding Neck• Cladded/Weld Overlayed Flanges• Orifi ce Flanges

Through our JV agreement with one of the world’s leading fabrication and weld overlay companies, we are able to supply weld-overlayed spools and fabricated pieces according to some of the most respected approvals and stamps: ASME U, U2 and NPT Nuclear, among others.

Our products are built to last, with excellent adherence to the most exacting specifi cations, and all at competitive prices.

We provide an extensive range of expert and specialist welding services. We use low-dilution processes in order to achieve the best possible results in terms of erosion and rust prevention.

Our range of services includes:Weld Overlaying and Piping Spool Fabrication (including Overlay).

...

CERTIFICATIONAND TESTING

CARBON STEELCarbon steel is an alloy of carbon and steel, available in several grades according to the amount of carbon in the mix, from low to very high. Forgings made from carbon steel are known for their strength, ductility, hardness, and impact resistance.

ALLOY STEELSAlloy steels containing one or more of a long list of alloying elements can be used — chromium, molybdenum, manganese and many more — with and without heat treatment, to produce forgings with a wide range of performance-enhancing properties. Consult us regarding your specifi c needs.

STAINLESS STEELSThe addition of chromium and other alloying elements produces the special properties of the steels in the stainless steel range, including excellent resistance to corrosion and impacts, and high strength, among other virtues. Many of these forgings can be further hardened through heat treatment.

03 ULMA Piping 04 ULMA Piping 05 ULMA Piping 06 ULMA Piping

FORGING MATERIALS OVERVIEW

PRODUCTS AND SERVICES

HIGH-PERFORMANCE ALLOYSHigh-performance or “superalloys” are used in the most demanding applications, where their excellent creep resistance at high temperatures, good mechanical strength and surface stability, and resistance to the processes of corrosion and oxidation are vital. A wide range of forgings can be produced depending on your specifi c performance needs.

NICKEL ALLOYSInconel® and Hastelloy® are but two common examples of the wide variety of alloys containing nickel. The increased ductility that nickel brings to alloys makes it ideal for many applications. We can offer you forgings made of an extensive range of nickel alloys.

MONEL® ALLOYSMonel® is the trademark name applied to a series of nickel and copper alloys. These alloys are extremely resistant to corrosion and acids, and are therefore highly prized in marine applications and environments where there will be exposure to harsh acids and corrosive media.

ULMA Piping makes the quality of its forged products its number one concern.

Our products are well known worldwide for their high quality and reliability. Equipped with the most modern testing laboratories and an extremely qualifi ed work force, we combine the highest standards in technology, quality and productivity. Tradition, experience and dependability… making for an unrivalled reputation in quality and service.

HSE management is given top priority at ULMA. A Quality, Occupational Health, Safety and Environment Management System (QHSE-MS) has been developed, implemented and certifi ed at our operating facility as per the requirements of ISO 9001 (since 1992), OHSAS 18001 (since 2010) and ISO 14002 (since 2002). To enhance credibility, the QHSE Management System is third-party certifi ed by LLOYDS REGISTER QUALITY ASSURANCE and subjected to a thoroughgoing annual audit.

HEALTH, SAFETY & ENVIRONMENT

ULMA is the fi rst fl ange manufacturing company in the world to be triple certifi ed:

· ISO 9001· ISO 14001· OHSAS 18001

by Lloyds Register Quality Assurance.

TYPE APPROVALS MAJOR CUSTOMER APPROVALS

UNBEATABLE QUALITYULMA Piping conducts both destructive and non-destructive tests as required.

We have four kinds of Level II-III non-destructive testing (NDT) at ULMA Piping: Ultrasonic, magnetic particle, liquid penetrant, and x-ray. These tests do not harm the forgings and can be carried out on fi nal pieces.

Maria Luisa OruetaLaboratory Technician

David CuestaQC Inspector

Our systems, processes and operations are certifi ed to ISO 9001 standards, as awarded by LLOYD’S REGISTER QUALITY ASSURANCE.

They are reviewed continuously and audited by internal quality audits and third-party inspection agencies.

Rafael ElorzaQC Technician

(Full Range, 1/2" to 102")

• Welding Neck• Blind• Slip-on• Lap Joint• Threaded• Socket Welding• Reducing Flanges

1. FORGED STEEL FLANGES 4. FORGED STEEL FITTINGS(Full range, 1/2" to 102")

• Spectacle Blinds (Figure 8) RF / FF / RJ• Spacers RF / FF / RJ• Paddles RF / FF / RJ• Spacer & Paddle RF / FF / RJ• Drip Rings RF / FF / RJ Made from forging or plate material(all material grades)In-house design and calculation capacityfor non-standard items

2. LINE BLANKS 3. SPECIALTY FORGINGS

Though our core business is to manufacture and supply the full range of FORGED STEEL FLANGES, our line of products and services is extremely complete:

(CS only, 1/8" to 4", solely for stockists)

• 90º Elbows• 45º Elbows• Reducer Elbows• Tees• Reducer Tees• Couplings• Half Couplings

• Reducer Couplings• Caps• Hex Bushings• Unions• Hex. Head Plugs• Round Head Plugs

View from Aizkorri MountainClose to ULMA

ULMA Piping is a leading player in many different markets. Our cutting-edge technology and years of experience have led us into the following industries:

Oil & Gas

Petrochemical and Chemical

Power Generation

Mining

Shipbuilding

Railroads

Defense

Aerospace

INDUSTRIES

COPPERThe reddish-orange tone of this naturally malleable metal is familiar to everyone, having been in use for thousands of years. It is prized in alloys for adding to impact resistance, strength and hardness.

ALUMINUMAluminum is widely used in many industries, and readily alloys with other metals. Its corrosion resistance is excellent, and in alloys it can greatly improve mechanical properties.

TITANIUMExtremely strong, fatigue- and corrosion-resistant, low-weight and low-density pieces can be manufactured with titanium and its alloys. When its high strength-to-weight ratio and resistance to acids, chemicals, salt water and corrosion in general are needed, titanium is the choice.

We produce our forgings from a wide variety of materials to suit the varying needs of customers in many industries. Our customers know they can rely on ULMA Piping when they need forgings and other pieces made from superior materials and at competitive prices.ULMA Piping manufactures products from the following materials, among others:

PRODUCTION CAPACITYWe have the highest in-house production capacity in the world in our business.We produce over 5.000.000 pieces annually and our annual production capacityexceeds 100.000 metric tonnes.

PRODUCTION EQUIPMENT

We boast unrivalled:FORGING LINESMechanical-hydraulic robotic presses,counterblow hammers, ring rollers.HEAT TREATMENTComputerized and robotized lines.MACHINNING LINESFully robotic machining lines.WELDING/ FABRICATION SHOP (JV)State-of-the-art robotic welding equipment.TESTING FACILITESAll kinds of NDT and DT are performedin our in-house facilities.FULLY AUTOMATED ROBOTIC WAREHOUSEWith a stock capacity of over 8 000 t.

DESIGN AND MANUFACTURINGSPECIFICATIONS AND STANDARDS

We work under the most recognized standards such as:ASMEAPINORSOKBSCSABFAFNOR...

We have in-house design and calculation capabilities and can design any kind of fl ange/ line blank (including FEA).

Based on customer drawings or designed and calculated in accordance with customer design standards.

• Anchor• Swivel• Compact• Nozzles• Rings…

5. FABRICATION AND WELD OVERLAY SERVICES

• Long Welding Neck• Reinforced Long Welding Neck• Cladded/Weld Overlayed Flanges• Orifi ce Flanges

Through our JV agreement with one of the world’s leading fabrication and weld overlay companies, we are able to supply weld-overlayed spools and fabricated pieces according to some of the most respected approvals and stamps: ASME U, U2 and NPT Nuclear, among others.

Our products are built to last, with excellent adherence to the most exacting specifi cations, and all at competitive prices.

We provide an extensive range of expert and specialist welding services. We use low-dilution processes in order to achieve the best possible results in terms of erosion and rust prevention.

Our range of services includes:Weld Overlaying and Piping Spool Fabrication (including Overlay).

...

CERTIFICATIONAND TESTING

ORGANIZATION:

ULMA Piping is a member of ULMA Group, which brings together ten member businesses in various industrial sectors, boasting a total workforce of over 4 000 people and offi ces around the world.

ULMA Piping and the ULMA Group are associated with MONDRAGON Corporation, the largest cooperative association in the world with over 250 member businesses and over 85 000 workers worldwide.

MONDRAGON Corporation is one of the world’s major business groups, with a strong presence in industry, distribution and fi nancial services, and annual turnover in excess of €14 bn (US$21 bn).

MONDRAGON Corporation’s aim is to support all its associated businesses, providing them with a wide range of shared services through the fully owned MONDRAGON Corporation service network:

· R&D Centers OVER 12 CENTRES With a workforce of over 750 workers

· Bank CAJA LABORAL

· Private Health and Insurance System LAGUN ARO

· University MONDRAGON UNIVERSITY

MONDRAGON COOPERATIVE CORPORATION > ULMA GROUP > ULMA Piping

02 ULMA Piping

WORLDWIDE SALES NETWORK

WHY WORK WITH ULMA PIPING?

We don’t just manufacture.We partner.

Handling Your OrderWe pride ourselves on our excellent communication structure, with full documentation support and the attention to detail you expect. Order tracking that is easy on you, and direct and open communication throughout the process.

More Than Just a ForgeTo us, simply producing a world-class product is not enough. As your partners, we know it is our job to go the extra mile to help your project be a success.

Competitive PricesThe effi cient systems we have built up through years of specialized experience allow us to offer you the world’s best value-for-money proposition. We do it right the fi rst time and pass the savings on to you.

The Certifi cates & Approvals You NeedWe work to all the major internationally recognized specifi cations and standards, and have the approvals your job requires.

Technology and Process LeadersOur specialist facilities and expert processes allow us to reduce lead times, produce high quality forgings in both high and low volumes, and deliver to you as and when you require.

Since our company opened its doors in 1962, one thing has been clear: partnership with our customers, whether large or small, is our fi rst order of business. It is the reason for our existence. You matter to us.

FRANCE

SPAIN

Bilbao

Barcelona

Madrid

Biarritz

San SebastianOñati

07 ULMA Piping

The company was established in 1962 in the town of Oñati in the Basque Country of northern Spain, an area with a deep-rooted industrial tradition.

We are equipped with the most modern facilities and a highly qualifi ed workforce, enabling us to offer the widest possible range of piping products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our specialist technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow ULMA to develop the products and services that best satisfy our customers’ needs.

COMPANYPROFILE:

ULMA Piping is a world-class manufacturer with a long tradition of effi ciency and excellence. We manufacture and supply the piping industry with forged steel fl anges, line blanks, specialty forgings, forged steel fi ttings and weld overlay and fabrication services.

01 ULMA Piping

COMMITTED WORKFORCE:

ULMA is proud of its workforce. We are specialized and experienced, highly trained and motivated. Our dedication and thorough understanding of customers’ work processes enables us to offer the highest quality in our products and specialized solutions. Our solutions are fl exible, customized and ready to perform fl awlessly under even the most extreme conditions.

Since 1970 ULMA has actively participated in hundreds of major projects worldwide, always offering the highest quality products together with committed, fl exible service. Over these years we have fulfi lled and surpassed client expectations, acquiring tremendously valuable know-how that now enables us to handle even the most complex and demanding international projects.

Ainara AstigarragaProcess Engineer

Javier CondeDesign Engineer

ULMA Piping

We don´t just manufacture,We partner.CONTACT US / ENQUIRIES

• BY EMAIL: Choose the e-mail address below that best suits your needs: EPC/EPF Contractors / Engineering fi rms: [email protected] Stockists / Distributors / Package makers: [email protected]

• WEB ENQUIRIES www.ulmapiping.com

• BY POST: Please clearly state the division you want to contact: STOCK BUSINESS or EPC PROJECT BUSINESS

Manufacturing plant and company headquarters: ULMA FORJA S.COOP Barrio Zubillaga Nº3 20560 - Oñati - Gipuzkoa - Spain Phone: + 34 94 378 0552 Fax: + 34 94 378 1724