tyrecycle : otr tyre & conveyor belt
DESCRIPTION
Tyrecycle is the largest collector and processor of EOL (End Of Life) tyres in Australia.TRANSCRIPT
Every thing
has a use.
OTr Tyre & cOnVeyOr BelT resOurce recOVery serVIces
The Tyrecycle Story
Our collection coverage
tyreCyCle iS the largeSt ColleCtor aNd ProCeSSor
oF eol (eNd oF liFe) tyreS iN auStralia aNd Part oF
the highly regarded iNtegrated reSourCe reCoVery
grouP, reSourCeCo.
We believe that the global community needs to be smarter about
how we use the earth’s limited resources and that we can no longer
simply discard materials because they have been used before. in
serving the mining and resources community, we’re committed to
the discovery of new applications for scrap tyres and conveyor belts.
our goal is to collect and process over 50% of waste rubber
generated in australia, in an efficient, environmentally sound
and socially responsible manner, decreasing the number of tyres
entering waste streams and landfill.
but finding viable new uses requires more than a ‘collect and
forget’ mentality.
at tyrecycle we’re continually evaluating our systems to ensure
their efficiency and effectiveness. and our commitment to
a high level of service also comes with the certainty
that compliance with statutory, regulatory and
customer requirements is a given. We’re a
partner in the environmental standards of
our customers as well.
No job iS too large or too Small.
tyrecycle has collection locations and state-of-the-art processing
facilities around australia (shown here). our collection coverage
in each capital city extends to regional and remote areas with our
extensive fleet, making us the largest collector and processor of
eol tyres and conveyor belts in australia.
dumpedin australia alone.
annually thousands of tonnes of tyres are
The benefits of recoveryCurreNtly, thouSaNdS oF toNNeS
oF SCraP tyreS Per year are
illegally dumPed, uSually iN our
PreCiouS buSh laNd aNd WaterWayS.
the removal costs, health hazards and
environmental damage are substantial.
even the smallest number of dumped tyres can
create a dangerous breeding ground for mosquitoes
that transport disease.
and tyres are combustible. once ignited, they are difficult to
extinguish – producing chemical toxins that affect humans, flora,
fauna, waterways and the atmosphere.
by expanding tyre recycling and the application of tyre products we’ll
not only reduce the number of tyres sent to landfill but be able to
create a cleaner, healthier environment.
and the community benefits are clearly apparent with recycled
rubber used for soft-fall playgrounds, running tracks, disc brake pads,
tile adhesives and road construction just to name a few examples.
80%how much is being dumped illegally?
of the remaining
20%of the total market.
that’s just
100,000tonnes are collected and processed by tyrecycle.
What we do
The rubber recycling process
OTR and Conveyor Belt
it’S a Very SimPle ProCeSS.
our first step in the recovery of off the road (otr) tyres and
conveyor belts from remote mining sites is to cut them down to size
for safer handling. then as with collections from manufacturers, tyre
retail partners, local councils and other sources we process them at
secure facilities across australia in accordance with environmental
regulations (including all ePa and Council approvals).
tyres and belts may be used for granulation feedstock, the base
material from which we produce repurposed products. We’re also
producing tyre derived Fuel (tdF) and tyre derived aggregate (tda)
as well as rubber granulate in varying sizes, rubber crumb (440 to
710 micron) and recovering steel from tyres.
tyrecycle continues to work with government
and industry to increase awareness of the
importance of tyre recycling and the promise of
associated product development. tyrecycle was
integral in the establishment of the australian
tyre recycling association and initiating
Product Stewardship discussions.
4 Shred enters rasper to
liberate steel
otr and Conveyor belt tdF shipped to alternative
fuel end users
4
Shear or guillotine for safer handling 1
tdF beneficially re-used to
reduce fossil fuel consumption
5
The rubber recycling process
Everything
has a use!
enters the grinding mills for sizing
6Shred enters rasper to
liberate steel
Passenger and Truck Tyres
granulation feedstock 3Shredding for
size reduction 2
the steel is removed from the rubber
to enable manufacturing of
end use products
5 end products of rubber crumb and
granules for use in manufacturing, tile
adhesives, road repair and construction,
playgrounds, new tyres, brake pads and
sporting surfaces
7
Beneficial re-usetyre derived Fuel (tdF) benefits several industries in australia and asia:
• CementProduction
• PaperProduction
• SteelProduction
• OtherApplications
Co-processing, using tdF is an environmentally sound and
safe thermal and material recovery method using an existing
manufacturing process, and creating little or no residual waste.
in the manufacturing process the otr tdF reclaims valuable
materials; the rubber as fuel and the steel within the chip for
recycling or integration into new products.
industrial applications:
1. Kiln–cementproduction : tdF replaces coal. the steel in the
tyre chip becomes a raw material replacement in the cement
manufacturing process and forms part of the cement itself.
EmiSSiOnSmAnAgEmEntPrOfilE
Coaltorubbercomparison*
cO2 10-25%
nOx 5-30%
sO2 0-50%Dioxin &furan 0-30%
TOc 0-17%
2. UtilityBoiler–paperproduction : tdF replaces coal. the steel
in the tyre chip is recovered from the bottom ash and recycled
as scrap steel. the emissions profile meets with rigorous
environmental industry standards.
3. mill–steelproduction: tdF is introduced to the blast furnace
in a dual role, as scrap steel and as a replacement for coal. the
steel in the tyre chip combines with the iron ore to produce new
steel. the emissions profile meets with rigorous environmental
industry standards.
tyrecycle has established a long-term, sustainable distribution network
for all these applications. along with the benefit of lower carbon
emissions, tyre derived Fuel produces 7% less Co2 emissions per tonne
when compared to coal. tdF, as an alternative fuel also reduces the
consumption of traditional fossil fuels in the production process.
*based on studies conducted by third party universities and the cement industry.
Chain of custody
SeCoNd liFe uSe
Japan
> main market for tdF
tyrecycle
> darwin (eol tyre)
Korea
> main market for tdF
tyrecycle
> brisbane (tdF)
SitA-resourceCoViC
tyrecycle
> melbourne
resourceCoAsia(Australia)
tyrecycle
> Sydney (PeF, tdF)
tyrecycle
> hobart (eol tyre)
resourceCoAsia
> Singapore
tyrecycle
> Perth (tdF)
resourceComalaysia
> ipoh, Perak (PeF)
> langkawi, Kedah (tdF)
resourceCo
SouthernWasteresourceCo
SitA-resourceCoSA
tyrecycle
> adelaide (PeF, eol tyre,
C&d, Carbon, Concrete)
NatioNal PhoNe Number
1300 829 253
Tyrecycle VIc – Head OffIce
30-56 encore avenue
Somerton Victoria
australia 3062
t : +61 (0) 3 8339 3501
F : +61 (0) 3 9305 2545
adelaide
6 meyer road, lonsdale Sa 5160
briSbaNe
redbank Plains road, redbank Qld 4301
SydNey
81/85 Christie Street, St marys NSW 2760
Perth
10 Keegan Street, o’Connor Wa 6163