transient gene expression for protein therapeutics · grated by gene transfer into the genome of...

1
Newsletter TRANSFER | 1-2011 | www.lsfm.zhaw.ch Recombinant proteins are currently used for a multitude of diseases as part of the standard of care and generate a global turnover of more than 80 billion dollars. The project, in cooperation with Excell- Gene SA and a laboratory at the EPFL, involves a novel method to produce pro- teins in GMP quality for clinical trials: the proteins are to be manufactured by tran- sient gene expression (TGE) instead of from stable cell lines. State of the Art: Stable Cell Lines Recombinant protein therapeutics are mainly produced from mammalian cells, since only these cells allow post-translational modifica- tions, such as glycosylations, which are often required for activity. For this purpose, «immor- tal» cell lines, such as the chinese hamster ovary cell line, are used, in which the genetic information of the target protein is stably inte- grated by gene transfer into the genome of the cells. However, the production of stable cell lines is very time consuming. Transient Gene Expression as an Alternative Method Transient gene expression is an alternative to protein production from stable cell lines. In this process, expression vectors are introduced in large quantities into cells cultured in bioreac- tors. The vector DNA is then transcribed in the cell into the corresponding mRNA, from which the protein is produced. Protein expression oc- curs until the expression vectors are degraded, inactivated or diluted by cell division (approx. 2 weeks). Unlike production with stable cell lines, this method requires no selection of individual clones and no subsequent proliferation of the cells (which is time consuming). It therefore al- lows a much faster and cheaper production of target proteins, especially if this can be carried out in larger bioreactors. Protein Expression, Downstream Processing and Analysis The aim of the project is to establish a platform for TGE of recombinant proteins for pre-clinical and early clinical studies. To enable direct com- parison of the two methods, a model protein is being produced by the project partners using a stable cell line and by TGE. The model protein used was a monoclonal antibody (mAb) against Rhesus D. Anti-Rhesus D antibodies are used for prophylaxis in Rhesus D-negative women during pregnancy. The proteins from both processes are being pu- rified at the ZHAW with chromatographic meth- ods. The purification processes are character- ised in terms of the depletion of impurities such as DNA, host cell proteins and endotoxins. The target molecules of the two processes are in- vestigated in detail for their physicochemical properties. Methods such as isoelectric focus- ing, size exclusion HPLC, reversed-phase HPLC and mass determination by MS are used. Institute of Chemistry and Biological Chemistry Center for Biochemistry Transient Gene Expression for Protein Therapeutics Patrizia Sebregondi, Research Associate, [email protected] Prof. Dr. Christiane Zaborosch, Head of Center for Biochemistry, [email protected] Research project Leadership ZHAW: Prof. Dr. Christiane Zaborosch Project duration: 2 years Partners: ExcellGene S.A., Monthey; Laboratory of Cellular Biotechnology, EPFL, Prof. Dr. F. Wurm Sponsorship: Commission for Technology and Innovation CTI, Bern Project volume: CHF 1 115 000.– Establishment of a Robust GMP-ready Technology Platform for Large-Scale Transient Gene Expression for the Manufacture of Clinical Grade Protein Pharmaceuticals SEC-HPLC chromatogram of purified anti-Rhesus D mAb after stable (red) and transient (blue) expression. The retention times and the profiles of the two mAbs are not different. Mass spectrum (ESI-Q-TOF) of purified anti-Rhesus D mAb after transient expression. The three main peaks are due to various post- translational modifications. 2.5 5 7.5 10 0 – 50 – 100 0 50 100 150 200 250 300 350 400 Absorbance (mAU) Retention Time (min) Buffer 12.5 15 17.5 6.3 min mAb 6.3 min mAb 0 10 20 30 40 50 60 70 80 100 90 149 000 149 500 150 000 150 500 151 000 151 500 Deconvoluted Mass (Da) Counts (%) 149748.44 149 903.21 150 049.55

Upload: buikhuong

Post on 20-Jul-2018

220 views

Category:

Documents


0 download

TRANSCRIPT

Newsletter TRANSFER | 1-2011 | www.lsfm.zhaw.ch

Recombinant proteins are currently used for a multitude of diseases as part of the standard of care and generate a global turnover of more than 80 billion dollars. The project, in cooperation with Excell-Gene SA and a laboratory at the EPFL, involves a novel method to produce pro-teins in GMP quality for clinical trials: the proteins are to be manufactured by tran-sient gene expression (TGE) instead of from stable cell lines.

State of the Art: Stable Cell LinesRecombinant protein therapeutics are mainly produced from mammalian cells, since only these cells allow post-translational modifica-tions, such as glycosylations, which are often required for activity. For this purpose, «immor-tal» cell lines, such as the chinese hamster ovary cell line, are used, in which the genetic information of the target protein is stably inte-grated by gene transfer into the genome of the cells. However, the production of stable cell lines is very time consuming.

Transient Gene Expression as an Alternative MethodTransient gene expression is an alternative to protein production from stable cell lines. In this process, expression vectors are introduced in large quantities into cells cultured in bioreac-tors. The vector DNA is then transcribed in the cell into the corresponding mRNA, from which the protein is produced. Protein expression oc-curs until the expression vectors are degraded, inactivated or diluted by cell division (approx. 2 weeks). Unlike production with stable cell lines, this method requires no selection of individual clones and no subsequent proliferation of the cells (which is time consuming). It therefore al-lows a much faster and cheaper production of target proteins, especially if this can be carried out in larger bioreactors.

Protein Expression, Downstream Processing and AnalysisThe aim of the project is to establish a platform for TGE of recombinant proteins for pre-clinical and early clinical studies. To enable direct com-parison of the two methods, a model protein is being produced by the project partners using a

stable cell line and by TGE. The model protein used was a monoclonal antibody (mAb) against Rhesus D. Anti-Rhesus D antibodies are used for prophylaxis in Rhesus D-negative women during pregnancy.The proteins from both processes are being pu-rified at the ZHAW with chromatographic meth-ods. The purification processes are character-ised in terms of the depletion of impurities such as DNA, host cell proteins and endotoxins. The target molecules of the two processes are in-vestigated in detail for their physicochemical properties. Methods such as isoelectric focus-ing, size exclusion HPLC, reversed-phase HPLC and mass determination by MS are used.

Institute of Chemistry and Biological ChemistryCenter for Biochemistry

Transient Gene Expression for Protein Therapeutics

Patrizia Sebregondi, Research Associate, [email protected]

Prof. Dr. Christiane Zaborosch, Head of Center for Biochemistry, [email protected]

Research project

Leadership ZHAW: Prof. Dr. Christiane Zaborosch

Project duration: 2 years

Partners: ExcellGene S.A., Monthey; Laboratory of Cellular Biotechnology, EPFL, Prof. Dr. F. Wurm

Sponsorship: Commission for Technology and Innovation CTI, Bern

Project volume: CHF 1 115 000.–

Establishment of a Robust GMP-ready Technology Platform for Large-Scale Transient Gene Expression for the Manufacture of Clinical Grade Protein Pharmaceuticals

SEC-HPLC chromatogram of purified anti-Rhesus D mAb after stable (red) and transient (blue) expression. The retention times and the profiles of the two mAbs are not different.

Mass spectrum (ESI-Q-TOF) of purified anti-Rhesus D mAb after transient expression. The three main peaks are due to various post-translational modifications.

2.5 5 7.5 100

– 50

– 100

0

10

20

30

40

50

60

70

80

100

90

149 000 149 500 150 000 150 500 151 000 151 500

0

50

100

150

200

250

300

350

400

Abs

orba

nce

(mA

U)

Retention Time (min)

Buffer

12.5 15 17.5

6.3 min mAb

6.3 min mAb

Deconvoluted Mass (Da)

Cou

nts

(%)

149 748.44

149 903.21

150 049.55

2.5 5 7.5 100

– 50

– 100

0

10

20

30

40

50

60

70

80

100

90

149 000 149 500 150 000 150 500 151 000 151 500

0

50

100

150

200

250

300

350

400

Abs

orpt

ion

(mA

U)

Retentionszeit (min)

Puffer

12.5 15 17.5

6.3 min mAb

6.3 min mAb

Deconvoluted Mass (Da)

Cou

nts

(%)

149 748.44

149 903.21

150 049.55