total solutions for egg processing industry

Total Solutions for Egg ProcessingIndustry

PELBO dedication to egg industry goes back to early 70s when first parallel lines egg breaker / separator was patented and launched in the market. Since those days PELBO energies have been addressed to provide innovative products and systems based on most advanced technologies to support egg industry for its business profitability and production efficiency.

Today PELBO products and systems portfolio includes complete range of egg breaking and liquid egg processing plants based on components and technologies developed and tested internally and supported by a team of highly skilled engineers.Worldwide presence with own staff, business partners and reseller guarantees constant connection with customers and most significant players in the egg industry allowing PELBO R&D to develop innovative solutions turned into stand alone products, fully inte-grated egg processing plants and customized solutions.

Total Solutions for Egg Processing Industry

Egg Loaders (10.000 / 180.000 eph)

Egg loading has been always the critical factor in egg breaking process. Egg processing industry uses sev-eral kind of trays, either new or re-used, made by carton or other different plastic shapes. Eggs are often more fragile when compared with egg grading, another delicate egg process, but with less constraints than in egg breaking. PELBO egg loaders are designed to guarantee maximum performance and continuous operations during process.Made with food tech grade stainless steel all PELBO egg loaders are fully automatic to guarantee stable and gentle egg handling for maximum efficiency. Egg handling must be performed at constant speed, smoothly and gently, to guarantee constant egg supply to high capacity egg breaking & separating sys-tems. The state-of-the-art CRONO loaders family incorporates all PELBO experience and the innovative Multilink® servo assisted auto adjusting technology guarantees maximum performance, minimum down-times, and dramatically reduced egg loss.PELBO egg loaders are fully compatible with egg breaking systems but can be also utilized to feed other machinery such as egg grading.

MODEL TYPE CAPACITY RANGE

manual semi/auto auto eggs / hour cases / hour

PEECO • - -

zB 100 • 10.000 / 45.000 27 / 125

GEMINI 250 • 30.000 / 72.000 80 / 200

CRONO 2 • 72.000 200

CRONO 4 • 120.000 330

CRONO 6 • 180.000 500

CRONO 4 - 330 cph

ZB 100 - 125 cph

CRONO 2 - 200 cph

CRONO 6 - 500 cph

CRONO 4 / CRONO 2 DuaL LOaDINg SySTEm - 500 cph

The key component of an egg processing plant is the egg breaker, PELBO produces whole egg breakers from 900 to 144,000 eggs/hour. All PELBO breakers are equipped with PELBO exclusive egg breaking system that combines the highest proven yield in the industry with the cleanest product possible, an indispensable property for a long shelf life of finished products. All PELBO egg breakers are built to guarantee long-term trouble free operation, with easy maintenance, furthermore many of our models are ready to be totally washed by a CIP system.

MODEL ROWS CAPACITY RANGE LOADING UPGRADE SEPARATION (chutes)

eggs / hour cases / hour

MICRO 25 2 900 / 9.000 3 / 25 manual - supplied

NANO 3M75 3 5.000 / 27.000 27 / 125 manual to 5M125 option

NANO 5M125 5 18.000 / 45.000 125 ZB 100 - option

SIMPLEX 6M200 6 72.000 200 crono 2 - option

SIMPLEX 12M400 12 140.000 400 crono 4 - -

Whole Egg Breakers (900 / 144.000 eph)

SImPLEX 12m400 - 400 cph

mICRO 25 - 25 cph

NaNO 75 - 125 cph

SImPLEX 6m200 - 200 cph

The key component of an egg processing plant is the egg breaker, PELBO produces a wide range of egg breaker separators with capacity from 20,000 to 180,000 eggs/hour. All PELBO breakers separators are equipped with unique exclusive egg breaking system combining the highest proven yield in the industry with the cleanest product possible, an indispensable property to ensure long shelf life of finished products. High capacity egg breaking systems may be equipped with PELBO top of the range egg white inspection system, which can guarantee the highest quality of egg white with fat content below 0.03%. PELBO egg breakers/separators provide large quantity of egg yolks with very high content of dry matter and even broken yolks are recovered allowing a superior performance.All PELBO egg breakers separators are built to guarantee long-term trouble free operations, with easy maintenance and simple sanitation by integrated automatic CIP system.

MODEL ROWS CAPACITY RANGE LOADING UPGRADESEPARATION(cups)

ALBUChECkER(yolk scanner)


SIMPLEX 3S75 3 2.000 / 27.000 5 / 75 manual to 5S125 • option

SIMPLEX 5S125 5 18.000 / 45.000 50 / 125 ZB 100 - • option

SYNChRO 6S150 6 54.000 150 crono 2 - • •

SYNChRO 6S200 6 72.000 200 crono 2 - • •

SYNChRO 12S400 12 144.000 400crono 4 - • •

dual crono 2 - • •

SYNChRO 15S500 15 180.000 500crono 6 - • •

crono 2 +crono 4 - • •

Egg Breakers / Separators (20.000 / 180.000 eph)

SyNCHRO 150 - 150 cph

SImPLEX 3S75 - 75 cph

SImPLEX 5S125 - 125 cph

SyNCHRO 200 - 200 cphSyNCHRO 400 - 400 cph

SyNCHRO 500 - 500 cph

After breaking, inspection and separation system, PELBO offers state of the art solutions for pumping, filtration, cooling, storage, blending, stabiliza-tion, pasteurization, packaging and drying of egg products as well as automatic cleaning systems. The PELBO systems are designed to be integrated with your current egg processing plant for process improvement or as complete turn-key solutions tailored to your specific needs.

Filtration systems are designed to remove organic parts such as chalazae and membranes, as well as egg shell particles from liquid egg. Line filters are suitable for different capacities and can operate manually or automatically.

Egg Products Processing

By combining PELBO dedication to innovation and com-mitment to Egg Processing Industry with the latest liquid processing and heat transfer technology from USA and Europe, PELBO has developed an entire range of egg product pasteurization systems.

The design of PELBO pasteurization system comes from extensive experience in all corners of the world, a deep understanding in microbiology, engineering and egg products, creating the ultimate pasteurizing system that delivers:• Highest possible bacterial reduction = Shelf Life• Best product performance• Highest energy efficiency• Lowest operating costs

Pasteurization (470 / 20.000 Kg/Hr)

Pelbopure Pasteurizers Range

PELBOPURE MODEL

Min cap Lt/hr

Max cap Lt/hr

PLC controls

Recorder Touch Screen

highViscosity

ESL Corrugated holding

Tube

Integrated CIP

PP-26 235 470 std std option option option std std

PP-100 940 1.760 std std option option option std std

PP-130 1.760 2.350 std std option option option std std




PP-555 7.050 9.990 std std std option option std std

PP-720 9.990 12.930 std std std std std std std

PP-910 12.930 16.450 std std std std std std stdCustom 1 20.000 option option option option option option option

auTOmaTIC FILTERS LINE CaRTRIDgE FILTERS HEaT EXCHaNgERS

Ovolution represents a series of completely integrated egg processing systems incorporating all steps of liquid egg processing such as Egg Break-ing, Mixing and Blending, Pasteurizing, Packaging, Self-cleaning, having capacities to process from 470 to 1.300 liters per hour of egg products. Ovolution Series Systems are Factory pre-assembled and are mounted on a stainless steel frame for quick and easy installation and are supplied with a automatic packaging system for a wide range of sizes and packaging materials, from 1 kg to 1000 kg. Ideal for egg processors as well as all foodstuff, pasta, pastry and all other companies that use eggs, integrating every step of the process, including cleaning and disinfection. Ovolution systems represent the best value option for an easy and quick start in the industry of liquid egg products. Its very low risk investment is quickly compensated by a rapid business growth and return and customer can consequently grow according to the market demand and its needs.

Ovolution Series Compact Integrated Pasteurizing Systems

MODEL CAPACITY RANGE EGG BREAkER CIP (On board)

eggs / hour Kg / hour

OVOLUTION 470 900 / 9.000 470 MICRO 25 •

OVOLUTION 680 18.000 680 NANO 3M75 / SIMPLEX 3S75 •OVOLUTION 1300 21.600 / 27.000 1.000 / 1.300 NANO 3M75 / SIMPLEX 3S75 •

After pasteurization process liquid egg products are stored in refrigerated tanks then need to be finally packaged. According to customer needs PELBO can provide suitable filling equipment to perform various packaging formats.Filling process is accurately set at the desired dosage to avoid formation of foam and to guarantee a smooth liquid flow into the desired packaging, allowing the longest shelf life.Among various formats available there are high capacity palletized tanks, bag in box, bottles and gable top.

MODEL CAPACITY RANGE FILLING RANGE (kg) PACkAGING TYPE ESL OThER

Pcs / hour

PEF-5 <5.000 kg/hr 2 - 1000 kg Bag-In-Box • automatic

PEF-5 ESL <5.000 kg/hr 2 - 25 kg Bag-In-Box • automaticBOTTLE FILLER 300 - 900 pc/hr 250 - 1000 ml Bottles optional automatic

CUSTOM A to Z 250 ml to 20 t Custom optional custom

Liquid Egg Filling

OVOLuTION 470

OVOLuTION 1300

INTEgRaTED: Egg Breaking, mixing & Blending, Pasteurizing, Packaging, CIP Cleaning

Ovolution Series Compact Integrated Pasteurizing Systems

MODEL APPLICATION FEATURES

1-TANk breakers, fillers fully automated, single use caustic and acid

2-TANk small breaking plants fully automated, caustic recov-ery, single use acid

3-TANk medium and large breaking plants

fully automated, caustic recov-ery and option for acid or rinse recovery

4-TANk medium and large breaking plants

fully automated, caustic,acid and rinse recovery

After breaking and processing it is essential to manage remaining egg shells. Egg shells are then transported by augers and belts to a dedicated area where egg shell centrifuge guarantees high grade of liquid/solid separation.

Egg SHELL TREaTmENT

When eggs need to be washed before processing egg washer is neces-sary, specially when eggs are coming from cage - free farms. PELBO has available different series of washers according to customer region and specific needs.

Egg Washers (9.000 / 72.000 eph)

MODEL TYPE ROWS CAPACITY RANGE


PW 1500 auto 5/6 10.000 / 45.000 27 / 125PW 1500B auto 5/6 10.000 / 45.000 27 / 125

PW 3000B auto 5/6 30.000 / 72.000 80 / 200

PWJ 5 auto 5 72.000 200

PWJ 6 auto 6 130.000 360

PELBO produces other standard and customized system components based on Customer’s plant layout and local sanitary requirements.

OTHER EquIPmENTEgg BLOWER DRyER

At every processing cycle all systems, piping, pumps, heat exchangers and all major equipment need to be carefully cleaned and sanitized. Such operation can be performed automatically or manually by choosing a proper mix of chemicals.

Liquid Egg Filling

CIP SySTEmSSystem components & accessories

SC 280 Egg SHELL CENTRIFugE TRaNSPORTaTION BELTS/augERS PNEumaTIC SHELL TRaNSPORT Egg SHELL DRyINg PLaNT

PWJ SERIES WaSHERS PW SERIES WaSHERS

Egg aCCumuLaTORS CONVERSION TaBLES Egg INSPECTION CaNDLER DIgITaL OPTICaL SCaNNER & Egg COuNTER

Egg SHELL TREaTmENT

PELBO produces other standard and customized system components based on Customer’s plant layout and local sanitary requirements.

PELBO was founded in the 70’s in Milan Italy by Giorgio Pellegrinelli. Very active in Pharmaceutical and food Industry, PELBO introduced its innovative patent in 1982 and revolutionized the egg industry with the first egg breaking machine based on parallel lines and capacity of 54,000 eph. Today PELBO produces Egg Breaking machines with capacity from 900 to 180.000 eggs per hour and also Egg Loaders, Centrifuges, Egg Washers and other key egg processing systems and components including Liquid Egg fully automated Pasteurizing plants.

All PELBO’s machines are manufactured in compliance with the most severe and strict International sanitary standards for the egg processing industry. All PELBO egg breaking machines and Liquid Egg Handling lines are USDA approved.PELBO R&D is constantly involved in new development projects and stud-ies with the commitment to provide egg processing industry always with new machinery and solutions to increase performances and productivity.

PELBO Service Network supports Customers around the World providing advise and solutions to optimize customer’s machines and performances. Spare Parts warehouse is always ready to provide needed parts and servic-es either based on planned maintenance or even satisfying last minute requirements with fast deliveries worldwide.“Total Customer Service” guaranteed by the PELBO brand has always been one of the most important goals of our company: complete service during all operating phases, from fabrication to installation, problem solv-ing, spare parts availability and technical service.We have a team of experienced technicians to install and service our sys-tems all over the world. A dedicated training section is delivered to our customers providing an easy overview of systems and operations. In ad-

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CIP SySTEmSSystem components & accessories The Company

Service & Customer Support

dition we provide information sheets with recommendations for proper parts inventory and cost-effective alternatives of retrofit sets.A piece of equipment should operate at peak performance through its lifecycle and not only when the equipment is new. Through high quality spare parts, on-site training, online access to your system by our experts, and preventive maintenance programs, PELBO can help you maintain equipment performance through its life and be-yond. From a product pump or valve to a complete breaking and egg pro-cessing system, PELBO is committed to your success.Contact us to learn more about the different ways PELBO can make a difference.

Pelbo S.p.a.Via Santa Margherita, 133 - 20861 Brugherio (MB) - Italy Tel. +39 039 880 749 - Fax +39 039 2873 [email protected] - www.pelbo.it

Egg PROCESSINg

The machine features and descrip-tion reported within this brochure are intended for general purposes. PELBO S.p.A. reserves the right to modify the equipment for the purpose of improv-ing quality, safety and performance. Some of the accessories described in this brochure are optional and supplied only at Customer’s request The exact list of accessories sold with the ma-chine is the one indicated on the order confirmation.

Pelbo americas Corporation46057 Five Mile Road - Plymouth, MI 48170 USATel. +1 (734) 455-7717 - Fax.+1 (734) 455-7790Toll Free 1 - (855) 444 - [email protected] - www.pelboamericas.com

total solutions for egg processing industry

Engineering