tooling system

M000

TYPE/NAME OF PRODUCT

LEGEND FOR STOCK STATUS MARKis shown on the left hand page of each double-page spread.

REFERENCE PAGE FOR APPLICABLE INSERTSindicates reference pages for details of inserts that are applicable to the title product.

PAGE REFERENCE·SPARE PARTSindicates reference pages, including the above, on the right hand page of each double-page spread.

PRODUCT STANDARDSindicates order numbers, stock status (per right/left hand), applicable inserts, dimensions, minimum cutting diameters, standard corner radius, and spare parts.

PRODUCT CATEGORYPRODUCT SECTION GEOMETRY

HOW TO READ THE STANDARD OF TOOLING SYSTEMaHow this section page is organizedzOrganized by product series. (Refer to the index on the next page.)

a To Order : Please specifyzorder number and hand of tool (right/left).

M002 M003

Type Order Number Stock

Geometry Insert Number Dimensions (mm)

Standa

rd Co

rner R

adius

Min.

Cuttin

g Dia

meter

LLSCN

LLSSN

LLSTN

* z

x

R L H1 B L1 S1 S2 S3 S4 H2 F1Re(mm)

D1(mm) Shim Shim

Pin ClampLever

LeverSpring

ClampScrew

RadialScrew

AxialScrew Wrench Set Bolt

PTFN

PTFNR/L10CA11 a a

TNMATNMGTNMMTNGATNGG

1103pp 12.5 11 50 20 8 2 5 10 14 0.4 40 ─ ─ LLCL12S HLS1 LLCS105 LLR1 KS1 HSC06016 12CA16 a a 1604pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC06020 16CA16 a a 1604pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 HBH08025 20CA22 a 2204pp 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSTN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030

Right hand tool holder shown.

PTGN

PTGNR/L12CA16 a a 1604pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC06020 16CA16 a a 1604pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 HBH08025


PSKN

PSKNR/L10CA09 a a

SNMASNMGSNMMSNGASNGG

0903pp 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC06016 12CA12 a a 1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 HSC06020 16CA12 a a 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025


PCLN

PCLNR/L12CA12 a a

CNMACNMGCNMMCNGG

1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 HSC06020 16CA12 a a 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 20CA12 a 1204pp 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030


PSSN

PSSNR/L10CA09 a a


0903pp 12.5 11 44 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC06016 12CA12 a a 1204pp 15.5 16 47 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 HSC06020 16CA12 a a 1204pp 16 17 53 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025


PTTN

PTTNR12CA16 a


1604pp 15.5 16 55 20 8 2 6 12 13 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC06020 16CA16 a 1604pp 16 17 63 25 8 2.5 ─ 16 15 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 HBH08025

Right hand tool holder only.

PSYN

PSYNR10CA09 a


0903pp 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC06016 12CA12 a 1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 HSC06020 16CA12 a 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025


zHKY25RxHKY20FzHKY25RxHKY20FzHKY25RxHKY20F

zHKY25RxHKY20FzHKY25RxHKY20F

zHKY20RzHKY25RzHKY25RxHKY20F

zHKY25RxHKY20F




CNpp type inserts A058─A062 SNpp type inserts A069─A073 TNpp type inserts A074─A079 SPARE PARTS P001

16CA 10CA12CA

B

S4

20°

H1

H2

øD1

F1 85°

S3 S2S1

L1Re

H1

45°

B

16CA 12CA

B

S4

20°

H1

S3 S2S1

L160°

F1

øD1

H2Re

H1

45°

B

16CA 10CA12CA45°

B

S4

20°

H1

S3 S2S1

L1

F1

H2

øD1

Re

Re

H1

45°

B

16CA20CA

12CA

B

S4

20°

H1

H2

øD1

F1

95°

S3 S2S1

L1Re

H1

45°

B

16CA 10CA12CA

B

S4

20°

H1

S3 S2S1

L1

F1 75°

H2

øD1

Re

H1

45°

B

16CA 12CAS3 S2

S190° L1

F1

H2

øD1

B

S4

20°

H1

Re

H1

45°

B

16CA20CA

10CA12CA

S3 S2S1

L1

F1 90°

H2

øD1

B

S4

20°

H1

Re

H1

45°

B

TOO

LIN

G

TOOLING SYSTEM

TOO

LIN

G

P T F N R 10 CA 11

P 0°

──12

─0912

111622

C S T

NF G K L S T Y

R L 10

121620

CA

y

90°

75°95°45°60°85°

10121620 6.35

9.525 12.7

90°(Off Set)80°Rhombic

SquareTriangle

Right HandLeft Hand

ISO A TypeCartridge Insert Shape

InscribedCircle

Trian

gle

Squa

re

80°

Rhom

bic

IDENTIFICATION

Lever Lock

Clamp Structure

Insert Shape Cutting Angle Hand of ToolInsert Clearance

Cutting Edge Height (mm)

Cutting Edge Length (mm)

Tool Type

CARTRIDGELL ISO type Lever lock type

Negative insert.Large breaker selection.Suitable for steel and cast iron.

* Clamp Torque (N • m) : LLCS105=1.5, LLCS106=2.2, LLCS106S=2.2, LLCS108S=3.3

Lever lock type

Shim

Insert Clamp Screw

Lever

Shim Pin

Cartridge

a : Inventory maintained in Japan.

a

a

a

M001

M024M024M024M025M023M024M024M024M025M023M004M004M004M004M004M004M012M012M012

M012M010M002M002M002M002M002M002M002M025M025M025M025M015M008M008M008M008M006

M002M004M006M008M010M012M015

M016M017M018M020M021

M022M026

M006M006M006M006M008M006M008M008

ABSppp-ES-MABSppp-ES-M1ABSppp-ES-M3ABSppp-ES-M4ABSppp-FS-WABSpp-ES-MABSpp-ES-M1ABSpp-ES-M3ABSpp-ES-M4ABSpp-FS-WCSKPRppCApp

CSSPRppCApp

CSYPRppCApp

CTFPR/LppCApp

CTGPRppCApp

CTTPRppCAp

FAp-FApppp

FAp-FAppppSFVp-FVpppp

FVp-FVppppSMGHRppCApppp

PCLNR/LppCApp

PSKNR/LppCApp

PSSNR/LppCApp

PSYNRppCApp

PTFNR/LppCApp

PTGNR/LppCApp

PTTNRppCApp

SBAppp-ES-MSBAppp-ES-M1SBApp-ES-MSBApp-ES-M1SBRppp

SCLCRppCApp

SDJCRppCApp

SDNCRppCApp

SRDCRppCApp

SSKPRppCApp

SSSPRppCApp

SSYPRppCApp

STFPR/LppCApp

STGPRppCApp

STJPRppCApp

STTPRppCApp

SVJCRppCApp

SVPCRppCApp

CARTRIDGE LL TYPE CARTRIDGE ................................................................. BC TYPE CARTRIDGE ................................................................ SS TYPE CARTRIDGE ................................................................ SCREW-ON TYPE CARTRIDGE ................................................ CARTRIDGE FOR GROOVING ............................................................BORING UNIT ..................................................................................MI TYPE BORING BARS .................................................................

QUICK CHANGE TOOLING SYSTEM CLASSIFICATION OF QUICK CHANGE SYSTEM ..................... FACE MILL ................................................................................... FACE MILLING ADAPTER .......................................................... SIDE CUTTER .............................................................................. BORING TOOL .............................................................................

MODULAR TOOLING SYSTEM ...................................................................... HSK SYSTEM ...............................................................................

*Arranged by Alphabetical order

MILLING TOOLS

TOOLING SYSTEM

M002


Geometry Insert Number

R L

PTFN

PTFNR/L10CA11 a a


1103pp

12CA16 a a 1604pp

16CA16 a a 1604pp

20CA22 a 2204pp


PTGN

PTGNR/L12CA16 a a 1604pp

16CA16 a a 1604pp


PSKN

PSKNR/L10CA09 a a


0903pp

12CA12 a a 1204pp

16CA12 a a 1204pp


PCLN

PCLNR/L12CA12 a a

CNMACNMGCNMMCNGG

1204pp

16CA12 a a 1204pp

20CA12 a 1204pp


PSSN

PSSNR/L10CA09 a a


0903pp

12CA12 a a 1204pp

16CA12 a a 1204pp


PTTN

PTTNR12CA16 a


1604pp

16CA16 a 1604pp


PSYN

PSYNR10CA09 a


0903pp

12CA12 a 1204pp

16CA12 a 1204pp


16CA 10CA12CA

B

S4

20°

H1

H2

øD1

F1 85°

S3 S2S1

L1Re

H1

45°

B

16CA 12CA

B

S4

20°

H1

S3 S2S1

L160°

F1

øD1

H2Re

H1

45°

B

16CA 10CA12CA45°

B

S4

20°

H1

S3 S2S1

L1

F1

H2

øD1

Re

Re

H1

45°

B

16CA20CA

12CA

B

S4

20°

H1

H2

øD1

F1

95°

S3 S2S1

L1Re

H1

45°

B

16CA 10CA12CA

B

S4

20°

H1

S3 S2S1

L1

F1 75°

H2

øD1

Re

H1

45°

B

16CA 12CAS3 S2

S190° L1

F1

H2

øD1

B

S4

20°

H1

Re

H1

45°

B

16CA20CA

10CA12CA

S3 S2S1

L1F1 90°

H2

øD1

B

S4

20°

H1

Re

H1

45°

B

TOO

LIN

GTOOLING SYSTEM

CARTRIDGELL ISO type Lever lock type

Negative insert.Large breaker selection.Suitable for steel and cast iron.

* Clamp Torque (N • m) : LLCS105=1.5, LLCS106=2.2, LLCS106S=2.2, LLCS108S=3.3

Lever lock type

Shim

Insert Clamp Screw

Lever

Shim Pin

Cartridge


a

a

a

M003

Dimensions (mm)

Standa

rd Co

rner R

adius

Min.

Cuttin

g Dia

meter

LLSCN

LLSSN

LLSTN

* z

x

H1 B L1 S1 S2 S3 S4 H2 F1Re(mm)

D1(mm) Shim Shim

Pin ClampLever

LeverSpring

ClampScrew

RadialScrew

AxialScrew Wrench Set Bolt

12.5 11 50 20 8 2 5 10 14 0.4 40 ─ ─ LLCL12S HLS1 LLCS105 LLR1 KS1 HSC0601615.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC0602016 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 HBH0802520 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSTN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030

15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC0602016 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 HBH08025

12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC0601615.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 HSC0602016 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025

15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 HSC0602016 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH0802520 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030


15.5 16 55 20 8 2 6 12 13 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 HSC0602016 17 63 25 8 2.5 ─ 16 15 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 HBH08025


zHKY25RxHKY20FzHKY25RxHKY20FzHKY25RxHKY20F



zHKY25RxHKY20F




CNpp type inserts A058─A062 SNpp type inserts A069─A073 TNpp type inserts A074─A079 SPARE PARTS P001

TOO

LIN

G

P T F N R 10 CA 11

P 0°

──12

─0912

111622

C S T

NF G K L S T Y

R L 10

121620

CA

y

90°

75°95°45°60°85°

10121620 6.35

9.525 12.7

90°(Off Set)80°Rhombic

SquareTriangle

Right HandLeft Hand

ISO A TypeCartridge Insert Shape

InscribedCircle

Trian

gle

Squa

re

80°

Rhom

bic

IDENTIFICATION

Lever Lock

Clamp Structure




Tool Type

M004



R L

CTFP

CTFPR/L10CA11 a a

TPMNTPMRTPGN

1103pp

12CA16 a a 1603pp

16CA16 a a 1603pp


CTGP

CTGPR10CA11 a 1103pp

12CA16 a 1603pp

16CA16 a 1603pp


CSKP

CSKPR10CA09 a

SPMNSPMRSPGN

0903pp

12CA12 a 1203pp

16CA12 a 1203pp


CSSP

CSSPR10CA09 a 0903pp

12CA12 a 1203pp

16CA12 a 1203pp


CTTP

CTTPR10CA11 a

TPMNTPMRTPGN

1103pp

12CA16 a 1603pp

16CA16 a 1603pp


CSYP

CSYPR10CA09 a

SPMNSPMRSPGN

0903pp

12CA12 a 1203pp

16CA12 a 1203pp


16CA 10CA12CA

B

S4

20°

H1

L1

S3 S2S1

F1 85°

øD1

H2 Re

H1

45°

B

16CA 10CA12CA

B

S4

20°

H1

L1

S3 S2S1

F1

60°

øD1

H2

Re

H1

45°

B

16CA 10CA12CA

B

S4

20°

H1

S3

L1

S2S1

F1 45°

øD1

H2 Re

H1

45°

B

16CA 10CA12CA

B

S4

20°

H1

S3

L1

S2S1

F1 75°

øD1

H2 Re

H1

45°

B

16CA 10CA12CA

B

S4

20°

H1øD1

H2

F1

90°S3 S2

S1L1

Re

H1

45°

B

16CA 10CA12CA

B

S4

20°

H1øD1

H2F1 90°

S3 S2S1

L1Re

H1

45°

B

TOO

LIN

GTOOLING SYSTEM

BC ISO type Clamp on type

11°positive insert.Suitable for steel, cast iron, aluminium alloys and copper alloys.

* Clamp Torque (N • m) : BC4=2.5, BC4L=2.5, BC5=5.0, BC6=5.0

Clamp on type

Insert

Clamp ScrewCartridgeClamp Bridge


CARTRIDGEa

a

M005

Dimensions (mm)

Standa

rd Co

rner R

adius

Min.

Cuttin

g Dia

meter

PS

PT

*


D1(mm) Shim Shim Pin Radial Screw Axial Screw Clamp Set Wrench Set Bolt

12.5 11 50 20 8 2 5 10 14 0.4 38 ─ ─ TSS05006 KS1 BC4 TKY10R HSC0601615.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC0602016 17 63 25 8 2 ─ 16 25 0.8 55 PT32 BCP201 TSS06010 KS2 BC6 TKY20R HBH08025


12.5 11 50 20 8 2 5 10 14 0.8 38 ─ ─ TSS05006 KS1 BC4L TKY10R HSC0601615.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC0602016 17 63 25 8 2 ─ 16 25 0.8 55 PS42 BCP251 TSS06010 KS2 BC6 TKY20R HBH08025




SPpp type inserts A118 TPpp type inserts A120, A121 SPARE PARTS P001

TOO

LIN

G

CA 101216

RLP

FGKSTY

CST

─0912

111622

C T F P R 10 CA 11 y

101216

11°90°

75°45°60°85°

6.35 9.525 12.7

90°(Off Set)ISO A TypeCartridge Insert Shape

InscribedCircleTriangleSquare

Clamp OnSquareTriangle

Clamp Structure




Tool TypeRight HandLeft Hand

IDENTIFICATION

M006



R L

STFP

STFPR/L10CA11 a a 1103pp

12CA16 a a

TPMTTPGX

1603pp


STGP

STGPR10CA11 a 1103pp

12CA16 a

TPMTTPGX

1603pp

16CA16 a 1603pp


SSKP

SSKPR10CA09 a

SPMTSPGX

0903pp

12CA12 a 1203pp


SSSP

SSSPR10CA09 a 0903pp

12CA12 a 1203pp


STTP

STTPR10CA11 a 1103pp

12CA16 a

TPMTTPGX

1603pp

16CA16 a 1603pp


SSYP

SSYPR10CA09 a

SPMTSPGX

0903pp

12CA12 a 1203pp


TPMXTPGX

TPMXTPGX

TPMXTPGX

85°

S2S3

S1L1

F1

H2

øD1

Re

B

S4

20°

H1

16CA 10CA12CA

60°S2S3

S1L1

F1

H2

øD1

Re

B

S4

20°

H1H1

45°

B

45°

S2S3

S1

F1

L1H2

øD1

Re

Re

B

S4

20°

H1

75°

S2S3

S1L1

F1

H2

øD1

Re

B

S4

20°

H1

16CA 10CA12CA

F1

S2S3

S190°L1

H2

øD1

Re

B

S4

20°

H1H1

45°

B

B

S4

20°

H1

H2

øD1

F1 90°

S3

L1

S2

S1Re

TOO

LIN

GTOOLING SYSTEM

SS ISO type Screw on type

* Clamp Torque (N • m) : CS300890T=1.0, TS4=3.5, TS5=7.5

Screw on type

InsertClamp Screw

Cartridge


CARTRIDGEa

a


M007

Dimensions (mm)

Standa

rd Co

rner R

adius

Min.

Cuttin

g Dia

meter

*


D1(mm) Clamp Screw Radial Screw Axial Screw Wrench Set Bolt

12.5 11 50 20 8 2 5 10 14 0.4 35 CS300890T TSS05006 KS1 HSC0601615.5 16 55 20 8 2 6 12 20 0.8 50 TS4 TSS06010 KS1 HSC06020

12.5 11 50 20 8 2 5 10 14 0.4 35 CS300890T TSS05006 KS1 HSC0601615.5 16 55 20 8 2 6 12 20 0.8 50 TS4 TSS06010 KS1 HSC0602016 17 63 25 8 2 ─ 16 25 0.8 55 TS4 TSS06012 KS2 HBH08025

12.5 11 50 20 8 2 5 10 14 0.8 35 TS4 TSS05006 KS1 HSC0601615.5 16 55 20 8 2 6 12 20 0.8 50 TS5 TSS06010 KS1 HSC06020


12.5 11 50 20 8 2 5 10 9 0.4 35 CS300890T TSS05006 KS1 HSC0601615.5 16 55 20 8 2 6 12 13 0.8 50 TS4 TSS06010 KS1 HSC0602016 17 63 25 8 2 ─ 16 15 0.8 55 TS4 TSS06012 KS2 HBH08025


TKY08FTKY10FTKY15FTKY20F

TKY08FTKY10FTKY15FTKY20FTKY15FTKY20F



TKY08FTKY10FTKY15FTKY20FTKY15FTKY20F


SPpp type inserts A102 TPpp type inserts A106, A107 SPARE PARTS P001

TOO

LIN

G

S T F P R 10 CA 11

SS T

F G K S T Y

PR L 10

12 16

CA

─0912

111622

y

11° 101216

90°

75°45°60°85°

6.35 9.52512.7

Clamp Structure




Tool Type

IDENTIFICATION

90°(Off Set)ISO A TypeCartridge Insert Shape

TriangleSquare

Screw OnSquareTriangle

Right HandLeft Hand

InscribedCircle

M008

Type Order Number

Sto

ck


R

SCLC

SCLCR12CA12 a

CCMTCCMW

1204pp


SDJC

SDJCR12CA11 a

DCMTDCMW

11T3pp


SDNC

SDNCR12CA11 a 11T3pp


SRDC

SRDCR12CA08 a

RCMT

0803M0


STJP

STJPR12CA16 a

TPGX

1603pp


SVJC

SVJCR12CA16 a

VCMTVCMW

1604pp


SVPC

SVPCR12CA11 a 1103pp


B

S4

20°

H1

F1

H2

S2S3

S1L1

117°3

0´Re

B

S4

20°

H1

F1

H2

S2S3

S1L1

Re 93°

B

S4

20°

H1

F1

H2

S2S3

S1L1

93°Re

B

S4

20°

H1

F1

H2

S2S3

S116L1

H2

BS4

20°

H1

S2S3

S1L1

Re

F2 F1

62°30´

F1

H2

B

S4

20°

H1

S2S3

S1L1

93°Re

F1

H2

B

S4

20°

H1

S2S3

S1L1

95°

Re

TOO

LIN

GTOOLING SYSTEM

Screw-on type cartridge ISO type

* Clamp Torque (N • m) : TS25=1.0, TS3=1.0, TS4=3.5, TS43=3.5, TS5=7.5


CARTRIDGEa

a


Screw on type

InsertClamp Screw

Cartridge

M009

Dimensions (mm)

Standa

rd Co

rner R

adius

*

H1 B L1 S1 S2 S3 S4 H2 F1Re(mm) Clamp Screw Radial Screw Axial Screw Insert Wrench Adjust Screw

Wrench Set Bolt

15.5 16 55 20 8 2 6 12 20 0.8 TS5 TSS06010 KS1 TKY25R TKY20F HSC06020







RCpp type inserts A098 VCpp type inserts A110

CCpp type inserts A088, A091 TPpp type inserts A106, A107 DCpp type inserts A093─A096 SPARE PARTS P001

TOO

LIN

G

S C L C R 12 CA 12

SCDRTV

LJNPD

CP

RL 12

CA

─16─

──12

─11─

─16─

08──

y

8.0 9.52512.7

93° 7°11°

1295°

62°30´117°30´

─

ISO A TypeCartridgeScrew On

80°Rhombic55°Rhombic

RoundTriangle

35°Rhombic

Clamp Structure




Tool TypeRight HandLeft Hand

IDENTIFICATION

Insert ShapeInscribed

Circle

Trian

gle

35°

Rho

mbi

c55

°R

hom

bic

80°

Rho

mbi

c

Rou

nd

M010



R

MGHR

MGHR12CA3323 a

MGTR

33pp

F1

H2

S2S3

S1L1

B

S4

20°

H1

W3

3

TOO

LIN

GTOOLING SYSTEM

Cartridge for grooving

* Clamp Torque (N • m) : SETS51=3.5, HBH06018=7.0

(Max. Groove Depth)


CARTRIDGE

M011

Dimensions (mm)

Thre

ad

Pitc

h

Inse

rt W

idth

*

H1 B L1 S1 S2 S3 S4 H2 F1W3(mm) Clamp Screw Clamp Bridge Axial Screw Set Screw Wrench (mm)

15.5 16 55 20 8 2 6 12 20 ─2.3

─

3.3HBH06018 MTK1R KS1 HSC06020 TKY10R

MGTRpp type inserts F103 SPARE PARTS P001

TOO

LIN

G

M012

FA,FV

TOO

LIN

GTOOLING SYSTEM

0° 0°

y

FA0-FASC01 FA0 FASC01 FA0-FASC01S FA0 FASC01S FA1-FASP11 FA1 FASP11 FA1-FASP11S FA1 FASP11S FA2-FASP21 FA2 FASP21 FA2-FASP21S FA2 FASP21S FA2-FAPN21 FA2 FAPN21 FA2-FAPN21S FA2 FAPN21S FA3-FASP31 FA3 FASP31 FA3-FASP31S FA3 FASP31S FA3-FAPN31 FA3 FAPN31 FA3-FAPN31S FA3 FAPN31S FA4-FAPN41 FA4 FAPN41 FA4-FAPN41S FA4 FAPN41S FV0-FVSC01 FV0 FVSC01 FV0-FVSC01S FV0 FVSC01S FV1-FVSP11 FV1 FVSP11 FV1-FVSP11S FV1 FVSP11S FV2-FVSP21 FV2 FVSP21 FV2-FVSP21S FV2 FVSP21S FV2-FVPN21 FV2 FVPN21 FV2-FVPN21S FV2 FVPN21S FV3-FVSP31 FV3 FVSP31 FV3-FVSP31S FV3 FVSP31S FV3-FVPN31 FV3 FVPN31 FV3-FVPN31S FV3 FVPN31S FV4-FVPN41 FV4 FVPN41 FV4-FVPN41S FV4 FVPN41S

0 19 S C 7 0 19 S C 7 1 25 S P 11 1 25 S P 11 2 36 S P 11 2 36 S P 11 2 36 P N 0 2 36 P N 0 3 47 S P 11 3 47 S P 11 3 47 P N 0 3 47 P N 0 4 73 P N 0 4 73 P N 0 0 19 S C 7 0 19 S C 7 1 25 S P 11 1 25 S P 11 2 36 S P 11 2 36 S P 11 2 36 P N 0 2 36 P N 0 3 47 S P 11 3 47 S P 11 3 47 P N 0 3 47 P N 0 4 73 P N 0 4 73 P N 0

FA FV

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

a a

P N 3 1FA3FA

IDENTIFICATION

bSize nClamp Type mInsert Clearance Angle

zSet Order Number xUnit Order Number cCartridge Order Number

,Lead Angle

* Sets are delivered with unit and cartridge assembled.

Symbol Symbol Symbol AngleMin. CuttingDiameter (mm) Type

nClamp Type mInsertClearance Angle

vMounting Type Cutting Mode zSet OrderNumber

xUnit OrderNumberS

tock

Sto

ck

Sto

ckcCartridgeOrder Number

bSize

nCartridge Clamp Structure ,Lead Angle

FA Type(Angular Type)

FV Type(Vertical Type)

* "S" at the end of the order number indicates left hand tool.

S (Screw-on Type)

Clamp Screw

Insert ShimClamp Screw

InsertClamp Lever

Clamp Screw Clamp Lever

Insert

Applicable Size : 0,1,2,3 Applicable Size : 2,3 Applicable Size : 4 Lead Angle1 : 0° Lead Angle1 : 0°

P (Lever Lock Type) P (Lever Lock Type with Shim)

Screw OnScrew OnScrew On

Screw OnScrew On

Screw On

Screw On

Screw OnScrew OnScrew On

Screw OnScrew OnScrew OnScrew OnScrew On

Screw On

Lever LockLever Lock

Lever LockLever LockLever LockLever Lock

Lever LockLever Lock

Lever LockLever LockLever LockLever Lock

vMounting Type

a

a

a

Precision finish boring unit.Facilitates precision adjustment.High accuracy.

*

BORING UNIT


M013 SPARE PARTS P001

TOO

LIN

G

FA0 FV0 FA1 FV1 FA2 FV2 FA3 FV3 FA4 FV4

HSC02006 S1 HKY15R HSC02006 S1 HKY15R HSC02506 HY-A1 HKY20R HSC02506 HY-V1 HKY20R HSC03010 HY2 HSC03010 HY2 HS-N2,HKY25R HSC04012 HY3 HSC04012 HY3 HSC05016 HY4 HSC05016 HY4

HKY20R,HKY30R HKY30R,HKY40R HKY30R,HKY40R

HKY20R,HKY30R

HKY20R,HKY25R

FASC01(S) FVSC01(S) FASP11(S) FVSP11(S) FASP21(S) FVSP21(S) FAPN21(S) FVPN21(S) FASP31(S) FVSP31(S) FAPN31(S) FVPN31(S) FAPN41(S) FVPN41(S)

─ z TS2 ─ ─ HR00 z TKY06F

x z x

z

060104 060102

─ z TS2 ─ ─ HR00 z TKY06F ─ z CS250T ─ ─ HR12 z TKY08F

090204 ─ z CS250T ─ ─ HR12 z TKY08F ─ z CS300890T ─ ─ HR12 z TKY08F

110308 110304

─ z CS300890T ─ ─ HR12 z TKY08F LLCL12S x LLCS103 ─ ─ HR12 x HKY20F

110308 110304

LLCL12S x LLCS103 ─ ─ HR12 x HKY20F ─ z CS300890T ─ ─ HR34 z TKY08F

110308 110304

─ z CS300890T ─ ─ HR34 z TKY08F LLCL12S x LLCS103 ─ ─ HR34 x HKY20F

110308 110304

LLCL12S x LLCS103 ─ ─ HR34 x HKY20F LLCL13 x LLCS106 LLSTN32 LLP13 HR34 x HKY25F LLCL13 x LLCS106 LLSTN32 LLP13 HR34 x HKY25F

TPMX..L/R TPGX..L/R

TPGX

TNGG..L/R TNGA

TPMX..L/R TPGX..L/R

TPGX

TCGT..L-F TCGW

TNGA TNGG..L/R

160408 160412

160404

TPMX..LTCGT..L/R-F TPGX..L/R TNGG..L/R TPGX TNGA

(09,11)(06) Â103 Â106 Â106 Â078 Â107 Â079(09,11) (09,11)(11,16) (11,16)

Washer ScrewBush

Leaf SpringWasher

Cartridge

Dial

BORING UNIT SPARE PARTS

UnitOrder Number

Bush Washer Leaf SpringWasher Screw Unit Screw Wrench

CARTRIDGE SPARE PARTS

INSERTS

Cartridge

Finish Cutting Medium Cutting Flat Top

Clamp Lever Clamp Screw Shim Shim Pin Spanner Wrench

Applicable Insert

(Note) Use left hand inserts in the cartridge for right hand cutting and right hand inserts in the cartridge for left hand cutting.

*1 "S" at the end of the cartridge number indicates left hand.

*2 A spanner is only provided when ordered with a set.

*3 Clamp Torque (N • m) : TS2=0.6, CS250T=1.0, CS300890T=1.0, LLCS103=1.5, LLCS106=2.2

The parts above are not sold separately as accuracy can only be guaranteed by having the complete set. Please contact us for questions about parts replacement.

*1 *2

*3

M014

TOO

LIN

GTOOLING SYSTEM

FA0-FASC01(S)

FA1-FASP11(S)

FA2-FASP21(S)

FA2-FAPN21(S)

FA3-FASP31(S)

FA3-FAPN31(S)

FA4-FAPN41(S)

0.2 19 0.32 9.0 19.9 0.30 0.12 1.5 11.11 2.7 8.2 1.2 6.4 6.5 1.0 6.8 D1-2 0.4 19 0.32 8.8 19.7 0.30 0.12 1.6 11.11 2.7 8.2 1.2 6.4 6.4 1.0 6.8 D1-2 0.4 25 0.5 0.3 11.7 23.9 0.38 0.23 0.8 15.08 3.2 9.0 1.0 7.6 9.1 0.9 8.4 D1-2 0.4 36 0.7 0.4 14.9 33.4 0.53 0.30 1.1 19.05 4.0 0.7 1.2 9.7 0.8 D1-2 0.8 36 0.7 0.4 14.5 33.0 0.53 0.30 1.3 19.05 4.0 0.7 1.2 9.7 0.8 D1-2 0.4 36 0.7 0.4 14.9 33.4 0.53 0.30 1.1 19.05 4.0 0.7 9.7 0.8 D1-2 0.8 36 0.7 0.4 14.5 33.0 0.53 0.30 1.3 19.05 4.0 0.7 9.7 0.8 D1-2 0.4 47 1.0 0.6 0.75 0.45 0.9 4.8 1.9 1.2 D1-3 0.8 47 1.0 0.6 0.75 0.45 1.1 4.8 1.9 1.2 D1-3 0.4 47 1.0 0.6 0.75 0.45 0.9 4.8 1.2 D1-3 0.8 47 1.0 0.6 0.75 0.45 1.1 4.8 1.2 D1-3 0.4 73 1.5 0.7 28.0 65.4 1.13 0.53 1.3 31.75 6.4 5.2 1.3 D1-3 0.8 73 1.5 0.7 27.6 65.0 1.13 0.53 1.5 31.75 6.4 5.2 1.3 D1-3 1.2 73 1.5 0.7 27.2 64.6 1.13 0.53 1.7 31.75 6.4 5.2 1.3 D1-3

Re L2 L1 L5 S7 X Z G Y I

17.95 18.35 17.95 18.35

42.45 42.85 42.45 42.85 22.225

22.225 22.225 22.225

46.02

46.02 46.02

31.75

31.75 31.75 31.75

24.58 24.58 24.58 24.58 19.05 15.06 15.06

31.0

31.0 31.0

19.7

19.7 19.7 19.7

14.5 14.5 14.5 14.5

3.21 3.21

0.86

0.86 0.86

0.54 0.54 0.54 0.54

0.46 1.11 1.11

2.75 2.75

17.7 17.7 17.7 11.7 11.7 11.7 11.7

21.9

21.3 21.6

14.4

14.1 14.4 14.1

11.2 11.5 11.2 11.5

20.5

20.5 20.5

13.1

13.1 13.1

13.1

11.1 11.1

11.1 11.1

0.16 0.16

S1 S2 S3 S4

S5 S6 D2 D3 D4

FV0-FVSC01(S)

FV1-FVSP11(S)

FV2-FVSP21(S)

FV2-FVPN21(S)

FV3-FVSP31(S)

FV3-FVPN31(S)

FV4-FVPN41(S)

0.2 19 0.4 0.2 7.6 18.5 2.6 11.11 15.06 2.7 8.2 1.2 2.6 7.6 D1-2 0.4 19 0.4 0.2 7.4 18.3 2.6 11.11 15.06 2.7 8.2 1.2 2.6 7.4 D1-2 0.4 25 0.7 0.3 10.8 23.0 3.6 15.08 20.62 3.2 9.0 1.0 3.6 10.8 D1-2 0.4 36 0.8 0.6 13.8 32.3 4.0 19.05 24.58 4.0 14.5 1.2 4.0 13.8 D1-2 0.8 36 0.8 0.6 13.5 32.0 4.0 19.05 24.58 4.0 14.5 1.2 4.0 13.5 D1-2 0.4 36 0.8 0.6 13.8 32.3 4.0 19.05 24.58 4.0 14.5 2.1 4.0 13.8 D1-2 0.8 36 0.8 0.6 13.5 32.0 4.0 19.05 24.58 4.0 14.5 2.1 4.0 13.5 D1-2 0.4 47 1.3 0.7 16.7 41.2 4.8 22.225 31.75 4.8 19.7 1.9 4.8 16.7 D1-3 0.8 47 1.3 0.7 16.4 40.9 4.8 22.225 31.75 4.8 19.7 1.9 4.8 16.4 D1-3 0.4 47 1.3 0.7 16.7 41.2 4.8 22.225 31.75 4.8 19.7 3.21 4.8 16.7 D1-3 0.8 47 1.3 0.7 16.4 40.9 4.8 22.225 31.75 4.8 19.7 3.21 4.8 16.4 D1-3 0.4 73 1.8 1.0 25.0 62.4 7.1 31.75 46.02 6.4 31.0 5.2 7.1 25.0 D1-3 0.8 73 1.8 1.0 24.7 62.1 7.1 31.75 46.02 6.4 31.0 5.2 7.1 24.7 D1-3 1.2 73 1.8 1.0 24.4 61.8 7.1 31.75 46.02 6.4 31.0 5.2 7.1 24.4 D1-3

S3 S4 D2 D3 S1 S2

D4 Re L2 L1 L5 Z X Y

a

a

øD3

øD2

S1 L2 L5

L1

Re

L5 S7

S3

S6 S5

X

Re I

Y S8

S9

G

øD4

53°08′ S8= 0.25D12-Z2-Y S9= 0.25D12-Z2-(Y+0.6 x I)

L5 L5

Re

L1

L2

S2

S1

S3

X

Y S9

øD4

S9= 0.25D12-Z2-Y

øD2

øD3

S2

MAIN DIMENSIONS

Adj

ustm

ent

Min.

Cuttin

g Diam

eter

Cutting EdgeMovement

( Cutt

ing D

iamete

r)

(Insert Center Offset)

Clockwise (right hand) tool shown.Minimum cutting diameters correspond to Re0.2 (0 type) and Re0.4 (1─4 type).

Unit Center Line

FA TYPE (ANGULAR TYPE)

Set Order NumberMin.

CuttingDiameter

Adjustment

Max.

Min.Cutting

Diameter

Adjustment

Max.

Adj

ustm

ent

Min.

Cuttin

g Diam

eter

( Cutt

ing D

iamete

r)

(Insert Center Offset)

Unit Center Line Clockwise (right hand) tool shown.Minimum cutting diameters correspond to Re0.2 (0 type) and Re0.4 (1─4 type).

FV TYPE (VERTICAL TYPE)

* "S" at the end of the order number indicates left hand tool.

*

Set Order Number*

Unit : mm

Unit : mm

Z

øD1S4

S4

Z

øD1

BORING UNIT

M015 TPpp type inserts A106, A107 SPARE PARTS P001

TOO

LIN

G

　 ─

SBR1

SBR6

08 CS200T ─ TKY06F

10 CS250T ─ TKY08F

12 CS300890T KS1S TKY08F

16 CS300890T KS2S TKY08F

H1 B L1 L3 S2 H2 F1

SBR108 a TPGX TPGX...L TPMX...L

TPGX TPGX...L TPMX...L



0802pp 7 8 35 ─ 7 3.5 0.4

110 a 0902pp 9 10 50 ─ 8 4.5 0.4

112 a 1103pp 10 12 60 7 10 5.0 0.4

SBR308 a 0802pp 7 8 35 ─ 7 0.7 0.4

310 a 0902pp 9 10 50 ─ 8 1.0 0.4

312 a 1103pp 10 12 60 7 10 1.0 0.4

SBR408 a 0802pp 7 8 35 ─ 7 0.5 0.4

410 a 0902pp 9 10 50 ─ 8 1.0 0.4

412 a 1103pp 10 12 60 7 10 1.0 0.4

416 a 1103pp 14 16 80 9 14 0 0.8

SBR608 a 0802pp 7 8 35 ─ 7 ─ 0.4

610 a 0902pp 8 10 50 ─ 8 ─ 0.4

612 a 1103pp 10 12 60 7 10 ─ 0.4

13

11

10

8.5

12

13

10

13

10

12

12

11

9

y

08 S B R 1 z x c v b

S

R

1 3 4 6

08 10 12 16

z x

0° 8101216

30°45°90°

H2 5°

6° H1

B

L1

L3

F1

Re

S2 L1

6°

5° H2

L3 L1

F1

F1 30° H1

B

Re L1 S2

6°

5° H2

F1

F1

B

L3 L1

H1 45°

Re

Re

L1 S2

6°

H2

5° H1

B

L3 L1

S2 L1

IDENTIFICATION

zClamp Type

cShank Shape

vLead Angle bShank Size (mm)xBoring Bar NameScrew On Type

Round Shank

STANDARD HOLDER

SPARE PARTS

(Note) When using an insert with a breaker, please use a left hand insert.

Order Number

zClamp Screw xPre-Set Screw Wrench

Geometry Order NumberStock

Insert Number*Dimensions (mm)

StandardCornerRadius

ForClockwise

SBR1

SBR3

SBR4

SBR6

Insert

Re(mm)

*

* Clamp Torque (N • m) : CS200T=0.6, CS250T=1.0, CS300890T=1.0

MITYPE BORING BARS


M016

TOO

LIN

GTOOLING SYSTEM

ABS License KOMET

HSK

R QB2000 • QB3000

QB4000

QF1000 (Two Piece) QF2000 (Small Diameter) QF2000 (Large Diameter)

QS2000 (Arbor for Side Cutter)QC TYPE ADAPTER

FOR PIN MILLING CUTTER

SPQS (Spring+Oil pressure)SPQH (Spring)

Setting GaugeSetting Fixture

Face Mill and Pin Milling Cutter

Special Tooling

Con

nect

ing

Syst

em

Bor

ing

Tool MITSUBISHI's

QUICK CHANGESYSTEM

Mitsubishi's quick change system is a must for improving efficiency in mass production lines.Shorten tool change times and increase machine efficiency.Reduce tool weight. Thus, tool change is safer and easier.Improve cutting edge accuracy.

a

a

a

CLASSIFICATION OF QUICK CHANGEMODULAR TOOLING SYSTEM

M017

TOO

LIN

G

a

a a

a

y

y

y

One Piece Type (<&160)

Two Piece Type (T Type >&250)One Piece Type (O Type &200)

Two Piece Type (>&200)

Machine Spindle

Adapter

Yellow Mark

Yellow Mark

Cutter BodyClamp Bolt

Adapter

Clamp Bolt Setting Plate

Mounting Teeth

Cut

ter B

ody

FEATURES1. Simply turning a clamp bolt fixed to the adapter a few times enables cutter exchange.2. The cutter needs to be turned 90° before removal. This prevents the cutter from falling free.3. Applicable to both face milling and boring tools.4. Cutter exchange time is less than 1 min.

FEATURES1. Internal diameter of the cutter body has 4─6 mounting teeth. The adapter has the same mounting teeth and a single clamp bolt for installation.2. The cutter needs to be turned 15° before removal. This prevents the cutter from falling free.3. Cutter exchange time is less than 1 min.

FEATURES1. Gourd shaped hole type is employed. Turning 4─6 bolts enables cutter exchange.2. The cutter needs to be turned 15° before removal. This prevents the cutter from falling free.3. Cutters with >&250 are made up of 2 parts. Thus, weight at the time of installation is reduced and safety is improved.4. Standard adapters facilitate installation of cutters with the same diameter and different insert shapes.5. Cutter exchange time is less than 3─5 min.

QF2000 (SINGLE BOLT MOUNTING TYPE)

QF1000 (GOURD SHAPED HOLE TYPE)

FACE MILL

M018

TOO

LIN

GTOOLING SYSTEM

QFA08025N4R/L 10025N4R/L 12530N4R/L 16030N4R/LQFA08025N5R/L 10025N5R/L 12530N5R/L 16030N5R/L

80100125160

80100125160

7080

100125

7080

100125

25.431.7538.150.825.431.7538.150.8

2525303025253030

7080

100125100100100125

4040404050505050

44.4544.4544.4544.4569.8569.8569.8569.85

93.493.493.493.4

126.8126.8126.8126.8

16.116.116.116.125.725.725.725.7

1616161619191919

22.522.522.522.535.335.335.335.3

1.41.72.73.83.23.44.05.1

d1 d h D1 No. d2 I1 w t c

D1 d h d1 d2 h1 M w t cQFA08025BCR/L 10025BDR/L 12530BER/L 16030BFR/L

80100125160

7080

100125

25.431.7538.150.8

25253030

25.431.7538.150.8

45557085

14141713

M12M16M20M20

9.512.715.919

78

1011

18.423.22836

0.81.22.13.2

a a

t

øD1

ød1 ød

2

ød w

h l1 c13

øD1

h1 ht

1513

ød1

ød2

ød

45°

c

w

R7/5

Standard Installed Condition

Order NumberCutter Dimensions (mm) Machine Dimensions (mm)Cutter Diameter

(D)


(D)

"M" Bolt Hole

(Key

Groo

ve D

epth)

Cutter Body

Adapter

Machine Spindle

Clamp Bolt

7/24 Taper No.

Unlock

Lock

Q TYPE (SINGLE BOLT TYPE) &80─&160

Tool Weight(kg)

Tool Weight(kg)

FACE MILLING ADAPTER

M019

TOO

LIN

G

45° 45°

10

35±0.01

25.4

øD1 ød1

ød2

ød

ø101.6

m

50.8

80±0.05

11

h1

h2

35±0

.01

H h 1

15

ød1

ø101.6 ød2 ød ød3 øD1

25.4

h2

80±0

.05

d D1 d1 d2 h1 h2 m QFB20035KR/L 25035KR/L 31535PR/L 35535PR/L 40035PR/L 50035PR/L

200 250 315 355 400 500

125175240280325425

190 240 305 345 390 490

47.625 47.625 47.625 47.625 47.625 47.625

─ ─

177.8 177.8 177.8 177.8

18 28 28 28 28 28

─ ─ 24 24 24 24

─ ─

88.9 88.9 88.9 88.9

9 16 28 37 49 83

QFA25035K 31535P 35535P 40035P

250 315 355 400

110 175 215 260

155 220 260 305

230 295 335 380

45 50 50 50

4 6 6 6

47.625 47.625 47.625 47.625

─155177.8177.8

18 30 30 30

─143030

9 16 22 29

d d3 D1 H N d1 d2 h1 h2

a a

a a

Machine Spindle

Adapter

Cutter BodyClamp Bolt

StandardBolt Hole for M16

Bolt Hole for M20

Installed Condition


(D)

Installed ConditionStandard

Bolt for M20 x 50 (N Piece) (JIS B 1176)

* Adapter is for both right and left hand tools.

Bolt for M20 (4 Piece)Bolt for M16 (4 Piece)

Machine Spindle

Adapter

Cutter Body


(D)

Q TYPE (SINGLE BOLT TYPE) &200─&500

T TYPE (SIX BOLT TYPE) &250─&400

Unlock

Lock

Lock

Unlock

Tool Weight(kg)

Tool Weight(kg)

M020

TOO

LIN

GTOOLING SYSTEM

a y

a

a

y

Appearance

Adapter

Side Cutter

1. Turning the bolt a few times turns nut 45° and enables installation and detachment of the cutter.2. Installation and detachment of the cutter is possible without taking the bolt and nut off the adapter.3. The cutter is a solid type. Thus, the rigidity is high.4. Cutter exchange time is less than 1 min.

Cutter Body

Adapter Body

1. Makes installation of Pin millng cutter easy, quick, and accurate.2. Clamping the entire periphery of the cutter body improves rigidity and lateral run-out of the cutting edges.3. Facilitates stable heavy cutting such as counter weight cutting and prevents sudden insert fracture.

FEATURES

FEATURES

Nut

Clamp Bolt

QS2000 (INSTALLATION METHOD FOR SIDE CUTTER)

QC TYPE ADAPTER FOR PIN MILLING CUTTER

SIDE CUTTER

M021

TOO

LIN

G

2-M12

M

ød1

ød3

ød2

ød4

ød øD

h 30

5 8

15

22°3

0'

0.5

S

(R) L

0.5

45°

d1 d D d2 d3 M h d4 (R) L S

QB4350070 4350088 4400098 4400118 4500138

35

35

40

40

50

30

30

30

30

40

70

88

98

118

138

28

28

34

34

42

52

70

80

90

110

M8

M8

M8

M10

M12

22

22

24

24

30

8

8

8

10

12

28

35

40

45

55

25

32

37

42

52

25

35

40

45

50

a

y

Installation Standard

Order Number

Snap RingClamp Bolt

Steel Ball

SpringO Ring

O RingClamp Washer

NutAdapter Body

Taper 1/5

(Error Free)

Drive Pin

ø8(H8) (Long Hole)

FEATURES1. Tightening the clamp bolt (or clamp nut) draws the clamp washer in and securely holds the boring head.2. The clamp washer has mounting teeth at the end. Turning the clamp washer 45° enables installation and detachment of the boring head.3. Both 1/5 taper and cutter locating faces support the boring head. Thus, clamp rigidity and installation repeatability accuracy are high (2─3!m).4. A side clamp structure is employed. Thus, a spindle turning stopper is unnecessary. This structure prevents the boring head from falling free.5. Insert location close to the adapter body allows for convenient head exchange.6. Suitable for a wide range of boring, from small to large diameters.7. Head exchange time is less than 1 min.

QB4000 TYPE (SIDE CLAMP TYPE)

BORING TOOL

M022

TOO

LIN

GTOOLING SYSTEM

(Note) The above chart also indicates the standard.

ABS Adapter, Shank

General type Spindle (NT, BT setting)

ABS Flanges type Adapter

ABS Taper Shank

ABS Extension

ABS Milling Holder

ABS Holder

ABS Heads

ABS SYSTEM CHARACTERISTIC

ABS SYSTEM MECHANISM

a

a

a

a

a

a

a

High rigidity and high coupling strength. The taper wedge effects produced by the clamping screw, the taper screw, and the slide pin enable strong and firm coupling between the head and the adapter.As the cutting torque acts as torsion force on the axis,50%─80% improvement is achieved for the clampingstrength in the coupled portion axis direction.High accuracy is guaranteed.An attachment repeat accuracy of 2─3!m is constantly maintained in the coupled portion.

From small (&20) diameter to large diameter (&200), a wide range of tooling is possible.Internal passage of the coolant (air) is possible without modifications to standard machinary.Tool head extensions are easy through the use of extension pieces.Through the use of reducers, tool head diameters are easily set.

M023

Order Number Dimensions (mm)

D1 d l1 l2 l3

ABS25W 25 13 22 13 8.332W 32 16 25 16 10.340W 40 20 30 18.5 11.350W 50 28 34 22 13.363W 63 34 41 28 17.480W 80 46 48 34 20.4

100W 100 56 58 40.5 24.4125W 125 70 76 51 30.5

Pack OrderNumber *

Sto

ck

Clamp Screw Taper Screw

ABS25-FS-W a ABS25-F1 ABS25-F232-FS-W a 32-F1 32-F240-FS-W a 40-F1 40-F250-FS-W a 50-F1 50-F263-FS-W a 63-F1 63-F280-FS-W a 80-F1 80-F2

100-FS-W a 100-F1 100-F2125-FS-W a 125-F1 125-F2

a

TOO

LIN

G

ABS SYSTEM SETTING STANDARDS Adapter Dimensions

Parts for Adapter

* An order of the above type of screw and pin needs to be included in the set. Please use a "Pack Order Number" for your order.

F1

F2

FA FA

2xFA

Clamp Screw

Adapter

Taper ScrewHead Slide Pin

Position Pin

* This system is licensed from of Germany.

(JP Patent NO.1328669)When the force F1 presses on the clamping screw, the slide pin moves in the radial direction and impinges on the taper screw, generation the reaction force F2. Since the centers of the clamping screw, the taper screw, and the slide pin are eccentric, a taper connection is made at sites separated by a 180° phase, with the clamping screw and the slide pin on the taper right impingement portion, and the slide pin and taper pin on the taper left impingement portion. The result is that, a vector analysis of those forces shows, as depicted in the diagram above, that the slides move in an identical direction, and the coupling force FA is doubled and transmitted accordingly. Further, cutting resistance generated during cutting becomes torsion stress and is transmitted accordingly. The forces F1 and F2 generated with the clamping screw and taper screw are expanded, and the coupling (jointing) force FA becomes as even greater force, and is generated accordingly.

ABS SYSTEM COMPONENT

Clamp Screw

Taper Screw

l2min.


M024

Order Number Dimensions (mm)

D1 d l1 l2

ABS25M 25 13 20 832M 32 16 23 1040M 40 20 26 1150M 50 28 31 1363M 63 34 38 1780M 80 46 43 20

100M 100 56 55 24125M 125 70 70 30

Pack OrderNumber *

Sto

ck

Slide Pin Position Pin Screw

ABS25-ES-M a ABS25-E3 ABS25-E4 ABS25-E532-ES-M a 32-E3 32-E4 32-E540-ES-M a 40-E3 40-E4 40-E550-ES-M a 50-E3 50-E4 50-E563-ES-M a 63-E3 63-E4 63-E580-ES-M a 80-E3 80-E4 80-E5

100-ES-M a 100-E3 100-E4 100-E5125-ES-M a 125-E3 125-E4 125-E5

Pack OrderNumber *

Sto

ck

Slide Pin Position Pin Screw

ABS25-ES-M1 a ABS25-E3 ABS25-E4.1 ABS25-E532-ES-M1 a 32-E3 32-E4.1 32-E540-ES-M1 a 40-E3 40-E4.1 40-E550-ES-M1 a 50-E3 50-E4.1 50-E563-ES-M1 a 63-E3 63-E4.1 63-E580-ES-M1 a 80-E3 80-E4.1 80-E5

100-ES-M1 a 100-E3 100-E4.1 100-E5125-ES-M1 a 125-E3 125-E4.1 125-E5

Pack OrderNumber *

Sto

ck

Slide Pin Position Pin Tube

ABS25-ES-M3 a ABS25-E3.2 ABS25-E4 ABS25-E632-ES-M3 a 32-E3.2 32-E4 32-E640-ES-M3 a 40-E3.2 40-E4 40-E650-ES-M3 a 50-E3.2 50-E4 50-E663-ES-M3 a 63-E3.2 63-E4 63-E680-ES-M3 a 80-E3.2 80-E4 80-E6

100-ES-M3 a 100-E3.2 100-E4 100-E6125-ES-M3 a 125-E3.2 125-E4 125-E6

a

a

a

a

TOO

LIN

GTOOLING SYSTEM

Head Dimensions

* An order of the above type of screw, pin and tube needs to be included in the set. Please use a "Pack Order Number" for your order.

Parts for Head

Parts for Head [For Fine Boring]

Parts for Head [For Coolant Hole Type]

Position Pin

Screw

Slide Pin

Tube

Screw

Slide Pin

Slide Pin

Position Pin

Position Pin


M025

Pack OrderNumber *

Sto

ck

Slide Pin Position Pin Tube

ABS25-ES-M4 a ABS25-E3.2 ABS25-E4.1 ABS25-E632-ES-M4 a 32-E3.2 32-E4.1 32-E640-ES-M4 a 40-E3.2 40-E4.1 40-E650-ES-M4 a 50-E3.2 50-E4.1 50-E663-ES-M4 a 63-E3.2 63-E4.1 63-E680-ES-M4 a 80-E3.2 80-E4.1 80-E6

100-ES-M4 a 100-E3.2 100-E4.1 100-E6125-ES-M4 a 125-E3.2 125-E4.1 125-E6

Pack OrderNumber *

Sto

ck

Slide Pin Key Position Key Screw

SBA25-ES-M a ABS25-E3 SBA25-E4 SBA25-E4.1 ABS25-E532-ES-M a 32-E3 32-E4 32-E4.1 32-E540-ES-M a 40-E3 40-E4 40-E4.1 40-E550-ES-M a 50-E3 50-E4 50-E4.1 50-E563-ES-M a 63-E3 63-E4 63-E4.1 63-E580-ES-M a 80-E3 80-E4 80-E4.1 80-E5

100-ES-M a 100-E3 100-E4 100-E4.1 100-E5125-ES-M a 125-E3 125-E4 125-E4.1 125-E5

Pack OrderNumber *

Sto

ck

Slide Pin Key Position Key Tube

SBA25-ES-M1 a ABS25-E3.2 SBA25-E4 SBA25-E4.1 ABS25-E632-ES-M1 a 32-E3.2 32-E4 32-E4.1 32-E640-ES-M1 a 40-E3.2 40-E4 40-E4.1 40-E650-ES-M1 a 50-E3.2 50-E4 50-E4.1 50-E663-ES-M1 a 63-E3.2 63-E4 63-E4.1 63-E680-ES-M1 a 80-E3.2 80-E4 80-E4.1 80-E6

100-ES-M1 a 100-E3.2 100-E4 100-E4.1 100-E6125-ES-M1 a 125-E3.2 125-E4 125-E4.1 125-E6

a

a

a

TOO

LIN

G

* An order of the above type of screw, pin and tube needs to be included in the set. Please use a "Pack Order Number" for your order.

Parts for Head [For Key Type with Coolant Hole]

Parts for Head [For Key Type]

Parts for Head [For Fine Boring with Coolant Hole]

Position Key

Key

Position Key

Key

Screw

Slide Pin

Slide Pin

Slide Pin

Position Pin

Tube

Tube

M026

TOO

LIN

GTOOLING SYSTEM

30°Conical Face

Draw In

Tapered Tool (Tool)

aTemporary Clamp Position

aPermanent Clamp Position

Taper Hole (Spindle)

Clearance

Tapered Tool (Tool) Taper Hole (Spindle)

Held Tightly

Tapered Tool (Tool) Taper Hole (Spindle)

Clamp Bridge

Taper Hole (Spindle)Clamp Screw

Coolant Hole

Tapered Tool (Tool)

FEATURES OF THE HSK SYSTEM

HSK CLAMPING METHOD

aThe 30°conical face of the taper axis is pulled in the direction of the tapered hole to clamp.

a

a

Temporary clamp position has a clearance between the spindle and the tool contact faces.Taper clamping force increases as the diameter increases.

aHollow thin taper axis holds the taper faces and the contact faces tightly due to pressurized elastic deformation.

1/10 Taper Held Tightly

Contact Faces Held Tightly

* HSK stands for Hole (Hollow) Schaft (axis) Kegel (taper) in German.

The spindle taper face and the tool taper face contact.

a

a

a

a

a

Suitable for high speed machining.When the taper hole is slightly seperated during high speed machining due to centrifugal force, the taper axis is continuously in contact with the taper hole because of elastic deformation. Thus, 2 face holding is maintained.Guaranteed high accuracy.Installation repeatability of 2!m is guaranteed.High rigidity.High rigidity in the radial and thrust direction due to the 2 face holding system.Easy installation.Detachable support structure ensures separation of the tool even when the tool has undergone thermal expansion.Coolant system selection.Center coolant and anglar flow coolant type.

HSK SYSTEM

M027

TOO

LIN

G

l

l

HSK-A32M -A40M

32

40

16

20

-A50M -A63M

50

63

25

32

-A80M -A100M

80

100

40

50

D l

D l

HSK-C32M -C40M

32

40

16

20

-C50M -C63M

50

63

25

32

-C80M -C100M

80

100

40

50

r

r

r

r

r

r

HSK SYSTEM FORM Type Application

Automatic tool change (ATC), center coolant (mainly milling tools)

Automatic tool change (ATC), angular flow coolant (mainly turning tools)

Manual tool change, center coolant (mainly milling tools)

Manual tool change, angular flow coolant (mainly turing tools)

A Type

B Type

C Type

D Type

Tapered Tool(Tool)

Tapered Hole(Spindle)

There are various HSK types.Mitsubishi Materials produces A, B, C, and D types of taper axis (tool size) and C and D types (manual operation) of taper hole (spindle side).

Aut

omat

ic T

ool C

hang

e

A Ty

pe ( C

ente

r Coo

lant

Typ

e)

Milli

ng T

ool

Order NumberDimensions (mm)

Dia

met

er D

Grip Groove for ATC

Coolant Pipe

Drive KeyHole for ID Insert

Man

ual T

ool C

hang

e

C T

ype

( Cen

ter C

oola

nt T

ype)

Order NumberDimensions (mm)

Dia

met

er D

Hole for Manual Wrench

Coolant Hole

Drive Key

: Non stock, produced to order only.r

tooling system

Documents

hand of tool rightleft

cacngg right hand tool

right hand page of spread

rightleft hand

d1h1 h1 s4 1204pp15

bc type cartridge

ss type cartridge

h1 bl1s1 s2 s3 s4 h2