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Siemens Power Generation Services DivisionTechnical Education & Competency Centersfor Large Gas Turbines, Steam Turbines and Generators

2018-11-26

[email protected]

Siemens Service Training Centers

> Portfolio Overview

> Service Training Center Berlin

> Service Training Center Muelheim

Core Training Programs

> Gas Turbine Training Programs

> Steam Turbine Training Programs

> Generator Training Programs

> Combined Training Programs

Workshop Training Programs



HomeCustomer Training Catalog Siemens Power GenerationService Training Centers

The Siemens Service Training Center Berlin and Muelheim offers a comprehensive range of training possibilities to foster the customer added value for the power generation business and supporting with customized and standard training programs.

Be the best place to learn that help our customers exceed their business goals, while maintaining a safe and professional working environment.

mail to: [email protected] Be the Best

Place to Learn













Portfolio_Overview

© Siemens AG 2018Siemens Service Training Centers

Customer Training Catalog Siemens Power GenerationService Training Centers

Core Training Program Familiarization Training

Providing knowledge about design, function and maintenance of large gas turbine, steam turbine and generators. Provide knowledge about associated auxiliary systems

Workshop Traininig Program Hands-On Training

Providing the skills and abilities to support disassembly and assembly works as well as inspections and exchange of parts at large gas turbine, steam turbine and generators.

Job-Profil Training Program(e.g. Remote Outage Service Training)

STEP 1 Maintenance Classroom TrainingSTEP 2 Maintenance Workshop TrainingSTEP 3 On the Job / Simulator Training

Providing competencies to carry out disassembly and assembly works as well as inspections and exchange of parts at large gas turbine, steam turbine and generators.

Vocational training as an assistant: Commissioning Engineer & FF / I&C Technician, Technician Field Specialist, Combustion Chamber Specialist, Pipe Fitter, Vane Blader, Rotor Blader etc.

Digital Training Virtual Reality, Augmented Reality, RemoteTraining, Distance Learning and Web-based Training for self-study of different topics like service, inspection, measurement, assembly, commissioning, etc













TC_BerlinCustomer Training Catalog Siemens Power Generation

Service Training Centers

TrainingCenter

BerlinMotardstr. 5413629 BerlinGermany

Training of: Design, Maintenance and

Inspection

Power Plant Technology and Service Events

Assembly and Commissioning

Modernization and Upgrades

for Large Gas Turbines SGT-2000E

SGT-4000F

SGT-8000H













Customer Training Catalog Siemens Power GenerationService Training Centers

TrainingCenter

BerlinMotardstr. 5413629 BerlinGermany

Size 2500m² Training Workshop 120m² Classroom Digital Classroom for AR/VR and Video Collaboration

Frames SGT-8000H-14B Gas Turbine SGT-5000F Gas Turbine V64.3 Gas Turbine SGT-4000F Components SGT-2000E Components

Miscellaneous Special tools, Lifting beams Standard tooling, rigging and lifting elements Complete measuring equipment skid Video-/Borescope training boxes Field instrumentation, flight recorder

Large Components

Combustion chamber for 4000F including burner Turbine vane carrier 4000F including vanes Compressor and turbine disks 4000F T3000 including HP-hydraulic skid and valves Complete measuring system (into the T3000) Adjustable compressor inlet guide vanes Silo combustion chamber for SGT-2000E Additional rotors for SGT-2000E, 5000F and V64.3













TC_MLHCustomer Training Catalog Siemens Power Generation

Service Training Center Muelheim

TrainingCenter

MuelheimMellinghofer Str. 5545473 Muelheim an der RuhrGermany

Training of: Design, Maintenance and

Inspection

Assembly and Commissioning

for Large Steam Turbines SST-3000 (H-IL)

SST-4000 (I-L)

SST-5000 (HI-L)

SST-6000 (H-I-L)

for Large Generators SGen-100A-2P

SGen-1200A

SGen-2000H

SGen-3000W













Customer Training Catalog Siemens Power GenerationService Training Center Muelheim

TrainingCenter

MuelheimMellinghofer Str. 5545473 Muelheim an der RuhrGermany

Size 1600m² Training Workshop 160m² Classrooms

Frames SGen-100A-2P (TLRI93/30) SGen-2000H rotors, casing, bearing brackets SGen-2000H/3000W H2 seals SST-6000 HP turbine section SST-5000 (HI-L) turbine Safety integrity level instrumentation

Miscellaneous Special tooling for HP barrel inspection Lifting beams, special tooling for KN inspection Standard tooling, rigging and lifting elements Bolting equipment Complete measuring equipment skid Borescope training boxes, Field instrumentation, flight recorder Several pneumatic valves EHA2 and EHA4 actuators

Large Components

LP hydraulic skid with several actuators Pneumatic bypass valve/actuator IP valve with compact hydrauclic supply HP hydraulic skid including valves/actuators 2 HP/IP valve combinations including EHA2 actuators Generator seal oil skid Generator gas skid 2 GN Rotors













SG_TP


Gas Turbine Training Programs Gas Turbine Core Training ProgramsDesign, Maintenance and Inspection

Course Gas Turbine

Language English and German

Location Training Center Berlin orCustomer Plant

Students Maintenance personnel,technicians and engineers

SGT-2000E GT TP 8302 Design, Maintenance and Inspection 5,0 days

GT TP 8332 Design, Maintenance and Inspection (Variant 2) 4,5 days



SGT-4000F GT TP 8301 Design, Maintenance and Inspection 5,0 days




SGT-8000H GT TP 8303 (50 HZ)GT TP 8304 (60 HZ)

Design, Maintenance and Inspection 5,0 days

GT TP 8333 (50 HZ)GT TP 8334 (60 HZ)

Design, Maintenance and Inspection (Variant 2) 4,5 days

GT TP 8363 (50 HZ)GT TP 8364 (60 HZ)


GT TP 8383 (50 HZ)GT TP 8384 (60 HZ)


SGT-2000E GT TP 8307 Power Plant Technology and Service Events (Basic) 5,0 days

GT TP 8308 Power Plant Technology and Service Events (Advanced)

5,0 days

SGT-4000F GT TP 8305 Power Plant Technology and Service Events (Basic) 5,0 days


5,0 days

SGT-8000H GT TP 8309 Power Plant Technology and Service Events (Basic) 5,0 days


5,0 days














Gas Turbine Training Programs Design, Maintenance and InspectionSGT-2000E

Course GT TP 8302




Duration 5 days

Day 1am

Introduction to the concept of maintenance and commissioning Concept and scope Warranty issues Preparation work and planing Manuals and documentation

pm Berlin plant tour or power plant tour Explanation in reality of design and function of main components and

systems

Day 2am

Auxiliary systems Filter house Noise enclusore Different systems Fuel Hydraulic Pneumatic Drainage Lube- and lifting oil Cooling air Blow off Exhaust

Hydraulic clearance optimization

pm Preparation of service events Maintenance concept Space requirements Tools, measuring, instruments, machining

Day 3am

Components Casings Shaft Bearing Compressor Combustion Chamber Turbine

Handling of product manual Folders and structure Functional unit numbers and content code Spare parts identification

pm Execution of service event Preparation Minor Inspection Hot gas path inspection Extended hot gas path inspection

Day 4 Execution of service event

Day 5am

Execution of service event

pm Vibration diagnosis Root cause Vibration measuring Classification of vibration values Balancing Online diagnosis Case studies














Gas Turbine Training Programs Design, Maintenance and Inspection (Variant 2)SGT-2000E

Course GT TP 8332




Duration 4.5 days

Day 1am

Power Plant Technology Types, power ratings, nomenclature Combined Cycle Power Plant


systems

Day 2am

Preparation of service events Maintenance concept Space requirements Tools, measuring, instruments, machining

pm Components Casings Shaft Bearing Compressor Combustion Chamber Turbine

Day 3am




Day 5am
















Course GT TP 8362




Duration 3.5 days

Day 1am




systems

Day 2am




Day 3am


pm Execution of service event

Day 4am
















Course GT TP 8382




Duration 2 days

Day 1am




Day 2am

Execution of service event (compact) Preparation Minor Inspection Hot gas path inspection Extended hot gas path inspection

pm Execution of service event (compact)














Gas Turbine Training Programs Design, Maintenance and InspectionSGT-4000F

Course GT TP 8301




Duration 5 days

Day 1am



systems

Day 2am




Day 3am





Day 5am
















Gas Turbine Training Programs Design, Maintenance and Inspection (Variant 2)SGT-4000F

Course GT TP 8331




Duration 4.5 days

Day 1am



systems

Day 2am



Day 3am




Day 5am
















Course GT TP 8361




Duration 3.5 days

Day 1am




systems

Day 2am




Day 3am



Day 4am
















Course GT TP 8381




Duration 2 days

Day 1am




Day 2am

Execution of service event (compact) Preparation Minor Inspection Hot gas path inspection Extended hot gas path inspection















Gas Turbine Training Programs Design, Maintenance and InspectionSGT-8000H

Course GT TP 8303 50 HzGT TP 8304 60 Hz




Duration 5 days

Day 1am



systems

Day 2am




Day 3am



pm Execution of service event Preparation Combustion Inspection Hot gas path inspection Extended hot gas path inspection Major Overhaul Rotor Inspection


Day 5am
















Gas Turbine Training Programs Design, Maintenance and Inspection (Variant 2)SGT-8000H





Duration 4.5 days

Day 1am



systems

Day 2am



Day 3am




Day 5am




















Duration 3.5 days

Day 1am





systems

Day 2am



Day 3am



Day 4am




















Duration 2 days

Day 1am




Day 2am

Execution of service event (compact) Preparation Combustion Inspection Hot gas path inspection Extended hot gas path inspection Major Overhaul Rotor Inspection















Gas Turbine Training Programs Basic - Power Plant Technology and Service Events SGT-2000E

Course GT TP 8307




Duration 5 days

Day 1am



systems

Day 2am

Auxiliary systems Filter house Noise enclusore Different systems Fuel Hydraulic Pneumatic Drainage Lube- and lifting oil Cooling air Exhaust



Measuring instruments Speed monitoring Vibration measuring Temperature measuring Pressure measuring Flame monitoring Axial shaft position monitoring

Day 3am


pm Major Inspection Documentations, tools, spare parts Disassembly, cleaning and inspection Reassembly Re-commissioning

Day 4am

Vibration diagnosis Root cause Vibration measuring Classification of vibration values Balancing Online diagnosis Case studies

pm Handling of drawings and part lists Structure and design of concept Handling of drawings and part lists Identification of spare parts Case study

Day 5am

Personnel competencies and qualifications Required qualification and skills Concept of man power and job profile

pm Handling of product manual Folders and structure Functional unit numbers and content code Determining the order number for spare parts














Gas Turbine Training Programs Advanced - Power Plant Technology and Service Events SGT-2000E

Course GT TP 8308




Duration 5 days

Day 1am



systems

Day 2am

Fuel independent auxiliary systems Filter house Noise enclusore Different systems Fuel Hydraulic Pneumatic Drainage Lube- and lifting oil Cooling air Blow off Exhaust


pm Special tools for maintenance Design and function Typs and variation Handling and application

Day 3am

Execution of minor inspection Planning and preparation Execution Follow-up acitivties

pm Execution of major overhaul Planning and Preparation Execution Follow-up acitivties

Day 4am

Execution of major overhaul

pm Execution of major overhaul

Day 5am


pm Re-commissioning after service events Concept and scope Documentaion and reporting














Gas Turbine Training Programs Basic - Power Plant Technology and Service Events SGT-4000F

Course GT TP 8305




Duration 5 days

Day 1am



systems

Day 2am





Day 3am



Day 4am



Day 5am
















Gas Turbine Training Programs Advanced - Power Plant Technology and Service Events SGT-4000F

Course GT TP 8306




Duration 5 days

Day 1am



systems

Day 2am



pm Fuel dependent auxiliary systems Fuel Gas System Fuel Oil System Ignition Gas System Seal Air System Purge Water System NOx Water System

Day 3am

Special tools for maintenance Design and function Typs and variation Handling and application

pm Execution of minor inspection Planning and preparation Execution Follow-up acitivties

Day 4am

Execution of major overhaul Planning and Preparation Execution Follow-up acitivties


Day 5am


pm Execution of a major overhaul

Re-commissioning after service events Concept and scope Documentaion and reporting














Gas Turbine Training Programs Basic - Power Plant Technology and Service Events SGT-8000H

Course GT TP 8309




Duration 5 days

Day 1am



systems

Day 2am





Day 3am



Day 4am



Day 5am
















Gas Turbine Training Programs Advanced - Power Plant Technology and Service Events SGT-8000H

Course GT TP 8310




Duration 5 days

Day 1am



systems

Day 2am



Fuel dependent auxiliary systems of a fuel gas Fuel Gas System Ignition Gas System

pm Special tools for maintenance Design and function Typs and variation Handling and application

Day 3am

Execution of minor inspection Planning and preparation Execution Follow-up acitivties

pm Execution of major overhaul Planning and Preparation Execution Follow-up acitivties

Day 4am



Day 5am


pm Re-commissioning after service events Concept and scope Documentaion and reporting













ST_TP


Steam Turbine Training Programs Design, Maintenance and InspectionSST-3000 (H-IL)

Course Steam Turbine


Location Training Center Muelheim orCustomer Plant


SST-3000 (H-IL) DT TP 8000 Design, Maintenance and Inspection 5,0 days

SST-4000 (I-L) DT TP 8010 Design, Maintenance and Inspection 5,0 days

SST-5000 (HI-L) DT TP 8020 Design, Maintenance and Inspection 5,0 days

SST-6000 (H-I-L) DT TP 8030 Design, Maintenance and Inspection 5,0 days














Course ST TP 8000




Duration 5 days

Steam Turbine Training Programs Design, Maintenance and InspectionSST-3000 (H-IL)

Day 1am

Design of high pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands and balance piston Transport and assembling

pm Design of intermediate and low pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands Transport and assembling

Day 2am &

pm

Bearing pedestal and internals Design and function of main components Radial and combined radial - axial bearing Instrumentation, Bearing temperature Vibration Position sensors Speed measurement

Rotor turning device Maintenance activities during operation and standstill

Day 3am

Steam turbine valves and flaps Design and function of main components Main steam valves including actuator Reheat steam valves including actuator Maintenance activities during operation and standstill

pm Oil supply system and control fluid system Design and function of main components Lube oil, lifting oil and control fluid system Maintenance activities during operation and standstill

Day 4am &

pm

Condenser and auxiliary systems Design and function of main components Condenser cleaning system Vaccum system Drain system Seal and leak steam system Maintenance activities during operation and standstill

Day 5am &

pm

Inspection and outage preparation Types and scope of inspections Outage preparation Standards and special tools Product manual Spare parts














Course ST TP 8010




Duration 5 days

Steam Turbine Training Programs Design, Maintenance and InspectionSST-4000 (I-L)

Day 1am

Design of intermediate pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands Transport and assembling

pm Design of low pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands Transport and assembling

Day 2am &

pm



Day 3am

Steam turbine valves and flaps Design and function of main components Main steam valves including actuator Maintenance activities during operation and standstill


Day 4am &

pm


Day 5am &

pm















Course ST TP 8020




Duration 5 days

Steam Turbine Training Programs Design, Maintenance and InspectionSST-5000 (HI-L)

Day 1am

Design of high and intermediate pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands and balance piston Transport and assembling


Day 2am &

pm



Day 3am



Day 4am &

pm


Day 5am &

pm















Course ST TP 8030




Duration 5 days

Steam Turbine Training Programs Design, Maintenance and InspectionSST-6000 (H-I-L)

Day 1am

Design of high pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands and balance piston Transport and assembling

pm Design of intermediate pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands Transport and assembling

Day 2am

Design of low pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands Transport and assembling

pm

&

Day 3am



Day 3pm


Day 4am

Oil supply system and control fluid system Design and function of main components Lube oil, lifting oil and control fluid system Maintenance activities during operation and standstill

pm

&

Day 5am


pm Inspection and outage preparation (reduced version) Types and scope of inspections Outage preparation Standards and special tools Product manual Spare parts













GN_TPGenerator Training Programs Design, Maintenance and InspectionSGen-100A-2P

Course Generator




SGen-100A-2P GN TP 8010 Design, Maintenance and Inspection 2,0 days

SGen-1200A GN TP 8012 Design, Maintenance and Inspection 2,0 days

SGen-2000H GN TP 8020 Design, Maintenance and Inspection 4,0 days

SGen-3000W GN TP 8030 Design, Maintenance and Inspection 4,5 days













Generator Training Programs Design, Maintenance and InspectionSGen-100A-2P

Course GN TP 8010




Duration 2 days


Day 1am

Design Generator types Power ratings Nomenclature Generator manufacturing process Rotor & Stator Stator winding GVPI

pm Cooling system Slip rings Carbon brushes Bearing pedestal Instrumentation Trouble shooting

Day 2am

Maintenance Maintenance in Operation What is maintenance Monitoring with DCS Electrical maintenance Mechanical maintenance

Maintenance at standstill Electrical Mechanical

pm Inspections Calculation of EOH Scope of inspection Stator Rotor Bearings Casing













Generator Training Programs Design, Maintenance and InspectionSGen-1200A

Course GN TP 8012




Duration 2 days


Day 1am


pm Cooling system Slip rings Carbon brushes Bearing pedestal Instrumentation Trouble shooting

Day 2am

Maintenance Maintenance in Operation What is maintenance Monitoring with DCS Electrical maintenance Mechanical maintenance

Maintenance at standstill Electrical Mechanical

pm Inspections Calculation of EOH Scope of inspection Stator Rotor Bearings Casing














Day 1am


pm Cooling system Shaft sealing system Bearing braket Instrumentation

Day 2am

Auxiliary Systems Basics of KKS Generator Instrumentation Liquid detector rack

Excitation Slip ring shaft Carbon brushes

Bearings Instrumentation

pm Bearing exhaust system Piping Function

Operation Trouble shooting Maintenance and supervision

Generator Training Programs Design, Maintenance and InspectionSGen-2000H

Course GN TP 8020




Duration 4 days

Day 3am

Auxiliary System Seal Oil Design of the Performance Plus Seal ring Seal oil circuit Seal oil storage tank Seal oil pumps Seal oil coolers Seal oil filters Differential pressure regulation Recirculation lines Intermediate tank

pm Instrumentation Operation Trouble shooting Maintenance and supervision

Day 4am

Design, Function and Maintenance of Gas System Basics of gases inert and famable gases

Function of the components Hydrogen supply Argon supply Pressurized air supply Hydrogen-skid Gas dryer

Instrumentation Interfaces with other systems

pm Process and Instrumentation Diagram Preparation for operation Purging sequence Operation Trouble shooting Maintenance and supervision














Day 1am

Design Generator types Power ratings Nomenclature Generator manufacturing process Rotor & Stator Stator winding Stainless steel cooling channels Manifold rings GVPI

pm Cooling system Shaft sealing system Bearing braket Instrumentation

Day 2am

Auxiliary Systems Basics of KKS Generator Instrumentation Liquid detector rack

Excitation Slip ring shaft Carbon brushes

Bearings Instrumentation

pm Bearing exhaust system Piping Function

Operation Trouble shooting Maintenance and supervision

Generator Training Programs Design, Maintenance and InspectionSGen-3000W

Course GN TP 8030




Duration 4.5 days

Day 3am

Auxiliary System Seal Oil Design of single flow ring Seal oil circuit Seal oil storage tank, pumps, coolers, filters Differential pressure regulation Intermediate tank Vacuum tank Relief oi

pm Instrumentation Operation Trouble shooting Maintenance and supervision

Day 4am

Design, Function and Maintenance of Gas System Basics of gases inert and famable gases

Function of the components Hydrogen supply Argon supply Pressurized air supply Hydrogen-skid Gas dryer

Instrumentation Interfaces with other systems

pm Process and Instrumentation Diagram Preparation for operation Purging sequence Operation Trouble shooting Maintenance and supervision

Day 5am

Auxiliary System Stator water cooling Stator water components Storage tank, Pumps, Filters, Alkalizer Conductitvity measurement

Instrumentation Operation Trouble shooting Maintenance and supervisio














Course TP SCC-8000H


Location Training Center Muelheim/ Berlin or Customer Plant


Duration 10 days 5 days TC Berlin

day 1 to 5 5 days TC Muelheim

day 6 to 10

Combined Cycle Power Plant Training Programs Design, Maintenance and Inspection

SCC-8000H

Gas Turbine TrainingDesign, Maintenance and Inspection for SGT-8000HGT TP 8303 50 Hz / GT TP 8304 60 HzTraining Center Berlin

Day 1am



systems

Day 2am




Day 3am





Day 5am
















Combined Cycle Power Plant Training Programs Design, Maintenance and Inspection

SCC-8000H

Course TP SCC-8000H


Location Training Center Muelheim/ Berlin or Customer Plant


Duration 10 days 5 days TC Berlin

day 1 to 5 5 days TC Muelheim

day 6 to 10

Steam Turbine TrainingDesign, Maintenance and Inspection for SST-5000Training Center Muelheim

Day 1am

Design of high and intermediate pressure steam turbine Types, power ratings, nomenclature Design and function of main components Casing, supports and guides Blading Shaft Glands and balance piston Transport and assembling


Day 2am &

pm



Day 3am



Generator TrainingDesign, Maintenance and Inspection for SGen-3000WTraining Center Muelheim

Day 4am &

pm

Design, Function and Maintenance of Auxiliary Systems Exciter System Generator Bearings Waste Gas System Stator Water System

Day 5am &

pm

Design, Function and Maintenance of Auxiliary Systems Seal Oil System Gas System













WS_BerlinCustomer Training Catalog Service Training Center BerlinWorkshop Traininig Stations

EHS Area

Enclosed Machining

Cabinet

Machining Cabinet

Classroom 2

Laydown Area

Administration

1.3SGT5-8000H 6.14.1

5.1

Workshop Area 5.3

5.2

Classroom 11.1SGT6-5000F

1.2V64.3

3.23.1

2.1

4.2

Zone 2

Laydown Area

Zone 1

Zone 3 Zone 6Zone 4

Zone 5

Zone 1 Gas Turbine Assembling Area Gas Turbine

Zone 2 Stator Maintenance Area

Zone 3 Rotor Maintenance Area

Zone 4 Tiling & Burner Assembling Area

Zone 5 Commissioning & Control Area

Zone 6 Measuring & Control Area













WS_MLHCustomer Training Catalog Service Training Center Muelheim Workshop Traininig Stations

Administrationand Classrooms

1.1

2.2 1.3

Work Shop area

2.5

2.4

2.1

Zone 1

2.8

3.5

3.3

3.11

3.23.1

3.13

3.4

3.8 .7

2.6

3.12

3.6

2.7

3.10

Zone 3

Zone 2

1.2

2.9

2.3

3.9

Zone 1 Steam Turboset Assembly Area

Zone 2 Generator Assembly Area

Zone 3 Commissioning & Instrumentation Area













Customer Training Catalog Service Training Center Muelheim Workshop Traininig Stations

Zone 1Steam Turboset Assembly Area

1.3SST5-5000

(HI-L) Stand

Steam Turbine AssemblyHigh Pressure Turbine Section (Type H30-63) Design, dis- and reassembly sequence Overhaul of SST5-6000 (H-I-L) high pressure turbine

section Dis- and reassembly, including dimensional data

recording and documentation

1.1SST5-5000

(HI-L) Stand

Steam Turbine Assembly Overhaul of SST5-5000 HI turbine section Overhaul of SST5-5000 L turbine section Axial/radial bump check Valve/actuator dis- and reassembly Steam turboset shaft alignment and coupling Steam turbine casing alignment Bolting technology Bearing dis- and reassembly Borescope inspections Instrumentation Critical lifting Environment health und safety Steam valve and actuator

1.2SGen5-2000H (THRI108/49)

Generator Stand

Generator Assembly Generator alignment and coupling Bearing dis- and reassembly H2 seal dis- and reassembly Brush gear dis- and reassembly Bolting technology














Zone 2Generartor

Assembly Area

2.1SGen5-2000H

Generator Rotor Stand

Generator Rotor Assembly

2.2Main Exciter Rotor Stand

Generator Assembly Overhaul of main exciter rotor Exchange of diodes, capacitors, fuses and heat sink Electrical testing

2.3SGen5-100A2P Generator

Stand

Generator Assembly Generator rotor removal and reinstall Bearing dis- and reassembly Brush holder dis- and reassembly HV bushing and flexible link assembly Visual inspection Electrical measurements on stator and rotor winding Electrical measurements on brush gear and HV

bushings

2.4Brushless

Exciter Stand

Generator Assembly Overhaul of brushless exciter Alignment of main and pilot exciter Exchange of diodes, capacitors, fuses and heat sink Electrical testing

2.5Generator

Winding Techniques

Generator Winding Techniques

2.6SGen5-2000H

Gas System Stand

Generator Commissioning and Maintenance Commissioning of instrumentation Operation of gas skid including fill and purge

sequences Maintenance of gas system

2.7H2-Gas Dryer

Stand

Generator Commissioning and Maintenance

2.8SGen5-2000H

Seal Oil System Stand

Generator Commissioning and Maintenance Commissioning of instrumentation Commissioning of pumps Commissioning of pressure control valves Operation of seal oil system Maintenance of seal oil system

2.9SGen5-2000H

Generator Rotor Stand

(Zone 1)

Generator Rotor Assembly














Zone 3Commissioning &

Instrumentation Area

3.6Safety Integrity

Level Instrumentation

Steam Turbine Commissioning & Instrumentation Absolute, relative pressure transmitters and

temperature transmitters Communication with instrumentation used in safety

integrity level protection circuits

3.7Pneumatic

Flap

Steam Turbine Commissioning & Instrumentation Design and function of pneumatic flap

3.8Pneumatic

Valve

Steam Turbine Commissioning & Instrumentation Design and function of pneumatic actuator

3.9Capacitive

Level sensors

Steam Turbine Commissioning & Instrumentation Adjustment of level sensors

3.10Vibration

Measurement

Rotordynamic shaft model Commissioning of relative shaft Absolute casing vibration measurements

3.11Steam Valve

Steam valve assembly Disassembly and assembly of LP-bypass valve and

actuators

3.12Steam Valve

Actuator EHA4

Steam Valve Actuator EHA4 Commissioning of EHA

3.13LP-Bypass

Valve Combination

Steam Turbine Commissioning & Instrumentation Commissioning of low pressure bypass valve

combination Commissioning of electro hydraulic actuators Closing time measurements utilizing digital flight

recorder

3.1HP Hydraulic

Stand

Steam Turbine Assembly Commissioning high-pressure hydraulic system Connection annd commissioning of various

electrohydraulic actuators

3.2Reheat Control

& Stop Valve Combination

Generator Assembly Design and function of hydraulic system Design and function of valve/actuator combination Commissioning high-pressure hydraulic system Commissioning of steam valve combination Commissioning of instrumentation Closing time measurements utilizing digital flight

recorder

3.3Pneumatic LP-Bypass

Valve/Actuator Combination

Steam Turbine Commissioning Design and function of pneumatic actuator Commissioning of pneumatic valve actuators Commissioning of instrumentation Closing time measurements utilizing digital flight

recorder

3.4LP Hydraulic

Supply Station

Steam Turbine Commissioning LP Hydraulic supply station for stop and control

valves

3.5Low Pressure

Turbine Control System

Steam Turbine Commissioning Function and operation of LP hydraulic system Commissioning of mechanical protection devices Commissioning of turbine control devices Commissioning of low pressure actuators of several

types Adjustment of turbine control and bypass control

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