thumb rule

26
FOR REFERENCE ONLY BASIC RATE ANALYSIS : LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING SHOP FABRICATION LABOUR CACS NIBR CS IBR AS NIBR MD RATE CREW AMOUNT MD RATE CREW AMOUNT MD RATE FITTER 150 1 150 150 1 150 150 WELDER 150 0.75 112.5 225 0.75 168.75 250 G/CUTTER 115 0.25 28.75 115 0.25 28.75 115 GRINDER 115 0.5 57.5 115 0.5 57.5 115 RIGGER 105 2 210 105 2 210 105 TACKER 110 0.5 55 110 0.5 55 110 HELPER 95 1 95 95 1 95 95 TOTAL 6 708.75 6 765 TOTAL COST ( NORMAL) 708.75 765 AVG. MANDAY COST ( NORMAL) 118.125 127.5 OVER TIME2 Hrs OT 0.5 59.0625 63.75 TOTAL OVERTIME COST 354.375 382.5 TOTAL COST INCL OT 1063.125 1147.5 ADD LABOUR BENEFIT 0.17 120.4875 130.05 G. TOTAL INCL OT & BENEFIT 1183.613 1277.55 AVG. PROD. IN ID/DAY/CREW 30 25 LABOUR COST PER ID OF FAB'N 39.45375 51.102 ADD S/C PROFIT AND 0.1 3.945375 5.1102 S/Contr. LAB COST / ID 43 56 LABOUR COST / ID 45 58 MANHOUR CONSUMED / ID 2 2.4 LABOUR COST PER MANHOUR AT 22.5 24.16667 LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING SITE FABRICATION LABOUR CACS NIBR CS IBR AS NIBR MD RATE CREW AMOUNT MD RATE CREW AMOUNT MD RATE FITTER 150 1 150 150 1 150 150

Upload: avinashudupa

Post on 28-Oct-2014

408 views

Category:

Documents


24 download

TRANSCRIPT

Page 1: Thumb Rule

FOR REFERENCE ONLY

BASIC RATE ANALYSIS :LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING :SHOP FABRICATION

LABOUR CACS NIBR CS IBR AS NIBRMD RATE CREW AMOUNT MD RATE CREW AMOUNT MD RATE CREW

FITTER 150 1 150 150 1 150 150 1WELDER 150 0.75 112.5 225 0.75 168.75 250 1G/CUTTER 115 0.25 28.75 115 0.25 28.75 115 0.25GRINDER 115 0.5 57.5 115 0.5 57.5 115 0.5RIGGER 105 2 210 105 2 210 105 2TACKER 110 0.5 55 110 0.5 55 110 0.5HELPER 95 1 95 95 1 95 95 1.5TOTAL 6 708.75 6 765 6.75TOTAL COST ( NORMAL) 708.75 765AVG. MANDAY COST ( NORMAL) 118.125 127.5OVER TIME2 Hrs OT 0.5 59.0625 63.75TOTAL OVERTIME COST 354.375 382.5TOTAL COST INCL OT 1063.125 1147.5ADD LABOUR BENEFIT 0.17 120.4875 130.05G. TOTAL INCL OT & BENEFITS 1183.613 1277.55AVG. PROD. IN ID/DAY/CREW 30 25LABOUR COST PER ID OF FAB'N 39.45375 51.102ADD S/C PROFIT AND 0.1 3.945375 5.1102S/Contr. LAB COST / ID 43 56

LABOUR COST / ID 45 58

MANHOUR CONSUMED / ID 2 2.4LABOUR COST PER MANHOUR AT 22.5 24.16667

LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING :SITE FABRICATION

LABOUR CACS NIBR CS IBR AS NIBRMD RATE CREW AMOUNT MD RATE CREW AMOUNT MD RATE CREW

FITTER 150 1 150 150 1 150 150 1WELDER 150 0.75 112.5 225 0.75 168.75 250 1G/CUTTER 115 0.25 28.75 115 0.25 28.75 115 0.25GRINDER 115 0.5 57.5 115 0.5 57.5 115 0.5

Page 2: Thumb Rule

RIGGER 105 2 210 105 2 210 105 2TACKER 110 0.5 55 110 0.5 55 110 0.5HELPER 95 1 95 95 1.5 142.5 95 2TOTAL 6 708.75 6.5 812.5 7.25TOTAL COST ( NORMAL) 708.75 812.5AVERAGE MANDAY COST ( NORM 118.125 125OVER TIME2 Hrs OT 0.5 59.0625 62.5TOTAL OVERTIME COST 354.375 406.25TOTAL COST INCL OT 1063.125 1218.75ADD LABOUR BENEFIT 0.17 120.4875 138.125G. TOTAL INCL OT AND BENEFITS 1183.613 1356.875AVG PROD. IN ID/DAY/CREW 15 15LABOUR COST PER INCH DIA OF 78.9075 90.45833ADD S/C PROFIT AND 0.1 7.89075 9.045833SC LAB COST / ID 86 99

LABOUR COST / ID 90 103

MANHOUR CONSUMED / ID 4 4.333333LABOUR COST PER MANHOUR AT 22.5 23.76923TOTAL WELDING QTY IN ID 81655 89988AT SHOP @ 60% OF TOTAL QTY 48993 53992.8AT SITE @ 40% OF TOTAL QTY 32662 35995.2LABOUR COST / ID AT SHOP 45 58LABOUR COST / ID AT SITE 90 103AVG. LABOR COST PER ID FAB'n 63 76

AVG. MANHOUR CONSUMED 2.8 3.173333AVG. LABOUR COST PER MANHOU 22.5 24.00769

LABOR COST PER ID FAB'n TAKE 91 112

AVG. LABOUR COST PER ID - FAB'n (ARC WELDING) CONSUMABLE COST PER IDPIPING MAUPTO 12 12-22 MM 22-35 MM 35 MM AND ABOVE UPTO 12 12-22 MM 22-35 MM

1.3 1.7 2.2 1.3 1.7CS - NIBR 63 81 107 138 31.5 40.95 53.55CS - IBR 76 98 129 167 31.5 40.95 53.55AS - P11 N 99.8 129 169 219 79 102.7 134.3AS - P22 N 99.8 129 169 219 90.4 117.52 153.68AS - P11 IB 118 153 200 259 79 102.7 134.3SS 304 (U 105.4 63.3SS 316 L 105.4 137 186.1 241.93

AVG. LABOUR COST PER ID - FAB'n (TIG WELDING) CONSUMABLE COST PER IDPIPING MAUPTO 12 12-22 MM 22-35 MM 35 MM AND ABOVE UPTO 12 12-22 MM 22-35 MM

Page 3: Thumb Rule

1.3 1.7 2.2 1.3 1.7CS - NIBR 66 85 112 145 31.7 41.21 53.89CS - IBR 79 102 134 173 31.7 41.21 53.89AS - P11 N 104 135 176 228 79 102.7 134.3AS - P22 N 104 135 176 228 90.4 117.52 153.68AS - P11 IB 123 159 209 270 79 102.7 134.3SS 304 (U 110 63.3SS 316 L 110 143 186.1 241.93

Special Ite Labour Material Tools/P&M/Enabling Cost / ID

Gas Cutting 13.8 10 24productivity 25 ID/Man-Day

Bevelling p 17.25 10 10 38productivity 20 ID/Man-Day

Only Fit-u 29.25 20 42 92productivity 20 ID/Man-Day

Hack-Saw C 28.75 15 44productivity 12 ID/Man-Day

LARSEN & TOUBRO LIMITED -ECC DIVISIONHYDRO CRACKER UNIT AT BPCL, MAHULBASIC RATE ANALYSIS :CONSUMABLE COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK):

CONSUMABLUNIT RATE CS - ARC CS - ARGONUNIT QTY PROD. AMOUNT QTY PROD. AMT

WELDING RNOS 3.42 2 2 Nos/ID 6.84WELDING RONOS 2.32 2 2 Nos/ID 4.64 2 4.64WELDING RONOS 2.94 2 2 Nos/ID 5.88 2 5.88CS FILLER KG 211 0 0.01 100 ID/Kg 2.11OXYGEN G CUM 18 0.066667 15 ID/Cum 1.2 0.066667 15 ID/Cum 1.2DA GAS CUM 152 0.02 50 ID/Cum 3.04 0.02 50 ID/Cum 3.04ARGON GACUM 65 0 0.071429 14 ID/Cum 4.642857GRIND WHENOS 75 0.025 40 ID/Pc 1.875 0.025 40 ID/Pc 1.875GRIND. WHNOS 100 0.013333 75 ID/Pc 1.333333 0.013333 75 ID/Pc 1.333333OTHER FRELS 7 1 7 1 7TOTAL 31.49 31.72119

CONSUMABLE COST PER INCH DIA OF FABRICATION 31.5 31.7

Page 4: Thumb Rule

CONSUMABLUNIT RATE AS - P 11UNIT QTY PROD. AMT

AS FILLER KG 1040 0.015385 65 ID/Kg 16WELDING RNOS 8.32 2 16.64WELDING RNOS 10.22 2 20.44OXYGEN G CUM 18 0.066667 15 ID/Cum 1.2DA GAS CUM 152 0.02 50 ID/Cum 3.04ARGON GACUM 65 0.1 10 ID/Cum 6.5GRIND. WHNOS 75 0.025 40 ID/Pc 1.875GRIND. WHNOS 100 0.013333 75 ID/Pc 1.333333OTHER FRELS 12 1 12

79.02833

CONSUMABLE COST PER INCH DIA OF FABRICATION 79

CONSUMABLUNIT RATE AS - P 22UNIT QTY PROD. AMT

AS FILLER KG 1248 0.015385 65 ID/Kg 19.2WELDING RNOS 9.8 2 19.6WELDING RNOS 12.85 2 25.7OXYGEN G CUM 18 0.066667 15 ID/Cum 1.2DA GAS CUM 152 0.02 50 ID/Cum 3.04ARGON GACUM 65 0.1 10 ID/Cum 6.5GRIND. WHNOS 75 0.025 40 ID/Pc 1.875GRIND. WHNOS 100 0.013333 75 ID/Pc 1.333333OTHER FRELS 12 1 12

90.44833

CONSUMABLE COST PER INCH DIA OF FABRICATION 90.4

CONSUMABLUNIT RATE SS - 304 (upto 5mm) SS - 316 LUNIT QTY PROD. AMT

FILLER WIRKG 475 0.033333 30 ID/Kg 15.83333ARGON GACUM 65 0.2 5 ID/Cum 13GRIND. WHNOS 114 0.083333 12 ID/Pc 9.5GRIND. WHNOS 150 0.033333 30 ID/Pc 5OTHER FRELS 20 1 20

63.33333

CONSUMABLE COST PER INCH DIA OF FABRICATION 63.3

CONSUMABLUNIT RATE SS - 316 L SS - 316 L

Page 5: Thumb Rule

UNIT QTY PROD. AMTFILLER WIRKG 495 0.014286 ID/Kg 7.071429WELDING RONOS 25.06 2 50.12WELDING RONOS 33.57 2 67.14ARGON GASCUM 65 0.2 5 ID/Cum 13GRIND. WHNOS 114 0.2 5 ID/Pc 22.8GRIND. WHNOS 150 0.04 25 ID/Pc 6OTHER FRELS 20 1 20

186.1314CONSUMABLE COST PER INCH DIA OF FABRICATION 186.1

BASIC RATE ANALYSIS :LABOUR COST PER INCH MTR OF ERECTION :FIELD ERECTION

LABOUR CAERECTIONMD RATE CREW AMOUNT

FITTER 150 1 150WELDERG/CUTTER 115 0.25 28.75GRINDER 115 0.25 28.75RIGGER 105 3 315TACKER 110 0.25 27.5HELPER 95 1 95TOTAL 5.75 645TOTAL COST ( NORMAL) 645AVERAGE MANDAY COST ( NORM 112.1739OVER TIME3 Hrs OT 0.35 39.26087OVERTIME COST 225.75TOTAL COST INCL OT 870.75ADD LABOUR BENEFIT 0.25 161.25G. TOTAL INCL OT AND BENEFITS 1032AVG PROD. IN IM/DAY/CREW 30LABOUR COST PER IM OF ERECTI 34.4ADD S/C PROFIT AND 0.1 3.44SC LAB COST / IM 37

LABOUR COST / IM 37

MANHOUR CONSUMED / IM 1.916667LABOUR COST PER MANHOUR AT 19.30435AVG. CONSUMABLE COST PER IM 5

Page 6: Thumb Rule

CONSUMABLUNIT RATE AS - P5UNIT QTY AMOUNT

ER 80 SB 6 KG 1840 0.033333 61.33333OXYGEN G CUM 18 0.066667 1.2DA GAS CUM 152 0.02 3.04ARGON GACUM 65 0.2 13GRIND. WHNOS 75 0.025 1.875GRIND. WHNOS 100 0.016667 1.666667OTHER FRELS 20 1 20

102.115

CONSUMABLE COST PER INCH DIA OF FABRI 102

CONSUMABLUNIT RATE AS - P9UNIT QTY AMOUNT

ER 80 SB 8 KG 2070 0.05 103.5ELECTRODENOS 4 0OXYGEN G CUM 18 0.2 3.6DA GAS CUM 150 0.066667 10ARGON GACUM 85 0.2 17GRIND. WHNOS 75 0.025 1.875GRIND. WHNOS 110 0.016667 1.833333OTHER FRELS 10 1 10

147.8083

CONSUMABLE COST PER INCH DIA OF FABRI 147

CONSUMABLUNIT RATE SS - 304H SS - 321HUNIT QTY AMOUNT QTY AMOUNT

FILLER WIRKG 690 0.02 13.8 0FILLER WIRKG 920 0.02 18.4ELECTRODENOS 21.1 4 84.4 0ELECTRODENOS 26.37 3.5 92.295CUTTING - CUM 85 0.05 4.25 0.05 4.25CUTTING- LS 10 1 10 1 10PURGING - CUM 85 0.2 17 0.2 17GRIND. WHNOS 114 0.04 4.56 0.04 4.56GRIND. WHNOS 150 0.05 7.5 0.05 7.5OTHER FRELS 15 1 15 1 15

156.51 169.005

CONSUMABLE COST PER INCH DIA OF FABRI 156 169

CONSUMABLUNIT RATE INCONNELUNIT QTY AMOUNT

Page 7: Thumb Rule

ER NI-CR KG 4600 0.02 92WELDING RKG 4600 0.045 207 FULL TIG - 50 GMS PER INCH DIACUTTING - CUM 85 0.05 4.25CUTTING- LS 10 1 10PURGING - CUM 85 0.2 17GRIND. WHNOS 114 0.04 4.56GRIND. WHNOS 150 0.05 7.5OTHER FRELS 15 1 15

357.31

CONSUMABLE COST PER INCH DIA OF FABRI 357

LABOUR CAERECTIONMD RATE CREW AMOUNT

FITTER 150 1 150WELDER 150 0G/CUTTER 118 0.25 29.5GRINDER 118 0.25 29.5RIGGER 115 3 345TACKER 113 0.25 28.25HELPER 113 1 113

5.75 695.25TOTAL COST ( NORMAL) 695.25AVERAGE MANDAY COST ( NORM 120.913OVER TIME COST PER 0.25 30.22826TOTAL OVERTIME COST 173.8125TOTAL COST INCL OT 869.0625ADD LABOUR BENEFIT 0.25 173.8125G. TOTAL INCL OT AND BENEFITS 1042.875AVEARGE PRODCUTIVITY IN INCH 40LABOUR COST PER INCH DIA OF 26.07188ADD S/C PROFIT AND 0.1 2.607188SC LAB COST / IM 28

48LABOUR COST / IM 28MAN HOUR CONSUMED 57.5 1.4375COST PER MANHOUR 19.47826

CS CSIBR AS SSMAN HOUR COST PER 40 IM ERECTION & 48 3280 3904 4336 4624MANHOURS INVOLVED 94 94 100 106MAN HOUR COST PER 1 IM ERECTION 34.89362 41.53191 43.36 43.62264MAN HOUR REQUIRED FOR 1IM 2.35 2.35 2.5 2.65

Page 8: Thumb Rule

AS IBR SS TOTAL LAB AVG LAB /AMOUNT MD RATE CREW AMOUNT MD RATE CREW AMOUNT

150 150 1 150 150 1 150 5 1250 400 1 400 250 1 250 4.5 0.9

28.75 115 0.25 28.75 115 0 1 0.257.5 115 0.5 57.5 120 1 120 3 0.6210 105 2 210 105 2 210 10 2

55 110 0.5 55 110 0.5 55 2.5 0.5142.5 95 2 190 95 2 190 7.5 1.5

893.75 7.25 1091.25 7.5 975 33.5 6.7893.75 1091.25 975

132.4074 150.5172 13066.2037 75.25862 65446.875 545.625 487.5

1340.625 1636.875 1462.5151.9375 185.5125 165.751492.563 1822.388 1628.25

25 25 25 130 2659.7025 72.8955 65.135.97025 7.28955 6.513

65 80 71

67 82 73

2.7 2.9 324.81481 28.27586 24.33333

AS IBR SS TOTAL LAB AVG LAB /AMOUNT MD RATE CREW AMOUNT MD RATE CREW AMOUNT

150 150 1 150 150 1 150 5 1250 400 1 400 250 1 250 4.5 0.9

28.75 115 0.25 28.75 115 0 1 0.257.5 115 0.5 57.5 120 1 120 3 0.6

Page 9: Thumb Rule

210 105 2 210 105 2 210 10 255 110 0.5 55 110 0.5 55 2.5 0.5

190 95 2 190 95 2 190 8.5 1.7941.25 7.25 1091.25 7.5 975 34.5 6.9941.25 1091.25 975

129.8276 150.5172 13064.91379 75.25862 65 4

470.625 545.625 487.5 0.51411.875 1636.875 1462.5 0.5160.0125 185.5125 165.751571.888 1822.388 1628.25 40

12 12 12 66 13.2130.9906 151.8656 135.687513.09906 15.18656 13.56875

144 167 149

149 172 154

6.041667 6.041667 6.2524.66207 28.46897 24.64

12572 6357 112397543.2 3814.2 6743.45028.8 2542.8 4495.6

67 82 73149 172 154

99.8 118 105.4

4.036667 4.156667 4.324.75372 28.3531 24.456

140 168 154

TOTAL - LAB + CONSUM.35 MM AND ABOVE UPTO 12 12-22 MM 22-35 MM 35 MM AND ABOVE

2.269.3 94.5 121.95 160.55 207.369.3 107.5 138.95 182.55 236.3

173.8 178.8 231.7 303.3 392.8198.88 190.2 246.52 322.68 417.88

173.8 197 255.7 334.3 432.8

291.5 378.93

TOTAL - LAB + CONSUM.35 MM AND ABOVE UPTO 12 12-22 MM 22-35 MM 35 MM AND ABOVE

Page 10: Thumb Rule

2.269.74 97.7 126.21 165.89 214.7469.74 110.7 143.21 187.89 242.74173.8 183 237.7 310.3 401.8

198.88 194.4 252.52 329.68 426.88173.8 202 261.7 343.3 443.8

173.3296.1 384.93

Page 11: Thumb Rule

PER ID LAB LABOUR BENEFIT %PF - 12 % 12

0.038462 RETR COMP - 4.8 %0.034615 NOTICE PAY - 8.33 %0.007692 ESI - 5 % 50.023077 BONUS - 8.33 %0.076923 TOTAL 170.0192310.057692

DAELIM - QUANTITY COMPARISONMATERIAL HCU HGU

NIBR IBR TOTAL NIBR IBR TOTALCS 196551.4 24427 220978.4 81655 89988 171643AS 8403 8403 12572 6357 18929SS 10252 10252 11239 11239TOTAL ID 215206.4 24427 239633.4 105466 96345 201811% of TOT 89.80651 10.19349 52.25979 47.74021

PER ID LAB

0.0757580.0681820.0151520.045455

Page 12: Thumb Rule

0.1515150.0378790.128788

0.10.01250.0125

Page 13: Thumb Rule

FOR REFERENCE ONLYCALCULATION FOR AVG. COST OF LABOURSTRUCTURES - FABRICATIONCATEGORYCREW COMRATE PER AVG. RATE BENEFITS REMARKS

PF 0.12HIGHLY SKI 0.111111 140 15.55556 BONUS 0.0833SKILLED 0.111111 130 14.44444 NOTICE PA 0.1083SEMI SKILL 0.555556 112.5 62.5 RETR. COM 0.0625UN SKILLE 0.222222 90 20 MISC 0.01SUB TOTAL 1 112.5 ESI 0.05BENEFITS(P 0.3 33.75 SUB TOTAL 0.4341OT PREMIU 0.2 22.5

TOTAL (MA 1.5 168.75

Item Descr Manday / Manhrs / Ton Fab lab cosElectrodes Gases Grind. whe42 O2 D/A AG7

LIGHT STR 15 MD/T 150 2531.25 420 93.5 318.6 175MEDIUM ST14 MD/T 140 2362.5 336 76.5 232.5 150HEAVY STR13 MD/T 130 2193.75 252 68 201.5 125BUILT UP 18 MD/T 180 3037.5 672 102 310 250

CATEGORYGANG COM% COMP. SKILL SKILL TOTABASE RATE / MDFABRICATO 1 0.111111 HS 0.111111 140 140STRUC. WE 1 0.111111 S 0.111111 130 130TACKER 0.5 0.055556 SS 0.555556 115 112.5GAS CUTTE 0.75 0.083333 SS 115GRINDER 0.75 0.083333 SS 115RIGGER 3 0.333333 SS 105KHALASI / 2 0.222222 US 0.222222 90 90TOTAL 9

CALCULATION FOR AVG. COST OF LABOURSTRUCTURES - ERECTIONCATEGORYCREW COMRATE PER AVG. RATE BENEFITS REMARKS

PF 0.12HIGHLY SKI 0.1 140 14 BONUS 0.0833SKILLED 0.066667 130 8.666667 NOTICE PA 0.1083SEMI SKILL 0.566667 112.5 63.75 RETR. COM 0.0625UN SKILLE 0.266667 90 24 MISC 0.01SUB TOTAL 1 110.4167 ESI 0.05BENEFITS(P 0.3 33.125 SUB TOTAL 0.4341OT PREMIU 0.75 82.8125

Page 14: Thumb Rule

TOTAL (MA 2.05 Manhrs 226.3542

Item DescrManday / Manhrs / Ton erec lab co Electrodes Gases Grind. whe42 O2 D/A AG7

LIGHT STR 10 MD/T 100 2263.542 126 51 177 100MEDIUM ST9 MD/T 90 2037.188 105 46.75 139.5 80HEAVY STR8 MD/T 80 1810.833 84 42.5 124 75BUILT UP 8 MD/T 80 1810.833 84 42.5 124 75

CATEGORYGANG COM% COMP. SKILL SKILL TOTABASE RATE / MDFABRICATO 0.75 0.1 HS 0.1 140 140STRUC. WE 0.5 0.066667 S 0.066667 130 130TACKER 0.25 0.033333 SS 0.566667 115 112.5GAS CUTTE 0.5 0.066667 SS 115GRINDER 0.5 0.066667 SS 115RIGGER 3 0.4 SS 105KHALASI / 2 0.266667 US 0.266667 90 90

7.5

STRUCTURAL FABRICATION & ERECTION

STRUCTUREFAB MD/T EREC MD/TManhrs / TFab + erec Tools and Material C Equipment L+M+P+ MaLIGHT STR 15 10 250 4794.792 2886.1 7680.892MEDIUM ST 14 9 230 4399.688 2616.25 7015.938HEAVY STR 13 8 210 4004.583 2497 6501.583PLATE FAB 18 8 260 4848.333 3359.5 8207.833

GRATING FABRICATION AND ERECTIONItem Descr MAT'L Galvanisin Plant Cons + toolLabour cos MD / T MD / Sqm ManHrs / GRATING FABRICATIO 11000 2000 1500 17750 105.1852 3.260741 32.60741GRATING E 800 1500 6.626783 0.20543 2.054303TOTAL 800 11000 2000 1500 19250 111.812 3.466171 34.66171

HANDRAILING FABRICATION AND ERECTIONItem Descr MAT'L Galvanisin Plant Cons + toolLabour cos MD / T ManHrs / MTHANDRAIL 26022.3 0 2547.771 1910.828 4458.599 26.42133 264.2133HANDRAIL 0 0 1910.828 1910.828 2547.771 15.0979 150.979TOTAL 26022.3 0 4458.599 3821.656 7006.369 41.51923 415.1923

LADDER WITH CAGE FABRICATION AND ERECTIONItem Descr MAT'L Galvanisin Plant Cons + toolLabour cos MD / T ManHrs / MTCAGE FABRICATION 0 2000 2000 4500 26.66667 266.6667CAGE EREC 0 0 500 500 1500 8.888889 88.88889

Page 15: Thumb Rule

TOTAL 0 0 2500 2500 6000 35.55556 355.5556

LADDER WITHOUT CAGE FABRICATION AND ERECTIONItem Descr MAT'L Galvanisin Plant Cons + toolLabour cos MD/T ManHrs/TW/O CAGE FABRICATI 0 2000 1750 4000 23.7037 237.037W/O CAGE 0 0 500 500 1500 8.888889 88.88889TOTAL 0 0 2500 2250 5500 32.59259 325.9259

Page 16: Thumb Rule

Others Tools / ConL+M+TOOLSSmall toolsHeavy tools

175 450 1632.1 4163.35150 475 1420 3782.5150 500 1296.5 3490.25275 550 2159 5196.5

Page 17: Thumb Rule

Others Tools / ConL+M+TOOLSSmall toolsHeavy tools

150 650 1254 3517.542125 700 1196.25 3233.438125 750 1200.5 3011.333125 750 1200.5 3011.333

LMP - FABN + ERECN7680.8927015.9386501.5838207.833

ManHrs / MT1051.85266.26783

1118.12

ManHrs / MT

ManHrs / MT

Page 18: Thumb Rule

FOR REFERENCE ONLYCALCULATION FOR AVG. COST OF LABOUREQUIPMENT ERECTION WORKSCATEGORYCREW COMRATE PER AVG. RATE BENEFITS REMARKS

PF 0.12HIGHLY SKI 0.125 177.5 22.1875 BONUSSKILLED 0.0625 115 7.1875 NOTICE PAYSEMI SKILL 0.5625 140 78.75 RETR. COM 0.0625UN SKILLE 0.25 90 22.5 MISCSUB TOTAL 1 130.625 ESI 0.05BENEFITS 0.2325 30.37031 SUB TOTAL 0.2325OT PREMIU 0.75 97.96875

MANDAY R 1.9825 258.9641

MANDAY RManday / Manhrs Erec. Lab. Electrodes Gases Grind. whe42 O2 D/A AG7

Static Equ 8 MD/T 80 2071.713 8.4 10.2 35.4 50Rotary Equ14 MD/T 140 3625.497 42 10.2 31 50

Item Descr Manday / Manhrs / TPacking pltS.S Shim coGrout Cost Material costStatic Equ 8 MD/T 80 160 0 105 265Rotary Equ14 MD/T 140 320 200 2625 3145

Item Descr EREC MD/TManhrs / Terec lab co Tools and Material C Equipment Weight CatL+M+P COSStatic EquipsUpto 20 M 8 80 2071.713 774.4 265 202.47 3111.11320 to 50 M 6 60 1553.784 704 265 571.5 2522.784Above 50 5 50 1294.82 633.6 265 380.75 2193.42Rotary Equ 14 140 3625.497 1833.2 3145 122.4 8603.697

TOTAL

CATEGORYGANG COM% COMP. SKILL SKILL TOTABASE RATE / MD

SUPERVISOR 0 HS 0.125 155 177.5MILL WRIG 1 0.125 HS 200TACKER 0.5 0.0625 S 0.0625 115 115ERECTION 0.25 0.03125 SS 0.5625 200 140GRINDER 0.25 0.03125 SS 115RIGGER 4 0.5 SS 105

Page 19: Thumb Rule

KHALASI / 2 0.25 US 0.25 90 908

LADDER / PLATFORM FABRICATION AND ERECTIONItem Descr MAT'L Plant Cons + toolLabour cos MD / T ManHrs / MTLADDER/PLAT. FAB'n 2000 2800 4500 25.71429 257.1429LADDER/PLAT. EREC'n 1000 1500 2000 11.42857 114.2857TOTAL 0 0 3000 4300 6500 37.14286 371.4286

CATALYST LOADINGItem Descr MAT'L Plant Cons + toolLabour cos MD / T ManHrs / MTCATALYST LOADING 2500 2800 5500 31.42857 314.2857

TOTAL 0 0 2500 2800 5500 31.42857 314.2857

INTERNALS ERECTIONItem Descr MAT'L Plant Cons + toolLabour cos MD / T ManHrs / MTINTERNALS ERECTION 2000 2500 6500 37.14286 371.4286

TOTAL 0 0 2000 2500 6500 37.14286 371.4286

Page 20: Thumb Rule

Others Tools / Cons. CostSmall toolsHeavy tools

250 350 7041250 450 1833.2

Amount

629906.91441771

835144.810530923959915