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Title Bioprocessing of protein-rich raw material towardsimproved functionality
Author(s) Laitila, Arja; Karsma, Anni; Rosa-Sibakov, Natalia;Juvonen, Riikka; Sozer, Nesli
Citation 32nd Nordic Cereal Congress "Future FoodSecurity - New Opportunities for Nordic Crops",7 - 9 September 2015 , Espoo, Finland.Nordic Cereal Association (2015)
Date 2015Rights This presentation may be downloaded for personal
use only.
VTT TECHNICAL RESEARCH CENTRE OF FINLAND LTD
Bioprocessing of protein-rich
raw material towards
improved functionality
Arja Laitila, Anni Karsma, Natalia Rosa-
Sibakov, Riikka Juvonen & Nesli Sozer
VTT Technical Research Centre of Finland Ltd
Nordic Cereal
Congress 2015,
Espoo
Novel multifunctional plant protein ingredients
with bioprocessing (BIOPROT)
1. Improve protein and nutritional functionality of bran and faba
bean ingredients by tailored bioprocessing with microbes and
enzymes
2. Establish technological functionality of modified plant protein
sources in several food categories (pasta, bread and extruded
snacks)
Finnish funding: MMM Makera
08/09/2015 Laitila
BIOPROT-team
University of Helsinki, Finland
Elisa Arte, Rossana Coda,
Kati Katina (coordinator)
University of Bari, Italy
Marco Gobbetti, Carlo
Rizzello
VTT Ltd, Finland
Riikka Juvonen, Anni Karsma,
Arja Laitila, Atte Mikkelson,
Margherita Re, Natalia Rosa-
Sibakov, Nesli Sozer, Irina
Tsitko
Central Research Institute of
Food and Feed Control, Turkey
Nurcan Aysar Guzelsoy,
Orhan Eren
Project leaders
08/09/2015 Laitila
Faba bean is an excellent source of protein
High protein content (25-35%)
Vitamins, minerals, dietary fibre and
bioactive compounds
Low cost: Half the price of soy bean and
peas (~200 vs 400 €/t)
Suitable for gluten-free products
The limitations on using faba beans are
the presence of antinutritional factors, a
bitter taste and poor technological
functionality
Vicia faba major Vicia faba minor
08/09/2015 Laitila
Bioprocessing as a tool to improve the techno-
functional and nutritional profile
Microbial food cultures
Bacteria (especially lactic acid
bacteria), yeasts and moulds
Versatile, multifunctional actions
Enzymatic treatments
Fast, controlled, targeted
actions
Bioprocessing
Structure
Colour
Taste
Digestability
and bioavailability
Process performance
Safety and shelf life
08/09/2015 Laitila
This study aimed to improve:
protein bioavailability
technological functionality
1. Enzymatic treatment with
phytase
2. Lactic acid bacteria, including
exopolysaccharide producing
(EPS) bacteria
Fermented faba bean
ingredients in extrusion
Microbial EPS such as dextrans
Selected lactic acid bacteria
EPS to deliver viscosifying, texturising and
emulsifying agents in to foods and beverages
Effective at low concentrations
(0.5-1%, d.w.)
Health promoting properties
In situ production: Label-free technology for
modifying texture and nutritional properties
Phytic acid
Strong binding affinity to important minerals
Forms complexes with proteins decreasing
solubility
08/09/2015 Laitila
Vicia faba L. var major Dehulling, milling (partcle size ca 600 µm)
Raw material characterisation
LAB selection Indigenous and from other plant sources
L. plantarum, Lc. lactis, W. confusa
106 cfu/g
Fermentation 0.5 kg and 10-15 kg
33% flour + 62 % water + 5% sucrose*
(*only EPS production)
25°C 24 h
Enzyme selection Food-grade phytase (Ultra Bio-Logics Inc)
Enzyme treatment 2, 10 and 20 U (33-167-333 nkat)
Ratio (s:l) = 1 solid : 2 water
RT and 55°C; 1,2,4 h
Freeze drying and milling
Extrusion 100 -50 – 25 % mixed with rice flour
LAB = lactic acid bacteria
Baking Pasta
08/09/2015 Laitila
Treatment with food-grade phytase was effective
Phytic acid content in faba beans was reduced up to 89 %
Incubation time (h)
Ph
yti
c a
cid
(m
g/k
g) Native
08/09/2015 Laitila
Phytase treatment increased protein release of faba bean (in vitro digestion model Nordlund et al, 2013, J Cereal Sci, 58, 200-208)
Phytase treatment
enhanced the solubilisation and release of protein from faba bean in
the gastric stage of in vitro digestion
increased Ca, Mg, Fe, Zn availability (data not shown)
08/09/2015 Laitila
Bioprocessing of faba beans with LAB
08/09/2015 Laitila
Faba beans are natural source for
exopolysaccharide (EPS) producing LAB
Intensive LAB growth
100-1000 cfu/g → >108 cfu/g
Weissella and Leuconostoc
bacteria isolated and
characterised
In situ production of EPS in
protein rich matrix ?
EPS-negative: Lactobacillus
plantarum
Antimicrobial potential
Reduction of antinutritive factors
and protein modification
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
0h 24h
log
10
CF
U/g
EPS
producers
Leuconostoc lactis Weissella confusa
Total LAB
08/09/2015 Laitila
Lactobacillus plantarum E76 (EPS-negative) vs
Weissella confusa E3403 after 24h fermentation
08/09/2015 Laitila
Intensive dextran production during faba bean
fermentation
0,2
0,8
4,9
1,4
6,5
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
L. plantarum Lc. lactis_Control Lc. lactis_EPS W. confusa_Control W. confusa_EPS
Dex
tran
(g
/ 1
00
g d
m)
Control = without added sucrose
University of Helsinki: Katina
08/09/2015 Laitila
Starch granules
EPS negative
L. plantarum In situ produced dextran
Protein matrix
VTT: Field emission scanning electron
microscopy (FESEM) / Tsitko & Laitila
Polymeric EPS matrix
Weissella bacteria
EPS = exocellular polysaccharide
FESEM micrographs after 24h fermentation
08/09/2015 Laitila
Total free amino acids
Sample
g/kg
Control 5.7
L. plantarum 7.6
Lc. lactis 10.4
W. confusa 9.8
Fermentation releases proteins from the cell wall
matrix and significantly increases the amount of
free amino acids (AA)
Fermentation had a
positive impact on
amino acid profiles
→The amount of
essential AAs increased
University of Bari: Rizzello
08/09/2015 Laitila
Bioprocessed faba bean ingredients in extrusion
08/09/2015 Laitila
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
100% 50% 25%
Har
dn
ess
(N)
Level of faba bean raw material in the sample
Native fababean flour
L. plantarumfermentedfaba bean
0,00
0,05
0,10
0,15
0,20
0,25
0,30
0,35
0,40
0,45
100% 50% 25%
Cri
spin
ess
Ind
ex
Level of faba bean raw material in the sample
Fermentation with L. plantarum improved
mechanical properties of extruded snacks
Decreased hardness Increased crispiness (50 and 25% addition)
08/09/2015 Laitila
100 % 50 % 25 % Native faba
L. plantarum
fermented
W. confusa
fermented
(EPS)
Challenge: Burning (Maillard reaction), especially with EPS producing LAB
Future: Other applications such as in baking
In protein-rich material, no additional impacts
with EPS producers
08/09/2015 Laitila
Benefits of faba bean bioprocessing
Microbial food cultures
Release of proteins and
modification of amino acid
profile by fermentations
Reduction of antinutritional
compounds
Biocontrol
Faba beans provides an
excellent base for EPS
production → functionality in
other applications such as
baking, vegetable pastes
Enzymatic treatments
Phytase treatment as a fast
tool to increase
protein solubility
mineral availability
08/09/2015 Laitila
Take home messages
Well-characterised microbes and enzymes as a tool for
improving nutritional profile and functional properties of
protein-rich legume ingredients and products
→ New product innovations
TECHNOLOGY FOR BUSINESS