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Thermally Induced Fracture Performance of Asphalt Mixtures Licentiate Thesis Prabir Kumar Das Division of Highway and Railway Engineering Department of Transport Science School of Architecture and the Built Environment KTH, Royal Institute of Technology SE-100 44 Stockholm SWEDEN September 2012

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Page 1: Thermally Induced Fracture Performance of Asphalt Mixtures

Thermally Induced Fracture Performance of

Asphalt Mixtures

Licentiate Thesis

Prabir Kumar Das

Division of Highway and Railway Engineering

Department of Transport Science

School of Architecture and the Built Environment

KTH, Royal Institute of Technology

SE-100 44 Stockholm

SWEDEN

September 2012

Page 2: Thermally Induced Fracture Performance of Asphalt Mixtures

© Prabir Kumar Das

TRITA-TSC-LIC 12-006

ISBN 978-91-85539-91-8

Page 3: Thermally Induced Fracture Performance of Asphalt Mixtures

i

Abstract:

A major distress mode in asphalt pavements is low temperature cracking, which results from

the contraction and expansion of the asphalt pavement under extreme temperature changes.

The potential for low temperature cracking is an interplay between the environment, the

road structure and importantly the properties of the asphalt mixture. The thermal cracking

performance of asphalt concrete mixtures can be evaluated by conducting thermal stress

restrained specimen tests (TSRST) which is known to be correlated well with the fracture

temperatures observed in the field. Although TSRST provides a good estimation of the field

performance, it may be unrealistic to implement the obtained results in a design framework.

On the other hand, recent studies showed Superpave indirect tension tests can be used to

evaluate fracture performance (fatigue, moisture damage, low temperature cracking, etc.) of

the asphalt concrete mixtures. In addition, the obtained elastic and viscoelastic parameters

from the Superpave IDT tests can be used as an input parameter to establish a design

framework. The study presented in this thesis has a main objective to develop a framework

using Superpave IDT test results as input parameters in order to evaluate the low

temperature cracking performance of asphalt concrete mixtures. Moreover, the study aims to

investigate micro-mechanically the low temperature cracking behavior of bitumen using

atomic force microscopy (AFM) as a tool.

The numerical model has been developed by integrating fracture energy threshold into an

asphalt concrete thermal fracture model, considering non-linear thermal contraction

coefficients. Based on the asphalt concrete mixture viscoelastic properties, this integrated

model can predict thermally induced stresses and fracture temperatures. The elastic,

viscoelastic and fracture energy input parameters of the model were measured by

conducting indirect tension tests and the thermal contraction coefficients were measured

experimentally. The proposed model has been validated by comparing the predicted fracture

temperatures with the results obtained from TSRST tests. It was found that, while there is a

quantitative discrepancy, the predicted ranking was correct. In the measurement of the

thermal contraction coefficients it was observed that the thermal contraction coefficient in

asphalt concrete is non-linear in the temperature range of interest for low temperature

cracking. The implications of having non-linear thermal contraction coefficient were

investigated numerically.

In an effort to understand the effect of bitumen properties on low temperature fatigue

cracking, AFM was used to characterize the morphology of bitumen. The AFM topographic

and phase contrast image confirmed the existence of bee-shaped microstructure and

different phases. The bitumen samples were subjected to both environmental and mechanical

loading and after loading, micro-cracks appeared in the interfaces of the bitumen surface,

confirming bitumen itself may also crack. It was also found that the presence of wax and wax

crystallization plays a vital role in low temperature cracking performance of bitumen.

Keywords: Low temperature cracking, asphalt concrete fracture mechanics, viscoelasticity,

non-linear thermal contraction coefficient, atomic force microscopy, wax, wax crystallization.

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Preface

The work presented in this licentiate thesis has been carried out at the KTH Royal Institute of

Technology, at the division of Highway and Railway Engineering.

The Swedish Transport Administration (Trafikverket) is greatly appreciated for financing

this study.

I would like to express my sincere gratitude to my supervisors Professor Björn Birgission and

Dr. Denis Jelagin for their guidance during this process. Special thanks to Prof. Nicole

Kringos for valuable discussions, advice and encouragements.

I am very grateful to Dr. Yuksel Tasdemir for his technical support and advice in the

Laboratory. Constructive discussions and comments from Dr. Per Redilius, Mr. Måns Collin,

Dr. Jonas Ekbland and Dr. Xiaohu Lu are acknowledged for bringing their insight,

experience and ideas to the table.

Thanks go to Prof. Bahia for providing opportunity to perform tests at MARC in University

of Wisconsin and PEAB AB for assisting in the slab preparation. Nynas AB is gratefully

acknowledged for providing all the bitumen used in this study.

I would like to thanks my colleagues at the department for providing a creative and friendly

atmosphere.

Last but not least, my gratitude goes to my wife Soma Ghosh for giving me a life beyond my

profession and my family in Bangladesh that always believed in me.

Prabir Kumar Das

Stockholm, Sep’12

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Dedication

To my parents that I dedicate this work.

I cannot ask more from my parents who are simply perfect.

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Publications

This Licentiate thesis is based on the following publications:

Journal:

I. Das, P. K., Tasdemir, Y. and Birgisson, B. (2012), Evaluation of Fracture and Moisture Damage Performance of Wax Modified Asphalt Mixtures. International Journal of Road Materials and Pavement Design, Vol. 13 (1), pp. 142-155.

II. Das, P. K., Tasdemir, Y. and Birgisson, B. (2012), Low Temperature Cracking

Performance of WMA with the Use of the Superpave Indirect Tensile Test. International Journal of Construction and Building Materials, Vol. 30, pp. 643-649.

III. Das, P. K., Jelagin, D. and Birgisson, B. (2012), Low temperature cracking model

based on HMA fracture mechanics. International Journal of Solids and Structures, under review.

Submitted on: 22-09-2011 Conference: IV. Das, P. K., Jelagin, D., Birgisson, B. and Kringos, N. (2012), Micro-Mechanical

Investigation of Low Temperature Fatigue Cracking Behaviour of Bitumen. 7th RILEM International Conference on Cracking in Pavements, June 20-22, Delft, Netherland.

Other relevant publications:

i. Das, P. K., Jelagin, D. and Birgisson, B. (2009), Warm mix asphalt mixtures for lowering energy consumption during construction of asphalt pavements. Transportforum, VTI, Linköping, Sweden.

ii. Tasdemir, Y., Das, P. K., and Birgisson, B. (2010), Determination of Mixture Fracture

Performance with the Help of Fracture Mechanics. 9th International Congress on Advances in Civil Engineering. Trabzon, Turkey.

iii. Das, P. K., Tasdemir, Y. and Birgisson, B. (2011), Low Temperature cracking

Performance of Wax Modified Bitumen and Mixture. XXIVth World Road Congress. 27-30 Sep, Mexico.

iv. Das, P. K., Kringos, N. and Birgisson, B. (2011), Atomic Force Microscopy (AFM) to

Characterize the Aging of Asphaltic Materials. KTH-Transport Day, November, Stockholm, Sweden.

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Contents

1. Introduction ………………………………………………………………………… 1

2. Thermally Induced Fracture Model……………………………………………… 2

3. Summary of Appended Papers…………………………………………………… 6

3.1. Implementation and Evaluation of HMA Fracture Mechanics …………………… 6

3.2. Low Temperature Fracture Performance Based on TSRST and Superpave IDT … 8

3.3. Thermally induced fracture model based on Superpave IDT test results…………… 10

3.4. Micro-mechanical investigation of low temperature fatigue behavior of bitumen … 14

4. Discussion and conclusions ...…………………………………………………… 16

References ….…………………………………………………………………………… 17

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1. Introduction

Low temperature cracking is one of the major distresses in asphalt pavements, since it is

irreversible and expensive to repair. It can be a serious problem in cold regions as well as in

areas with large daily temperature fluctuation. Whenever the ambient air temperature drops,

the asphalt mixtures tend to contract. This continuous contraction phenomenon results in a

tensile stress buildup in the mixture which is known as thermally induced stress. If this

thermal stress exceeds the tensile strength of the asphalt pavement, a transverse crack will

occur at the surface and the corresponding temperature is known as fracture temperature.

Consequently, these cracks will propagate downward through the pavement and increase in

frequency with the aging of pavement and additional low temperature cycles. Water

infiltration through these cracks can cause problems such as loss of fines or reduced sub-base

strength and result in reduce pavement service life and high maintenance cost. Thus,

accurate description of the initiation of thermal induced fracture is critical for designing

durable pavements in cold regions.

Research regarding thermally induced fracture of asphalt mixtures has been carried out over

the years. One of the great outcomes from the low temperature cracking studies is the

thermal stress restrained specimen test (TSRST) which was developed at Oregon State

University (Kanerva et al., 1994). The thermal cracking performance of asphalt concrete

mixtures can be evaluated by conducting TSRST which is known to be correlated well with

the fracture temperatures observed in the field. Although TSRST provides a good estimation

of the field performance, it may be unrealistic to implement the obtained results in a design

framework. On the other hand, Superpave indirect tension tests developed at University of

Florida (Buttlar and Roque, 1994) which can be used to evaluate fracture performance of the

asphalt concrete mixtures. In addition, the obtained elastic and viscoelastic parameters from

the Superpave IDT tests can be used as an input parameter to establish a design framework.

The primary objective of this thesis is to develop and validate a tool using Superpave IDT

test results as input parameters in order to predict the thermally induced stress and fracture

temperature in order to evaluate the low temperature cracking performance of asphalt

concrete mixtures.

The first part of this thesis consists of a comprehensive laboratory study to implement and

evaluate fracture performance of asphalt mixtures by using Superpave IDT tests and hot mix

asphalt (HMA) fracture mechanics (Paper I). In Paper II, low temperature cracking

performances of asphalt mixtures were evaluated by Superpave IDT and TSRST tests.

Consequently, a comparison between Superpave IDT and TSRST test results on low

temperature cracking susceptibility was also documented. The main part of the thesis deals

with the development and validation of a tool that can predict the thermally induced stress

and fracture temperature (Paper III). To do so, the predicted thermally induced stresses and

fracture temperatures were compared with the obtained TSRST results, as this test is known

to correlate well with the fracture temperature observed in the field. In the proposed model,

special attention has been paid to thermal contraction coefficient of asphalt mixtures. This

thesis furthermore describes the micro-mechanical investigation of low temperature fatigue

behavior of bitumen using atomic force microscopy (Paper IV).

Page 14: Thermally Induced Fracture Performance of Asphalt Mixtures

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2. Thermally Induced Fracture Model

Asphalt concrete consists of an aggregate skeleton that is bound together by a bituminous

matrix which is a mixture of bitumen, sand and other types of fillers or modifiers. In current

specifications, however, thermal cracking performance is linked only to bitumen properties,

neglecting thus the effect of the other components and their interaction on the asphalt

mixture viscoelastic and mechanical properties (e.g. creep compliance, relaxation modulus

and fracture properties) or thermal properties (e.g. coefficient of thermal contraction). During

the last three decades there have been several attempts to develop thermally induced

fracture models for asphalt mixtures. In the early seventies and eighties, empirical models

had been introduced (Fromm and Phang, 1972; Hass et al., 1987) to estimate crack spacing,

where bitumen properties were used as input parameters while mixture properties were not

considered. Other existing models such as, for example, COLD (Finn et al., 1986) and

CRACK3 (Roque and Ruth, 1990) were able to predict performance of the mixtures at low

temperature. However, these two analytical models were not able to determine cracking as a

function of time. A model developed in Texas A&M University, known as THERM (Lytton et

al., 1983) was able to consider time as a variable, while it was dependent on estimated

mixture properties rather than actual mixture properties at low temperatures. By considering

all of these problems, a mechanics-based thermal cracking performance model (TCMODEL)

was developed during the Strategic Highway Research Program (SHRP A-005) (Hiltunen

and Roque, 1994). In TCMODEL, the theory of linear viscoelasticity was used to predict

thermally induced stresses which were used to analyze crack growth rate by using Paris’ law

(Paris et al., 1961). Researchers in University of Florida (Zhang et al., 2001; Roque et al., 2002)

introduced a ‘Hot Mix Asphalt’ (HMA) fracture mechanics framework to characterize load

induced cracking performance of asphalt mixtures, also refered to as top-down cracking. A

good correlation with field performance was observed using this model, even though the

framework completely ignored thermally induced stresses. Recently, Kim et al. (2008)

integrated thermally induced stresses in the HMA fracture mechanics framework by

incorporating the theory of linear viscoelasticity from the TCMODEL. This integrated

framework is known as the HMA thermal fracture model, where dissipated creep strain

energy (DCSE) was calculated by considering the effect of thermal loading conditions. The

evaluation of that combined system showed a better correlation between the predicted and

observed top-down cracking than the results reported by Roque et al. (2004). This work,

however, was only done for predicting load and temperature induced top-down cracking,

which is associated with high and intermediate temperatures. By considering all those

drawback described above, a low temperature cracking model has been implemented by

integrating a fracture energy (FE) threshold into the HMA thermal fracture model. The

elastic, viscoelastic and fracture input parameters for the proposed model were obtained

from performing Superpave indirect tension tests (Buttlar and Roque, 1994).

The different steps of proposed low temperature cracking model can be described by a flow

diagram as showing in Fig. 1.

Page 15: Thermally Induced Fracture Performance of Asphalt Mixtures

3

No

No

Yes Yes

No

Yes

Take the lower time to develop 5mm crack

Total Crack ≥ 100mm

Crack length vs. Time (or Temp.)

Calculate: DCSE for Each

Zones and Transfer DCSE

to Reference Temperature

Calculate: FE for Each

Zones and Transfer FE to

Reference Temperature

DCSE ≥ DCSE limit FE ≥ FE limit

tDCSE (time to crack 5mm) tFE (time to crack 5mm)

Input: D0,D1, m, DCSEf,

FE and Tensile Strength

Input: Thermal Contraction

Coefficient, Cooling Rate

Define Processing Zone

Calculate: Average Stress in each

Calculate: Shift factor, Prony

Series Parameters for Relaxation

Calculate: Thermal Stress, Creep

strain and Thermal strain

Fig. 1. Flow diagram of thermally induced fracture model for asphalt mixtures

Under transient temperature conditions where temperature varies with time, thermal stress

is generally involved and developed due to thermal contraction. The coefficient of thermal

contraction could therefore play a vital role to calculate thermally induced stress. The

thermal stress can be calculated by using one-dimensional viscoelastic constitutive law,

known as the Boltzmann’s Superposition Principle for linear viscoelastic materials.

Page 16: Thermally Induced Fracture Performance of Asphalt Mixtures

4

'

' '

'

0

( )   

dE d

d

ξ

(1)

where ( ) is the stress at reduced time , ( ) is the relaxation modulus at reduced time

and is the real time integrating variable. Morland and Lee (1960) introduced the following

reduced time, which is able to take into account both effects of temperature gradient and

time variations coincidently.

'

'

0

1     

( )

t

T

t dta T t

(2)

where is the time-temperature shift factor. This shift factor can be determined from

Arrhenious equation or Williams-Landel-Ferry (WLF) equation. The other parameter in Eq.

(1), thermal strain rate ̇( ) [i.e., ( ) / ] which is directly related to the coefficient of

thermal contraction (α).

' ',      ( )T T T (3)

where the rate of change in temperature, ̇( ) (

)

. It can be seen from Eqs. (1) and

(3), coefficient of thermal contraction is an input parameter to get thermally induced stress

and more importantly, this is a function of temperature.

The area in front of crack tip is divided into a series of process zones. The stress distribution

over the process zone is subjected to uniform tension and in the vicinity of a crack it can be

expressed by the following linear elastic fracture mechanics equation:

2 2

IR

K a

r r

(4)

where a is crack length, r is distance measured from crack tip and is the remote stress. The

stress distribution in the body of course depends on the loading condition and the failure

limit of the asphalt mixture. Classical linear elastic fracture mechanics assumes that stresses

approach infinity at the crack tip. HMA fracture mechanics, however, recognizes that

stresses must be limited to account for the fact that the stress cannot exceed some maximum

limit at any point in the mixture. Zhang et al. (2001) suggested in their study that the mixture

tensile strength is suitable for use as a stress limit to define the stress distribution near the

crack tip, which is implemented in this study.

With respect to the process zone size, an experimental study (Birgisson et al., 2007) for dense

graded asphalt mixture indicated that the initial crack length is about 10mm. Accompanied

by 5mm of processing zones are assumed, corresponds to one-half the nominal maximum

aggregate size. In each process zone, an average value of the thermally induced tensile stress

is calculated at small time increments. These average stresses (σavg) are subse uently used

along with the rate of creep strain ( cr) to calculate the DCSE over the process zone by using

the following equation:

Page 17: Thermally Induced Fracture Performance of Asphalt Mixtures

5

0

t

avg crDCSE dt

(5)

Fracture Energy can be used as another threshold which develops due to the temperature

change in the pavement. As, the primary concern of the present study is low temperature

cracking performance, thus the FE threshold is included along with the DCSE threshold. The

average stresses (σavg) over the process zones and the thermally induced strains ( th) can be

used to calculate fracture energy. The total accumulated FE can be determined using the

following equation:

0

t

avg thFE dt

(6)

The obtained DCSE and FE are then assigned to each process zone. The process zone near the

crack tip is considered to have failed once the total accumulated DCSE reached the DCSE

limit or the total accumulated FE reached the FE limit, whichever comes first. At the same

time, the increasing crack length is changing the stress distribution along the process zone.

Therefore, in the next step the stresses are redistributed along the processing zones and so

on.

Page 18: Thermally Induced Fracture Performance of Asphalt Mixtures

6

3. Summary of Appended Papers

3.1. Implementation and Evaluation of HMA Fracture Mechanics (Paper I)

In recent years, Birgisson and Roque (Birgisson et al., 2006; Birgisson et al., 2007; Roque et al.,

1999; Roque et al., 2002; Roque et al., 2004; Zhang et al., 2001) have performed

comprehensive studies to characterize the crack initiation and crack growth of asphalt

mixtures. Central to their work was the development of a viscoelastic fracture mechanics-

based framework for predicting the cracking performance of asphalt mixtures, i.e. Hot Mix

Asphalt (HMA) fracture mechanics. The asphalt mixture properties used in the HMA

fracture mechanics framework include the resilient modulus test, creep compliance and

indirect tensile strength, which can all be obtained with the Superpave IDT test (Buttlar and

Roque, 1994; Roque and Buttlar, 1992). Central to the HMA fracture mechanics is that no

single property is sufficient to predict the cracking performance of a given asphalt mixture.

Rather a model is required that uses fundamental mixture properties. The framework was

extended to identify a surrogate property that combines the features of the HMA fracture

mechanics framework with field experience, i.e. the Energy Ratio (ER) (Roque et al., 2004).

The load induced fracture and moisture damage of asphalt mixtures were evaluated using

this HMA fracture mechanics framework which is based on Superpave IDT test results. Total

six different mixtures had been investigated, where the mixtures were produced from two

different types of wax modified bitumen (wax FT and wax AB) and aggregates from two

different sources (AG1 and AG2). The control mixtures were denoted as AG1-O and AG2-O,

where aggregate type AG1 and AG2 mixed with unmodified bitumen (O), respectively and

so on.

Fig. 2. Graphical illustration of Energy Ratio of the mixtures

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

AG1-O AG1-AB AG1-FT AG2-O AG2-AB AG2-FT

En

erg

y R

ati

o

(ER

)

Mixture ID

Page 19: Thermally Induced Fracture Performance of Asphalt Mixtures

7

The following properties were determined from the Superpave IDT test: resilient modulus

(MR), creep compliance, tensile strength (St), fracture energy limit (FE) and dissipated creep

strain energy limit (DCSEf). In order to evaluate the combined effect on fracture resistance,

the Energy Ratio (ER) was calculated and presented in Fig. 2. The results show that the

fracture resistance as characterized by the ER which is increased by at least a factor of two for

both wax modified mixtures as compared to the unmodified mixtures.

Fig. 3. Graphical illustration of moisture damage ratio (MDR) of energy ratio of the mixtures

Birgisson et al. (2003, 2004) used the concept of ER into moisture damage ratio (MDR) for

evaluating the moisture damage in asphalt mixtures. The multiple-parameter MDR is an

analytically-based function to quantify damage by combining more than one material

property, also considering both dry and wet conditions. This parameter was used to evaluate

the loss of resistance to fracture in asphalt mixtures due to moisture damage. Fig. 3 shows

the relative change in ER for the conditioned versus unconditioned mixtures as characterized

by the Moisture Damage Ratio (MDRER). It can be seen that the wax modified mixtures

shows higher MDRER compared to unmodified mixtures, indicating the moisture damage

resistance increased significantly. After moisture conditioning, the decrease of ER represents

a reduction in fracture resistance due to moisture damage. The mixtures with wax modified

bitumen show higher moisture damage ratio of ER compared to unmodified mixtures,

indicating the higher fracture resistance than the control mixtures.

It can be concluded that the HMA fracture mechanics framework can be used to evaluate

load induced fracture performance of the asphalt mixtures. Thus it would be interesting to

study how this framework can be used to determine low temperature cracking performance

of asphalt mixtures.

0.00

0.10

0.20

0.30

0.40

0.50

0.60

AG1-O AG1-AB AG1-FT AG2-O AG2-AB AG2-FT

MD

RE

R =

ER

w /

ER

d

Mixture ID

Page 20: Thermally Induced Fracture Performance of Asphalt Mixtures

8

3.2. Low Temperature Fracture Performance Based on TSRST and Superpave

IDT (Paper II)

In Paper II, thermal stress restrained specimen test (TSRST) and Superpave IDT test were

used to evaluate the low temperature fracture performance of asphalt mixtures. The same

wax modified mixtures were used as described in Paper I. The tests were performed

according AASTHO TP-10-93. At the beginning of the test, thermally induced stress

increases relatively slow with the decreasing temperature, which is due to the relaxation of

the specimen. After crossing a certain temperature (transition temperature), the thermally

induced stress is not relaxed and is almost linearly increased until fracture of the specimen.

The temperature at which specimen failed is recognized as fracture temperature and the

strength is called fracture strength.

Table 1: Low temperature properties of asphalt mixture obtained from TSRST

Mixure ID

Fracture

temperature

[°C]

Fracture

strength

[MPa]

Slope at

fracture

[MPa/°C]

Transition

temperature

[°C]

Transition

stress [MPa]

AG1-O -25.7 2.57 0.17 -11.0 1.0

AG1-AB -24.2 2.61 0.18 -9.0 1.2

AG1-FT -24.3 2.80 0.19 -9.2 1.3

AG2-O -25.5 2.88 0.20 -11.9 1.0

AG2-AB -25.3 2.64 0.18 -10.9 1.1

AG2-FT -23.9 2.91 0.21 -9.6 1.4

Note: In the table the control mixtures are denoted as AG1-O and AG2-O, where aggregate types AG1 and AG2 mixed with unmodified bitumen (O) respectively and so on.

The effects on low temperature properties determined from TSRST are summarized in Table

1. An averaging approach was used to present the results, i.e. the numbers presented are

obtained as the average value from two tests. Lower fracture temperature represents better

performance in low temperature cracking. It can be seen that wax modified mixtures show

minor increase in fracture temperature. The maximum difference observed in fracture

temperature after wax modification was about 1.6°C. After wax modification, mixture

fracture strength, transition stress and slope at fracture increased while transition

temperature decreased, indicating a possible negative effect on low temperature cracking

performance. This minor negative effect could be because of thermal effect on wax

crystallization. However, no significant difference observed using two different types of

aggregate, implies aggregate type has no major effect on low temperature cracking.

Superpave IDT tests were conducted at 0°C, -10°C and -20°C and all the fracture parameters

obtained from these tests are summarized in Table 2. The resilient modulus (MR) represents

the elastic response of the material. At low temperatures, a higher elastic stiffness implies

that the asphalt mixture may be more susceptible to thermal cracking. The results at all

temperatures show that after wax modification the elastic stiffness of the mixture has

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9

increased slightly. Also, after wax modification m-value decreases in most of the cases which

may results poor low temperature cracking performance. The lower m-values imply that the

mixtures may be less effective in redistributing the stresses which build up in asphalt

pavements as the temperature drops.

Table 2: Fracture parameters obtained from Superpave IDT tests

Mixture ID

Test temp. [°C]

MR [GPa]

m-value FE DCSEf DCSEmin Creep rate (x 10-3) @ 1000s

AG1-O

12.9 0.63 2.51 2.27 2.39 4.463

AG1-AB 0 13.2 0.56 1.98 1.73 0.84 1.222

AG1-FT

15.0 0.60 2.33 2.02 0.82 1.231

AG1-O 18.7 0.65 0.97 0.76 0.19 0.357

AG1-AB -10 18.7 0.48 1.15 0.89 0.19 0.195

AG1-FT 19.7 0.51 1.04 0.80 0.19 0.214

AG1-O

23.3 0.35 0.46 0.25 0.04 0.033

AG1-AB -20 22.7 0.32 0.42 0.23 0.03 0.025

AG1-FT 24.7 0.38 0.51 0.24 0.04 0.027

AG2-O 13.6 0.62 2.72 2.47 3.30 5.707

AG2-AB 0 13.4 0.61 2.70 2.27 1.44 2.481

AG2-FT 13.9 0.61 1.88 1.65 0.94 1.624

AG2-O

17.1 0.63 1.25 1.00 0.31 0.550

AG2-AB -10 18.5 0.43 0.99 0.76 0.21 0.194

AG2-FT

19.9 0.41 0.72 0.52 0.15 0.137

AG2-O 24.7 0.32 0.42 0.23 0.03 0.023

AG2-AB -20 22.9 0.26 0.43 0.20 0.03 0.020

AG2-FT 24.9 0.31 0.45 0.26 0.03 0.025

According to HMA fracture mechanics, the tensile creep rate is related to the rate of damage

in tension. As can be seen, the measured creep rate at 1000s is lower for wax modified

mixtures, indicating low rate of damage in tension at low temperature. Interestingly, the

dissipated creep stain energy at failure (DCSEf) decreased which indicates a lower fracture

energy threshold. However, the difference after wax modification is minor at -10°C and -

20°C, which is considered as low temperature. The same phenomenon can be observed for

fracture energy (FE) and minimum dissipated creep strain energy (DCSEmin), which are

almost same at -20°C.

By comparing all the parameters in Table 2, it can be concluded that each and every

parameter shows only minor differences (if at all) at -20°C, which implies wax modification

did not improve low temperature fracture properties. It can be seen that the findings are

consistence with the TSRST test results. As, Superpave IDT test results can give an overall

idea about mixture behavior at low temperature, thus it would be of interest to learn how the

obtained elastic and viscoelastic parameters from the Superpave IDT tests can be used as an

input parameter to establish a design framework.

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10

3.3. Thermally induced fracture model based on Superpave IDT test results

(Paper III)

The primary scope of this thesis is develop and validate a tool to predict the thermally

induced stress and fracture temperature in order to evaluate the low temperature cracking

performance of asphalt mixtures. To do so, a low temperature cracking model has been

implemented by integrating a fracture energy (FE) threshold into the HMA thermal fracture

model developed earlier by Kim et al. (2008). The elastic, viscoelastic and fracture input

parameters for the proposed model were obtained from performing Superpave IDT tests

(Buttlar and Roque, 1994). In order to validate the proposed model, the obtained thermally

induced stresses and fracture temperature were compared with Thermal Stress Restrained

Specimen Test (TSRST) results for three different asphalt mixtures. Furthermore, the

coefficient of thermal contraction for all the three asphalt mixtures was measured by

conducting glass transition tests. From this, it was found that thermal contraction is non-

linear in the temperature range of interest for low temperature cracking. The implications of

having non-linear thermal contraction coefficient were investigated numerically.

Three types of asphalt mixture were produced using three different types of bitumen with

penetration grade of 35/50, 70/100 and 160/220. These bitumen were mixed with aggregate

of the same gradation. Using these aggregates and three types of bitumen total three

different types of mixtures were prepared which were denoted as mix35/50, mix70/100 and

mix160/220, respectively. The reason of using this three different types of bitumen was to

cover wide stiffness range (i.e., from stiff to soft) of bitumen.

Fig. 4. Thermal-volumetric response of the three investigated asphalt mixtures.

-3.0E-3

-2.5E-3

-2.0E-3

-1.5E-3

-1.0E-3

-5.0E-4

0.0E+0

-80 -60 -40 -20 0 20 40

Sp

eci

fic

Vo

lum

e C

han

ge,

v

(ml/

g)

Temperature, T ( °C)

mix160/220

mix70/100

mix35/50

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11

The specific volume change with respect to temperature for the three asphalt mixtures used

in this study is presented in Fig. 4, which is known as thermal strain curve. The

corresponding slope at a specific temperature of the thermal strain curve is the coefficient of

thermal contraction at that temperature. It can be seen from the figure that the slope of the

thermal strain curve is changing with the cooling, which indicates the existence of nonlinear

trend in the coefficient of thermal contraction. The thermal strain curves also indicate the

glass transition of asphalt mixtures occurs over a large temperature range. One may also

observe that the thermally induced contraction is higher for mix 160/220. This means this

mixture can relatively deform more in similar temperatures compared with the other tested

mixtures. On the other hand, mix 35/50 exhibits stiffer behavior than the other two mixtures.

Considering the selection of the bitumen, this behavior is exactly as expected.

The TSRST tests were performed to validate the proposed model. The measured fracture

temperature and fracture strength were analyzed statistically and shown in Table 3. The

standard deviation (S) and coefficient of variation (CV) was also calculated to monitor the

variability of the measurements. As can be seen, fracture temperatures obtained from the

tests were quite repeatable while the measured thermal stresses showed significantly higher

variance. The fracture temperature of the mixture is an important parameter, as it represents

the critical temperature for the pavement to be cracked in winter.

Table 3: Fracture temperature and strength obtained from TSRST

Mixture ID Fracture Temperature (°C) Fracture Strength (MPa)

mean Sa CVb mean Sa CVb

mix35/50 -22.0 0.31 1.31 3.0 0.55 18.03

mix70/100 -26.5 1.25 4.66 2.7 0.24 9.13

mix160/220 -32.0 1.72 5.17 3.0 0.42 13.85

a Standard deviation

b Coefficient of variation (%)

The proposed model was validated by comparing the predicted thermally induced stresses

and fracture temperatures with the measured values from the TSRST test. For comparison,

the TSRST was selected because this test appears to be the closest in simulating single event

thermal cracking in pavement, thus making the model most relevant for being used in a

pavement representation. The thermal contraction coefficient is an important required

parameter for predicting thermally induced stresses and strains. Thus, both a linear and a

non-linear approach were used, to observe the effect of the non-linear relationships on the

predicted results.

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Fig. 5. Comparison of analytical solution with TSRST test results using linear thermal

contraction coefficient.

Fig. 6. Comparison of TSRST test results with analytical solutions using nonlinear thermal

contraction coefficient.

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

-35 -30 -25 -20 -15 -10 -5 0 5

Th

erm

al

ind

uce

d s

tre

ss (

MP

a)

Temperature ( °C)

TSRST- mix35/50

TSRST- mix70/100

TSRST- mix160/220

Predicted Stress

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

-35 -30 -25 -20 -15 -10 -5 0 5

Th

erm

al

ind

uce

d s

tress

(M

Pa)

Temperature ( °C)

TSRST-mix35/50

TSRST-mix70/100

TSRST-mix160/220

Predicted stress

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It has always been an important issue to predict thermally induced stress correctly. With the

help of the proposed model thermally induced stresses were predicted and compared with

TSRST test results, which is depicted in Fig. 5 and Fig. 6 . Comparing these two figures, it can

be seen that the model can predict thermally induced stress more accurately using non-linear

thermal contraction coefficient that the linear. It can be easily seen that the predicted stresses

are quite close to the observed stresses in TSRST tests for all of the three different mixes,

which means the basic physics of viscoelasticity was followed correctly.

Table 4: Comparison between predicted fracture temperature and TSRST test results.

Mixture ID Fracture temperature, °C

TSRST test Predicted a Predicted b

mix35/50 -22 -13.4 -22.8

mix70/100 -26.5 -19.7 -23.6

mix160/220 -32 -23.8 -27.7

a: using linear thermal contraction coefficient

b: using non-linear thermal contraction coefficient

Finally in Table 4, the predicted temperatures were compared with the measured fracture

temperatures from the TSRST tests. As can be seen, the same ranking was observed between

the fracture temperature obtained from the model and TSRST tests. However, the measured

and predicted fracture temperatures were differed more in linear thermal contraction

coefficient approach. In non-linear approach, most importantly it can be seen that the

predicted fracture temperature shows again the same quantitative ranking with the TSRST

test results, but this time much closer to the TSRST fracture temperatures. This certainly

indicates the advantage of using a non-linear relationship for predicting the critical fracture

temperatures.

Table 5: Observed and predicted fracture temperatures of mixtures used in Paper I and II.

Mixture ID Fracture temperature, °C

Mixture ID Fracture temperature, °C

TSRST test Predicted TSRST test Predicted

AG1-O -26 -19 AG2-O -26 -19

AG1-MW -24 -18 AG2-MW -25 -19

AG1-S -24 -16 AG2-S -24 -15

In addition, those mixtures used in Paper I and II were also used in the model and the

predicted and TSRST test results are compared which is shown in Table 5. Interestingly, the

same quantitative ranking was again observed. However, the measured and predicted

fracture temperatures were differed by several degrees. One of the key reasons may be using

linear thermal contraction coefficient because of lacking of glass transition test data.

Thus it can be concluded, correct ranking was observed between the TSRST fracture

temperature and predicted critical temperature for all the mixtures.

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3.4. Micro-mechanical investigation of low temperature fatigue behavior of

bitumen (Paper IV)

Atomic force microscope (AFM) is capable of measuring topographic features at atomic and

molecular resolutions as compared to the resolution limit of optical microscopy of about

200nm. Moreover, AFM has the advantage of imaging almost any type of surface which

opens the window for investigating micro-cracks due to thermal fatigue. From AFM scans, it

was found that bitumen is not a homogeneous bulk material as microstructures are observed

in almost all the bitumen as shown in Fig. 7. A detailed knowledge of these microstructures

is needed to understand the physico-chemistry of bitumen, which can serve as the direct link

between the molecular structure and the rheological behaviour. Thermorheological

behaviour of bitumen is an important factor for understanding the performance-based

optimization of asphalt mixture. Thus, the prediction of the performance of asphalt

pavements should also directly be related to this (Lesueur et al., 1996; Loeber et al., 1996).

Structuring may occur at various ranges from molecular to macroscopic but most of the

asphalt researchers have concerned themselves with the microstructures of the bitumen

itself. From extensive AFM investigations shown in earlier papers (Pauli et al., 2001; Jäger et

al., 2004; Schmets et al., 2010), it has been shown that bitumen has the tendency to phase

separate under certain kinetic conditions, leading to a predominant clustering of two types of

phases, illustrated in Fig 7.

Fig. 7. Topographic 2D (left) and 3D right AFM image (19µm × 19 µm) of bitumen indicating

evidence of microstructures.

The existence of microstructures in bitumen matrix has been found in several studies which

prove the heterogeneity of bitumen (Masson et al., 2007; Pauli et al., 2011). This

inhomogeneity is creating internal interfaces within the bitumen matrix. From mechanical

considerations, it is known that the interfaces between two materials with different stiffness

properties serve as natural stress inducers. This means that when the material is exposed to

mechanical and or environmental loading, these interfaces will attract high stresses and are

prone to cracking. Thus, at low temperatures when the bitumen becomes stiff, this induced

stress may cause cracking which could propagate through bitumen itself.

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15

In this study, approximately 30mg of hot bitumen was carefully spread out on a rectangular

silicon bar (60mm × 20mm × 7mm). Then the bitumen film was cooled to room temperature

and covered to prevent dust pick-up and annealed for a minimum of 24 h. The bitumen film

over the silicon bar was then subjected to thermal fatigue with heating and cooling cycles. A

freezer was used to regulate the low temperature at -20°C and a room with controlled

temperature at 25°C was used for thawing. In between each thermal cycle the sample was

subjected to additional tensile stress. This was done by bending at the mid-point of the

silicon bar at a controlled angle of 3 degrees. The sample underwent 15 cycles of thermal

loading; after the last freezing, the sample was placed under the AFM to investigate change

in micro-structure due to the thermal fatigue.

Fig. 8. AFM images: a) topographic b) amplitude and c) phase contrast of bitumen (15µm ×

15µm) before thermal fatigue loading.

Fig. 9. Evidence of micro-crack through AFM scanning: a) topographic b) amplitude and

c) phase contrast after thermal fatigue loading

Typical topographic and phase contrast image of the bitumen surface obtained at 25°C are

presented in Fig. 8, where one can easily observe the existing of phase separation in the

bitumen matrix as described earlier. The rippled microstructures are also observed which are

often referred to as bee-structures. The pale and dark lines indicate rise and drop of the

topographic profile against the background, which are also known as peaks and valleys,

respectively. As, the sample was exposed to thermal cycles and controlled tensile stresses

thus the degraded material properties results into micro-cracks (crazing pattern), as depicted

in Fig. 9. If this process would continue, these micro-cracks would continue developing and

finally form macro-crack.

a) b) c)

a) b) c)

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16

4. Discussion and conclusions

The presented study is focused on improving and generalizing previously developed hot

mix asphalt fracture models for asphalt mixtures. As the proposed model is mainly based on

HMA fracture mechanics framework thus a laboratory study was carried out to validate

fracture performance of asphalt mixtures using this framework. To do so, in this case wax

modified mixtures were investigated and it was found that HMA fracture mechanics

framework can be successfully used to determine load induced fracture performance of

asphalt mixtures. For further investigation, load induced fracture at low temperatures was

also studied using the same wax modified mixtures and compared with TSRST test results.

One of the key findings was that Superpave IDT test results can give an overall idea about

mixture behavior at low temperatures but not a rigid conclusion, thus it would be of interest

to learn how the obtained elastic and viscoelastic parameters from the Superpave IDT tests

can be used as an input parameter to establish a design framework. Based on this outcome a

thermally induced fracture model was implemented and validated. Non-linearity in

coefficient of thermal contraction was observed in all the three studied asphalt mixtures and

implemented in the proposed model along with linear approach.

The model can predict the thermally induced stress and fracture temperature. It was

validated by comparing the predicted stress and fracture temperature with the TSRST test

results which can simulate low temperature performance of pavements. Thermally induced

stresses were captured well compared with observed TSRST stresses, which mean the basic

viscoelastic behavior was followed correctly. It was found that, while there is a quantitative

discrepancy, the predicted ranking was correct and the non-linear thermal contraction

coefficient resulted in better critical temperature prediction than a constant or linear

approach. The parametric study showed that predicted thermal cracking performance of

asphalt mixtures significantly depends on the assumption of the coefficient of thermal

contraction. Thus, it is very important to know the true thermal-volumetric properties of the

mixture.

To understand the low temperature fatigue behavior of bitumen in micro-level, atomic force

microscopy was used as a tool. Wax induced micro-structures were observed from AFM

scans which lead to a predominant clustering phases. The interface between different phases

with different stiffness could generate high stresses due to environmental or mechanical

loading. A controlled thermal fatigue cycle and mechanical loading was applied on bitumen

specimen and then scanned under the AFM to investigate the effect of it. As expected, the

micro-cracks were observed at the interface of the different phases due to stress

concentration. This phenomenon proofs bitumen itself may also crack under certain kinetic

conditions and the presence of wax in bitumen may affect low temperature properties of

bitumen itself.

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