the way to large-scale deployment - sintef · 2014. 11. 17. · 2 emissions retrofit coal fired 300...

The preferred partner

part of Aker

Advanced CO2 capture CO2 capture with Bio

The way to large-scale deployment

Oscar Fr. Graff

Chief Technology Officer

Technoport 2012

17 April, Trondheim

http://www.zero.no/fossil/co2/skottland-med-gigantisk-co2-lagringsplan/image/image_view_fullscreen


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© Aker Clean Carbon

CCS in Norway 1991 to 2012 - main milestones

1991 Offshore CO2 Tax

1996 Start CO2 Injection at Sleipner (Statoil)

1997 Start Klimatek R&D Programme (NRC)

1998 Start K-lab Pilot at Kårstø (Kværner)

2008 Start CO2 Injection at Snøhvit (Statoil)

2008 Start Mobile Test Unit (Aker Clean Carbon)

2010 Start Tiller R&D Plant (SINTEF/NTNU)

2012 Start Technology Centre Mongstad (TCM DA)

- Chilled Ammonia Plant (by Alstom)

- Amine Plant (by Aker Clean Carbon)

20 years to establish a technology centre, and

- what will happen in the next 20?

CCS = Carbon Capture & Storage


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The CCS way forward?


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Aker Clean Carbon

A global supplier of cost-effective CO2 capture plants and technology

Ownership: (100%)

Office: Oslo, Norway

A focused technology company • Core competence within flue gas treatment and CO2 capture

• Invested about 400 mill. NOK (50 M€) in technology

• Leading one of the largest R&D programmes in Europe (SOLVit)

• Engaged in some large CCS projects

• 20 years experience and competence within CCS in Aker Solutions

• About 300 employees in Aker/Kværner have been engaged in CCS projects

• License supplier of capture plants

1996 1996 1998 2007 2008 2011

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part of Aker

5

Present CO2 capabilities

ACC

Leading CO2 capture

technology, licensing

Broad E&P track record

particularly offshore

Broad E&P track record,

EPC off - and onshore

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part of Aker

Increased focus on AKSO’s oil & gas clients


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Characteristics:

Comprehensive track

record

Uncompromising on

environmental standards

Cost and energy focus

Modularization

Process guarantees

Key Equipment

1. Absorber Tower

2. Desorber incl Reboiler

3. Direct Contact Cooler

4. Reclaimer

5. Energy Saver

ACC

Direct

Contact

Cooler

Flue

Gas

Fan

ACC

Absorber Tower

Treated

Flue Gas

Flue Gas

Inlet

CO2

Compressor

CO2 to transport

and storage

ACC

Energy

Saver

ACC

Reclaimer

ACC

Reboiler

ACC

Desorber

Filter

package

ACC

Emission Control

Water Wash

&

Water Balance

Removal of NH3, amines and nitrosamines

At the core of Aker Clean Carbon’s activities:

Technology, Process Design and Equipment

Technology advantages:

1. Most mature

2. Flexibility

3. For retrofit and new built

4. For various flue gases

5. Life Cycle Cost


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This document contains Proprietary and Confidential information of Aker Clean Carbon AS.

It shall not be disclosed to any person by Recipient except as permitted by the applicable

Confidentiality Agreement between the Parties.

R&D Programmes:

- SOLVit - Reclaiming

- BigCO2 - BigCCS

- CASTOR - Emissions

- Plastic Liner/Mat. - Cleo

Technology Qualification:

- DNV (DNV-RP-A203)

Lab facilities:

- NTNU / SINTEF / IFE / Norner

Pilot Testing:

- Tiller Pilot, Trondheim

- Mobile Test Unit (MTU)

- EnBW in Heilbronn

Aker Clean Carbon partner in substantial R&D&Q programmes: Total Projects = ~ €80M (~650 mill. NOK)

CCS Gas

Industrial

emissions

(cement, etc.)

CCS Coal Study & FEED

TCM

© Aker |


part of Aker

Develop, test and select improved solvents

• Low energy requirement

• Minimum environmental impact

• Low corrosion

• Low degradation

Advanced simulation model

World class lab and test facilities

Mobile test facility (MTU) for industrial sites

Industrial Partners in Phase 2:

Funded by Gassnova & Climit (NRC)

SOLVit – unique R&D programme

Ongoing 8 years, 317 MNOK (~40 M€) program:

Selection of optimum solvents (amines + others)

Key to CCS cost reduction:

SINTEF / NTNU

ACC

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part of Aker

Tiller R&D Pilot, Trondheim

• Official opening: 29. April 2010

• Flue gas: from propane burner

• CO2 content: 2-14 vol%

• Absorber diameter: 0.2 m

• Extensive monitoring

• Access via 11 floors

• Several campaigns

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part of Aker

MTU - mobile test unit – a complete capture plant!

DCC Blower Cooler

Absorber

Transport

Reclaimer Desorber

ACC

Process

Container

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part of Aker

MTU, Mobile Test Unit - Advanced CO2 capture pilot

Testing in an industrial environment since 2008

Over 15 000

operating hours

MTU in operation at

Longannet Power Plant

Picture: Scottish Power

Alabama, US

NCCC

Risavika

Norway

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part of Aker

Sintef & SOLVit & ACC Achievements

0

1

2

3

4

5

6

1980 1990 2000 2010 2020

Year

Th

. e

ne

rgy

re

q. (G

J/t

on

CO

2)

Plant data NG

Claimed Coal

SOLVit target NG

Lubbock, Texas (Dow)

Trona, California (Kerr McGee)

Econamine FG

(Bellingham, MA)

Econamine FG+

3rd gen. solvents

technology

KS1 CDR

Energy requirement

for flue gas CO2

capture by

chemical

absorption

SOLVit Short term (phase 1):

35% reduction in energy consumption

SOLVit Long term (phase 3)

50 % reduction in energy consumption

MTU test results

• Screening of 80 blends

• Identified 45 degradation prod.

• Seven emission campaigns

• Five reclaiming campaigns

• Approx. 35% energy reduction

SOLVit Phase 1


part of Aker

Extension of SOLVit Phase 2 – Partner EnBW

Several test campaigns at EnBW’s pilot plant in Heilbronn, Germany

Financial support from Gassnova

• Official opening: July 2011

• Flue gas: from coal/biomass

• CO2 content: 13 vol%

• Absorber diameter: 0.6 m

• Absorber height: 37 m

• Extensive monitoring

• Extensive use of PP

• Access via several floors

• Several campaigns


part of Aker

Technology development – Partner IFE Complete laboratory reclaimer system

Financial support from Gassnova

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part of Aker

ACC has designed and built the world’s most advanced CO2 amine capture plant

ACC actively involved in commissioning, start-up and performance test

ACC shall test proprietary amines during 14 month’s

CO2 Technology Centre Mongstad – TCM DA Flexible amine plant – construction complete June 2011

Mongstad, Norway

Owners TCM DA:

• Gassnova

• Statoil

• Sasol

• Shell

© Aker |


part of Aker

Modularized fabrication & installation Absorber constructed at site

Technology Centre Mongstad

© Aker |


part of Aker


Aker Stord Yard: Auxiliary PAU* * Pre-Assembled Unit

© Aker |


part of Aker


TCM: Prefabricated Desorber

© Aker |


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TCM: Transport and installation of Desorber

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part of Aker


ACC Absorber 62 m tall Completed within 20 days Concrete with plastic liner First of it’s kind

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Longannet

Coal fired power plant (1969)

9 mill tonnes annual CO2

emissions

Retrofit coal fired 300 MW

Annual capture of 2 million tonnes CO2

CO2 transport in pipeline, storage in depleted offshore gas field beneath the North Sea

FEED contract award 2010 - submitted March 2011

ACC selected as preferred technology provider by ScottishPower

UK - ScottishPower

Full-scale CO2 capture plant by 2014

http://www.shell.co.uk/

E:/05 Videos & Shows/Longannet/BD Edit/2 Longannet News Ch4 & BBC 29 May 2009_BD_Short.wmv


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Retrofit coal fired 250 MW

Annual capture 1 million tonnes CO2

CO2 transport in pipeline, storage in saline aquifer beneath the Adriatic Sea

FEED contract award 2010 – submission May 2011

ACC one of several FEED suppliers

European Union funding:

Awarded to FEED (European Economic Plan for Recovery)

Eligible for full scale funding from NER300 (EU Flagship Programme)

Italy - Enel

Full-scale CO2 capture plant by 2015

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part of Aker

CCM, Large Scale Capture Plant, Mongstad

CCM Frame Agreement for ACC

Technology Qualification and Engineering Services.

Concept study and a Pre-engineering Study for for CO2

Capture Plant Mongstad (“CCM”)

Three individual call-offs. Call-off 1 completed and Call-off

02 bid delivered 16th of March.

ACC is one of five companies in a qualification process

1.2 million tonnes of CO2 per year will upon its realization be

captured from the combined heat and power plant (CHP),

compressed and piped to geological storage under the

Norwegian Continental Shelf. Planned EPC award in 2016.

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part of Aker

Cement plant – possible MTU testing

Concept study performed using Aker Clean

Carbons post-combustion capture technology at

Norcem’s plant in Brevik, Norway

Industrial environment testing by using ACC’s

Mobile Test Unit (MTU

Supported by the European Cement Research

Academy (ECRA) and Gassnova.

ECRA members have chosen Norcem Brevik as the

site for ECRA operational CO2 capture test projects.

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part of Aker This document contains Proprietary and Confidential information of Aker Clean Carbon AS.



New coal fired 912 MW supercritical power plant

Annual capture of 5 million tonnes

CO2 capture, transport & storage ready

Heat integration and flexibility analysis

Commercially driven project, no public funding

Germany - EnBW

Full-scale capture plant feasibility study

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part of Aker

Svalbard CCS

Proposal in Stortinget:

Replace 30 years old coal fired power plant (today: unreliable and too high emissions of soot, NOx, SOx)

Add carbon capture & storage: • Carbon capture capacity similar to TCM

• Use TCM design minus: Energy saver & CHP desorber/reboiler

• Use TCM design plus: CO2 compression

Onshore geological storage (pre-experience from six wells)

• Use industry standards

• Use modularized execution (pre-fab from Norwegian Yards)

The proposal will have a positive effect for technology

suppliers, Norwegian CCS industry and R&D activities.

The project will be a supplemental action to TCM and

fill the gap between TCM and CCM. - A sound CCS

project in Norway before 2020.

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part of Aker

We are ready for large-scale deployment – today!

Amine Plant

Mongstad, Norway

© Aker |


part of Aker

www.akercleancarbon.com

Thank you for the attention!

3 Longannet News Ch4 & BBC 29 May 2009_BD_Shorter_Oscar.wmv

© Aker |


part of Aker

Contact details

Oscar Fr. Graff

Chief Technology Officer

Aker Clean Carbon AS

Drammensveien 147 A, 5th floor

0277 Oslo

NORWAY

Mailing address: PO Box 195 Skøyen, 0212 Oslo, Norway

Phone: +47 22 12 24 00

Fax: +47 22 12 24 01

E-mail: [email protected]

www.akercleancarbon.com

www.akersolutions.com

mailto:[email protected]

http://www.akercleancarbon.com/

http://www.akersolutions.com/



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Copyright

Copyright of all published material including photographs, drawings and images in this document

remains vested in Aker Solutions and Aker Clean Carbon and third party contributors as appropriate.

Accordingly, neither the whole nor any part of this document shall be reproduced in any form nor used

in any manner without express prior permission and applicable acknowledgements. No trademark,

copyright or other notice shall be altered or removed from any reproduction.

© Aker |


part of Aker

Disclaimer This Presentation includes and is based, inter alia, on forward-looking information and statements that

are subject to risks and uncertainties that could cause actual results to differ. These statements and

this Presentation are based on current expectations, estimates and projections about global economic

conditions, the economic conditions of the regions and industries that are major markets for Aker

Clean Carbon, Aker Solutions and Aker Solutions (including subsidiaries and affiliates) lines of

business. These expectations, estimates and projections are generally identifiable by statements

containing words such as “expects”, “believes”, “estimates” or similar expressions. Important factors

that could cause actual results to differ materially from those expectations include, among others,

economic and market conditions in the geographic areas and industries that are or will be major

markets for Aker Clean Carbon and Aker Solutions businesses, oil prices, market acceptance of new

products and services, changes in governmental regulations, interest rates, fluctuations in currency

exchange rates and such other factors as may be discussed from time to time in the Presentation.

Although Aker Clean Carbon and Aker Solutions believes that its expectations and the Presentation

are based upon reasonable assumptions, it can give no assurance that those expectations will be

achieved or that the actual results will be as set out in the Presentation. Aker Clean Carbon and Aker

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separate identities. Aker Solutions is used as the common brand or trade mark for most of these

entities. In this presentation we may sometimes use “Aker Solutions”, “Group”, “we” or “us” when we

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the way to large-scale deployment - sintef · 2014. 11. 17. · 2 emissions retrofit coal fired 300...

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