the move to 7500psi - sapc-iadc. · pdf fileluxury to focus on their core business of...

The Move to 7500psi IADC SAPC Chapter Meeting

2-16-17

©2014 Gardner Denver. All rights reserved.

2 ©2014 Gardner Denver. All rights reserved. 2

Included in all Gardner Denver pumps and parts, you receive the knowledge, experience, and confidence of 150 years of proven drilling and completion success. This success allows Gardner Denver customers the luxury to focus on their core business of drilling, not about their mud pump operations. We back up our products with exceptional factory warranties, ongoing customer service and continuing education for all that we offer.

As a Gardner Denver customer, you receive all these benefits plus much more.

150 Years of Pump History



The 7500psi PZ11 HD Drilling Pump

Lightest 1600HP triplex drilling pump to HP ratio – 37,000# Smallest Footprint 30% longer life Proven Power End design since 1965 Worldwide Service and Support

The Facts

Pumping

Perfected



The PXL 2000HP HD Drilling Pump

Lightest 2000HP triplex drilling pump to HP ratio – 43,000# Smallest Footprint 30% longer life Proven Power End design since 1965 Worldwide Service and Support

The Facts Pumping

Perfected



The PZY 2400HP HD Drilling Pump

Lightest 2400HP triplex drilling pump to HP ratio – 63,500# 1272gpm w/9” pistons Smallest Footprint 30% longer life Proven Power End design since 1965 Worldwide Service and Support

The Facts

Patented

Y Fluid End Technology

Pumping

Perfected


6

Small Footprint – Big Performance The proven PZ Line of 7500psi tri-plex pumps not only offers extensive history of reliability and performance, it does it in the markets smallest footprint and lightest weight/HP. All GD’s triplex pumps are smaller in footprint and weight/HP than the competition.

195”



The GD 2250BHP Tri

Lightweight - Ready for Heavyweight and Harsh Loads Max 21,500psi Max flow 1319 gpm 12,650 lbs Available w/VOV and Y-style FE’s 24/7 Worldwide Service and Support

The Facts Frac



The 2550BHP Tri/Q Thunder Pump

11” stroke reduces lifetime of consumables up to $250K+ Max 20,000psi Max flow 1769 gpm 16,430lbs Available in Quint 24/7 Worldwide Service and Support

The Facts Frac

New

Piston Pump Technology



The GD 2500BHP Quint Workhorse

Exceeds High Flow-Rates in Harsh Environments Max 17,800psi Max flow 2,044 gpm 14,570 lbs Available w/VOV and Y-style FE’s 24/7 Worldwide Service and Support

The Facts Frac



• Pistons o Standard & High Temp Designs o Available sizes: 5 – 6 inches

• Valves & Seats o API 6, API 7 designs o Full open for max flow

Drilling & Frac Pump Aftermarket FLUID-ENDS FLUID-ENDS

• Triplex & Quintuplex Designs • Carbon or Stainless Steel • 2250 – 3000 Horsepower

• Valves, Packing & Plungers • One-piece valve design w/ bonded insert • Available sizes: 3.75 – 6 inches • Packing & Plungers made to OEM

specifications • Packing features proprietary blend & high-

performance compounds

• VOV and L-Shaped Designs • 5000 or 7500 PSI • Gardner Denver PZ and F-1600 pumps

CONSUMABLES CONSUMABLES


11

Benefits of Gardner Denver Ownership

Each customer receives the following standard benefits of ownership:

• 150 years of pump knowledge and success in the oilfield • 24/7 Customer Service through our “One Customer Service

Team” hotline

• Gardner Denver Pump University

o Ongoing and certified training

o Operation and maintenance procedures

o Onsite startup / commissioning support


12

The Move to 7500 PSI



7500 PSI… The New Industry Standard

OFFSHORE DRILLING OFFSHORE DRILLING LAND DRILLING LAND DRILLING

TECHNOLOGY FLOW

• 7500 PSI rigs account for > 80% of active fleet for major drilling contractors



Why 7500 PSI?

…Increased Demand for Horizontal Drilling

Traditional Vertical Well Spacing Horizontal Drilling Pad ~32 wells

0

20000

40000

60000

80000

100000

120000

2012 2013 2014 2015 2016 2017

US Wells by Type

Vertical Directional Horizontal



7500 PSI Benefits

Greater Efficiency & Versatility

RIG MARKETABILITY

RIG MARKETABILITY

• Improved Drilling Efficiency – Distance drilled per day

– 18 – 22% Efficiency gains

• Greater Depth & Lateral Range – 5K Laterals

• Broadens Operating Range of Pump



F

• (3) Modules (L-Shaped or VOV)

• (1) Discharge Manifold

• (1) Suction Manifold

• (1) Strainer Cross

• (1) Pulsation Dampener

F

• (3) Modules (L-Shaped or VOV)

• (1) Discharge Manifold

• (1) Suction Manifold

• (1) Strainer Cross

• (1) Pulsation Dampener

7500PSI Conversion Kit

FLUID-END UPGRADE ITEMS FLUID-END UPGRADE ITEMS

Relatively Easy Installation Process



7500 PSI Upgrade Concerns / Challenges

• Power-End Impact – Power Frame, Main Bearings, Connecting Rod & Wrist Pin Bearings,

Crossheads, Piston & Pony Rods

• Consumable Item Challenges – High-Temp/ High-Pressure Pistons, Seals, Valves & Seats

Rod Load Rating – GD PZ11

Liner Diameter 7.0 6.5 6.0 5.5 5.0

7500 PSI Fluid-End Rod Load (Kg)

68,164 68,164 68,164 68,164 66,797

Max PSI 3,905 4,529 5,316 6,328 7,500

5000 PSI Fluid-End Rod Load (Kg)

68,164 68,164 64,126 53,884 N/A

Max PSI 3,905 4,529 5,000 5,000

Power-ends don’t care

about pressure, they care about rod

loads…

Power-ends don’t care

about pressure, they care about rod

loads…



7500 Upgrade Summary

• 7500 P.S.I. is the new standard – Greater Drilling & Equipment Efficiency

• Ease of Conversion

• Increasing global demand for 7500 PSI

• No detrimental impact to Power End


19

Thank you

QUESTIONS

COMMENTS



Contacts

Riaz Jumabhoy Regional Director - MENA

Gardner Denver Energy Group Petroleum & Industrial Pumps Division

JAFZA View 18, PO Box 61146 Jebel Ali Free Zone, Dubai, UAE + 971 4 881 53 44 Cell + 971 50 645 46 28 Fax + 971 4 881 18 98 [email protected]

Rylan Ardoin Sales Director Drilling Pump Aftermarket


785 Greens Parkway, Suite 225 Houston, TX 77067 281 873 1218 Cell + 346 316 4314 [email protected]



Contacts

Dave Leipar Director of Drilling Pump Sales


785 Greens Parkway, Suite 225 Houston, TX 77067 281 873 1237 Cell + 832 648 0854 [email protected]

the move to 7500psi - sapc-iadc. · pdf fileluxury to focus on their core business of...

Documents