• The modular MSR300 system offers the ability for a logic configuration with multiple inputs and control of multiple independent outputs (up to 3)

• Output modules for three groups (zone control)

• Each input module can be configured to switch one or more output groups

• Special bypass functionality for controlled access (e.g., in robot cells)

• Cat.4 EN 954-1, SIL3 IEC 61508 approvals

• Input module MSR320: – Up to 10 modules per base – 2 configurable inputs per input module – 1 auxiliary solid state output per input (Channel) – One set of rotary switches defines the type of

input device(s) connected – One set of rotary switches defines which output

group the input module controls

• Input module MSR329: Muting lamp control module, for 2 muting channels

• Controller module MSR310: Dual processors control I/O modules and provide extensive diagnostic information via various interfaces and solid state outputs

• Output module MSR330: – Maximum of 6 output modules can be connected

to each base module (18 N.O. + 6 N.C.) – Maximum of three output groups available for

independent control

• 2 inputs for single-, dual- or three-channel activation

• Four 10-step rotary switches on the enclosure side: – One set for the group selection – One set to configure inputs type

• Selectable “Start-up Test” function • Light curtain (solid state) and/or

safety switch (contact) inputs in one module

• 17.5mm enclosure with plug-in connection terminals (screw type)

• Annunciation for each input connected (24V DC solid state output)

• Configuration of both inputs by “Select Function“ switches (both channels must be set on the same value)

1. One-channel E–stop

2. Two-channel E–Stop or safety mats

3. Three-channel E–Stop

4. Safe gate (N.O./N.C.) with start up test

5. Safe gate (N.O./N.C.) without start up test

6. Light curtain (both Inputs)

7. Two-Hand operation

8. Channel 1: Two channel E–Stop

Channel 2: Light curtain

9. Channel 1: Safety gate

Channel 2: Light curtain

• Group Selection by “Select Group“ switches (both channels must be set on the same value)

0. Logic function

1. Group 1

2. Group 2

3. Group 1+ 2

4. Group 3

5. Group 1+ 3

6. Group 2+ 3

7. Group 1+ 2+ 3

8. (Input 1 or Group 1) & (Input 2 or Group 2) = Group 3 (Muting with cross control)

9. ((Input 1 or Group 1) & (Input 2 or Group 2)) or Input “Safe Area” = Group 3 (Meaning: Inputs are closed or Group1/2 is activated, etc. = activation of Group 3 to run the machine)

8

• The SmartGuard 600 safety

controller is a programmable safety

controller designed for safety

applications that require some

complex logic, allowing for more

advanced safety functionality.

• Ideally suited for applications such

as:

– E-Stop

– Safety Gate

– Multi-Zone Control

– Light Curtain

– Two-Hand Control

– Perimeter Guarding

9

• Simple function block

programming

• Program can be as

large as 254 function

blocks across 32

pages

• Drag-and-drop

function blocks as

well as connections

between function

blocks

• Programs via editor launched from within RSNetWorx

– Uses RSNetWorx to configure DNet

10

• Choose from 23 function blocks

• Expand the number of inputs and outputs for

certain blocks

• Simple to use, yet powerful enough for

complex safety applications like zone control

and distributed safety control

OR Block Safety Gate Block

11

• Move the Safety I/O to where it’s needed on the machine

• Don’t home run all device wiring, only run one DeviceNet cable

– Wiring Savings!

• Choose from in-cabinet, on-machine, block, and Point

http://epub1.rockwellautomation.com/images/web-proof-large/GL/44413.jpg

Consolidates functionality

Supports broad range of

safety sensor types

A single unit monitors two

dual channel safety devices

Flexibility of a software

configurable safety relay

Single rotary switch for logic &

reset configuration

&/OR logic can be used for

zoning

& ≥

Logic

Two 2-Ch. Inputs

& ≥

& ≥

Logic and zoning

Rotary Switch Configuration

Configurable versatile devices cover more applications with fewer part numbers

SWS

•Scalable platform to address single- and multi-zone applications for a variety of standard and special functional requirements

Single-Wire Safety Connection •(Single Chanel Safety Input) TÜV approved concept of one-wire connection to expand and cascade safety functions to SIL3

• Simplifies wiring

• Increases number of I/O on terminal

• Maintains PLe, SIL3 rating

Universal Input •A single catalog number to support all types of safety components

• e-stops • switches • mats • light curtains

•6 part numbers will cover a majority of safety applications with consistent wiring.

Single Rotary Switch

•TÜV approved concept to eliminate double switches. Unique validation method.

• Expedite configuration • Single device can address a

broader range of reset modes, time delays, etc.

Dual Input Dual Channel Modules

Twice the functionality of a single input dual channel relay in a 22.5mm housing. Reduced wiring for commissioning and multiple inputs

can have logic configured simply in a single relay.

Universal Input • All sensor types go to same

terminals • Automatic cross-loop

monitoring – no configuration by switch setting or hardwired-jumper required

• Supports both single-channel and two dual-channel safety inputs

• Two dual-channel inputs on DI models configured by logic switch

• All Faults including Cross-Loop are detected by test outputs S11 and S21

S12 S22 S32 S42

A1 A2 S11 S21

IN1 IN2

Safety Inputs

PWR

Test Out

S11 (CH1)

S21 (CH2)

Cross fault

Laser Scanners

Safety Mats

Contact Interlocks

Grip Switches

Hinge Switches

Cable Pull Switches Non Contact Interlocks E-Stops

Light Curtains

CH1 CH2

MSR57 Speed Control Safety Relay

17

Function Operation

Safe stop Initiate Safe Stop (NFPA 79 Category 0, 1, or 2)

Zero speed monitoring Only allow access (unlock door) when axis is stopped.

Safe limited speed When requested, monitor speed. If in excess of safe speed,

initiate Safe Stop.

Safe maximum speed Always monitor for safe maximum speed, even under normal

operation. If in excess, initiate Safe Stop

Safe direction monitoring When requested, monitor direction. If wrong rotation direction,

initiate Safe Stop

Door monitoring and control Unlock door to grant access when at safe speed or zero

speed.

Enabling switch control Use in conjunction with Safe Limited Speed. Allow access

when at Safe Speed. If no Enable Switch, initiate Safe Stop.

Safe Max Accel monitoring When configured, if accelerating too fast, initiate Safe Stop.

Cat 4, SIL 3, PLe integrated Safe Torque Off

• Beam Coding (No Coding, Coding)

• EDM (External Device Monitoring)

• Start / Restart Interlock

• Fixed Blanking – Teachable

• Floating Blanking – 1 Beam (14 & 30mm)

- 2 Beam (14mm Only)

Dip Switch settable Operating Modes:

20

• Kits offered from 320mm to 960mm protective heights

• 10% loss of operating range

• Assembly procedure must be followed to assure proper sealing of enclosures.

• Dis-assembly procedure must be followed to prevent damage to GuardShield end caps.

21

Washdown Enclosure Kit

• Each Kit contains; – Two acrylic tubes

– Two top acetal endcaps

– Two bottom acetal endcaps

– Two acetal spacers

– 4 Stainless endcap mounting brackets

– 4 viton O-rings

– Two cord grip assemblies

– Two black Poron foam spacers

Enhanced flexibility with visible laser for easing alignment. Class 1 eye-safe visible lasers. Two integrated visible laser beams are easily activated by placing a finger in front of the laser which activates the visible laser beam. Integrated laser alignment systems are offered in standard and cascadeable GuardShield with protective heights from 320…1600 mm in both.

23

• Economical three box (Transmitter, Receiver and Controller), Type 4 safety light curtain per IEC 61496

• Functionality is through MSR42 control module – can add on up to 3 MSR45E safety relay expansion modules to the MSR 42 Micro 400 controller

• 24 vdc +/- 15%

• 14mm – Finger detection

• 30mm resolution – Hand detection

• 5 meter operating range

• Cascadeable Micro 400 are offered in limited protected heights

• Response times vary by protective heights and controller configuration

Competitively priced, 3 box system (Transmitter, Receiver, Controller) in smallest light curtain profile cross section available (15mm X 20mm)

MSR45E – Safety relay expansion module

MSR42 – Micro 400 Controller

• Multi Function safety module

• Software configurable operating modes – 2 and 4 Sensor Muting with

One set of Micro400 light curtains

– Two sets of light curtains (Micro 400 and one other) – only 2 Sensor muting possible

– Three sets of light curtains – 1 must be GuardShield Micro 400

– Integration of a two channel E-Stop or Interlock Switch

• Different types of muting can be configured (2 and 4 sensors)

2 Sensors – L Type Unidirectional

2 Sensors – T Type Bidirectional

4 Sensors – T Type Bidirectional

2 Sensors – T Type with enable Bidirectional

• Newest generation of safety laser scanner

• More Features and Functionality than current SafeZone

• Ideal for Stationary and Mobile applications

• Vertical or Horizontal mounting

Stationary – Horizontal Guarding

• 2 Warning Fields

• 2 Safety Fields Access Guarding – Vertical Mounting

• 2 Protective Fields

• Contour as Reference

29

• Compact Safety Camera

• One size fits all - solution

• No Software needed

• Easy commissioning with teach in

• Performance level d (ISO 13849)

• SIL 2 (IEC 61508)

• Type 3 (IEC 61496)

What is the SC300 Safety Camera?

The SC300 is a vision technology adapted to safety requirements:

- Built in lens, light and CMOS image sensor (plus analysis of course)

- Scene is lighted by invisible (IR) light. Reflected light from reflective

tape is inspected for “interruptions”

Possible to synchronize

two SC300s to expand the opening size

30

Simple

Single-box design

Low complexity

Safe

Flexible

Innovative

Automatic alignment, rapid commissioning

Suitable for all work areas (1.5 x 1.5 m² per sensor)

Operation without software, no expert knowledge necessary

Suitable for Performance Level d

2 camera systems can be combined

the first on the market…

A specialty Type 3 hand detection sensor which is an extension of the safety light curtain portfolio

31

• One size fits all openings from 400mm X 400mm (1.3 ft.)

up to 1500m X 1500m (4.9 ft.)

• Simple Installation and Commissioning;

1. Mount the SC300 to the frame

2. Adhere the reflective strips to the machine frame

3. Attach power cable

4. Teach the SC300 the reflective tape area

5. Confirm the sensing field boundaries by using the supplied test rod

Verify protected area using test rod

Install the SC300 at corner of opening

Attach Reflective Tape to Frame

Simple Installation And Commissioning

Press teach button Or use external key switch

Positioning of tape allows an opening in bottom corner of machine frame

Positioning of tape allows the SC300 to have a protective field that accommodates Irregular shapes of machine frame

Reflective tape can be positioned in a variety of ways to accommodate many application configurations

33

Application Description The SC300 is placed across the top of a

machine opening, making it possible

to reduce the height of the overall

guarding. This should be done in

accordance with the machine stopping

time.

For many applications the height of the

guarding can be reduced by more than

half, with the benefit of:

easier access

reduced guarding cost

easier maintenance

greater productivity

In this position the reflector is fitted to both

the fixed fencing and the gates,

opening the gate will trip the SC300

and stop the machine. Several gates

can be monitored with one SC300,

increasing the benefits of using the

device.

This SC300 application meets PLd, Sil 2

and Category 3.

Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 34

• Special reflector tape: Defines the edges of the

sensing field.

• Infrared light: Illuminates the reflector tape

• SC300 detects object by evaluating individual pixel

status Chip pixels:

high

low

Detection

by the SC300

Hand entering

secured section

Reflector:

+ SC300 Camera System - Innovative, unique

technology.

: SC300 chip: Captures the picture in “high” and

“low” pixels.

: Intelligent software: Analyzes the picture and

evaluates every pixel status.

: => Objects of the appropriate resolution such

as an operator’s hand passing through the

sensing field area can be detected.

Controllers

Mats

Edge Trim Uniting Trim

• The customer supplies the dimensions

• We give you one part number which includes all parts needed to make the custom Safety Mat

These configurations were for local projects

440F-MSYS721

440F-MSYS723

440F-MSYS700

440F-MSYS639

These configurations were for local projects

40

Jog button Emergency Stop Button No additional buttons on top

41

OFF-ON-OFF Switching: Usual Switch Operation: 1 Cycle ①→② Operation in Danger: ①→② or ①→③→④

OFF

OFF

ON

① Grip Lightly ② Release

③ Grip Tightly

Contact Terminal Contact

④ Release

Position#1

Position#2

Position#3

(kg)

FIXED BLANKING

MUTING

FLOATING BLANKING

CASCADING

LASER

Used to “Blank out” an

obstruction in the field

Unguarded area must be

protected

Defined beams can be blanked

(excepted for synchronization

beam)

Protect unguarded area

Fixed Blanking Floating Blanking

Used for Applications where material will float in the field of view

Multiple Adjacent Beams can be Blanked

Minimum is one beam 30mm curtain

Maximum is two beam 14mm curtain

Typical Applications –Conveyor or Work piece Holder is fixed in Light Curtain

•The light curtain must be taught the location of the obstruction. •This means that the object must always reside in the light curtain, and always at the same location. If the object is moved or removed, the light curtain deems this action as a fault and goes into a lockout state.

Size tolerance with 30mm Curtain

Object size - 1 beam tolerance

Object size - 2 beam tolerance

Size tolerance with 14mm Curtain

53

10 mm 30 mm resolution

18 mm

• Physical resolution 30 mm (sensor)

• Safety Light Curtain change from

green red and red green

18 mm

14 mm resolution

• Physical resolution (14 mm sensor)

with actual resolution of 30 mm

• Safety Light Curtain constantly green

Physical arrangement of the light beams

Dynamic arrangement of the light beams

with definite logic: “active, inactive, inactive,

active“!

This applied logic moves in the protective field.

FIXED BLANKING

MUTING

FLOATING BLANKING

CASCADING

LASER

• Cascading is a term that refers to the ability of safety light curtain segments to be inter-connected resulting in a single pair of OSSD’s.

• Cascaded light curtains are usually comprised of a single pair of light curtains mounted vertically at the required safety distance and a Horizontal segment pair located between the Vertical light curtain and the hazard..

• Cascaded segments can be of mixed resolutions and protective heights

Reach over protection Horizontal LC provides pass through detection

FIXED BLANKING

MUTING

FLOATING BLANKING

CASCADING

LASER

MSR300

MSR42

SmartGuard 600

4 SENSOR MUTING

2 SENSOR X-PATTERN

Muting is a way to allow objects or material to pass through the Light Curtain’s sensing field without stopping the machine process

60

R

T

3 4 1 2

Muting Sensors

Light

Curtain

Active

1

61

R

T

3 4 1 2

3

Mute Mute

Muting is activated when the material interrupts Sensor 2

62

R

T

3 4 1 2

9

Mute

Muting is active until the material clears Sensor 3

63

R

T

3 4 1 2

10

Active

Muting is now deactivated, however the material must clear Sensor 4 before Sensor 1 is

interrupted for the next muting cycle or a Lock out will occur.

• Operator is detected due to muting conditions not being met and Machine is stopped

• The Safety Relay must see a consistent sequence of events and is best suited for conveyorized muting applications

• The sensors must be blocked within predetermined timing sequence or muting will not be activated

2-SENSOR MUTING

4-SENSOR MUTING

70

• The MSR42 can be configured using an optical interface and the

configuration software

– The configuration software is included in the Optical interface and can also be

downloaded from the www.ab.com web site

Get access to:

Diagnostic Information

EDM functionality

Configure Muting

Select Input devices

Allocate Auxiliary outputs

Connect the USB to the PC Launch

the Software

Connect the suction cup

to the MSR42

Or

connect to the Micro 400

Get access to:

Diagnostic Information

• Different type of muting can be configured (2 and 4 sensors)

71

2 Sensors – L Type Unidirectional

2 Sensors – T Type Bidirectional

4 Sensors – T Type Bidirectional

2 Sensors – T Type with enable Bidirectional

LINE 1 ESTOP CONTROLS GROUP 1 OUTPUTS

LINE 2 ESTOP CONTROLS GROUP 2 OUTPUTS

LINE 3 ESTOP CONTROLS GROUP 3 OUTPUTS

GROUP 1 OUTPUT GROUP 3 OUTPUT

GROUP 2 OUTPUT

GLOBAL ESTOP CONTROLS GROUPS 1, 2 & 3

MSR127TP

GuardShield

MSR300 Configured for 2-Sensor Muting

MSR57P Programmed for Safe Limited Speed

Change from Guard Only to Floating Blanking

Two output channels held high until speed limit is reached

November 7-8, 2012 100+ Vendors

16 Hands-On Labs, 63 Technical Sessions (Each Day)

Schaedler Yesco will be offering transportation and lodging packages Details coming Summer 2012