the internet of welding: how iot is transforming quality … is a strictlystandardized...
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The Internet of Welding: How IoT is transforming quality and safety
KARI KEMPPI / 2nd ANNUAL INTERNET OF MANUFACTURING CONFERENCE8 FEBRUARY 2017
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CEOAnssi
Rantasalo
Kemppi OyFounded in 1949 by Martti KemppiPrivate family-owned company with the third generation in charge
Mrs. Teresa Kemppi-VasamaExecutive Chairman of the Board,Kemppi OyMr. Antti KemppiExecutive Chairman of the Board,Kemppi Group Oy
Over 600 employees in 16 countries
Globalrevenue
111M €(2015)
16subsidiaries
Headquartersin Lahti, Finland
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Globally localHeadquarters in Lahti, Finland2 production facilities:in Finland and India25 nationalities withinKemppi260 repair workshopsDeliveries to over 70 countries worldwide
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Welding is a strictly standardizedproduction process
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THE INTERNET OF WELDING: HOW IOT IS TRANSFORMING QUALITY AND SAFETY
EMC
EMF
EN 3834-2EN 1090-2IEC / EN
60974-2
IEC
/ EN
60
974-
5
IEC / EN 60974-10
CISPR 11: Class A.
IEC / EN 60974-11
IEC / EN 60974-3IEC / EN 60974-7
IEC 61000-3-12
IEC / EN 60974-1
ISO
Welding procedure specifications (WPS)Qualification certificatesDocumentation
Authority requirementsCustomer requirements
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How much do we really know aboutthe quality of welding?
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THE INTERNET OF WELDING: HOW IOT IS TRANSFORMING QUALITY AND SAFETY
Fracture toughness
Corrosion resistance
Impact toughness
Microstructure
Chemical composition
Weld geometry
Transition temperature
Macro appearanceCreep properties
Yield strength
Hardness
Tensile strength
Fatigue properties
Elongation
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You are never far froma weld
THE INTERNET OF WELDING: HOW IOT IS TRANSFORMING QUALITY AND SAFETY
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WeldEye is a universal solution to manage welding production.
THE INTERNET OF WELDING: HOW IOT IS TRANSFORMING QUALITY AND SAFETY
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Functions
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THE INTERNET OF WELDING: HOW IOT IS TRANSFORMING QUALITY AND SAFETY
70%
REDUCED REPAIR RATES
FASTERDOCUMENTATION
PROCESS
TRACEABLE WPS COMPLIANCE
WPS AND QUALIFICATION MANAGEMENT
40%
100%
100%
FASTER QUALIFICATION PROLONGATION
10x
VIEW OF YOUR WELDING
PRODUCTION
360oBenefits
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Universal solution
THE INTERNET OF WELDING: HOW IOT IS TRANSFORMING QUALITY AND SAFETY
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Digital WPS
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THE INTERNET OF WELDING: HOW IOT IS TRANSFORMING QUALITY AND SAFETY
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“Quality is critical for our customers given that they often employ our products in very harsh environments, where a defect can have very costly consequences. Thus, our ability to prove quality in accordance with EN ISO 3834 is a clear competitive advantage.”
Markus Mutanen, Plant Manager
Streamlined welding production
WELDEYE — WELDING MANAGEMENT SOFTWARE: FIT FOR INDUSTRY
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Insight Creates Value