the high capacity scrap shear from metso recycling ......operation data can also be displayed on...
TRANSCRIPT
1
The high capacity scrap shear from Metso Recycling
Lindemann EtaCut
2
Experience does not come easy Obtaining the title “global market leader” requires a lot of hard work.The first three hydraulic guillotine scrap shears in the world went to the USA in 1956. We have sold more than 1,500 scrap shears worldwide. Metso Recycling sets the international standard with outstanding technology and quality. Our machines are among the best in the market in terms of productivity, availability and service life. Our customers benefit from over 90 years’ experience within the scrap business.
We process not only the knowhow but also the tradition of innovating spirit needed to continue on the same course. We present proof of this in scrap shears, which reveals features that have never been seen in such abundance in any other series of scrap shears – our Lindemann EtaCut shear sets brand new standard within the recycling line of business.
3
Lindemann EtaCut shearThe name EtaCut, which incorporates the Greek letter (eta), the technical symbol for efficiency. Here it stands for the extremely high effectiveness and low lifecycle costs of the scrap shears.
These are reflected in highest production capacity, low specific power consumption, enhanced operational reliability, and reduced maintenance costs.
This shear also features simplified installation and cheaper and easier transportation. This includes not only the frame and the box, but also pipelines, control blocks, hydraulic units, and supporting structure.
This results in reduced assembly times at the site as well as improved maintenance conditions.
4
EtaCut manifest the lowest downtimeThe PLC control system automatically performs pump and cylinder tests so that any defects are detected at an early stage and are indicated at the operating terminal. Consequently, maintenance can be timely planned with a minimum of downtime being necessary. The boltedon wear plates, made of highly wearresistant Lindur, contribute to the excellent availability of the machine by halving the downtime during replacement.
The speed is optimized Available only with Metso Recycling: The oiltransfer control system whereby the hydraulic oil from the return line of a cylinder is conveyed directly into another cylinder that operates in the lowpressure range in order to increase the speed of operation.
The shortest shredding cycleThis shear can be charged with scrap for the next cycle by feeding onto the closed side press and press lid. The feeding hopper, integrated in the press box, has a larger volumetric capacity than is required for the next cycle. The shear operator can preplan the next cut because, when the press box is opened, the scrap immediately drops onto the designated spot. Incorrect loading is avoided and capacity utilization of the shear is increased.
EtaCut comes with the best controlsystemWith the multidata terminal on a touch screen display, Metso Recycling set new standards for the control system and maintenance. Graphic representation, process data visualization and online help – you choose the language you prefer. The operation data can also be displayed on remote computers.
Shearing force (t) 800 1600Blade width (mm) 600, 800, 1000 or 1500Stamper force (t) 250 480Side compression (t) 250 500Lid compression (middle) (t) 270 545Pusher force (t) 120Feeding bed length (m) 8 or 10Drive Electric 4 x 110 kWProduction capacity (t/h) up to 85
Technical data Lindemann EtaCut
4
5
The best shear of Metso Recycling
Lindemann EtaCut is a symbol of high capacity and reliabilityThe best throughput capacity per invested EuroWhen it’s a matter of working efficiently and saving energy with maximizing the force of the shear and installed power, the Lindemann EtaCut can’t be beaten. Referred to the force of the shear per ton, it has the highest throughput capacity in the world and, at the same time, can execute the most cuts per minute.
The best in terms of scrap compactionThe side press and lid operate with over stroke to achieve low wear operation. The shear operator has ideal control when he is compacting the scrap. The optimized kinematics of the side press and press lid ensure that maximum forces are available when needed.
The best cutting technologyDepending on the type of scrap, the breaker bar at the blade slide can increase the cutting capacity by up to 30 percent compared to other designs, while using the same amount of energy. Hard and brittle scrap breaks when being bent and does not come in contact with the upper blade, resulting in increased service life. The supporting table ensures that shorter pieces of scrap are cut and do not slide out of the shear without being processed. The adjustable prismatic guide of the blade slide and the optimized shock relief damping ensure reliable operation with low wear.
The best and most simple maintenanceThe hydraulic blade tensioning device continuously monitors the upper and lower blades for correct positioning and automatically corrects the blade tension if necessary. This virtually dispenses with manual checking and tightening and results in up to 50% less downtime when replacing, as well as increased operational safety.
6
Universal and effective Scrap shears must be able to process the widest possible range of scrap types economically. Whether you want to cut mixed and heavy scrap, bale light scrap and car bodies, or break up castings and rails – the Lindemann EtaCut scrap shear offers you all those possibilities with effortless ease, thanks to the effective, coordinated interaction of all its components. Side press and lid operate with extreme overstroke. They reliably compact the scrap into logs that are narrower and lower than the shear opening.
The cylinders
The new kinematics of the lid ensures that the force it applies is greatest where it really counts. For safety reasons, the lid cylinder is so arranged that it is protected from falling scrap. The perfected design of the side press, combined with increased mechanical synchronism, ensures that the force of the cylinder comes to bear with maximum effect at every point in the press box, even when the scrap is positioned eccentrically. Slanted positioning, and the resulting frictional losses, can’t occur. Furthermore, the formlocking attachment of the side press cylinder avoids any strain on the weld seam.
The volumetric capacity of the feeding hopper integrated in the press box is greater than the filling volume required for the next operating cycle. Stop periods for loading are thus avoided, and the utilization of the shears is increased.
The supporting table, as a component part of the blade slide, ensures that even short pieces of scrap are cut. The breakerbar increases cutting capacity by up to 30 percent, depending on scrap type, with the same input of energy. Hard and brittle scrap is broken even during initial bending and does not come into contact with the upper blade, so that the service life of the blades is prolonged. Finally, the integrated mobile scrap chute ensures reliable discharge of scrap with less noise.
7
8
Integrated positioning system: protected and precise Oil transfer control: faster, but with no extra supply of power
Hydraulic operation: compact, and geared to maximum efficiency
Faster, more direct, more reliableOur drive and control system permits maximum throughput with low specific power consumption. With no increase in driving power, the cycle times of Lindemann EtaCut shears have been further reduced by up to 15 percent, even though all effective compression forces have been increased. The factors contributing to this include:
• our special oil transfer control, by which hydraulic oil from the reverse movement of one cylinder is fed directly into another, operating in the lowpressure range, to increase speed.
• new positioning systems using integrated path sensors or lasers. These ensure precise determination of the positions; speed and acceleration of the pistons over their entire travel distance, and thus permit precise steering towards the optimum hydraulic switch points. They also permit cutting length adjustment which is accurate to a millimeter.
• optimized dampening of the cutting shock, and logic blocks which make for faster yet smoother operating cycles without hydraulic shocks. To increase operating reliability and lengthen the service life of the hydraulic components and the hydraulic oil, 5 μm filters continually purify the oil in the bypass oil flow.
9
Informative and helpful With our multiinformation terminal it is easy to operate and trouble shoot. Graphics display, process data visualization, and online help in the language you desire embody the state of the art. The shear control offers a number of automatic programs for effectively processing the widest possible variety of scrap grades.
In fact, standard version Lindemann EtaCut can even determine independently the best program for the particular type of scrap. The load on the shear is continuously displayed at the multi information terminal, so optimum productivity is assured.
The operational data of the shear, production data and status reports can also be displayed and processed on decentralized computers. We also offer remote diagnosis via phone to insure of rapid and economical help.
Our logicblocks enable fast , yet smooth operating cycles Multi-information terminal: comprehensive monitoring plus finest control
Hydraulic operation: compact, and geared to maximum efficiency
10
Metso is the shear market leader
We have been ahead of our time for over 90 yearsWhatever it is you value most about highclass workmanship – you can be sure that this perfection and attention to detail is reflected in shears from Metso Recycling. Numerous technical innovations that have been setting standards for hydraulic scrap shears in the recycling field for decades have been invented and refined at Metso Recycling – our inventiveness remains undiminished. With the Lindemann Power®Cut series, we have defined new technical milestones, which our customers acknowledge with increasing order placement.
Obtaining the title “global market leader”requires a lot of hard workThe first three hydraulic guillotinescrap shears in the world went to the USAin 1956. Since then, more than 1,500 of ourscrap shears have been put into operationworldwide. In addition, since manufacturingbegan in Düsseldorf in1913, baling andbriquetting presses, as well as shreddersand crushing plants have been successfullydelivered from our works to locations allover the world.
We understand your businessMetso Recycling customers have high requirements, and we won’t let our customers down. Our developments are aimed at optimizing process chains and supporting your business. Our shears are not just machines, but solutions. We place great value on manufacturing quality and reliability because we know that the failure of a machine costs our customers money. This concentration on quality has earned our machines a virtually legendary reputation that is reflected in the resale value.
The force of Metso is both global and localAs a member of the multinational Finnish group, Metso we are is represented all over the world. With more than 150 locations our service teams are available at short notice, even in the most remote corners of the world.
Assembling a shear at the production site in Düsseldorf
11
12
Metso Minerals, Austria1230 WienTel.: +43 18 13 65 080EMail: [email protected]
N.V. Metso Minerals, Belux1702 GrootBijgaardenTel.: +32 24 81 09 60EMail: [email protected]
Metso Brasil Indústria e Comércio18087050 Sorocaba, SPTel.: +55 15 2102 1300EMail: [email protected]
Metso Automation, Shanghai Beijing Branch Chao Yang District, Beijing 100022Tel.: +86 10 6566 6600EMail: [email protected]
Metso Minerals s.r.o., Czech Republic628 00 BrnoTel: 00420 544 425 527Email: [email protected]
Metso Denmark8700 Horsens Tel.: +45 45 7626 6400Email.: [email protected]
Metso Minerals, Finland01740 VantaaTel.: +358 20 48 45 200EMail: [email protected]
Metso Minerals, France71009 Mâcon CedexTel.: +33 3 85 39 62 00EMail: [email protected]
Metso Lindemann, Germany40231 DüsseldorfTel.: +49 211 21 05 0EMail: [email protected]
Metso Recycling Business Line, IndiaMumbai 400710Tel. : +91 22 39130100 Email: [email protected]
Metso Minerals, JapanYokohama 2220033Tel.: +81 45 476 3935EMail: [email protected]
Metso Recycling Business Line, KoreaSeochogu SeoulTel.: +82 (0) 25821507 EMail: [email protected]
Metso Mexico S.A. de C.V.CP 36541 Irapuato, Gto. Tel.: +52 871 791 2180 Email: [email protected]
Metso Minerals, Netherlands 3316 GC DordrechtTel.: +31 78 61 86 888EMail: [email protected]
Metso Minerals (Poland) Sp.z.o.o.40246 Katowice Tel.: +48 32 253 07 29 Email: [email protected]
ZAO ”Metso Minerals (CIS)“, Russia109240 MoscowTel.: +7 495 915 73 64EMail: [email protected]
Metso Automation Singapore Pte LtdSingapore 339411Tel: +65 6511 1011 Email: [email protected]
Metso Minerals, South Africa Isando, 1600Tel.: +27 11 961 4000EMail: [email protected]
Metso Minerals, Spain28032 MadridTel.: +34 91 82 55 700EMail: [email protected]
Metso Minerals, Sweden261 62 GlumslövTel.: +46 706 24 55 70EMail: [email protected]
Metso Dış Tic. Ltd. Şti., Turkey 06370 AnkaraTel.: +90 312 387 3600 Email: [email protected]
Metso Recycling Business Line, UKRugby, Warwickshire, CV21 1QJTel.: +44 17 88 53 22 55EMail: [email protected]
Metso Minerals Industries, USASan Antonio, TX 78216Tel.: +1 210 491 9521EMail: [email protected]
Our range: PreShredders Shredders Shredder Plants Metal Crushers
Scrap Shears Turnings CrushersBriquetting Presses Double Screw PressesAnode Crushers
Screen Drums Scrap Baling Presses Waste Fine Shredders Waste Pre Shredders
Metso Recycling Equipment
www.metso.com/recycling
We reserve the right to make changes and improvements without notice, „Lindemann EtaCut”, Metso Recycling, June 2012
Uptime Services Inspection ServicesParts ServicesRepair and RefurbishmentTroubleshooting Services
Performance ServicesProcess Monitoring ServicesOptimization ServicesUpgrade ServicesTraining Services
Project and Engineering ServicesStartup ServicesHealth, Safety and Environmental ServicesEngineering ServicesPlant Relocation Services
Metso Recycling Services