the digital twin in process industriesd4dfef65-8… · comos plant life cycle engineering and asset...

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The Digital Twin in Process Industries From Integrated Engineering to Integrated Operations SPACe Vietnam | Ho Chi Minh City | 6 May 2019 siemens.com Unrestricted © Siemens AG 2019 Unrestricted © Siemens AG 2018 XHQ Operations Intelligence Software Page 2 XHQ APAC Digitalization changes everything

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Page 1: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

The Digital Twinin Process IndustriesFrom Integrated Engineeringto Integrated Operations

SPACe Vietnam | Ho Chi Minh City | 6 May 2019

siemens.comUnrestricted © Siemens AG 2019

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 2 XHQ APAC

Digitalizationchanges

everything

Page 2: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 3 XHQ APAC

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 4 XHQ APAC

Page 3: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 5 XHQ APAC

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 6 XHQ APAC

Page 4: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Siemens Digital Industries

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 8 XHQ APAC

Driving Digital TransformationLeveraging Industrial DNA

Page 5: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 9 XHQ APAC

Integrating and Digitalizing the Entire Value Chain

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 10 XHQ APAC

Creating a powerful Digital TwinMerging the virtual with the real World

Page 6: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 11 XHQ APAC

Bridging the Virtual and Real PlantDigital Enablement & Digital Reliability

Asset Data

Simulation Data

Design Data

Process Model Data

Forecast Data

1D / 2D / 3D Data

Real Time Data

Optimization Data

Historical Data

Equipment Data

eLog Data

Alert Data

Digital Enablement Digital Reliability

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 12 XHQ APAC

Engineering & Operations IntelligenceValue-add across the Plant Lifecycle

1001

0010

1001

110111

0100

0100

1001

011101

Platform

Handover

Change Management

EngineeringIntelligence

OperationsIntelligence

Page 7: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 13 XHQ APAC

Brownfield EnablementManaging your Asset Integrity

Unifyand access common

asset data portal

Consolidateand validate data

Brownfieldenablementapproach

Capturedata from different sources

Documents and data fromdifferent sources

Unstructured and unreliableengineering data Data inconsistency

1D

2D

3D

Brownfieldchallenge today

Digital Twin enablement without disruption to existing physical or virtual environment

Unrestricted © Siemens AG 2018

XHQ Operations Intelligence SoftwarePage 14 XHQ APAC

Horizontal & Vertical Data Integration

Data hosted at different Operational Level

Field devices, sensors,motors, Edge devices, workpieces,tools etc.

Verti

calI

nteg

ratio

n

Horizontal Integration

PLCs, DCS, SCADA, Logical data,P&ID, EI&C

Historian, ERP, CMMS, Batch,Inventory, Sales & Finance

Operations Intelligence

Engineering Intelligence

IOT Platform

Page 8: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Digital Twin

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 16 CIS APAC

Business Priorities driving Digital AgendaKey Parameters

SPEED FLEXIBILITY EFFICIENCY QUALITY SECURITY

Page 9: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 17 CIS APAC

Accelerated Start-up & ROIIntegrated Data Backbone

Capex Saving

R&D Input

Process Design

Mechanical Design

Electrical I & C

Automation

Compliance

Maintenance MRO

Calibration

Inspection

Procurement

Asset Lifecycle

ISO

1592

6

Design Basic Eng. Detail Eng. Constr. &Inst. Comm.

Time savings as a result of parallelworking by the various disciplines

Plant Design Basic Eng. Detail Eng. Constr. & Inst. Commissioning

ERP System

Process Simulation

Operations Intelligence

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 18 CIS APAC

COMOS Plant Life Cycle Engineering and Asset ManagementOne Data Hub

SystemEngineering

Piping

ElectricalEngineering

Instrumentation

Automation

ProcessEngineering

DATA HUB

Page 10: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 19 CIS APAC

COMOS Plant Life Cycle Engineering and Asset ManagementOne Data Hub

Consistent plant engineering with

COMOS Process

Fast & easy EI&C Engineering with

COMOS Automation

Integrated data management worldwide with

COMOS Platform

Secure asset management with

COMOS Operations

Comprehensive information management with

COMOS Lifecycle

Consistency

Productivity

Profitability

Interoperability

Transparency

Efficiency

Quality

Flexibility

IntegratedOperation

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 20 CIS APAC

COMOS Plant Life Cycle Engineering and Asset ManagementOne Data Hub

Page 11: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 21 CIS APAC

COMOS Plant Life Cycle Engineering and Asset ManagementOne Data Hub

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 22 CIS APAC

XHQ Operations IntelligenceTranslating Disparate Data into Meaningful Information

Page 12: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 23 CIS APAC

XHQ Operations IntelligenceTranslating Disparate Data into Meaningful Information

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 24 CIS APAC

Digital TwinEngineering & Operations Intelligence

Page 13: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 25 CIS APAC

Customer ReferenceBusiness Performance Management & Intelligence System

Single view to monitor and manage all critical business processes and activitiesData integration technology to be real-time and data source vendor agnosticIntegration of refinery systems and business applications (DCS, IP21, MES, LIMS, SAP, In-House Apps)Annual savings of 13.5M USD

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 26 CIS APAC

Customer ReferenceUnleash Business & Operations Data

GRC - AC

Mobility

Corporate Applications

ECC6.0 EHp6FICOMMSDPSFMQM,PMTM

CTRMIS-OIL

ESS/MSS PI

CRM

Optisuite

Oth

erSA

P/Pa

rtne

rSol

utio

ns

Oth

erSo

lutio

ns

Treasury HCM Hyperion

Siemens XHQ

Operations Intelligence

Host Analytics

PIMS

TAS

IP 21

LIMS

SAP

Solu

tions

Bulldog

Other WEBApplications

Page 14: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 27 CIS APAC

Customer ReferenceUnleash Business & Operations Data

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 28 CIS APAC

Customer ReferenceUnleash Business & Operations Data

Page 15: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 29 CIS APAC

Customer ReferenceProduction Monitoring in Pharmaceutical Batch Plant

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 30 CIS APAC

Business ImpactOperations Performance Improvement

Page 16: The Digital Twin in Process Industriesd4dfef65-8… · COMOS Plant Life Cycle Engineering and Asset Management One Data Hub Consistent plant engineering with COMOS Process Fast &

Unrestricted © Siemens AG 2019XHQ Operations Intelligence SoftwarePage 31 CIS APAC

Thank you

Tobias BotzenhardtVice President Asia PacificEnterprise Data Intelligence and Analytics

60 MacPherson Road348615 Singapore

Phone: +65 6843 1141Fax: +65 6843 1189Mobile: +65 9173 2498

E-mail: [email protected]

siemens.com