tested trusted - thrillers | holders | emuge · tested trusted most productive the original...

8
Now Available in NEW sizes and Form Taps! Tested Trusted Most Productive The Original MultiTAP is the ONE!

Upload: trinhtuong

Post on 14-Apr-2018

220 views

Category:

Documents


3 download

TRANSCRIPT

Now Available

in NEW sizes

and Form Taps!

TestedTrustedMost Productive

The Original

MultiTAP is the ONE!

Emuge is widely known for manufacturing high performance application specific taps, thread mills and end mills for high production output. However, now Emuge has designed MultiTAP to offer job shops and other manufacturers an affordable, yet high performance tapping solution.

MultiTAP is the ideal tap for a job shop or a manufacturer who works with short- and medium-run threading applications across a wide spectrum of materials. It will significantly improve thread quality and boost output while reducing production costs, because one high performance MultiTAP will handle most common materials and applications. MultiTAP eliminates the need to stock numerous types of taps in the tool crib.

MultiTAP will cut a wide range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass, and bronze.

MultiTAP is also uniquely designed to produce threads within both 2B and 3B classes of fit, eliminating the guesswork required

when calculating H-limits.

Made in Germanyby Emuge

The industry’s first general purpose, high performance tap.

by

32

“ We tested MultiTAP and had great results. With less downtime and tap replacement, it offers significant cost savings and handles a wider range of applications.”

What MultiTAPTM users are saying...Since Emuge introduced MultiTAP, the industry’s first high-performance multi-purpose tap, imitators are trying to follow. But MultiTAP users know what works best. Multitap is the ONE.

“ With MultiTAP I don’t worry about calculating H limits. One tap handles 2B and 3B classes of fit. We’ve also reduced the number of taps stocked in our crib.”

MultiTAP TM is guArANTEEd!Put it to the test yourself:If MultiTAP doesn’t outperform your current taps in a range of common materials, Emuge will refund your money.

See MultiTAP in action online at: www.emuge.com/multitap

“ The MultiTAP has far outperformed other form taps that prematurely failed on us.”

“ MultiTAP is the most productive tool we have. After 700 holes in A572 plate grade 50, the tap looked new. An investment under $0.045 per hole.”

“ After weeks of intensive testing, MultiTAP scored highest in performance and tool life. It is the truest general purpose tap available.”

32

Spiral Point and Spiral Flute Taps

MultiTAPTM is the result of collective years of Emuge’s extensive tapping expertise and application research. It features a completely new, innovative geometric design and a special base material and surface treatment, allowing it to handle numerous materials and applications.

n MultiTAP is constructed of a proprietary grade of high speed steel (HSS-E), nitrided with an Ne2 surface treatment

n All taps are made with Emuge’s trademark long shanks – DIN length for extra reach. UNC and UNF taps are DIN length – ANSI shanks, metric taps are DIN length – DIN shanks

n Full range of tap sizes for UNC or UNF threads, from a #4-40 to 1"-12 for inch sizes, to metric sizes from M 4x0.7 to M 16x2.0

4

MultiTAP MATERIAL SAMPLINGMain Group Sub-Group Example Aluminum Casting 356T6, 380, 390,

6061, 7075Cast Iron Grey iron G10, GG25, GG30

High strength Nodular, Ductile

Steel Carbon, all grades 1010, 1018, 1045

Free cutting 12L14, 1215

Constructual A36, T1 plate

Alloyed 4140, 4130, 8620

Cast, or Forged

Tool / Mold / Die D2, S7, P20, H13

Stainless Steel Austenitic 303, 304, 316

Ferritic 405, 409, 430

Martensitic 416, 420, 440

Copper Zinc alloy Brass

Tin alloy Bronze

TEchNIcAL chARAcTERISTIcSTool type straight flute,

spiral pointspiral flute,right hand

Surface treatment Ne2 Ne2

Tool material HSS-E HSS-E

Threads in chamfer 4-5 2-3

Ideal thread depth up to 2.5D up to 2.5D

Ideal material hardness up to 35Rc up tp 35Rc

Class of fit 2B / 3B 2B / 3B

Hole type

One MultiTAP cuts a wide range of materials.

4 5

NEW

NEW

NEW

NEW

NEWMultiTAP – SPIRAL POINT – DIN LENGTh

Size Order Number Size Order Number#4-40 UNC BU4973005003 5/16-24 UNF BU4973005044

#5-40 UNC BU4973005004 3/8-24 UNF BU4973005045#6-32 UNC BU4973005005 7/16-20 UNF CU4973005046#8-32 UNC BU4973005006 1/2-20 UNF CU4973005047#10-24 UNC BU4973005007 9/16-18 UNF CU4973005048#12-24 UNC BU4973005008 5/8-18 UNF CU49730050491/4-20 UNC BU4973005009 3/4-16 UNF CU49730050505/16-18 UNC BU4973005010 7/8-14 UNF CU49730050513/8-16 UNC BU4973005011 1"-12 UNF CU49730050527/16-14 UNC CU4973005012 SPIRAL POINT METRIc / cOARSE1/2-13 UNC CU4973005013 M 4X0.7 B157730000409/16-12 UNC CU4973005014 M 5X0.8 B157730000505/8-11 UNC CU4973005015 M 6X1.0 B157730000603/4-10 UNC CU4973005016 M 8X1.25 B157730000807/8-9 UNC CU4973005017 M 10X1.5 B157730001001"-8 UNC CU4973005018 M 12X1.75 C15773000112#4-48 UNF BU4973005037 M 16X2.0 C15773000116#6-40 UNF BU4973005039

• Inch taps handle 2B and 3B classes of fit

• Metric taps handle 6H class of fit

#10-32 UNF BU4973005041#12-28 UNF BU49730050421/4-28 UNF BU4973005043

NEW

MultiTAP – SPIRAL FLUTE – DIN LENGTh Size Order Number Size Order Number

#4-40 UNC BU5332005003 5/16-24 UNF BU5332005044#5-40 UNC BU5332005004 3/8-24 UNF BU5332005045#6-32 UNC BU5332005005 7/16-20 UNF CU5332005046#8-32 UNC BU5332005006 1/2-20 UNF CU5332005047#10-24 UNC BU5332005007 9/16-18 UNF CU5332005048#12-24 UNC BU5332005008 5/8-18 UNF CU53320050491/4-20 UNC BU5332005009 3/4-16 UNF CU53320050505/16-18 UNC BU5332005010 7/8-14 UNF CU53320050513/8-16 UNC BU5332005011 1"-12 UNF CU53320050527/16-14 UNC CU5332005012 SPIRAL FLUTE METRIc / cOARSE1/2-13 UNC CU5332005013 M 4X0.7 B493320000409/16-12 UNC CU5332005014 M 5X0.8 B493320000505/8-11 UNC CU5332005015 M 6X1.0 B493320000603/4-10 UNC CU5332005016 M 8X1.25 B493320000807/8-9 UNC CU5332005017 M 10X1.5 B493320001001"-8 UNC CU5332005018 M 12X1.75 C49332000112#4-48 UNF BU5332005037 M 16X2.0 C49332000116#6-40 UNF BU5332005039

• Inch taps handle 2B and 3B classes of fit

• Metric taps handle 6H class of fit

#10-32 UNF BU5332005041#12-28 UNF BU53320050421/4-28 UNF BU5332005043

Now the industry’s first general purpose, high performance tap is available in a full line of form taps featuring a new innovative geometric design, special base material and TiN coating. This allows one MultiTAP-Form to handle numerous materials and applications at unsurpassed performance levels.

n Constructed of a proprietary grade of high speed steel (HSS-E) and TiN coated for exceptionally long life and versatility

n Short chamfer lead of 1.5-2 pitch, ideal for bottom tapping

n Lubrication grooves allow coolant flow-to-form action, ideal for holes with long thread length

n Form both 2B and 3B threads with the same tap, eliminating the guesswork of calculating H-limits

n All taps made with Emuge’s trademark long shanks-DIN length for extra reach. UNC and UNF taps are DIN length-ANSI shanks, metric taps are DIN length-DIN shanks

Making threads without chips has many advantages, including:

n Excellent thread surface quality

n No risk of poor threads due to axial “miscutting”

n Increased static and dynamic strength of thread

n Elevated tapping speeds are possible

40

35

30

25

20

15

10

5

0

EMUGE MultiTAP-Form

Leading Roll Form Tap Brand

Dramatic PerFORMance Increases

0 200 400 600 800 1000 1200 1400 1600

Number of Holes

Torq

ue (N

m)

Test Data:

Material AISI 1045 Holder PGR25-KSN3-SSY-DDU4 Coolant 10% water soluble Machine vertical machining centerThread M10 Depth 20mm (2xD) Coating TiN Drill Diameter 9.35mm Test results:

A Leading Roll Form Tap Brand n Breakage at 265 holes

EMUGE MultiTAP-Form n Torque too high at 1639 holes

In lab tests, MultiTAP far outperformed a leading brand forming tap.

-Form

-Form Roll Form Taps

6

MultiTAP-Form displaces the workpiece material, increasing thread strength and quality.

*Also ideal in a wide range of plastics and composites

MultiTAP-Form MATERIAL SAMPLING*

Main Group Sub-Group Example Aluminum Casting 356T6, 380, 390,

6061, 7075Steel Carbon, all grades 1010, 1018, 1045

Free cutting 12L14, 1215

Constructual A36, T1 plate

Alloyed 4140, 4130, 8620

Cast, or Forged

Tool / Mold / Die D2, S7, P20, H13

Stainless Steel Austenitic 303, 304, 316

Ferritic 405, 409, 430

Martensitic 416, 420, 440

Copper Zinc alloy Brass

Tin alloy Bronze

MultiTAP-Form – DIN LENGTh

Size RecommendedTap Drill Size Order No. Size Recommended

Tap Drill Size Order No.#4-40 UNC .1004 BU5914105003 5/16-24 UNF .2950 BU5914105044#5-40 UNC .1142 BU5914105004 3/8-24 UNF .3543 BU5914105045#6-32 UNC .1240 BU5914105005 METRIc#8-32 UNC .1496 BU5914105006 M 2x0.4 1.85 B59914000020#10-24 UNC .1713 BU5914105007 M 3x0.5 2.8 B599140000301/4-20 UNC .2264 BU5914105009 M 4x0.7 3.7 B599140000405/16-18 UNC .2874 BU5914105010 M 5x0.8 4.65 B599140000503/8-16 UNC .3465 BU5914105011 M 6x1.0 5.6 B59914000060#6-40 UNF .1260 BU5914105039 M 8x1.25 7.4 B59914000080#8-36 UNF .1516 BU5914105040 M 10x1.5 9.3 B59914000100#10-32 UNF .1752 BU5914105041 • Inch taps handle 2B and 3B classes of fit

• Metric taps handle 6H class of fit1/4-28 UNF .2344 BU5914105043

7

Emuge corp. has been the product

technology and performance leader in

their field for nearly 100 years. Emuge

manufactures an extensive line of taps,

thread mills, end mills, toolholders, clamping

devices and other rotary cutting tools, over

100,000 items sold through distributors

worldwide. Emuge also offers end-user

technical support through a network of

in-the-field engineers and in-house product

specialists, all with extensive tooling and

application experience.

Scan for more information on MultiTAP.

Material Group hardness Range

Material Example hRc BhN N/mm2

MultiTAP SFM Specifications

1 Steel Materials 1.1 Cold-extrusion steels,

– ≤ 120 ≤ 400 1008 / 1010 25 - 60 35 - 85 Magnetic soft iron 1.2

Free cutting steels, 1008 / 1010 / 12L14 / – ≤ 180 ≤ 600 A36 25 - 60 35 - 85 General construction steels 11L17 / 1149 / 12L15

1.3

Free cutting steels, 1018 / 1060 / 4130 / Construction steels, ≤ 25 ≤ 250 ≤ 850 4140 / 41L30 15 - 40 35 - 75 Alloyed steels, Steel castings 41L45 / 86L20 / 86L40 / 1045

1.4

Crome alloy steel, Cold work 5115 / A29 / A519 / steels, ≤ 36 ≤ 320 ≤ 1100 J404 / 4130 / 8030 10 - 35 15 - 40 Heat-treatable steels, 4140 / 4330 / Nitrally Nitriding steels 125, 135, 230 1.10 Corrosion/ acid-proof steels,

≤ 25 ≤ 250 ≤ 850 303 / 304 / 316 /

10 - 30 15 - 45 Heat-resistant steels 316L / 416 / 420 1.11 Corrosion/ acid-proof steels,

≤ 35 ≤ 320 ≤ 1100 410 / 420 / Cf8m / 17-

10 - 25 15 - 45 Heat-resistant steels 4PH 2 cast Materials 2.1 Cast iron – ≤ 280 – ASTM A48 / SAE 35 - 65 N/A J431c / 1800 2.2 Cast iron with nodular – – ≤ 1000 ASTM A48 class 20, 15 - 50 N/A graphite 30, 35 , 40 2.3 Cast iron with vermicular – ≤ 280 – – 15 - 50 N/A graphite 2.4 Malleable cast iron – – ≤ 700 ASTM A47 grade 35 - 65 N/A 32510, 35018 3 copper, copper Alloys, Bronze, Brass 3.1 Pure Copper and low alloyed – ≤ 150 ≤ 500 – 15 - 40 35 - 100 copper 3.2 Copper-zinc alloys (brass, – – – – 35 - 80 35 - 100 long chipping) 3.3 Copper-zinc alloys (brass, – – – – 35 - 80 35 - 100 short chipping)

3.4

Copper-aluminum alloys (alubronze, long chipping) – – – – 10 - 35 20 - 50 Copper-tin alloys (bronze, long chipping) 3.5 Copper-tin alloys (bronze, – – – – 15 - 45 35 - 85 short chipping) 5 Aluminum Alloys 5.1 Aluminum wrought alloys – – – 2014 / 2117 / 5050 / 35 - 65 35 - 100 6061 / 7004 5.2 Aluminum cast alloys ≤ 5% – – – 201 / 213 / 295 / 35 - 65 35 - 100 Si 435.3 / 511.0 5.3 Aluminum cast alloys 5% < – – – 319 / 333 / 343 / 356 35 - 65 35 - 100 Si ≤ 12% / 369 / 380 5.4 Aluminum cast alloys 12% < – – – 390 / 393 / 413 20 - 50 35 - 85 Si ≤ 1

) SFM

Mul

tiTAP

Mul

tiTAP

-Fo

rm

HIGH PERFORMANCE TOOLS

© 2014 Emuge Corp. 7.5M-3/14MA Printed in USA

1800 Century Drive n West Boylston, MA 01583800-323-3013 n fax: 800-393-1302

www.emuge.com

A Full Line of HighPerformance Cutting Tools