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UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Technology Leadership Board Small Pools Theme
Business Case
25th May 2016
Prepared on behalf of the Technology Leadership Board Small Pools Theme by the Small
Pools Team
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Table of Contents Acronyms ......................................................................................................................................................... 3
Executive Summary ........................................................................................................................................ 4
1. Background and Context ....................................................................................................................... 6
1.1 Opportunity – Small Pools Distribution ........................................................................................ 6
1.2 Small Pools Ownership .................................................................................................................. 6
1.3 Interdependencies – Small Pools Complexities ......................................................................... 7
1.4 Drivers for Intervention ................................................................................................................... 8
2. Strategic Case ......................................................................................................................................... 9
2.1 Economic Case ............................................................................................................................... 9
2.2 Opportunity from Cost Reductions ............................................................................................. 10
2.3 Existing Infrastructure Challenges ............................................................................................. 11
2.4 Technical Barriers to Overcome ................................................................................................. 12
2.5 Strategic Rationale ....................................................................................................................... 14
3. Small Pools Theme Proposal .............................................................................................................. 15
3.1 Scope .............................................................................................................................................. 15
3.2 Implementation Plan .......................................................................................................................... 16
3.3 Quick-Wins (Adopt & Collaborate) ............................................................................................. 17
3.4 Funding Request ........................................................................................................................... 18
3.5 Benefits ........................................................................................................................................... 19
Appendix A ..................................................................................................................................................... 22
Hackathon Opportunities by Sub-Theme .............................................................................................. 22
Appendix B ..................................................................................................................................................... 30
Efficiency Task Force Subsea Standardisation Preliminary Findings .............................................. 30
Appendix C .................................................................................................................................................... 36
Funding Estimate Assumptions .............................................................................................................. 36
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Acronyms
Acronym Meaning
bn Billion
boe Barrels of oil equivalent
CAPEX Capital Expenditure
CNS Central North Sea
CoP Cessation of Production
CT Corporation Tax
EIS East Irish Sea
FPSO Floating Production Storage and Offloading
HP High Pressure
LP Low Pressure
MEFS Minimum Economic Field Size
MER UK Maximising Economic Recovery of Offshore UK Petroleum
MF Moray Firth
mm Million
mmboe Million Barrels of Oil Equivalents
NNS Northern North Sea
OGA Oil & Gas Authority
OGUK Oil & Gas UK
OPEX Operating Expenditure
OPPS Oil Patch Preparation System
OSPAR Oslo & Paris Conventions Commission
OTH Other regions
SCT Special Corporation Tax
SNS Southern North Sea
TAN Total Acid Number
TLB Technology Leadership Board
TRL Technology Reference Level (ref NASA scale)
UKCS UK Continental Shelf
WoS West of Shetland
References
1. MAXIMISING ECONOMIC RECOVERY FROM SMALL POOL DEVELOPMENTS : FINANCIAL PROFILE, SYED MUSTAFA AMJED MSc Thesis, University of Aberdeen/ NSRI, 2015
2. Maximising Economic Recovery from Small Pools, Hackathon Output Report, NSRI, Jan 2016
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Executive Summary
A significant contribution to achieving MER UK is the exploitation of circa 225 small pools of
hydrocarbons, defined as discoveries of oil or gas accumulations between 3 and 50mmboe. These
small pools have total estimated recoverable reserves (P50) of 2.4 bnboe.
There are a number of reasons why many small pools remain undeveloped, and these can be
broadly split into subsurface, facilities and economic groupings.
Subsurface: small or complex reservoirs with a high degree of production uncertainty.
Facilities: distance of pools from infrastructure, which in turn have insufficient capacity or,
insufficient remaining life.
Economic: internal competition for capital, commercial misalignment between stakeholders,
high development and operating costs, leading to expected returns below hurdle rates for
investment approval.
As a result of the low returns available for operators developing these small pools, and the
fragmented pool ownership, no single operator can invest sufficient resources to develop the new
technology required to unlock the potential. Consequently, a co-ordinated industry-wide response
is required to unlock these resources.
A number of bodies exist under the MER UK forum to resolve these issues; the Technology
Leadership Board (TLB) led Small Pools Theme is focused on facilities and infrastructure technical
issues downstream of the wellhead, with a key interface being the Wells 50% Cost Reduction
Theme. A significant contribution to the Small Pools cost reduction target is expected to come from
the Wells Cost Reduction Theme.
It has been calculated that a reduction of 50% in the cost to develop and operate these small pools
could reduce the current minimum economic field size from 12mmboe to 6mmboe. The potential
from unlocking all small pools is an additional $19bn of capital expenditure and $25bn of operating
expenditure over 10 years [Ref 1]. This would bring enhanced employment and exporting
opportunities for the UK, with a corresponding return to the UK Treasury of circa $11bn.
Improving the economics of small pool developments in many cases will also require solutions to
common technical barriers such as fluid commingling, differential pressure, gas disposal and low
energy reservoirs or difficult fluids.
Small Pools Hackathon workshop events [Ref 2] held in late 2015 identified over 100 technical
opportunities, concepts and potential solutions that could be pursued to address the known
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challenges. The identified solutions were categorised as requiring an Adapt, Adopt, Develop or
Collaboration approach by industry.
An initial plan to assess, develop and implement the technology ideas across the category areas
has been produced (Figure 1), to address the identified challenges and their solutions.
Figure 1: Categorisation of Cost reduction ideas from Hackathon
The cost estimate to execute this development program is circa £82m, as summarised in table 1.
Key quick-wins are possible by addressing the adoption categories of (a) simplification &
standardisation and (b) industry governance.
Table 1: Small Pool Technology Development cost estimate by category over 10 years
Funding of circa £48m over 6 years for the Small Pools Theme is required to make significant
progression towards unlocking resources from small pools and corresponding CAPEX, OPEX and
tax yield.
Standardisation Simplification 4
Improve operations 10
Centralising infrastructure &
resources 14
Industry Governance 10
Design philosophy 19
Field design 20
Fabrication, Construction &
Installation 3
Stand alone facilities 11
Hardware 34
Collaborate n/a 12
Efficiencies
New Ways of Working
Embrace Technology
General Maturity of Applicability
DevelopAdaptAdopt
Theme Sub-Theme No Ideas
2016 2017 2018 2019 2020 2021 2022-25
Technology Description Yr 1 Yr 2 Yr 3 Yr 4 Yr 5 Yr 6 Yr 7-10
Collaboration £100,000 £100,000 £100,000 £100,000 £100,000 £100,000 £400,000 £1,000,000
Adopt Technologies (post TRL) £490,000 £6,910,000 £7,410,000 £4,600,000 £0 £0 £0 £19,410,000
Adapt Technologies (TRL 8,9) £40,000 £1,260,000 £3,110,000 £4,200,000 £5,750,000 £8,000,000 £0 £22,360,000
Develop Technologies (TRL 4-7) £0 £150,000 £270,000 £390,000 £1,890,000 £2,890,000 £34,000,000 £39,590,000
Totals £630,000 £8,420,000 £10,890,000 £9,290,000 £7,740,000 £10,990,000 £34,400,000 £82,360,000
Totals
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1. Background and Context
1.1 Opportunity – Small Pools Distribution
Small pools, defined as discovered hydrocarbon resources estimated to contain between 3 -
50mmboe of reserves, are effectively stranded at the current low commodity price and high cost
environment. The Oil & Gas Authority (OGA) have determined that there are 225 of these
discoveries in the UKCS containing 2.4 bnboe P50 reserves (Figure 2).
Figure 2: Discovered and undeveloped hydrocarbon accumulations on UKCS by size and
sector
Small pools can be found across the UKCS basin, but are dominated by the Central North Sea
(CNS) oil pools and Southern North Sea (SNS) gas pools (some of which are in “tight” reservoirs,
also requiring reservoir stimulation). Broadly these sectors are characterised as having a high
density of existing infrastructure.
1.2 Small Pools Ownership
Small pool discoveries are considered challenging to develop; with a low volume of hydrocarbons,
the return on investment by the Operator is comparatively high risk, given the range of potential
subsurface outcomes and volatility in oil price. High lifecycle costs arising from high drilling, well
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construction and subsea installation costs, coupled with high operating costs associated with
ageing infrastructure, are contributing factors preventing the development of small pools.
Furthermore, there are commonly additional risks to cost and schedule associated with the
commercial negotiation with owners of host platforms and infrastructure.
A key factor limiting the development of technologies to exploit these small pools is their
fragmented ownership, (figure 3). Of the 225 pools between 3 and 50 mmboe, 29% are currently
unlicensed. The remaining 158 pools are licensed by 50 different operators, with no single
operator owning the licence to more than 10 pools.
Figure 3: Ownership of small pools between 3 and 50 mmboe. Letter denote individual
operators; open reflects discoveries in unlicensed acreage
1.3 Interdependencies – Small Pools Complexities
The exploitation of small pools is complex; there are significant technical, commercial and fiscal
barriers. Presently some of these barriers are being addressed under different initiatives by various
bodies. The Small Pools Theme will not replicate these endeavours, but rather complement them,
and will focus on generating specific technical solutions that will make a significant contribution to
improving the economics of Small Pool exploitation.
There are eight initiatives currently in place in support of MER UK, with the following three most
relevant to Small Pools:
Regional Development & Infrastructure Board
Asset Stewardship Board of OGA
OGUK Efficiency Task Force
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In particular, the success of the Small Pools Theme relies on a significant contribution to cost
reduction from the Technology Leadership Board (TLB) Low Cost Wells Theme.
Given the activities within the other initiatives, the Small Pools Theme will focus on facilities and
issues downstream of the well i.e. subsea & topsides facilities / infrastructure. In any case, the
Small Pools Theme must maintain a strong interface with all of the above bodies and build on the
strong inter-linkages.
1.4 Drivers for Intervention
Small pools are currently uneconomic to develop for many operators and high development and
operational costs are a major contributing factor. By reducing these costs it is expected that the
economic size of the pool will be reduced. Without technology or efficiency measures being
implemented most small pools are likely to remain economically unattractive and therefore
undeveloped.
Adopting a suite of technical and efficiency measures should enable development of these small
pools, and therefore open up of a new wave of oil and gas production in the UKCS. The objective
is to re-energise the UK oil and gas industry to restart field development activities and thus
contribute to safeguarding the oil and gas supply sector in the coming years. This will be achieved
through:
Implementing Efficiency
Building on the efficiency improvements being developed through the Efficiency Task
Force (see appendix B)
Embracing Technology
Aligning precisely the appropriate technical solutions with the commercial opportunities.
This includes adopting technology solutions currently available but under-utilised as well
as new technologies that represent a step change.
De-risking emerging technologies to enable adoption.
Developing novel stand-alone facilities. This would be an emerging solution in an era of
decommissioning where the arterial network for product export is cut off, potentially
stranding these resources.
New Ways of Working:
Take a fresh look at commercial & contracting models and behaviours.
Revisiting innovative contracting methodologies.
Focussing on clusters that exploit the economies of scale that would not be enabled in
their own right.
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2. Strategic Case
There are three main ‘dimensions’ related to the small pools development challenge; pool size,
distance to infrastructure and complexity (both technical and commercial)
Size – reservoir size and recoverable volumes of
hydrocarbons directly impacts potential revenues
Distance –Impacts on cost and ability to partner with
existing compatible infrastructure
Complexity – technical complexities related to the
reservoir: the fluid properties, processing
requirements, etc, and commercial: relating to the
partnerships required to develop small pools
These factors are addressed in more detail in the following sections.
2.1 Economic Case
An economic study was commissioned in 2015 [Ref 1] to explore the economics of small pools and
determine the current minimum economic field size assuming a 2015 cost base for both capital and
operating expenditure. This study assumed a long term oil price of $60/bbl. Figure 4a illustrates
the deterministic cash-flows and net present value for a typical small pool of 7 mmboe situated
17km from a suitable host.
Figure 4a: Pre-tax undiscounted cashflows for a typical small pool, based on 2015 costs.
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The study determined that the minimum economic field size (MEFS) for a typical small pool was
11.9 mmboe situated within 13.5km of a suitable host. For pools of a higher complexity, such as
tight gas, HPHT or heavy oil this minimum field size is likely to be significantly greater.
Figure 4b: Oil price sensitivity of pre-tax undiscounted cashflows
Changes in oil price assumptions will change the MEFS, with lower prices increasing the MEFS.
Figure 4b shows the sensitivity of pre-tax cash flow to a change in the long term oil price assumed.
2.2 Opportunity from Cost Reductions
A 25% to 50% reduction in capital and operating costs has a marked impact on small pool
economics. The economic study undertaken in 2015 [Ref 1] suggested that a 25% reduction in
capital and operating expenditure would reduce the MEFS from 11.8 mmboe to 9.1 mmboe. A 50%
reduction in capital and operating expenditure would reduce the MEFS to 5.8 mmboe. The impact
of cost reductions on pre-tax cash flow is shown in Figure 5.
Figure 5: Impact of 50% cost reduction on pre-tax undiscounted cashflows
Overall, 50% cost reduction could enable over 150 pools to be developed, generating the following
potential benefits for the UK as a whole [Ref 1]
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Capital Expenditure $19bn (equating to $18/boe development cost)
Operational Expenditure $26bn (equating to $14/boe operating cost)
Tax Revenue $11bn (combination of CT & SCT)
In the context of the 2015/H1-2016 oil price environment and operator capital constraints, it is likely
that these pools would be developed over a number of years. The focus must therefore be on
technological developments for pools which require current infrastructure that may otherwise be
decommissioned in the near future. Ensuring that these small pools are brought into production
will in turn extend the life of certain infrastructure hubs; further increasing production and reserve
recovery and deferring abandonment spend for both operators and government.
Another key benefit associated with unlocking small pools is the boost it would provide to
exploration on the UKCS. If the MEFS is halved then a number of currently overlooked prospects
would become more economically viable and hence have an increased chance of being drilled,
and if successful, developed.
2.3 Existing Infrastructure Challenges
In the UKCS there are a large number of facilities currently operating. These existing facilities
represent a potential development route for small pools; they allow the pool to share their existing
facilities infrastructure and in turn their onward marketing distribution network, thus achieving
economies of scale to help improve the economic viability of the pool as a field development.
Unfortunately the existing facilities have a finite life; the oil fields they support dwindle as oil is
recovered, integrity and maintenance costs tend to increase over time, leading to existing facilities
ceasing to be economically viable in the long term. This dilemma creates both an enabler and a
blocker to small pools.
Existing facilities as an enabler to Small Pools
The development of Small Pools can delay the cessation of production (CoP) which is an attractive
proposition to the asset owner and government.
Many small pools are located within existing tieback distances to existing facilities. Figure 6 shows
the proliferation of small pools within a reasonable tieback distance (<15km) from an installation.
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Figure 6: Small Pools within 15km from existing installations
In addition to distance, a further important consideration is the capacity of the host facility to
receive and process the small pools fluids (gas, oil, produced water, etc.).
Existing facilities as a blocker to Small Pools
With the current infrastructure configuration and commercial working practices, host facility
tendencies are to gain the upside of delayed decommissioning but avoid taking any risk to native
production, in other words the small pool has to bear all costs/risks to enable its production over
the existing facility. By their nature, no two facilities are alike; bespoke development solutions tend
to occur as the small pool owner who pays costs tries to minimise their exposure and the facility
owner tries to minimise risk exposure to their commercial position. The issue is not simply about
commercial practices. In a number of cases, the host’s facilities within the locale may not be
suitable because they are not a good technical fit. For example:-
a) there may be no ullage (spare capacity) to accommodate the small pool
b) the facilities modifications required to allow the new field have a significant capital and
operating expenditure burden that make them uneconomic to progress
In conclusion, small pools are reliant on existing infrastructure accommodating them, but it is a
complex issue to maintain stakeholder parity.
2.4 Technical Barriers to Overcome
In addition to the cost barriers linked to pool size and distance to infrastructure, many pools have
additional problems and costs associated with technical complexities that need to be overcome as
part of their development.
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Whilst there are a wide variety of small pools in UKCS of different hydrocarbon types (oil, gas,
condensate), in different regional settings (e.g. NNS, CNS, SNS) with different attendant existing
infrastructure (e.g. platforms, FPSOs, trunk pipelines), a number of recurring barriers have been
identified by Operators [Ref 2] outlining common technical challenges that their (or some of their)
pools / assets exhibit.
Fluid Commingling
• Fluid compatibility & ‘flow-ability’
• Back-out or preferential production
• Metering & allocation requirements
• Existing architecture and infrastructure complexity
Differential Pressure
• HP/LP interfaces & complex OPPS; wells, subsea topsides
• Bespoke designs
• Access to infrastructure / tie-in points
• Production back-out & prioritisation
Gas Disposal
• Gas Capacity constrains Oil Capacity
• Remoteness from Gas Export network -> pipeline uneconomic
• Flare emission restrictions, anti-MER
• Complex upgrades: real estate; cost; safety -> uneconomic
Low Energy Reservoirs / Difficult Fluids
• Low pressure reservoirs or long distance tie-back - needs energy, power or flow
assurance problematic
• Heavy & viscous fluids – need energy, separation issues, significant water production
• Very sour fluids & aggressive fluids
• Sand Production and consequent erosion
• Specification Issues – TAN, H2S, wax, de-values host crude
The Small Pools Theme proposal Section 3 is based on exploring the ideas, opportunities and
concepts proposed by industry via the Hackathon process [Ref 2] to address these common
challenges.
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2.5 Strategic Rationale
There is a compelling economics case for both industry and government to address the small pools
development challenge. Industry has demonstrated its ability to implement cost reduction
measures and embrace technology development to unlock this national resource. The result is
significant benefits for:
The UK supply chain with the net benefit of securing both high-value jobs and ultimately
improving competitiveness in an international market-place.
The operator community to extend life of producing assets, maximising return on reserves,
leading to further exploration potential.
UK treasury in production taxes and balance of payment contribution.
It is apparent that whilst there are significant technical and commercial blockers to MER UK,
sufficient enablers exist which outweigh these challenges if a unified approach is taken to address
them.
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3. Small Pools Theme Proposal
3.1 Scope
Managing change and in particular embracing new technology or ways of working is complex. To
provide a degree of priority, the general classification of Adopt, Adapt, and Develop has been used
to build a road map for the development and implementation of technology solutions identified in
the Small Pools Hackathons. In addition, a fourth criterion of Collaboration has been added to
recognise the behavioural changes required by the industry. Clarification of these terms is provided
below:
o Adopt (post TRL) – take existing technology already utilised in the oil and gas
industry but not used widely in the UKCS and implement if it achieves a cost
reduction e.g. spooled line pipe, mechanical connection systems that negate
welding, collaborative supply chain approaches etc.
o Adapt (TRL 8,9)– identify technologies already utilised in other industrial sectors
and modify for oil and gas adoption e.g. 3D printing, Big data
o Develop (TRL 4-7)– progress research and developmental activities that could, in
the longer term enable currently out of reach accumulations such as tight gas, high
pressure, high temperature fields to be brought into play e.g. composite materials,
subsea separation and processing of appropriate scale, low cost, autonomous
stand-alone facilities etc.
o Collaborate – promote behavioural change that will ensure longevity of the UKCS
e.g. adoption of simplification measures [Appendix B], ensuring preservation of
architecture prior to Cessation of Production (CoP) to permit new entrants, support
for new business models such as infrastructure ownership.
The Hackathon process identified a broad and varied set of opportunities numbering in excess of
120 that address the technical challenges posed. Figure 7 captures the probable maturity of the
topic against the “Adopt, Adapt, Develop, Collaborate” classification. Figure 8 captures the same
ideas by their timeline to progress.
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Figure 7 Hackathon Opportunities by Maturity
Figure 8 Hackathon Opportunities by Timescale
Unsurprisingly the maturity and timescale results are not dissimilar. However, in practical terms it
must be recognised that the technology maturation process will have an element of attrition as the
ideas/opportunities fail to make it through ‘each stage gate
The technology opportunities are listed in more detail in Appendix A.
3.2 Implementation Plan
Based on the former classifications, Figure 9 illustrates broad timelines within which benefit could
be achieved for each technology category. Figure 10 indicates the split of ideas per category.
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Figure 9: Categorisation of Hackathon Technology ideas by theme and maturity.
Figure 10 Hackathon Opportunities by Sub-Theme
In order to achieve the overall goal of 50% reduction in Small Pools development and operating
costs, all theme categories need to be progressed to deliver solutions in parallel.
3.3 Quick-Wins (Adopt & Collaborate)
The initial focus is to increase efficiencies within current and proven practices and technologies.
The Efficiency Task Force has identified that gains can be achieved by simplifying process and
reviewing the application of Codes, Standards and Specifications, as outlined in Appendix B. A
number of specific work programmes aimed at individual disciplines can be instigated to improve
efficiencies and work practices. Cost savings of 15-30% are considered achievable through
streamlining, standardisation and supply chain efficiencies of existing technologies.
Standardisation Simplification 4
Improve operations 10
Centralising infrastructure &
resources 14
Industry Governance 10
Design philosophy 19
Field design 20
Fabrication, Construction &
Installation 3
Stand alone facilities 11
Hardware 34
Collaborate n/a 12
Efficiencies
New Ways of Working
Embrace Technology
General Maturity of Applicability
DevelopAdaptAdopt
Theme Sub-Theme No Ideas
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In addition to efficiencies, some technologies are proven but lack wider adoption. Examples include
alternative pipeline jointing, installation methodologies or materials.
3.4 Funding Request
An assessment of the Hackathon findings has been made to forecast the cost of progressing the
Small Pools agenda. The 2016-2025 costs are summarised in Table 2, and shown in greater detail
in Table 3. The assumptions and notes are shown in Appendix C. This represents the investment
needed to unlock the development potential and consequent rewards for all stakeholders.
Category Total Investment Cost (£)
Collaborate 1,000,000
Adopt 19,410,000
Adapt 22,360,000
Develop 39,590,000
TOTAL 82,360,000
Table 2 Small Pools technology development and implementation costs (2016-2025) -
summary
2016 2017 2018 2019 2020 2021 2022-25 Totals
Qty Yr 1 Yr 2 Yr 3 Yr 4 Yr 5 Yr 6 Yr 6-10
Collaboration
Collaboration Opportunities 1 £100,000 £100,000 £100,000 £100,000 £100,000 £100,000 £400,000 £1,000,000Total Collaborate £1,000,000
Adopt Technologies
Pre Screening Study (Note 1) 1 £30,000 £30,000
High Level Screening Studies (Note 2) 44 £300,000 £510,000 £510,000 £1,320,000
Feasibility Studies (Note 3) 22 £160,000 £800,000 £800,000 £1,760,000
Industry JIP (Note 4) 17 £850,000 £850,000 £850,000 £2,550,000
Qualification Programme (Note 5) 13 £1,250,000 £1,250,000 £750,000 £3,250,000
Pilot and Land Trial (Note 6) 10 £500,000 £1,000,000 £1,000,000 £2,500,000
Field Trial - subsea (Note 7) 8 £3,000,000 £3,000,000 £2,000,000 £8,000,000
Total Adopt £19,410,000
Adapt Technologies
Pre Screening Study (Note 1) 1 £40,000 £40,000
Initial Screening Studies (Note 2) 28 £360,000 £360,000 £400,000 £1,120,000
Feasibility Studies (Note 3) 14 £300,000 £550,000 £550,000 £1,400,000
Industry JIP (Note 4) 11 £600,000 £800,000 £800,000 £2,200,000
Qualification Programme (Note 5) 9 £1,400,000 £1,750,000 £3,150,000
Pilot and Land Trial (Note 6) 7 £700,000 £1,750,000 £2,450,000
Field Trial - subsea (Note 7) 6 £4,000,000 £8,000,000 £12,000,000Total Adapt £22,360,000
Develop Technologies
Pre Screening Study (Note 1) 1 £50,000 £50,000
Initial Screening Studies (Note 2) 14 £100,000 £150,000 £150,000 £150,000 £150,000 £700,000
Feasibility Studies (Note 3) 7 £120,000 £240,000 £240,000 £240,000 £840,000
Industry JIP (Note 4) 6 £1,500,000 £1,500,000 £3,000,000
Qualification Programme (Note 5) 5 £1,000,000 £4,000,000 £5,000,000
Pilot and Land Trial (Note 8) 4 £6,000,000 £6,000,000
Field Trial subsea (Note 10) 4 £24,000,000 £24,000,000Total Develop £39,590,000
Total Technology Costs £630,000 £8,420,000 £10,890,000 £9,290,000 £7,740,000 £10,990,000 £34,400,000 £82,360,000
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Table 3: Small Pools technology development and implementation costs (2016-2025) -
Detailed
Notes
In preparing the forecast, it is recognised that technology development is high risk, and the early
stage of assessment is designed to identify those ideas with the highest chance of success and of
a significant impact on the economics of small pools development. An appropriate Technology
Development Management Process will need to be put in place to ensure the best return on
investment is achieved.
The costs outlined in Table 3 are an estimate of the investment required, with a tolerance of +/-
30%. No assumptions have been made regarding the means by which this program will be project
managed and the costs associated with this activity.
3.5 Benefits
The development of small pools will have a positive impact on both the industry and government.
Through adopting efficiency and technology opportunities it should be possible to reduce the
minimum economic pool size thereby unlocking more reserves. The key beneficiaries would be:
Pool owners - will benefit from reduced risk, reduced costs, increased growth, portfolio
expansion and increased exploration activity.
Existing owners – will benefit from late life production, deferred CoP and
Decommissioning costs.
Supply Chain - each development will provide opportunities for the supply chain from
maintained or increased revenue, employment and potential export opportunities.
Government - increased tax take for the Treasury, maintained or increased number of
people in employment, increased return on investment, deferred CoP, deferred
decommissioning costs.
2016 2017 2018 2019 2020 2021 2022-25
Technology Description Yr 1 Yr 2 Yr 3 Yr 4 Yr 5 Yr 6 Yr 7-10
Collaboration £100,000 £100,000 £100,000 £100,000 £100,000 £100,000 £400,000 £1,000,000
Adopt Technologies (post TRL) £490,000 £6,910,000 £7,410,000 £4,600,000 £0 £0 £0 £19,410,000
Adapt Technologies (TRL 8,9) £40,000 £1,260,000 £3,110,000 £4,200,000 £5,750,000 £8,000,000 £0 £22,360,000
Develop Technologies (TRL 4-7) £0 £150,000 £270,000 £390,000 £1,890,000 £2,890,000 £34,000,000 £39,590,000
Totals £630,000 £8,420,000 £10,890,000 £9,290,000 £7,740,000 £10,990,000 £34,400,000 £82,360,000
Totals
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4. Concluding Remarks
This document has set out a clear business case for investment in activities designed to unlock the
potential related to Small Pools in the UKCS for the benefit of all stakeholders, including operators,
supply chain and UK government. The following points summarise the case set out:
1. There is a significant identified and characterised hydrocarbon resource in the UKCS that
falls within the definition of Small Pools.
2. Under current circumstances, and without intervention, this resource will remain
undeveloped, to the detriment to all stakeholders.
3. A number of factors, including the high fragmentation of Small Pool ownership, are leading
to economic failure. It is likely that few, if any, single Small Pool owners can independently
justify development of their resource.
4. The identified economic failure currently preventing exploitation of the available resource
can be overcome. This will require intervention, in the form of investment, to solve the
economic and technical challenges related to Small Pool development.
5. The main economic and technical challenges have been identified and a large number of
potential solutions proposed by major stakeholders including operators and supply chain.
6. Unlocking the Small Pool potential will require action on many fronts, some of which are
being pursued by already existing groups, including the Efficiency Task Force and Wells
Cost Reduction Theme. The Small Pools Theme has focused on technology developments
that can make a significant impact on the economics of small pool developments, partly by
overcoming specific known technology challenges.
7. Executing the activities required to change the economics of developing Small Pools, and
hence unlocking the potential, requires funding. The activities, timescales and funding
requirement are clearly set out in this document.
8. Failure to take the actions required to overcome economic failure will leave valuable
resource unexploited and consequent lost value add to individual companies, the UKCS
and UK Plc.
9. Small Pool exploitation will not only lead to direct additive resource exploitation in the
UKCS, but will also make a significant contribution to extending the life of current fields and
supporting infrastructure. This will provide the additional benefit of additional resource
extraction and value add from much of the other remaining and yet to be developed
resource in the UKCS.
10. Technology developments achieved utilising the requested funding will allow development
of a UK supply chain capability that can support future exports.
11. While no assumptions have been made regarding the management of the Small Pools
Program, a collaborative cross-industry approach is clearly needed.
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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12. The overall case for investment to unlock a substantial resource and corresponding
economic value add is compelling, and is supported by the case put forward in this
document.
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Appendix A
Hackathon Opportunities by Sub-Theme
Industry Governance
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Industry Governance Fiscal stimulus e.g. incentive to own
infrastructure separate to the facilities 1 1 1 1
new business models
emerging - CATS
Industry Governance
Gov stimulate early adoption 1 1 1
being addressed by OGA -
Tax
Industry Governance Allocation accuracy (metering) between small
pool and host, the need for metering is killing
small pools economics, can better
mathematical estimations be used to pay tax
and inter-operater revenues to avoid
metering. 1 1 1 1 1
requires change in
legislation
Industry Governance Need willingness from industry “Green house”
and accept risk – greater good 1 1 1
Industry GovernanceDatabase of Host facilities
1 1 1 1 1
under construction with
OGA
Industry Governance
Map the pools 1 1 1 1 1
under construction with
OGA - subsea team
Industry Governance Mapping Excellence to understand where pools
sit in different blocks 1 1 1 1 1
being worked with OGA -
Asset stewardship
Industry Governance Bash heads together to “marry” companies to
pool resources and enhance global asset
stewardship 1 1 1 1 1
being worked with OGA -
Asset stewardship
Industry Governance open book approach, all field data shared to
identify best practise, stored at an industry
level includes new and legacy information,
ideally used to permit groupings of small pools 1 1 1
under construction with
OGA - small pools team,
fluids data to be part of
future survey
Industry Governance Re-appraisal of existing pools using more
modern technology 1 1 1
Industry Governance GTL, GTE too expensive/inefficient – micro
conversion. Want to flare to produce but
legislative barriers. 1 1 1 1 1
requires change in
legislation
Any of: Either of : Years to implement: Either of:
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Centralised Infrastructure & Resources
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Centralised infrastructure
& resources Optimise Clusters for new field dev.
1 1 1 1 1
underway with some
suppliers offerings e.g.
bibby.
Centralised infrastructure
& resources
Use fluids in small pools gas in the ‘region’ to
solve economies of scale. 1 1 1
Centralised infrastructure
& resources
“Jet Pump” Subsea Booster to address DP
across pools 1 1 1 proven concept
Centralised infrastructure
& resources
new floating facility connected to existing
platform network for export purposes, but
provides processing functionality to enable
clusters, considered reuseable 1 1 1 1 1
being considered in
economics study by
Aberdeen University
Centralised infrastructure
& resources Leasing equipment by operators rather than
buying subsea equipment outright.1 1 1 1 1
commercial models
starting to emerge e.g CATS
Centralised infrastructure
& resources Production system without storage, perhaps
shuttle tankers for export1 1 1 1 1
concepts developed, yet to
be prototyped or first in
class built
Centralised infrastructure
& resources Simple standalone production facility with
multiple operators investing to enable
technology. 1 1 1
concepts developed, yet to
be prototyped or first in
class built
Centralised infrastructure
& resources
Centralised collection and storage hub for
product, amalagmating small pools production
eg independence hub GOM 1 1 1 1
Centralised infrastructure
& resources
Centralised Support Vehicle(s) / Vessel(s),
shared amongst operators to collect product
and replenish consumables 1 1 1
Centralised infrastructure
& resources
Use a depleted well as a potential gas dump
for uneconomical gas production 1 1 1 1
Centralised infrastructure
& resources
Operations are largely the same –
interventions / training / helicopters adopt a
common, centaralised approach, etc 1 1 1 1
being addressed by OGUK -
XXX group
Centralised infrastructure
& resources
Centralised disposal of solids, hydrates, sand
and the service of deoiling through biological
cleaning 1 1 1 1 1
Centralised infrastructure
& resources
Share available equipment across industry on
an online platform 1 1 1 1 1
being addressed by OGUK -
XXX group
Centralised infrastructure
& resources Shared subsea tool pool
1 1 1 1
being addressed by SSUK
Asset stewardship group
Any of: Either of : Years to implement: Either of:
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Standardisation, Modularisation, Simplification
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Standardisation.
Modularisation.
Simplification
Standardisation of subsea infrastructure that
is fit for purpose1 1 1
being addresed by OGUK
Efficiency Task Force
Standardisation.
Modularisation.
Simplification
“Plug and Play” Technology – reduce cycle
time and enabling reuse1 1 1
being addresed by
Efficiency Task Force
Standardisation.
Modularisation.
Simplification
Standardise flowlines
1 1 1
being addresed by
Efficiency Task Force
Standardisation.
Modularisation.
Simplification
Build Pipes in Sections (standard lengths /
Dia/ WT)1 1 1
Any of: Either of : Years to implement: Either of:
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Field Design
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Field design Use gas to solve viscosity
Field design 2 phase separation/caisson 1 1 1
Field design Lower pressure pipeline and wellhead by
venting 1 1 1 legislative change
Field design Vent to the umbilical 1 1 1
Field design Contain pressure in the tree rather than the
pipe 1 1 1 1
Field design Use rig / other to reduce pressure in early
field life, cost saving in pressure rating of pipe1 1 1
Field design Minimize process, just collect and deliver to
shore as it is 1 1 1 1
Field design Produce straight to tanker, only produce when
tanker is there. 1 1 1 1
Field design Cold flow; allow slurry to form but prevent
adhesion, deal with the slurry at host,
removes the need for insulation and heating -
need to overcome the viscosity 1 1 1 1
technology exists, not field
proven
Field design Subsea GTL
1 1 1 1 1
technology exists needs
downsized
Field design Operate attitude: Natural flow, no power, no
injection, this maybe MER. 1 1 1 1
Field design
Subsea Storage then hoover up (SWOPS).
1 1 1
concepts developed, yet to
be prototyped or first in
class built
Field design Use of new EOR technology - downsize it
1 1 1 1
technology needs
downsized
Field design Dual Inj. Producer Wells.
1 1 1 1 1 not sure this actually works
Field design Produce straight to tank (seabed/tanker) 1 1 1 1
Field design Pipeline becomes a separator 1 1 1 1
Field design Cyclonic technology – Think Dyson 1 1 1 1
Field design Disposable liners. 1 1 1 1
Field design Extend the drilling envelope 1 1 1
Field design Balance between cheaper to drill out to these
pools or solve the subsea issues. 1 1 1
Any of: Either of : Years to implement: Either of:
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Standalone Facilities
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Stand alone facilities
SWOPS. Honey bee, Amplus concept
1 1 1 1 1
concepts developed, yet to
be prototyped or first in
class built
Stand alone facilities
Hybrid production buoy
1 1 1 1 1
concepts developed, yet to
be prototyped or first in
class built
Stand alone facilities Product Storage in 1,2 or 3 phases.
Stand alone facilities Offload to tanker/other means if required
Stand alone facilities Separation – how to solve 1 1 1 1
Stand alone facilities Transport – how to solve 1 1 1 1
Stand alone facilities Mini gas to liquids processing 1 1
Stand alone facilities genetically engineered bugs eats methane,
excretes oil 1 1 1 1 1
Stand alone facilities Process fluids in a bundle
Stand alone facilities Local Power Gen – Gas fluid powered turbine 1 1 1 1 1 suspect exists
Stand alone facilities Renewables - power buoy - autonomous
power and control 1 1 1 1 1
already quite well
developed - prototypes
Any of: Either of : Years to implement: Either of:
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Improve Operations
Fabrication, Construction, Installation
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Improve operations Adopt real time condition monitoring thus
elimainating pigging, inspection, PVT
monitoring through fibre optics 1 1 1 1
widely utilised in other
industries - already uptake -
needs marinised
Improve operations Combine multiple technologies in a single
solution to inspect/repair/maintain. - self
healing materials 1 1 1
Improve operations Improved sensory knowledge – minimize OPEX1 1 1 1
Improve operations Predictive Failure/Defer Campaigns 1 1 1 1
Improve operations Ultimate goal – monitor from shore. 1 1 1 1
Improve operations Real time data collection and comparison to
cloud database to spot degradation. 1 1 1 1 1 1
used extensively in other
industries
Improve operations Data is currently collected but not analysed. 1 1 1 1 1
Improve operations Flow metering: Poor recalibration practices
technology could improve. 1 1 1
Improve operations Accurate subsea MPFM at wellhead needed.
Measures flow composition over time. 1 1 1
believed to be current
focus by NEL
Improve operations Improve Inspection technology
1 1
new tech available needing
marinised
Any of: Either of : Years to implement: Either of:
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Fabrication, construction,
installation
Re-certification to environmental standards
etc. 1 1
Fabrication, construction,
installation Why weld? Can we make installation quicker
1 1 1 1 plenty solutions available
Fabrication, construction,
installation Build locally using 3D printing (lego blocks)
1 1 1 1
Any of: Either of : Years to implement: Either of:
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Hardware
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Hardware
Improve Coating technology
1 1 1
coatings are problematic,
small incremental
improvements
Hardware Smart internal coatings to prevent build up. 1 1 1 1
Hardware Disposable liners (corrosion resistant and
chemical impregnation) 1 1 1 1
Hardware
Tree electric
1 1 1
proven for Total and Statoil
improvements needed,
interlinks with no umbilical
Hardware Put ESP at Seabed 1 1 1 proven concept
Hardware GRP / Carbon Comp for smaller lighter,
structures inclusive of protection structures 1 1 1 1 1 already some uptake
Hardware
GRP / Carbon Comp for flowllines, risers
1 1 1 1 1
use of composites for
hydrocarbon conveyance
systems a little further off
Hardware Remove Umbilical by replacing functionality
with new tech 1 1 1 1
all functions have subsea
equivalents
HardwareLocal power generation (wind/wave)
1 1 1 1 1
already quite well
developed - prototypes
HardwareSubsea HPU or all electric tree
1 1 1 1 1
already quite well
developed - prototypes
Hardware Local chemical injection skid.
1 1 1 1 1
already quite well
developed - prototypes
Hardware Seawater Hydraulics (Remove Hydraulic Fluids)1 1 1 1 1 as yet unproven
HardwareHeat pumps (Pipe in Pipe Exchanger)
1 1 1 1 1
concept exists, needs
protyping
Hardware Phase change materials (hand warmers) 1 1 1 1 1 subsea passive heater?
Hardware Subsea water injection 1 1 1 1
Hardware Re-usable standard bundles. 1 1 1 1 mature concept - not used
Hardware Composite pipe hot tap 1 1 1 1 1
Hardware Reduce size and weight of desalination +
nanofiltration – SRB, Losal, 1 1 1 1
existing tech needs
downsized
Hardware Small gas e.g. gas to value
1 1 1
existing tech needs
downsized
Hardware Improve joint technology 1 1 1
Hardware Use mechanical connections rather than welds1 1 1 already prototypes
Hardware Hydraulically driven drill bit. 1 1 1 1 1
Hardware Wi-Fi instrumentation controls 1 1 1 1
Hardware Wind/ wave/ tidal power buoys 1 1 1 1 1 technologies all exist
Hardware Offshore gas generators – export power right
from the source 1 1 1 1 1
Hardware Easy connect coupler from subsea hoses to
tankers should be improved 1 1 1 incremental improvement
Hardware Hot tap, mechanical, grouted, welded 1 1 1
Hardware Coiled Tubing (riser, flowline and WI) 1 1 1
Hardware ‘Merlin Connectors in Horizontal Setups’ 1 1 1
Hardware Investigate applicability of Lasers 1 1 1 1
Hardware Investigate applicability of Mono robots 1 1 1 1
Hardware Investigate applicability of Auto sealants 1 1 1 1
Hardware Investigate applicability of Drones 1 1 1 1
Hardware Investigate applicability of Equipment tags 1 1 1 1
Any of: Either of : Years to implement: Either of:
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Design Philosophy
Status
Theme Title
New way of
Working
New Business
Opportunity
New
Technology Adopt Adapt Develop
Collaborat
e <2 2-5 >5
Design philosophy Allow wax/scale to build-up sacrifice the pipe1 1 1
Design philosophyShort life span 6-8 years, present design
aimed at 25 years1 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy rethink of Protection of subsea equipment wrt
trawl interactions and fishing, much less
fishing going on presenting less risk, use of
guard vessels as opposed to protection ties in
with short life spans 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
Rethink of Trenching / burial wrt fishing
1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy Can we revisit design specs to
simplify/standardize/equipment to reduce cost
maintenance per unit? 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
Can we revisit stability of pipelines to reduce
cost of installation and maintenance 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
consider No Anodes
1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophySeabed temperature assumptions are too low
– drives expensive solutions1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
Design for remanufacture and redeployment
1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy Over design to increase safety/risk/cost
factor to avoid inspection (CAPEX vs OPEX
Life cycle costs debate) 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy Design, Construct and Monitor with predictive
analysis in mind. Planned will differ from
actual. 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy Simplify Spec, solution, installation,
fabrication, complexity is too costly1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophyProbabilistic design
1 1 1
DNV 101 permits limit state
design
Design philosophy Change the design philosophy: design
standard kit and fit to resevoir as opposed to
the other way round 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
specific fit for purpose small pools standards,
existing standards are too stringent 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
suite of standards for small pools from which
operators change choose from 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
design as a consumable 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
Remember we only need the pipe for 5 years
(so do not need to tackle build up issues) 1 1 1
may need new standards,
being addressed by
Efficiency task force
Design philosophy
Design with a tolerance for corrosion (how
much is acceptable?) 1 1 1
may need new standards,
being addressed by
Efficiency task force
Any of: Either of : Years to implement: Either of:
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Appendix B
Efficiency Task Force Subsea Standardisation Preliminary Findings
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Appendix C
Funding Estimate Assumptions
2016 2017 2018 2019 2020 2021 2022-25 Totals
Qty Yr 1 Yr 2 Yr 3 Yr 4 Yr 5 Yr 6 Yr 6-10
Collaboration
Collaboration Opportunities 1 £100,000 £100,000 £100,000 £100,000 £100,000 £100,000 £400,000 £1,000,000Total Collaborate £1,000,000
Adopt Technologies
Pre Screening Study (Note 1) 1 £30,000 £30,000
High Level Screening Studies (Note 2) 44 £300,000 £510,000 £510,000 £1,320,000
Feasibility Studies (Note 3) 22 £160,000 £800,000 £800,000 £1,760,000
Industry JIP (Note 4) 17 £850,000 £850,000 £850,000 £2,550,000
Qualification Programme (Note 5) 13 £1,250,000 £1,250,000 £750,000 £3,250,000
Pilot and Land Trial (Note 6) 10 £500,000 £1,000,000 £1,000,000 £2,500,000
Field Trial - subsea (Note 7) 8 £3,000,000 £3,000,000 £2,000,000 £8,000,000
Total Adopt £19,410,000
Adapt Technologies
Pre Screening Study (Note 1) 1 £40,000 £40,000
Initial Screening Studies (Note 2) 28 £360,000 £360,000 £400,000 £1,120,000
Feasibility Studies (Note 3) 14 £300,000 £550,000 £550,000 £1,400,000
Industry JIP (Note 4) 11 £600,000 £800,000 £800,000 £2,200,000
Qualification Programme (Note 5) 9 £1,400,000 £1,750,000 £3,150,000
Pilot and Land Trial (Note 6) 7 £700,000 £1,750,000 £2,450,000
Field Trial - subsea (Note 7) 6 £4,000,000 £8,000,000 £12,000,000Total Adapt £22,360,000
Develop Technologies
Pre Screening Study (Note 1) 1 £50,000 £50,000
Initial Screening Studies (Note 2) 14 £100,000 £150,000 £150,000 £150,000 £150,000 £700,000
Feasibility Studies (Note 3) 7 £120,000 £240,000 £240,000 £240,000 £840,000
Industry JIP (Note 4) 6 £1,500,000 £1,500,000 £3,000,000
Qualification Programme (Note 5) 5 £1,000,000 £4,000,000 £5,000,000
Pilot and Land Trial (Note 8) 4 £6,000,000 £6,000,000
Field Trial subsea (Note 10) 4 £24,000,000 £24,000,000Total Develop £39,590,000
Total Technology Costs £630,000 £8,420,000 £10,890,000 £9,290,000 £7,740,000 £10,990,000 £34,400,000 £82,360,000
UK Technology Leadership Board – Small Pools Theme Business Case v2.5 24 May 2016
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Note 1: Assume single study to rank and filter out Hackathon Outputs. It is assumed that some technologies will not be progressed.
Note 2; Assume 25% of Hackathon outputs rejected following Pre-Screening phase Note 3: Assume 50% of outputs rejected following high level screening phase Note 4: Assume 25% of outputs rejected at Feasibility level, so 75% progress to JIP Note 5: Assume 50% of JIP outputs require a qualification programme
Note 6: Assume 50% of qualification programmes successful and lead to land trial Note 7: Assume 50% of land trial requires sea trial
Note 8: Due to potential smaller number of develop technologies and low TRL assume all require a land trial
Note 9: Due to potential smaller number of develop technologies and low TRL assume all require a sea trial
Adopt Cost Basis (61 Hackathon outputs) Costs
Pre Screening Study £30,000
Initial Screening Study £15,000
Feasibility Study £80,000
Industry JIP £150,000
Qualification Programme £200,000
Pilot and land trial £250,000
Sea Trial £1,000,000
Adapt Cost Basis (31 Hackathon Outputs) Costs
Pre Screening Study £30,000
Initial Screening Study £20,000
Feasibility Study £100,000
Industry JIP £200,000
Qualification Programme £300,000
Pilot and Land Trial £500,000
Field Trial (subsea) £2,000,000
Develop Cost Basis (17 Hackathon Outputs) Costs
Pre Screening Study £30,000
Initial Screening Study £30,000
Feasibility Study £120,000
Industry JIP £250,000
Qualification Programme £1,000,000
Pilot and Land Trial £2,000,000
Field Trial (subsea) £4,000,000