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2.2-1 TECHNICAL PROCEDURAL GUIDANCE EQUIPMENT TRAINING, CALIBRATION, AND MAINTENANCE

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Page 1: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

2.2-1

TECHNICAL

PROCEDURAL GUIDANCE

EQUIPMENT TRAINING, CALIBRATION, AND MAINTENANCE

Page 2: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

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2.2-2

Equipment Training, Calibration, and Maintenance

GUIDANCE SUMMARY-AT-A-GLANCE

# Keep a weekly inventory of the equipment issued to you or to a particular responsevehicle. This will ensure that the equipment will be there when you and others need it.Also keep records on when equipment was last serviced and, if necessary, calibrated.

# Proper training in the use of equipment in your standard inventory is vital to protect yourhealth and safety and to the success of a spill response effort. Important decisions aremade based upon readings obtained with field instruments, and these instruments needto be calibrated properly and well maintained. NYSDEC provides health and safetytraining for BSPR personnel (see Part 2, Section 1, Personal Health and SafetyProtection).

# Practice using your equipment to develop a working understanding of each instrument'soperation, calibration, limitations, and maintenance. Familiarize yourself with theoperation and other manuals provided by the vendor or manufacturer. Learn how toperform simple maintenance like changing a battery and how to calibrate the instrumentin the field. Don't attempt to repair equipment yourself, as this can be hazardous and/orcould invalidate the warranty.

# Use the combustible gas indicator, photoionization detector, and other air monitoringinstruments routinely at all spills for detecting when conditions are unsafe (e.g., threatof explosion) or otherwise hazardous to human health. Understand what the readingsmean and the actions you may need to take in response. It is important that all airmonitoring equipment be calibrated frequently to ensure its proper function.

# Follow the recommended maintenance schedules to ensure that the instruments continueto operate properly. Equipment vendors and manufacturers often suggest a particularmaintenance schedule, but this schedule may need to be shortened to reflect the amountof use and the conditions under which the equipment is used.

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2.2 Equipment Training, Calibration, and Maintenance

Ensuring the health and safety of yourself and others during a spill/leak incident responserequires the use of specialized monitoring and protective equipment. Other equipment isavailable to help contain a spill and to assist in your investigation of the incident site. Propercalibration and maintenance of this equipment ensures that it functions properly. BSPRprovides training in the proper use, calibration, and maintenance of spill response equipment.

Although your standard inventory includes respiratory and other personal protective equipmentfor hazardous situations, BSPR personnel should not place themselves in hazardous situationsduring incidents. Defer to other response agencies and spill response contractors to handleemergency and hazardous conditions.

1. BSPR Equipment Inventory

Exhibit 2.2-1 lists the standard inventory of a typical BSPR spill responsevehicle. This equipment (as opposed to what contractors or other respondersmight supply) are for the protection of your own health and safety duringresponse activities, for initial spill containment, and for conducting yourpreliminary investigations of site conditions. You are responsible for makingsure that: (a) this equipment is maintained in good working order, (b)monitoring and sampling equipment is calibrated properly, and (c) eachvehicle's inventory is kept intact. Additional responsibilities include keepingrecords of equipment use (see Exhibit 2.2-2, Monthly Equipment Usage Report)and calibration for comparison to the recommended maintenance schedule andfor supporting your other records of site activities in case the state's actions arecontested.

2. Equipment Training

Protecting your health and safety and ensuring an effective spill response startswith understanding proper use, calibration, and maintenance of equipment andthe ways in which this equipment can be used improperly when personnel are notadequately trained. In addition, the accuracy of the monitoring and sampling datathat you collect will determine the appropriateness of your response decisions.Therefore, while you are not expected to repair your equipment (in fact, it ispreferred that you don't attempt any repairs), it is important to gain a certainproficiency in the use of the basic spill response equipment.

Some of the training you'll need will be part of your NYSDEC health and safetytraining, and, of course, will develop over time with experience. Other sourcesof information can include the following:

# Probably the best (and least expensive) source of equipment training isfrom the manufacturer or vendor. Some manufacturers will send arepresentative to train personnel in the use of their equipment. If youroffice purchases an instrument from a manufacturer, request that trainingbe provided at no cost to a select group of personnel who can then

Page 4: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

2.2-4

Exhibit 2.2-1

Standard Spill Response VehicleEquipment, Materials, and Supplies

RESPONSE EQUIPMENT

ExplosimeterPhotoionization MeterCombustible Gas Indicator/

O2 MeterSonic Interface TapeWater Level MeterMagnetic LocatorSampling PumpCam CorderCameras

35 mm SLR with Zoom35 mm Auto CameraPolaroid

Cassette RecorderBinoculars

MISCELLANEOUS

Plastic Bags & TiesPaper TowelsHand CleanerRopeStakesSledge HammerFlaggingPaintDyePCB Test KitsClip Boards

RADIO

MobilePortable

SORBENTS

BoomPillowPads

CONTAINMENT BOOM

25' Oil Containment Boom for Streams

TRUCK EQUIPMENT

Tool Kit"Flare - Reflector Kit"Shovels, Rakes, and HoesCrow BarJumper CablesFirst-Aid KitFire Extinguisher (20A 40BC)Flash Light - Explosion ProofTraffic ConesManhole Cover Hook

CLOTHING AND PROTECTIVEEQUIPMENT

Steel-Toed Boots - Summer & WinterParkaRain SuitTyvek Disposable OverallsHard Hat with Liner and Face ShieldWork GlovesSplash Gloves - neoprene, butyl, othersNeoprene GlovesLatex GlovesEar PlugsRubber BootsOrange VestCoveralls - Winter & SummerEscape Air Pack

REFERENCES

Each Region has its own set of desiredreference materials. (A listing of Region 2references is provided as an example.)

Page 5: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

2.2-5

Region 2 Spill Response Library

Aerial Surveillance Spill Prevention System - U. S. EPA Technical ReportsAquifer Restoration State-of-the-Art - Knox/Kincannon/Canter/Ward/Stover - Noyes PublicationsA Small Vacuum Oil Skimming System - U. S. EPA Technical ReportsBiological Effects of Oil Pollution - U. S. EPA Technical ReportsBoatmen's Guide to Light Salvage - G. H. Reid, Cornell Munitions Press, 1979Chemical Regulatory Cross Reference - J. J. Keller & Associates, 1988Chemical Technician's Ready Reference Book - Shugar/BaumanChemical Treatment of Oil Slicks - U. S. EPA Technical ReportsChemical Treatment of Oil Spills - U. S. Dept. of InteriorChemistry of Hazardous Materials - MeyerCHRIS Hazardous Chemical Data - U. S. Dept. of Transportation and U. S. Coast GuardCommon Sense Approach to Hazardous Materials - F. L. FireControl of Hazardous Chemical Spills by Physical Barriers - U. S. EPA Technical ReportsControl of Spillage of Hazardous Polluting Substances - U. S. Dept. of InteriorDangerous Properties of Industrial Materials - N. I. Sax, 7th editionDecontamination Techniques for Buildings, Structures, Equipment - M. P. Esposito/R. Clark, Noyes

PublicationsDevelopment of a Kit for Detecting Hazardous Materials Spills in Waterways - U. S. EPA Technical

ReportsDevelopment of a Mobile System for Cleaning Oil-Contaminated Beaches - U. S. EPA Technical

ReportsDevelopment & Preliminary Design of a Sorbent-Oil Recovery System - U. S. EPA Technical ReportsDictionary of Commodities Carried by Ship - Groache, Cornell Maritime Press, 1952Driver's Pocket Guide to Hazardous Materials - J. J. Keller & Associates, Inc., 6th editionEffects of Exposure to Toxic Gases/First Aid & Medical Treatment - W. Braker, A. L. MossmanEmergency Action Guides - Association of American RailroadsEmergency Care Hazardous Materials Exposure - A. C. Bronstein/P. L. Currance, 1988Emergency Handling of Hazardous Materials - Association American Railroads, HazMat SystemsEmergency Response Guidebook, U. S. Dept. of Transportation, 1987Engineering Formulas - K. Crieck, 5th editionEPA TSDF Listing - U.S. EPA, 1987Evaluation of Selected Earthmoving Equipment for the Restoration of Oil-Contaminated Beaches -

U. S. EPA Technical ReportsFarm Chemicals Handbook - Hall/Knake/McCarty, 1988Firefighter's Handbook of Hazardous Materials - C. J. BakerFire Officer's Guide to Dangerous Chemicals - C. W. BahmeFire Protection Guide on Hazardous Materials - NFPA, 8th editionFlammable & Combustible Liquids Code - M. F. Henry, NFPA, 1981Flammable Hazardous Materials - J. H. Meidl, 2nd editionFundamentals of Industrial Hygiene - National Safety Council, 1983Groundwater Handbook - U.S. EPA/R. S. Kerr Environmental Research Laboratory/Center

Environmental ResearchHandbook for Oil Spill Protection Cleanup Priorities - U. S. EPA Technical ReportsHandbook of Toxic & Hazardous Chemicals - M. Sittig, Noyes Publishing, 1981Hazardous Chemical Spill Cleanup - J. S. Robinson, Noyes Publishing, 1979Hazardous Materials Emergency Planning Guide - National Response Team, National Oil &

Hazardous Substances Contingency PlanHazardous Materials Guide for Handling - UPS

Page 6: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

2.2-6

Region 2 Spill Response Unit Library(continued)

Hazardous Waste Services Directory - J. J. Keller & AssociatesIndustrial Chemical Survey (Pretreatment Program) - NYSDEC Bureau Wastewater FacilitiesIndustrial Toxicology - Chemical Publishing Co., Inc. - 1976Industrial Waste Haulers List - DEC (Solid & Hazardous Waste), published monthlyInland Oil Spills - U. S. EPA Technical ReportsInteraction Between Marine Organisms & Oil Pollution - U. S. EPA Technical ReportsManual for Spills of Hazardous Materials - Technical Services Branch, E. P. Services Canada, 1984Marine Salvage Operations - E. M. Brady, Cornell Maritime PressMerck Index - Windholz/Budavari/Blumetti/Otterbein, 10th edition, 1988Method Determining Compatibility of Hazardous Wastes - U. S. EPA Technical Reports, April 1980NALCO Water Handbook - Kemmer, 1988New York State Hazardous Waste Manifest Guide Manual - DECNFPA 491M Manual Hazardous Chemical Reactions - Technical Communications Hazardous Chemical

Reactions, NFPA, 1986NTTC Hazardous Commodity Handbook - National Tank Truck Carriers Inc., 1988Ocean & Marine Dictionary - D. F. Tver, Cornell Munitions Press, 1979Oil Dispersing ChemicalsOil & Hazardous Materials Emergency Procedures in Water Environment - U. S. Dept.

Interior/Federal WPC AdOil & Hazardous Materials - Emergency Procedures in the Water Environment - U. S. EPA Technical

ReportsOil Pollution Source Identification - U. S. EPA Technical ReportsOil Spill Containment, Investigation & Cleanup - DECOil Spill Laboratory Contract ManualOil Spills Control Manual for Fire Department - U. S. EPA Technical ReportsOil Spill Dispersants Product Data - U. S. EPA Technical ReportsOil Spills & Spills of Hazardous Substances - U. S. EPA Technical ReportsOil Spill Surveillance System Study - U. S. EPA Technical ReportsOil Waste Disposal by Soil Cultivation Process - U. S. EPA Technical ReportsPatty's Industrial Hygiene & Toxicology - Clayton & Clayton, 1981Petroleum Tankage & Transmission - Grover Tank & Manufacturing Co., Inc.Petroleum Tank Shipment Operations - Arthur McKenzie, World Trade Institute, 1984 (conference

manual)Petroleum Transportation & Production - M. Sittig, Noyes PublicationsProtection of Public H2O from Groundwater Contamination - W. A. Pettyjohn, Noyes PublicationsRapid Guide to Hazardous Chemicals in Workplace - N. I. Sox/R. J. LewisRapidly Deployable Oil Containment Boom for Emergency Harbor Use - U. S. EPA Technical ReportsRemedial Action of Waste Disposal Sites - U. S. EPA Technical ReportsRemoval of Oil from Under Piers - U. S. EPA Technical ReportsResponse of a Salt Marsh to Oil Spill & Cleanup: Biotic & Erosional Effects - U. S. EPA Technical

ReportsSamplers & Sampling Procedures for Hazardous Waste Streams - U. S. EPA Technical Reports,

January 1980Santa Barbara Oil Pollution, 1969 - U. S. EPA Technical ReportsSanta Barbara Oil Spill: Short Term Analysis of Macroplankton & Fish - U. S. EPA Technical

ReportsSelected Hazardous Materials, Emergency Action Guide - U. S. Dept. of Transportation, 1987

Page 7: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

2.2-7

Region 2 Spill Response Unit Library(continued)

Shore Termination for Oil Spill Booms - U. S. EPA Technical ReportsSlurry Trench Construction for Pollution Migration Control - P. Spooner, Noyes PublicationsSpill Prevention & Fail-Safe Engineering for Petroleum Products - Goodier/Sielari/Garrity, Noyes

PublicationsTank Car Manual - General American Transportation Corp.Tanker Operations - G. S. Marton, Cornell Maritime PressTesting & Evaluation of Oil Spill Recovery Equipment - U. S. EPA Technical ReportsTide Tables East Coast of N. A. & S. A. - U.S. Dept. of Commerce, NOAA, published yearlyToxic & Hazardous Industrial Chemical Safety Manual - Tachikowa/Shimbashi/Minato-KuToxic Substance Storage Tank Containment - Ecology Environment, Inc./Whittman, Requardt &

Associates, L. NoyesTransportation & Distribution Dictionary - J. J. Keller & AssociatesTransportation Hazardous Materials, Questions & Answers - New York State Dept. of Transportation,

Traffic & Safety DivisionTTMA Recommended Practices - Truck Trailer Manufacturing Association, 1984

(construction/guidance)Underground Tank Leak Detection Methods - S. Niaki/J. A. Broscious, Noyes PublicationsUse of Fire Streams to Control Floating Oil - U. S. EPA Technical ReportsUsing Fire Streams with a Self-Propelled Oil Spill Skimmer - U. S. EPA Technical ReportsWelded Steel Plate Construction Design Data - Buffalo Truck Corp. (out-of-print)Wiley Engineers Desk Reference - S. I. Heisler, 1984

Page 8: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

2.2-8

Exhibit 2.2-2Monthly Equipment Usage Report

NEW YORK STATE DEPARTMENT OF ENVIRONMENTAL CONSERVATIONINSTRUCTIONS

BEGINNING OF MONTH1. Complete identification section.2. Enter 6 digit vehicle/equipment I.D.

Number.3. Enter 4 digit month/year, i.e. May, 1980

would be 0 5 8 04. Enter beginning mileage/hours, (in whole

miles or hours only).5. You are now required to estimate and

record daily mileage/ hour by specific 4digit time and activity codes. The dailyactivity codes should correspond to theactivity codes used daily to record time onyou “Time and Activity Record”. Recordwhole miles or hours only. Cars andtrucks are recorded in miles. Tractors,bulldozers, boats and constructionequipment are recorded in hours.

BEGINNING WITH DAY 1 ON THE BOTTOMOF THE FORM1. Check (T) each day that the vehicle/equipment is used. Circle (0) each day that thevehicle equipment is out of service for repair.2. Enter ending daily mileage/hours.3. Calculate and enter total daily usage. NOTE:

For day 1, or the first time thevehicle/equipment is used during the month,subtract the beginning mileage/hours for themonth from the ending mileage/hours enteredfor the day to obtain total daily usage. Totaldaily usage for the remainder of the month iscalculated by subtracting the previous day’sending mileage/hours from the current day’sending mileage/hours.

4. Estimate and record total daily usage byspecific activity code(s). Daily usage shouldbe distributed to the primary activity(s)requiring primary activity(s) requiringvehicle/equipment use on a given day.

NOTE: The total mileage/hoursdistributed daily should equal the sum ofeach amount entered in the activity codecolumns.

5. If more than 12 activity codes are requiredduring the month, prepare and attach asecond form.

6. Operator’s name (printed) is required forall pool vehicles/equipment.

END OF MONTH1. Enter ending mileage/hours.2. Calculate and enter total monthly

mileage/hours. This total should be thesame as:a. The total daily usage column total.b. The total of all activity code columns.c. The difference between beginning and

ending mileage/hours.3. Calculate and enter total days used (add

each (T) in days used column).4. Calculate and enter days out of service for

repairs, (add each (0) in days usedcolumn).

5. Calculate and enter monthly totals foreach activity code column used. The sumof all activity code column monthly totalsshould equal the total monthly usage.

6. Sign certification under vehicle I.D.number and monthly date.

7. Submit completed report to theappropriate regional office.

FUEL USE1. Record gallons and tenths of fuel obtained

for day vehicle is fueled.2. At end of month, total fuel used for month

at top of column.

MAINTENANCE SECTION

LAST SERVICE SERVICE DURING MONTH

Date Mileage/Hrs. Description Date Mileage/Hrs.

Lubrication

Oil Change

Oil Filter

Air Filter

Tune-up

Page 9: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

Exhibit 2.2-2(continued)

36-15-2 (3/84)

DAY/ DAILY

USED ENDING TOTAL Activity Activity Activity Activity Activity Activity Activity Activity Activity Activity Activity Activity Activity

(.) MILAGE/ DAILY Code Code Code Code Code Code Code Code Code Code Code Code Code

IN HOURS USAGE

REPAIR

TTL

31 3130 3029 2928 2827 2726 2625 2524 2423 2322 2221 2120 2019 1918 1817 1716 1615 1514 1413 1312 1211 1110 10

9 98 87 76 65 54 43 32 21 1

2.2-9

SOCIAL SECURITY NUMBER BUREAU

ENDING MILAGE/HOURS DAYS USED DURING MONTH OFFICE LOCATION

REGION OPERATOR'S NAME (Last, First, M.I.)

COUNTY ASSIGNMENT

MONTHLY TOTALS

DAY

BEGINNING MILAGE/HOURS DAYS OUT OF SERVICE FOR REPAIRS

DISTRIBUTION OF DAILY MILAGE/HOURS BY SPECIFIC ACTIVITY CODE

OPERATOR'S NAME FOR POOL

VEHICLES/EQUIPMENT ONLY

I ceritfy that travel was official State business.

(Please print)

VEHICLE/EQUIPMENT I.D. NO.

GALLONS

FUEL

MONTH/YEAR

SIGNITURE DATE

Page 10: TECHNICAL PROCEDURAL GUIDANCE - New York State Department of

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2.2-10

train others. To the extent that our equipment purchases are centralized, BSPR isworking to establish such arrangements with vendors, as well.

# Maintain a complete library of equipment guides, manuals, and other literaturepertinent to the operation, calibration, and maintenance of the equipment in yourinventory. Invest the time to become familiar with the guides and manuals forthe equipment you operate.

# Obtain information from regional spill program staff and perhaps from staff inother state and local agencies who have experience working with thisequipment. These people are often the best source of practical informationconcerning the operation and limitations of spill response equipment.

# Occasionally, there are free seminars sponsored by the U.S. EPA and otherorganizations that give attendees the chance to learn about and work withvarious kinds of spill response equipment.

# Hold simulated response drills that make use of different pieces of equipment.These staged incidents can often help familiarize staff with response proceduresas well as equipment. Try to include other response agencies in order to getpractice in coordinating a response to a petroleum or hazmat release.

3. Equipment Calibration

Frequently check all equipment that requires calibration to ensure that it functionsproperly and provides accurate readings. If calibration reveals that minor adjustmentsare necessary, these adjustments can sometimes be performed with the zero or spanknob on the instrument. If the calibration procedure reveals a major problem with theinstrument, the equipment should not be used and the manufacturer should be contactedfor repair. Each manufacturer's instrument manuals will describe the proper calibrationprocedures. Become familiar with these procedures.

Some equipment can be calibrated and/or require calibration in the field prior to theiruse. Other equipment can only be calibrated at a laboratory, as special equipment isneeded. In either case, it is important that you keep a calibration logbook for eachpiece of equipment. Use this logbook to record the date that the instrument wascalibrated, calibration procedures and readings, and who performed the calibration.This logbook serves as the long-term record of the instrument's response andeffectiveness.

4. Equipment Maintenance

Equipment manuals provided by the manufacturer will recommend maintenanceschedules for their instruments. Typical suggested schedules are shown inExhibit 2.2-3 for some of the more common spill response equipment. At aminimum, your equipment should receive preventative maintenance at least asfrequently as suggested

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2.2-11

Exhibit 2.2-3

Preventive Maintenance Procedures and Schedules Equipment Procedure Interval

Spill Response Vehicle # Verify contents against inventory# Replenish depleted supplies# Remove damaged or malfunctioning

items

Weekly

Photoionization Meter # Check battery# Calibrate# Check lamp

Before Use

# Check battery# Recharge or replace battery, as

needed

Weekly

# Clean and check lamp and ionchamber

# Calibrate

Monthly

C o m b u s t i b l e G a sIndicator/Oxygen Meter

# Check battery and oxygen sensor# Calibrate

Before Use

# Check battery and oxygen sensor# Recharge or replace battery, as

needed# Calibrate# Replace oxygen sensor, as needed

Weekly

Escape Air Pack # Check tank pressure# Check hood and air tube for leaks

Before Use (Prior toi n i t i a t i n g a n yresponse actions)

# Examine for damage# Clean apparatus# Refill cylinder

After Use

# Check tank pressure# Verify correct packing of hood# Check all connections

Weekly

# Operate apparatus to checkoperation

Every Six Months

Magnetic Locator # Check batteries Before Use

# Check batteries# Replace or recharge batteries, as

needed

Weekly

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2.2-12

Exhibit 2.2-3

Preventive Maintenance Procedures and Schedules(continued)

Equipment Procedure Interval Sonic Interface Tape andWater Level Meter

# Check batteries# Recharge or replace batteries, as

needed# Verify operation of alarms# Check probe

Weekly

Cameras # Check batteries# Recharge or replace batteries, as

needed

Weekly

Camcorder # Charge battery, if necessary Before Use

# Check battery# Recharge battery

Weekly

Flashlights # Change batteries# Recharge or replace batteries, as

needed

Weekly

Fire Extinguisher # Check pressure# Check insertion of locking pin# Check condition of cylinder and

hose

Weekly

# Have contractor or manufacturerinspect and test

Yearly

First Aid Kit # Replenish depleted supplies Weekly

# Replace expired medicines Yearly

Flares # Replenish depleted supplies Weekly

# Replace Yearly

Tool Kit # Verify contents# Check for damage

Weekly

Portable Radios # Check battery# Verify proper operation

Before Use

# Check battery# Recharge battery, if not stored in

charger

Weekly

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2.2-13

by the manufacturer, assuming "normal" use. If, however, your equipmentreceives heavier use or is used under harsher conditions (e.g., dusty

environments) it is often advisable to accelerate the maintenance schedule. In addition, equipment that has been contaminated (externally and/or

internally) by petroleum or hazardous materials must be properly decontaminated. BSPR personnel can, for the most part, wipe clean external contaminants and dirt from equipment but will have to follow manufacturer guidelines or return the equipment to the manufacturer or authorized servicing center in order to decontaminate internal

components of certain equipment.

As a general rule, it is preferred that you not attempt to service and/or repairyour equipment unless you have received the necessary training and have accessto the proper servicing equipment. Unauthorized servicing or repair ofteninvalidates the manufacturer's warranty. It is also easy to make a small error(e.g., reinserting a part backwards) that may, someday jeopardize your ownhealth and safety. Also, some pieces of equipment contain or require the useof hazardous materials (e.g. calibration gas) that themselves represent safety orhealth hazards if not handled properly.

5. Types of Spill Response Equipment

This section provides brief summaries on the operation, calibration,maintenance, and limitations of several of the more sophisticated instrumentsand equipment in the standard BSPR equipment inventory. The summaries aremeant to familiarize BSPR personnel with the various equipment. However,you must refer to manufacturers' manuals to obtain detailed proceduresand information about specific equipment. Attachment 2.2-1 at the back ofthis section summarizes information regarding a variety of environmentalmonitors that may be utilized at incidents by BSPR personnel and emergencyresponders from other agencies.

a. Photoionization Detector

The photoionization detector (PID) is used to monitor ambient airconcentrations of most organic and selected inorganic compounds. Theinstrument is usually calibrated to known concentrations of benzene, andresults are reported as parts per million benzene equivalent. You willuse this piece of equipment to monitor for air concentrations aboveOSHA health and safety thresholds that signal the need to upgradepersonal protection or to exit the area. You may also use it as a roughindicator of the presence and degree of volatile contamination in, forexample, soils in a test pit, tank excavation, or as removed duringinstallation of a monitoring well.

Operation

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2.2-14

A PID is composed of a survey probe and readout assembly. The probe,in general, contains sensing and amplifying circuitry, including anionization chamber, ultraviolet (UV) lamp, fan or pump, and a probecable. The readout assembly basically contains a meter, controls, and abattery. Depending upon the exact make and model, the PID may alsohave a filter for filtering out dusts or specific vapors from the sample asit's drawn into the probe and an adjustable alarm that can warn the userof specific concentration levels, as well as other special features.

The PID will normally require the use of one of several interchangeableprobes, each with a UV lamp of different energy generating levels.Different lamps are needed so that a wide range of substances, withvarying ionization potentials, can be detected. Available lamps come inthe following energy levels: 8.3 electron volts (ev), 8.4, 9.5, 10.2, 10.6,10.9, 11.4, 11.7, and 11.8 ev.

The PID operates by sample gases entering through an inlet orifice,passing through a filter (if present), and into the ion chamber where theyare exposed to photons that are being directed at the sample from the UVlamp. If the energy of the photons is sufficient it will ionize the moleculesof vapor/gas in the sample. The amount of energy necessary tophotoionize a molecule is represented by its ionization potential (IP).The lamp energy must be equal to or greater than the IP of the samplecompound. Once ionized, the freed electrons are collected at anelectrode to generate an electrical current. The current is then amplifiedand displayed on the meter on the readout assembly. The greater thecurrent, the higher the concentration level that appears on the meter.

Limitations

Because the PID is sensitive to many organic and inorganic vapors/gasesit cannot be used as a quantitative instrument in unknown situations. It isstrictly qualitative, except when the nature of the contamination is knownand the instrument has been calibrated to (or a calibration curve has beengenerated for) the contaminant being monitored. High humidity reducessensitivity. High concentrations of methane can cause a downscaledeflection of the meter. Atmospheres with concentrations of vapors andgases above the detection limits of the instrument will cause inconsistentinstrument behavior.

Other limitations of this instrument are as follows:

# It cannot measure methane, some freons, acetonitrile, oxygen,nitrogen, carbon monoxide, or water;

# It can be affected by condensation of water vapor on the lampwindow, which may occur as a result of low temperature orhigh humidity. The result will be erratic and erroneous

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2.2-15

readings. The lamp will have to be cleaned before it can beused again properly;

# Due to the low flow rate of the fan (around 1/2 liter perminute), the instrument does not function well when there arelarge drops in pressure; and

# Close proximity to AC power lines, power transformers, orportable two-way radios may cause a malfunction.

Use

The use of each particular PID will vary depending upon the make andmodel. Effective use of a PID is only possible by becoming familiarwith the manufacturer's instruction manual and practicing with theinstrument during training drills. Proper use of a PID will generallyinvolve the following tasks and considerations:

# Assembling the PID components (i.e. probe, cable, readoutassembly);

# Performing an operational check;

# Performing a field calibration;

# Setting the desired range of the meter;

# Adjusting the span control to set the desired amplification;

# Activating the alarm switch (if applicable) and setting theconcentration level at which the alarm will sound;

# Wrapping the readout assembly in clear plastic to protect it, ifdesired;

# Taking readings in desired locations;

# Recharging the battery, when required;

# Taking care that the PID is not exposed to excessive moisture,dirt, or contaminants that may affect readings or that may causepermanent damage to the instrument;

# Being aware that air currents or drafts in the vicinity of theprobe tip may cause fluctuations in readings;

# Adjusting the concentration range of the PID, as required;

# Deactivating the PID when you are finished using it;

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2.2-16

# Decontaminating the PID and obtaining proper servicing for it,when required.

When using, calibrating, or maintaining a PID, BSPR personnel must heedthe following precautions to ensure their safety and to prevent damage tothe PID:

# PIDs should be used by only trained personnel wearingappropriate protective gear.

# PIDs should be used only in atmospheres for which theinstrument has been tested and approved for use. Attachment2.2-2 at the end of this section explains the National ElectricalCode's system of classifying flammable and combustibleatmospheres by class, division, and group. The owner's manualwill identify the specific atmospheres (in terms of the NECsystem) for which the PID is considered "intrinsically safe"(i.e., will not cause an explosion when used properly).

# The PID is designed to sample air or vapors only. DO NOTallow any liquids to get into the probe or meter assembly.

# High concentrations of methane and/or high humidity can causethe instrument reading to vary significantly from the actualconcentration of gases or vapors present. This is true eventhough the PID cannot read methane or water vapor.

# Do not look at the light source from any closer than 6 incheswith unprotected eyes. Observe only briefly. Continuedexposure to ultraviolet energy generated by the light source canbe harmful to your eyes.

# The instrument measures gases in the vicinity of the operator,so a high reading should be cause for appropriate protectiveactions to ensure the operator's safety.

# Use great care when operating the PID with the readoutassembly outside its case due to the presence of high voltagedirect current.

# Turn the function switch to the OFF position beforedisassembly so that high voltage electrical hazards will not bepresent.

# During calibration, care must be taken when handling gascylinders due their physical and chemical hazards. Never opena cylinder valve without a regulator attached.

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2.2-17

# Do not interchange UV lamps of different eV ratings in a probe;a probe with the wrong lamp will not operate properly. Whena different eV-rated lamp is needed, the desired lamp must beinside a different probe. A change in probe will requireresetting of the zero control and recalibrating the PID.

Calibration

The PID can usually be calibrated to any certified calibration gas.However, after calibration all subsequent instrument readings will berelative to the calibration gas used. The PID is normally factory-calibratedto benzene. The calibration should be checked before and after use with acalibration check gas such as isobutylene and corrected to benzene(isobutylene has a response factor of 0.7 with respect to benzene). Oncecalibrated, the span setting can be changed if necessary. Since the responseof various compounds to photoionization can differ, readings taken on theinstrument must be expressed as relative to the gas to which the instrumentwas calibrated.

Calibration should be performed before each use of the PID and after eachservicing. It should also be performed after each use of the PID. Duringlong periods of non-usage, the PID should be calibrated every two weeks.

The calibration procedure will be different for each make and model ofPID, therefore, BSPR personnel must follow the calibration instructionsprovided by the manufacturer for each particular PID. Only trainedpersonnel should perform calibration.

Maintenance and Servicing

The PID's performance is affected by a number of factors. These include,but are not limited to, the decay of the UV lamp output over time and theaccumulation of dust and other particulate material and contaminants on thelamp and in the ion chamber. The following procedures are to beperformed at the designated intervals for routine service.

Procedure Frequency

Operational Check Prior to use and at instrument return

Field Calibration Prior to use and at instrument return

Full Calibration Every 2-4 weeks

Clean UV Lamp and Ion Every 2-4 weeksChamber

Replace UV Lamp As needed.

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During periods of PID operation, dust and other foreign materials aredrawn into the probe forming deposits on the surface of the UV lamp andin the ion chamber. This condition is indicated by meter readings that arelow, erratic, unstable, non-repeatable, drifting, and which show apparentmoisture sensitivity. These deposits interfere with the ionization processand cause erroneous readings. Check for this condition regularly to ensurethat the PID is functioning properly. If the instrument is malfunctioning,have it serviced by the manufacturer or an authorized service center.

Maintenance and servicing requirements will be different for each makeand model of PID. Proper maintenance requirements and schedulesshould be contained in the manufacturer's instruction manual. BSPRpersonnel should be aware that servicing and/or repair of the instrument byanyone other than the manufacturer or authorized service center may voidthe instrument's warranty; the warranty should be read carefully to makethis determination.

b. Combustible Gas Indicator (Explosimeter)

Combustible gas indicators (CGI) or explosimeters are used to detectflammable/combustible gases or vapors in air at or approachingconcentrations that will support an explosion/fire. CGIs actually measurethe concentration of flammable/combustible vapors in air and indicate theresult as a percentage of the lower explosive limit of the sample vapors.

Some CGIs also have an oxygen meter to detect oxygen deficiencies inconfined, poorly ventilated spaces, or to detect oxygen-enrichedatmospheres that may present a potential explosion hazard. Oxygen meterscan also be separate instruments. Combination CGI/oxygen meters arediscussed in the next subsection.

Operation

Combustible gas indicators use a combustion chamber containing a filamentthat combusts the flammable gas. The vapor sample, drawn through theinstrument by the aspirator bulb, passes through the filter and inletflashback arrestor, contacts the filament, passes through the outlet flashbackarrestor, and is exhausted through the bulb. To facilitate combustion thefilament is heated or is coated with a catalyst (like platinum or palladium),or both. The filament is part of a balanced resistor circuit called aWheatstone Bridge. The hot filament combusts the gas on the immediatesurface of the element, thus raising the temperature of the filament. As thetemperature of the filament increases so does its resistance. This changein electrical resistance causes an imbalance in the Wheatstone Bridge. Thisis measured as the ratio of combustible vapor present compared to the totalrequired to reach the lower explosive limit (LEL). For example, if themeter reads 50%, this means that 50% of the concentration of combustiblegas needed to reach a flammable or combustible situation is present. If theLEL for the gas is 5% then the 50% meter reading indicates that a 2.5%

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concentration is present. Thus, the typical meter readout indicatesconcentration up to the LEL of the gas.[1]

If a concentration greater than the lower explosive limit (LEL) and lowerthan the upper explosive limit (UEL) is present, then the meter needle willstay beyond the 100% level on the meter indicating that the ambientatmosphere is readily combustible. When the atmosphere has a gasconcentration above the UEL the meter needle will usually rise above the1.0 (100%) mark and then return to zero because the gas mixture in thecombustion cell is too rich to burn. This permits the filament to conduct acurrent just as if the atmosphere contained no combustibles at all. Someinstruments have a lock mechanism that prevents the needle from returningto zero when it has reached 100% but must be reset in an atmosphere belowthe LEL.[1]

Several models of CGIs are available for testing different types of gasesand vapors. For example, one model may be designed for the testing ofcombustible gases in general, whereas, another model may be suitable fordetecting only leaded gasoline vapors. The general purpose model willlikely be calibrated with pentane gas, as it is representative of petroleumvapors.

Limitations

The response of the instrument is temperature dependent. If the temperatureat which the instrument is zeroed differs from the sample temperature, theaccuracy of the reading is affected. Hotter temperatures raise thetemperature of the filament and produce a higher than actual reading.Cooler temperatures will reduce the reading. It is best to calibrate and zerothe instrument at the sample temperature.[1]

The instruments are intended for use only in normal oxygen atmospheres.Oxygen-deficient atmospheres will produce lowered readings. Also, thesafety guards that prevent the combustion source from igniting a flammableatmosphere are not designed to operate in an oxygen-enrichedatmosphere.[1]

Organic lead vapors (e.g., leaded gasoline vapors), sulfur compounds, andsilicone compounds (i.e., silicates, salines, etc.) will foul the filament and,therefore, seriously impair the instrument's response. Acid gases (e.g.,hydrogen chloride and hydrogen fluoride) can corrode the filament. Mostunits have an optional filter that protects the sensor from leaded vapors.[5]

There is no difference between petroleum vapors and combustible gases.If the concern is the flammability of the combined vapors and gases in anatmosphere, this is not a problem. However, if the instrument is being usedto detect the presence of a released flammable liquid - like gasoline - in asewer system where methane may be present, the operator can't tell if thereading is the contaminant or the methane. A pre-filter can be used to

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remove the vapors but will not remove the methane. Thus, if readings aremade with and without the filter, the user can compare the readings and canconclude that differences in the values indicate that a petroleum vapor (i.e.,the contaminant) may be present.[1]

Another limitation is that the CGI is calibrated with one gas (usuallymethane, hexane, or pentane), but not all combustible gases and vapors willgive the same response as the calibration gas. As a result, the instrumentmay not give an accurate indication of the flammable hazard. Thus, youmay have to adjust the recommended danger level to less than 25 percent(e.g., 5 percent) of the lower explosive limit depending on health and safetyprotocols;

Use

The use of each particular GCI will vary depending upon the make andmodel. In order to use the instrument effectively, BSPR personnel mustfollow the instructions in the owner's manual and practice using the deviceduring training sessions. Only properly trained personnel should attemptto use the GCI meter during emergency incidents.

Proper use of a GCI will generally involve the following tasks andconsiderations:

# Attaching any accessories that are needed to help drawair/vapor samples into the instrument (i.e., probe, samplingline, lowering-rope or cable, etc.).

# Performing an operational (i.e., field) check.

# "Zeroing" the CGI.

# Setting the desired concentration levels at which the instrumentwill activate audio and/or visual alarms, if applicable.

# Taking readings in desired locations.

# Recharging or replacing the batteries, when required.

# Taking care not to expose the instrument to excessivecontaminants, dirt, or moisture that may affect readings or thatmay cause permanent damage to the instrument.

# Being aware that air currents in the vicinity of the probe maycause fluctuations in readings.

# Deactivating the GCI/O2 meter when you are done using it.

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# Decontaminating the instrument and obtaining proper servicingfor it, when required.

When using, calibrating, or maintaining a GCI, BSPR personnel must heedthe following precautions to ensure their safety and to prevent damage tothe instrument:

# During incidents, the instrument should be used by only trainedpersonnel wearing appropriate protective gear.

# The instrument should be used only in atmospheres for whichit has been tested and approved for use. Attachment 2.2-2 atthe end of this section explains the National Electrical Code'ssystem for classifying flammable and combustible atmospheresby class, division, and group. The owner's manual will identifythe specific atmospheres (in terms of the NEC system) forwhich the CGI is considered "intrinsically safe" (i.e., will notcause an explosion when used properly).

# The CGI is designed to sample air and vapors only. DO NOTallow any liquids to be drawn into the device. Also, DO NOTallow the instrument to be submerged in liquid.

# The instrument measures flammable/combustible gases in thevicinity of the operator, so a high CGI reading should be causefor taking appropriate protective actions to ensure theoperator's safety.

# Do not smoke while using or calibrating the instrument.

# If the CGI fails the field test (i.e., operational check), do notuse it until it has been serviced and calibrated.

# Turn off the instrument before disassembly to avoid electricalshock.

# Because of physical and chemical hazards, carefully handle gascylinders during calibration. Never open a cylinder valvewithout a regulator attached.

Calibration

CGI manufacturers provide, or sell separately, calibration kits that enableinstrument owners to perform needed calibration. The calibrationprocedure and equipment will be different for each make and model ofCGI, therefore, BSPR personnel must obtain the proper equipment andfollow the calibration instructions provided by the manufacturer. TheCGI unit will be calibrated to a combustible gas (e.g. methane) in air. Only

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trained BSPR personnel or an authorized service center should attempt tocalibrate a CGI.

Calibration should be performed before each use of the instrument and aftereach servicing. During long periods of non-usage, the CGI should becalibrated every two to four weeks.

Maintenance and Servicing

Maintenance and servicing requirements will be different for each makeand model of CGI. Proper maintenance requirements and schedulesshould appear in the manufacturer's instruction manual. BSPRpersonnel should be aware that servicing and/or repair of the instrument byanyone other than the manufacturer or authorized service center may voidthe instrument's warranty; the warranty should be read carefully to makethis determination.

Typically maintenance and servicing that is required for a CGI includes:

# Calibration - See above.

# Combustible gas sensor replacement - Whenever the propersensor heating element voltage cannot be obtained (the voltagecan be checked during calibration or servicing).

# Battery replacement - As necessary for non-rechargeablebatteries or whenever rechargeable batteries do not function fortheir normal operating period following a complete recharge.

# Fuse check and/or replacement - Whenever the instrument doesnot operate following battery replacement or a complete batteryrecharge. (Fuses play an important role in the instrument'sintrinsic safety.)

The owner's manual should be consulted for specific maintenancerequirements.

c. Combustible Gas Indicator and Oxygen Meter

The combination combustible gas indicator (CGI) and Oxygen (O2) meteris a dual-purpose instrument designed to monitor environments forcombustible/ flammable gases and/or oxygen deficiency. With itsattachable probes, it can monitor confined areas such as sewers, vaults, andutility conduits. The instrument consists of two distinct units (i.e., CGI andO2 meter) housed in the same casing. A battery-powered pump draws theair sample into a manifold, where it diffuses into the sensors of the CGI andO2 meter. Each indicator normally has its own warning mechanism (i.e.,light and/or alarm).

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Operation

The design and operation of the CGI portion of the CGI/O2 meter is similarto that of the independent CGI discussed in subsection 5.b. above. Referto that subsection for information.

The oxygen meter component of the CGI/O2 meter can be used to evaluatean atmosphere for the following:

# Oxygen content for respiratory purposes. Normal air is 20.9%oxygen. Generally, if the oxygen content falls below 19.5%,the air is considered oxygen deficient and special respiratoryprotection is needed.

# Increased risk of combustion. Generally, concentrations above25% are considered oxygen-enriched and increase the risk ofcombustion.

# Use of other instruments. Some instruments require sufficientoxygen for operation. For example, some combustible gasindicators do not give reliable results at oxygen concentrationsbelow 10%. Also, the inherent safety approvals for instrumentsare for normal atmospheres and not for oxygen-enriched ones.

# Presence of contaminants. A decrease in oxygen content can bedue to the consumption (by combustion or a reaction such asrusting) of oxygen, or due to the displacement of air by achemical. If it is due to consumption, then the concern is thelack of oxygen. If it is due to displacement, then there issomething present that could be flammable or toxic, along withthe oxygen deficiency hazard.[1]

The oxygen indicator has two principle components for operation. Theseare the oxygen sensor and the meter readout. Air is drawn into the oxygendetector with a pump. The oxygen detector uses an electrochemical sensorto determine the oxygen concentration in air. A typical sensor consists of:two electrodes; a housing containing a basic electrolytic solution; and asemipermeable Teflon membrane. Oxygen molecules (O2) diffuse throughthe membrane into the solution. Reactions between the oxygen, the solution,and the electrodes produce a minute electric current proportional to theoxygen content. The current passes through the electronic circuit and theresulting amplified signal is shown as a needle deflection on a meter ordigital reading.[1]

Limitations

The operation of oxygen meters depends on the absolute atmosphericpressure. The concentration of natural oxygen is a function of theatmospheric pressure at a given altitude. While the actual percentage of

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oxygen does not change with altitude, at sea level the weight of theatmosphere above is greater, and more O2 molecules (and the othercomponents of air) are compressed into a given volume than at higherelevations. As elevation increases, this compression decreases, resultingin fewer air molecules being "squeezed" into a given volume.Consequently, an O2 indicator calibrated at sea level and operated at analtitude of several thousand feet will falsely indicate an oxygen-deficientatmosphere because less oxygen is being "pushed" into the sensor.Therefore, it is necessary to calibrate the instrument at the altitude at whichit will be used.[1]

High concentrations of carbon dioxide (CO2) shorten the useful life of theoxygen sensor. As a general rule, the unit can be used in atmospheresgreater than 0.5% CO2 only with frequent replacing or rejuvenating of thesensor. Sensor lifetime in a normal atmosphere (0.04% CO2) can be fromone week to one year depending on the manufacturer's design. Strongoxidizing chemicals, like ozone and chlorine, can cause increased readingsand indicate high or normal oxygen content when the actual content isnormal or even low.[1]

Temperature can affect the response of oxygen indicators, as well. Theirnormal operating range is between 32oF and 120oF. Between 0oF and 32oFthe sensor may be damaged by the electrolytic solution freezing. Theinstrument should always be calibrated at the temperature at which it willbe used.[1]

Use

The use of each particular CGI/O2 meter will vary depending upon themake and model. In order to use the instrument effectively. BSPRpersonnel must follow the instructions in the owner's manual andpractice using the device during training sessions. Only properly trainedpersonnel should attempt to use the CGI/O2 meter during emergencyincidents.

Proper use of a CGI/O2 meter will generally involve the following tasksand considerations:

# Attaching any accessories that are needed to help drawair/vapor samples into the instrument (i.e., probe, samplingline, lowering-rope or cable, etc.).

# Performing an operational (i.e., field) check.

# Calibrating the oxygen meter to the percent oxygen (by volume)in fresh air (normally 20.8-20.9% at sea level), and "zeroing"the CGI.

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# Setting the desired concentration levels at which eachcomponent of the instrument (i.e., CGI and O2 meter) willactivate audio and/or visual alarms.

# Taking readings in desired locations.

# Recharging or replacing the battery, when required.

# Taking care not to expose the instrument to excessivecontaminants, dirt, or moisture that may affect readings or thatmay cause permanent damage to the instrument.

# Being aware that air currents in the vicinity of the probe orsensor may cause fluctuations in readings.

# Deactivating the CGI/O2 meter when you are finished using it.

# Decontaminating the instrument and obtaining proper servicingfor it, when required.

When using, calibrating, or maintaining a CGI/O2 meter, BSPR personnelmust heed the following precautions to ensure their safety and to preventdamage to the instrument:

# During incidents, the instrument should be used only by trainedpersonnel wearing appropriate protective gear.

# The instrument should be used only in atmospheres for whichit has been tested and approved for use. Attachment 2.2-2 atthe end of this section explains the National Electrical Code'ssystem for classifying flammable and combustible atmospheresby class, division, and group. The owner's manual will identifythe specific atmospheres (in terms of the NEC system) forwhich the CGI/O2 meter is considered "intrinsically safe" (i.e.,will not cause an explosion when used properly).

# The CGI/O2 meter is designed to sample air and vapors only.DO NOT allow any liquids to be drawn into the sensors. Also,DO NOT allow the instrument to be submerged in liquid.

# The instrument measures oxygen deficiency andflammable/combustible gases in the vicinity of the operator, soa high CGI reading or a low or high oxygen meter readingshould be cause for taking appropriate protective actions toensure the operator's safety.

# Do not smoke while using or calibrating the instrument.

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# Prior to taking readings, allow a few minutes for the instrumentto adjust to large temperature changes (e.g., temperature inBSPR response vehicle compared to very cold or very hotoutside temperature). In extreme cold, the oxygen sensor willfreeze and, therefore, not function.

# If the CGI/O2 meter fails the field test (i.e., operational check),do not use it until it has been serviced and calibrated.

# Do not expose the instrument to hazardous gases for longperiods as this may degrade the oxygen sensor.

# Turn off the instrument before disassembly to avoid electricalshocks.

# Because of physical and chemical hazards, carefully handle gascylinders during calibration. Never open a cylinder valvewithout a regulator attached.

Calibration

CGI/O2 meter manufacturers provide, or sell separately, calibration kitsthat enable instrument owners to perform needed calibration. Thecalibration procedure and equipment will be different for each make andmodel of CGI/O2 meter, therefore, BSPR personnel must obtain theproper equipment and follow the calibration instructions provided bythe manufacturer. The CGI unit will be calibrated to a combustible gas(e.g., pentane) in air, while the O2 meter will be calibrated to fresh aircontaining its normal 20.8-20.9% oxygen (at sea level) by volume. Onlytrained BSPR personnel or an authorized service center should attempt tocalibrate a CGI/O2 meter.

Calibration should be performed before each use of the instrument and aftereach servicing. It should also be performed after each use of the device.During long periods of non-usage, the CGI/O2 meter should be calibratedevery two weeks.

Maintenance and Servicing

Maintenance and servicing requirements will be different for each makeand model of CGI/O2 meter. Proper maintenance requirements andschedules should appear in the manufacturer's instruction manual.BSPR personnel should be aware that servicing and/or repair of theinstrument by anyone other than the manufacturer or authorized servicecenter may void the instrument's warranty; the warranty should be readcarefully to make this determination.

Typical maintenance and servicing that is required for a CGI/O2 meterincludes:

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# Calibration - See above.

# Combustible gas sensor replacement - Whenever the propersensor heating element voltage cannot be obtained (the voltagecan be checked during calibration or servicing).

# Oxygen sensor replacement - Whenever the O2 meter does notregister 20.8-20.9% oxygen (at sea level) when subjected to afresh air sample.

# Battery replacement - Whenever the battery does not functionfor its normal operating period following a complete recharge.

# Fuse check and/or replacement - Whenever the instrument doesnot operate following a complete battery recharge. (Fuses playan important role in the instrument's intrinsic safety.)

The owner's manual should be consulted for specific maintenancerequirements.

d. Sampling Pump

The 1.7 inch hand-operated sampling pump is used by BSPR personnel tosample liquids from ground-water monitoring wells whose diameters aregreater than or equal to 2 inches. The pump functions by the positivedisplacement principle. The pump, with pipe extensions attached, permitssampling to depths of 100 ft. The pump has a user variable pumping rateup to 4 gpm and is chemically and physically compatible with a wide rangeof ground-water conditions. The device is primarily composed ofpolyvinyl chloride and stainless steel pins. Although it is portable, thepump can also be used as a dedicated pump.

Operation

Assembly and operating instructions are provided in the owner'smanual and should be read and followed carefully. Basically, the pumpmust be assembled each time it is used. The owner's manual provides step-by-step instructions and diagrams to assist the user in assembling the pumpand extensions. Since the pump is being placed into the well duringassembly, it is ready to use upon being "assembled." The pump is operatedby stroking the actuating pipe through a range of approximately 18 inches.The fluid will then rise through the pipe segments up to the well headfixture where it will discharge through the well head outlet. BSPRpersonnel may wish to attach a piece of tubing to the outlet in order todirect the flow of fluid into sample bottles.

An important feature of the hand pump is that a controlled amount ofleakage has been designed into the pump's reverse flow check valvesystem. This enables the water level in the pump to return to a static water

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level to prevent freezing in cold environments. Another advantageousdesign feature is that a pneumatic actuator can be attached to the actuatingpipe to automatically operate the pump during extended operations.

When using the pump, it is important that the bottom of the pump cylinderbe submerged slightly below the water level in the well and preferably bepositioned at or near the bottom of the well installation.

Maintenance, Care, and Servicing

The hand pump requires little maintenance and care other than cleaningfollowing use. During assembly/disassembly, it is important that thepump's "O" rings not be exposed to direct sunlight for an extended period.Likewise, after use, the "O" rings must be stored in a dark enclosure.Following use, the pump and all its attachments must be thoroughly cleaned.The owner's manual should be consulted for specific procedures. Themanual should also include a trouble-shooting guide with correctivemeasures.

e. Sonic Interface Tape

A sonic interface tape is used by BSPR personnel to measurehydrocarbon/water interface in ground-water monitoring wells. Theinstrument features a sonic probe suspended at the end of a specially treatedantistatic gauging tape that is marked in feet and inches. The tape is woundupon a reel assembly that contains audible and visual indicators, handle-locking ratchet, and, most likely, a tape-wiping mechanism. The probeoperates on a dual principle: sonic for level indication and conductivityfor water sensing. The instrument is battery powered and may feature anautomatic turn-off mechanism in case the operator forgets to shut off thepower. The unit should be approved by a testing laboratory (e.g., FactoryMutual, British Approvals Service, etc.) as being intrinsically safe for usein flammable atmospheres. It should also have a grounding lug forgrounding purposes. BSPR uses models with tapes in lengths of 100, 120,and 150 feet.

When the probe is immersed in a non-conductive liquid such as oil orgasoline, the signal that is heard will be different than the signal that isheard when the probe is immersed in water (because water is conductive).The visual indicators will be different for each medium, as well. Forexample, when the probe is immersed in oil, a continuous tone is heard andan amber-colored light is illuminated. Then, when the probe enters thewater interface, the signal changes to an intermittent tone and a red light isilluminated. At each level (i.e., air/hydrocarbon interface andhydrocarbon/water interface) the tape is checked for a measurement inrelation to a desired reference point at or near ground level. A precisemeasurement, usually within 1/16 inch, is normally possible.

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In order to use the sonic interface tape effectively, BSPR personnelshould read and carefully follow the instructions provided in theowner's manual. Only properly trained personnel should use theinstrument in the field.

The sonic interface tape requires a minimum of maintenance and care.Following use, the tape should be wiped clean as it's being rewound; theunit may have a tape wiping mechanism for this purpose. The battery(ies)should be checked weekly and replaced or recharged as necessary.Audio/visual indicators should be checked each time the batteries arechecked and replaced/repaired as necessary. The probe should be testedregularly and serviced/adjusted by the manufacturer or an authorizedservice center when necessary. BSPR personnel should consult theinstruction manual for specific maintenance schedules and procedures.

f. Water Level Meter

BSPR personnel use a water level meter to measure water levels in wellsand standpipes. The meter consists of a measuring cable with a probeattached to one end. The cable is wound upon a reel that also contains acontrol panel. The panel is composed of an on-off/sensitivity switch, anindicator light, and a buzzer. The meter is battery powered and must begrounded. The cable is 150 feet in length and has depth markings at one-foot increments. The cable has a polyurethane jacket, and the probe isstainless steel insulated with polyethylene. The meter indicates (by buzzerand light) when the lowered probe makes contact with water. The amountof cable is then checked for depth measurement.

In order to operate the water level meter effectively, BSPR personnelshould read and follow the directions provided in the instructionmanual. In short, the meter is activated by turning the on-off/sensitivityknob to the "ON" position and setting the sensitivity to the appropriatelevel. The instruction manual should be consulted to assist you indetermining the appropriate sensitivity setting, which relates to the qualityof the water being checked (i.e., pure, saline, contaminated, etc.). With thesensitivity adjusted, the probe is lowered down the well or standpipe untilthe indicators go off. The cable measurement is then taken in relation to adesired reference point at or near ground level. Once again, the owner'smanual should be consulted to assist you in making precise measurements.

The maintenance and care required for this instrument is quite simple.Following use, you may need to wipe off the cable as it's being retractedonto the reel. You should also wipe clean the probe. Batteries should bechecked weekly and replaced or recharged as necessary. Audio/visualindicators should be checked each time the batteries are checked andreplaced/repaired as necessary. The meter's probe and sensitivity knobshould also be checked regularly and adjusted by the manufacturer of anauthorized service center when necessary. BSPR personnel should

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consult the owner's manual for specific maintenance procedures andschedules.

g. Magnetic Locator

A magnetic locator is an instrument used for locating iron pipes, tanks,manhole covers, well casings, valves, etc. that are buried underground.The instrument functions by detecting the magnetic field of a ferromagneticobject. The magnetic locator consists of an electronic unit (containingbatteries, loud speaker, controls, etc.) and a long, pole-shaped locator thathouses the sensors. A headset is optional, for increased listeningeffectiveness.

Operation

A magnetic locator has two magnetic-field sensors (two sensors arenecessary to balance out the effect of the earth's magnetic field) spacedapproximately 18-20 inches apart. The frequency of the signal present onthe instrument's loud speaker changes when the magnetic field at one sensorbecomes stronger than that at the other sensor. For example, if the locatortip is held above a buried valve, the valve's magnetic field will be strongerat the lower sensor (i.e., sensor closest to the valve. As a result, thefrequency of the signal on the speaker is higher than its idling frequencywhich exists when the field is the same at both sensors.

Use

A magnetic locator is fairly simple to operate, as it is light weight andnormally has only two controls to operate: an on-off/volume control anda sensitivity range control. The sensitivity control will usually be set fora mid-range (or normal) for most applications but can be set for low or highsensitivity as required. The low sensitivity setting is used when there areunwanted background signals caused by nearby magnetic objects such asfences or visible manhole covers. The reduced range is useful inpinpointing strongly magnetized objects. The high sensitivity setting is usedwhen the buried object is not near other buried magnetic objects or whenthe searched-for object has a weak magnetic field. A high sensitivitysetting, however, will impose some constraints on operating methods.

In order to use a magnetic locator effectively, BSPR personnel shouldfollow the instructions provided in the manufacturer's user manual.Briefly stated, the instrument is operated by setting the sensitivity rangecontrol to the desired setting and grasping the device at the top of thelocator just below the electronic unit. The operator must not wear a wristwatch, as it may cause changes in the tone frequency due to its proximity tothe upper sensor. The operator should also avoid bringing the locator closeto his/her shoes in case they contain any magnetic material. Whensearching for an object, the operator should sweep the locator from side toside. When the frequency tone starts to get higher, aim the locator in the

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area where the tone is loudest. Your precise search pattern and the mannerin which to orient the locator will depend upon the type of object you arelooking for and the presence of other objects. A skilled operator will beable to differentiate between various objects of different sizes and shapes(e.g., tanks versus manhole covers, or valves versus pipes) based onhis/her search pattern and tone interpretation skills. Again, the owner'smanual should describe the various search patterns and instrumentorientations and provide tips on how to locate specific objects and how todifferentiate between objects that are located. The instruction manual willalso describe how to use the magnetic locator in snow or shallow waterconditions.

That the operator should also be aware of the following:

# The electronic unit must not be immersed in water or snow.

# A burbling sound from the speaker indicates the presence of anenergized power line.

# The instrument will not detect nonmagnetic materials such ascopper, brass, water, etc.

# Buried telephone cables are usually undetected.

Maintenance and Servicing

A magnetic locator requires little maintenance and does not requirecalibration. Normally, maintenance is limited to replacement of batterieson an "as-needed" basis. Batteries, however, must be removed andinstalled in the order shown in the instruction manual. The manual shouldalso contain a trouble-shooting guide. If remedial instructions offered inthe instruction manual do not solve instrument problems, the magneticlocator should be returned to the dealer or manufacturer for servicing.BSPR personnel should refer to the owner's manual for specificmaintenance instructions.

h. PCB Test Kits

Test kits are available for determining the concentration levels ofpolychlorinated biphenyls (PCB) in transformer oil and soils that haveabsorbed transformer oil spills. Test kits are also available fordetermining the concentration levels of various chlorine compoundscontained in waste or used oils. The kits are used to make a quick, on-scene determination of whether PCBs or chlorine compounds are presentand, if so, whether they're in a concentration above or below the significantconcentration levels (i.e., 50, 500, and 1000 ppm) cited in EPA regulationsand in the Toxic Substances Control Act. If the test reveals a level above50 ppm, BSPR personnel should take immediate safety precautions and

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obtain a complete laboratory analysis of additional samples to determinethe exact concentration level.

PCB Test Kit for Transformer Oil

The PCB test kit for screening transformer oil (i.e., no soil mixed in)includes two polyethylene tubes containing chemicals that react with the oilsample to produce a color change, where various shades of purple indicateless than 50 ppm and clear or pale yellow liquid indicates over 50 ppm.The kit works on the principle of chloride determination, as PCBs containchlorine. A kit designed to measure concentrations above or below 500ppm is also available and functions similarly to the 50 ppm kit.

During the test, a precise amount of transformer oil is placed into a tubecontaining a catalyst and metallic sodium. The sodium, activated by thecatalyst, strips chlorine from the PCBs and forms sodium chloride. Abuffer solution in water is then added to the oil to neutralize the excesssodium and to extract the sodium chloride into the water. The aqueous(saltwater) layer is then separated from the oil and placed into a secondtube. Here, the water is mixed with a reagent (dissolved mercuric nitrate)and then with an indicator substance. The color of the solution followingthe reaction (which takes only 10-15 seconds) reveals whether the PCBconcentration level is greater or less than 50 ppm. BSPR personnel shoulduse the test kit in accordance with the manufacturer's instructions.

When using the test kit, the user should be aware of the followingprecautions and considerations:

# The contents of the ampules inside the test tubes (sodium,catalyst, reagent, and indicator) are poisonous. Appropriategloves and safety glasses or goggles should be worn in case ofbreakage or leak.

# The kit contains metallic sodium, which is a flammable solidand reactive with water.

# The ampules are made of glass and must be crushed within theplastic test tube by the user's fingers. Once each glass ampulehas broken, never attempt to further crush the glass as thepieces may cut through the plastic and injure fingers. Again,wearing appropriate gloves will serve to protect against thispossibility.

# If the test tubes or their contents become contaminated by saltfrom perspiration or sea water, the test will give a "false"positive result even when the oil sample itself is less than 50ppm. If salt contamination is known to have occurred, the testwill have to be repeated with another test kit.

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# If the oil sample contains any water, the test will not work.Signs of water in the oil during the test include:

-- The tube getting noticeably warm;

-- Pressure buildup in the tube;

-- Oil sample loses its gray color (in middle portion oftest).

# The test must be performed in a warm, dry area. In coldweather, the inside of a heated vehicle should suffice.

# If, during the test, the oil layer is below the buffer solutionlevel following mixing, stop the test. This is an indication thatthe oil sample is nearly pure PCB (Askarel). Continuing thetest further will transfer the oil, instead of the desired saltwater, into the second tube, thus, causing false results.

# If time permits and there are several test kits available, it maybe advisable to repeat the test to ensure that the results arereliable.

# Upon completing the test, the tubes and their contents,considered as PCB waste, should be disposed of properly.

A key limitation of the PCB test kit is that testing cannot distinguishbetween PCBs and any other chlorine-containing compound (e.g.,trichlorobenzene) that may also be in the transformer oil sample. This maycause a false positive result, in that testing of the oil sample may indicatethe presence of over 50 ppm PCBs even when the sample itself is under 50ppm.

The test kit should be stored in a cool dark place. It has a relatively shortshelf life, so it will require replacement upon reaching its expiration date.The date of expiration should be clearly marked on the test kit box.Outdated kits should not be used for testing purposes.

PCB Test Kit for Transformer Oil-Contaminated Soils

The PCB test kit for screening soils that are contaminated with transformeroil containing PCBs operates by the same principle as the previouslydescribed PCB test kit for transformer oil samples. The test procedure,however, is a little more complicated due a few extra initial stepsinvolving additional test kit components. During these initial steps, theperson conducting the test must take action to extract the PCB oil from thesoil sample. This is done by weighing a precise amount of soil (perinstructions) and placing it into the kit's empty plastic test tube. Anextraction solvent is then added to the tube to draw off PCBs from the soil

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layer. The solution containing the PCBs is then passed through a filter tubeinto the reaction tube. From this point on, the procedure is identical to thatdescribed above for the PCB test kit for transformer oil (i.e., no soil mixedin). The same precautions, considerations, and limitations also apply. Aswith the other test kit, BSPR personnel should use this kit in accordancewith the manufacturer's instructions supplied in the kit.

Chlorinated Compound Test Kit for Waste/Used Oils

The test kit for screening waste or used oils for chlorinated compoundsoperated by the same principle as the above described PCB kits. The testkit normally works well on all types of used and waste oils includingcrankcase, hydraulic, diesel, lubricating, fuel oils and kerosene. The kitwill not work, however, on oil samples that contain more than 30% water.A sample containing water can normally be determined quite easily, as thesyringe sampler's plastic tubing used in one of the early steps will lose itsgray color if the sample contains water.

The test procedure is very similar to that described for the PCB test kit fortransformer oil but is a little more complicated due to a few additionalsteps. For example, an initial step involves drawing an oil sample (by useof a syringe sampler and glass capillary) in a specialized manner describedin the instructions and transferring it to the reaction tube. The other extrastep involves using the supplied plastic filtration funnel when transferringthe solution from the reaction tube to the tube containing the reagent andindicator substance. Otherwise, the procedure is the same as that usedwhen utilizing the PCB test kit for transformer oil. The same precautions,considerations, and limitations apply, as well. As with the PCB test kits,BSPR personnel should use this kit in accordance with themanufacturer's instructions provided with the kit.

i. Containment Boom

Containment booms are used to confine a floating spill on the water surfaceso that the substance can be collected and removed. BSPR utilizes a boomthat consists of plastic material containing rolled foam. The boom is aminiature version of the full-size boom deployed in harbors, thus, it isreferred to as a "mini-boom". It is designed for use on non-turbulent,narrow waterways. BSPR uses the 25-foot long booms that can be fastenedtogether when necessary.

Mini booms can be deployed from shore or from boats. The boom is oftenanchored at each end (a shoreline usually provides a good anchor). Boomlengths are chosen based upon the size and volume of the spill, the width ofthe waterway, and the velocity of the current. The boom should normallybe placed across the stream on an angle (approx. 30o) and pulled taut sothat the floating, spilled substance will be diverted into a pocket on oneside of the stream at the shoreline/boom connection point. This allows forshore-based removal of the contained substance during clean-up operations.

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When currents are too strong to set up the boom in this manner, the boomcan be stretched across the stream less tautly so that it will bow out into awidened "U" shape. When set up in this manner, the floating substanceswill collect in the center of the stream, thus, making removal morecomplicated (most likely necessitating the use of a boat). Booms and boomdeployment are discussed in more detail in Part 1, Section 6, No. 5,Free Product on Water Surface. BSPR personnel should refer to thatsubsection when deploying booms.

A containment boom holds only a limited amount of product before theproduct will overflow the boom collar. Only substances that are lighterthan or near the density of water can be collected with containment booms.A substance that is denser than water will sink in the water column to apoint where it can flow underneath the boom. Containment booms areuseful only when ambient wind conditions are less than 20 miles per hour,as higher wind speeds will blow collected product over the collar, thuslimiting its effectiveness. High, fast-flowing water will make boomdeployment difficult and dangerous and may undermine the boom'seffectiveness, possibly to the point of total uselessness.

Since boom deployment involves working in, on, or near water, BSPRpersonnel should always wear life jackets and other appropriate protectiveequipment when deploying booms. Stretching and anchoring of booms mayrequire personnel to enter shallow streams on occasion. In such cases,when setting the boom in position, check the stream's depth with a branchor pole prior to each step forward. A muddy or dark-colored stream willmake it difficult to see sudden drops in the stream bottom. Testing with abranch or pole for depth and for bottom composition (i.e., gravel, sand,mud) may prevent you from getting wet (above your wader boots) andcontaminated (by floating product) and/or stuck in mud.

Following use, the mini-boom can usually be decontaminated so that it canbe reused. BSPR may assign the task of decontaminating their booms to theagency or contractor who is responsible for cleaning up and removing thecontained substance from the waterway. If BSPR personnel must clean thebooms themselves, they must consult technical assistance sources for theproper decontamination solutions and procedures. Followingdecontamination, the booms should be wiped or air dried before beingfolded and stored them.

j. Overalls and Gloves for Hazardous Environments

BSPR personnel are provided with various clothing to protect them fromthe weather and from hazards. Most of the clothing is for weather-relatedprotection. Clothing meant for protection from hazardous substances andpetroleum include tyvek overalls and various splash protection gloves (e.g.,neoprene, butyl, etc.). These overalls and gloves provide limitedprotection to BSPR personnel, but should, nonetheless, be worn whenrequired. Selection and use of personal protective clothing and

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equipment is covered in Part 2, Section 1, Personal Health and SafetyProtection. BSPR personnel should refer to that section when selectingand using protective gear.

Following use of tyvek overalls, it is recommended that BSPR personneldiscard them if they are contaminated, torn, or otherwise damaged. If theyare to be saved for future use, BSPR personnel should clean the overallsthoroughly and air-dry them prior to folding and storing them. Neopreneand other specialized gloves can be quite expensive and should, therefore,be cleaned and reused whenever possible. On the other hand, gloves thatare grossly contaminated, torn, degraded, or otherwise damaged should bediscarded. Salvageable gloves should be decontaminated with appropriatesolutions, rinsed, and air dried prior to storage.

k. Escape Air Pack

BSPR personnel are equipped with a 5-minute duration supplied-airrespiratory unit that is intended to provide them with sufficient air to escapefrom a toxic or oxygen-deficient atmosphere. The air pack consists of asmall compressed air cylinder, a cylinder pouch/harness assembly, anti-fogging plastic (usually polyurethane) hood, detachable regulator, andbreathing air tube. The components are normally corrosion resistant, andthe air tube is usually reinforced with a stainless steel spring to eliminatecrimping. The air tube may also be permanently fused to the hood. The airpacks are normally approved by NIOSH and MSHA.

In order to use the 5-minute air pack safely and effectively, BSPRpersonnel should refer to the owner's manual. Basically, the air pack canbe worn, at the user's discretion, with the strap around the neck, over theshoulder, or around the waist. Either way, the pouch/air cylinder is wornat waist level. The hood is placed over the head and a pull cord is adjustedfor a comfortable fit. The on-off valve is then turned on to provide acontinuous flow of fresh air. The air valve is normally designed for fullflow and cannot be set for partial flow. The unit delivers 5 minutes of airand is not intended for use while working. BSPR personnel should onlyuse the air pack for protection while escaping from a known orsuspected toxic or oxygen-deficient atmosphere.

The escape air pack is fairly easy to maintain. Following use, the unitshould be decontaminated and inspected and the air cylinder recharged inaccordance with manufacturer's instructions. The hood may requirereplacement if heavily contaminated or damaged. During periods of non-usage, the air pack's cylinder pressure should be checked weekly and thecylinder recharged if necessary. Repeated recharging is a sign of leakageand, if this occurs, the cylinder and appurtenances should be checked andrepaired. At least every six months, the air pack should undergo a completeinspection. At this time, the following maintenance should occur:

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# Unfold the hood and inspect for holes, tears, or other damageand for cleanliness. Check the neckband or drawstring fordamage.

# Check the condition of the air hose and make sure that it can be(is) securely attached to the hood.

# Check the harness and pouch for holes and weak spots in thestitching.

# Test the air pack by putting it on and turning the control to theON position.

# Have the cylinder checked and recharged by a qualifiedindividual or authorized service center.

# Replace or repair any damaged components of the air pack.

For specific information regarding the maintenance, servicing, andstorage of your 5-minute escape air pack, refer to the instructionmanual provided by the manufacturer.

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REFERENCES

1. Hazardous Materials Incident Response Operations, EPA, Office of Emergency and RemedialResponse, Hazardous Response Support Division, 1988.

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