technical presentation 2k structural/structural elastic ......loctite® 4090 structural instant...
TRANSCRIPT
Technical Presentation
2K Structural/Structural Elastic
Adhesives
© 2015 Henkel Corporation. All rights reserved.
2 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
Structural SolutionsPortfolio Overview
Structural Solutions
AdhesivesTEROSON®
Patches / Tapes
3D PartPumpable
FoamEpoxy
1K
Acrylic, MMA, Epoxy, Hybrids
2K
Heat CuringAmbient Curing
Prototype/RepairHeat CuringOEM/Tier
Ambient CuringTier/Repair
Best Overall: TOTAL SOLUTION
3 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
Performance RangeS
he
ar
Str
en
gth
[
N/m
m2]
1K-
Epoxies
2K-
Epoxies
Acrylates
1K-PU
Adhesives
Hotmelt
Butyl
Silicones
Bonding
Solvent
Based
High performance bonding
Flexible Sealing
% Elongation
2K-PU
Adhesives
4 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
Chemistries
Hybrid Epoxy/ CA
2K Epoxies
MMA Technologies (2K)
2K Polyurethanes
1K “Snap Cure” Polyurethanes
1K and 2K SMP technologies
5
High Moisture resistance
-40 to 150 C temp resistance
Impact resistance
Gap filling up to 5mm
3-5 min working time
Chemical/solvent resistance
December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
LOCTITE® 4090 Structural Instant Adhesive
6 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
LOCTITE®: MMA 2 Part Acrylics
Typical Substrates
Galvanized steel
Galvaneal
E-coat / Powder coated steel
Aluminum
Composites and plastics (FRP, SMC, RIM,
PC, ABS, etc.)
Benefits
Excellent impact resistance
High shear strength
High flexibility allows bonding of different
substrates
Tolerant to oily substrates
Limitations
Not designed to be weld-through
Low paint bake tolerant (typically 250°F
max.)
7 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
MMA – 2 Part Acrylics
Offers greater durability compared to mechanically fastened joints.
Sample joints demonstrated nearly twice the strength of riveted joints in
standardized FMVSS 221 compliance tests.
8
TEROSON® PU-1510™
One-part, low temperature activated (min. of 85°C) polyurethane adhesives. Snap curing / fixture
times with a short bond-line temperature exposure (1-2 minutes).
Bonding of rain sensors and mirror sockets onto glass, general trim or repair solutions with
excellent bonding to plastics, glass and coated metals
Benefits
“Snap cure” bonding
Low temperature activation (85°C minimum)
Compatible with most plastics due to low temperature
heat cure
Easy to apply (1-part)
Excellent adhesion to plastics, glass and coated
metals
December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
Plastic/Metal Bonding- Lightweighting 1 K “Snap Cure” Polyurethane
Application Examples
9 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
Plastic/Metal Bonding – Lightweighting 2K Polyurethane
LOCTITE® UK 1366 B10™ / UK 5452
Two part polyurethane material for bonding dissimilar substrates
Structural strength on metals and plastics
Structural bonding of truck cabs, buses, trailers
Benefits
Multiple Substrates
Excellent moisture
resistance
30 minute work life and
fixturing time
Good impact strength
Highly flexible
Application Examples & Value Enhancement
0
500
1000
1500
2000
Aluminum GalvanizedSteel
StainlessSteel
ABS Polycarbonate PVC
Shear Strength
Substrate
10 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
Plastic/Metal Bonding 1K Room Temp/Moisture cure Polyurethane
TEROSON® 8590 LD™
One component adhesive and sealant
Moisture cure
Free of PVC and Solvents
Lower density of 1.0 g/ml vs typical 1.3 g/ml of direct glaze adhesives
Gap filling properties for elastic assembly bonding
Benefits
Weight reduction
Excellent adhesion on
glass and ceramics with
primers
Excellent adhesion on
painted surfaces without
primers
Application Examples & Value Enhancement
Bonding of front, rear and side screens to body of cars, trucks,
buses
Elastic bonding of roofs, front elements, floor elements
11 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
Plastic/Metal Bonding 1 K “Snap Cure” Polyurethane – Low Density
TEROSON® PU 860 ME™
New adhesive designed to assist lightweighting objectives
Very effective adhesion on low surface energy plastics, FRP, and aluminum
Elastic, semi-structural adhesive
Lower density, 1.15 g/ml, vs previous elastic bonding materials
High elongation, ~250%
Benefits
Excellent adhesion to
powder coat and ED
substrates
Reduced production time
due to faster curing
Enables achieving
significant weight reduction
Application Examples & Value Enhancement
Structural bonding of aluminum
Semi-structural bonding of FRP parts
Elastic bonding for highly stressed areas
Replacement of higher density products
12 December 3, 2015 Technical Presentation | 2K Structural/Structural Elastic Adhesives
Plastic/Metal Bonding/Sealing 2K Silane Modified Polymer
LOCTITE® 5590™
Two part SMP for elastic bonding
Non-sag, high tack and fast set time
Fast cure rate when the use of one part adhesives is too slow
Durable bond for a wide range of substrates
Benefits
Multiple substrates can be
bonded, reducing adhesive
types required
Fast curing for quicker
assembly processes
Provides design flexibility
Good adhesion to most
plastics
Application Examples & Value Enhancement
Structural bonding of aluminum, steel
Semi-structural bonding of FRP parts
Elastic bonding for highly stressed areas