synthesis and characterization of carbon coated...
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SYNTHESIS AND CHARACTERIZATION OF CARBON COATED
LITHIUM TRANSITION METAL PHOSPHATES FOR LITHIUM ION
BATTERY APPLICATIONS
Thesis submitted to the Pondicherry University
for the award of the degree of
Doctor of Philosophy
in
PHYSICS
by
P. RAMESH KUMAR
Supervisor: Prof. N. SATYANARAYANA
Department of Physics
Pondicherry University
Puducherry – 605014
India
July 2012
To My Friends & Parents
Prof. N. Satyanarayana
Department of Physics Pondicherry University Puducherry 605014 India E- mail: [email protected] Phone: 91-413-2654404 (Off.) 91-413-2251281 (Res.)
CERTIFICATE
This is to certify that the thesis entitled “Synthesis and Characterization of
Carbon Coated Lithium Transition Metal Phosphates for Lithium Ion Battery
Applications” is an authentic record of the work carried out by Mr. P. Ramesh
Kumar, in the department of physics, Pondicherry University for the award of the
Degree of Doctor of Philosophy, under my guidance and supervision. This thesis or
any part thereof has not formed the basis for the award of any Degree, Diploma,
Associateship, Fellowship or other similar title.
I further state that the entire thesis represents the independent work of
Mr. P. Ramesh Kumar is actually undertaken by the candidate under my
supervision.
Place : Puducherry (N. Satyanarayana)
Date : Supervisor
DECLARATION
I hereby declare that the work presented in this Ph.D. thesis entitled “Synthesis
and Characterization of Carbon Coated Lithium Transition Metal Phosphates
for Lithium Ion Battery Applications”, is original and has been done by me
under the supervision of Prof. N. Satyanarayana, department of physics,
Pondicherry University. I further declare that this thesis or any part thereof has not
formed the basis for the Degree, Diploma, Associateship, Fellowship or other
similar title.
Place : Puducherry (P. Ramesh Kumar)
Date : Research Scholar Department Physics Pondicherry University Puducherry 605014
ACKNOWLEDGEMENTS
I express my deep sense of gratitude to Prof. N. Satyanarayana, Department of
Physics, Pondicherry University for his inspiring and valuable guidance, fruitful
discussions, motivation and persistent as well as continuous encouragement
throughout my research work.
I thank Prof. G. Chandrasekharan, Head, Department of Physics, Pondicherry
University for his encouragement and support during my research tenure.
I also thank Dr. S. Subramanian, Professor, Department of Chemistry,
Pondicherry Engineering College, Puducherry, for his valuable encouragement and
suggestion during my research work.
I am profoundly thankful to Dr. V. V. Ravi Kanth kumar, Department of Physics,
Pondicherry University for being a constant source of encouragement, and inspiring
discussion during the present work.
I thank Prof. G. Govindaraj, Coordinator, Central Instrumentation facilities
Pondicherry University for his encouragement and support during my research
tenure.
I am very much thankful to Dr. T. Premkumar, Advanced battery division,
CECRI, Karaikudi, for providing the facilities for the fabrication and
characterization of lithium batteries and also his valuable discussions.
I wish to express my sincere thanks to Dr. M. Venkateswarlu, Manager, Research
and Development, Amara Raja Batteries, Tirupati, A.P., for his encouragement,
suggestions and timely help during my research work.
I express my heartiest thanks to Prof. Amar K. Mohanty, and Prof. Manjusri
Misra, Bio-products discovery & development centre (BDDC), Department of
Plant Agriculture, School of engineering, University of Guelph, Canada and Mr.
David Carnahan, NanoLab Inc., Bostan, Massachusetts, USA for their constant
encouragement as well as collaboration during my research work.
I express my thankful and gratitude to Dr. P. Muralidharan, Dr. S.
Vivekanandhan, Dr. M. Vijayakumar, Dr. I. Prakash, Mr. N. Nallamuthu ,
Mr. O. Padmaraj, Mr. B. Nageswara rao, Mr. Paramananda Jana, Mr. K.
Hari Prasad and Mr. D. Narsimulu for their help in my research work.
I wish to express my sincere thanks to all the faculty members, staffs and research
scholars, Department of Physics, Pondicherry University for their timely help.
I am very much thankful to my friends from various other departments in
Pondicherry University, for their constant encouragements and valuable discussion
during my research work.
I am happy to express my sincere thanks to all the staff members in CIF (Central
Instrumentation Facilities) and various divisions of Pondicherry University for
their timely help.
I express my deep sense of gratitude to my wife Mrs. P. Anuradha as well as my
family members and also my best friend Mr. M. Rajesh Babu for their invaluable
care, affection, cooperation and also encouragement during the period of my
research work.
Finally, I thank CSIR for the financial support in the form Junior Research Fellow
(JRF). I am also grateful to DST, UGC, ACITE, DRDO and Government of India,
for utilizing the research facilities, developed in our laboratory using the grants
received in the form of major research projects from the above funding agencies.
P. Ramesh Kumar
CONTENTS
Chapter Title Page
No
Preface i
Chapter-I Introduction 1
Chapter - II Experimental techniques 41
Chapter - III Synthesis of pure and carbon coated
LiMPO4 (M= Mn, Co & Ni)
nanoparticles using PVP assisted polyol
and resin coating processes
88
Chapter - IV Characterization of pure and carbon
coated LiMPO4 (M= Mn, Co & Ni)
nanoparticles.
108
Chapter - V Impedance and ac conductivity studies of
pure and carbon coated LiMPO4 (M=
Mn, Co & Ni) nanoparticles
139
Chapter - VI Fabrication and electrochemical
characterization of the CR2032 coin cells
using the synthesized pure and carbon
coated LiMPO4 (M= Mn, Co & Ni)
nanoparticle samples.
181
Chapter - VII Summary & future work 199
Publications 204
List of Figures
Figure Page
1.1Various applications of batteries like electronic devices, battery bikes,
digital camera and large scale storage 6
1.2 Schematic diagram of zinc carbon battery 15
1.3 Volumetric and gravimetric energy densities comparison graph for
different secondary batteries 17
1.4 Schematic diagram of the lithium ion battery operation 21
1.5 Schematic diagrams of a) spinel structure and b) layered structures 27
1.6 Schematic diagram of olivine structure 29
2.1 Schematic diagram of various stages involved in sol-gel process 47
2.2 Photograph of experimental setup of polyol process 56
2.3 Photograph of the PANalytical X’ Pert PRO MPD X-ray diffractometer 64
2.4 Schematic diagram of custom built Raman spectrometer 67
2.5 Schematic diagram of SEM 69
2.6 Schematic diagram of TEM 70
2.7 Photograph of impedance analyzer (Nova control, Germany) 73
2.8 Schematic diagrams of impedance plots for the a) series and
b) parallel combination of R and C circuits 77
2.9 Photograph of the VAC atmosphere glow box 80
2.10 Flowchart of the total coin cell fabrication process 81
2.11 Battery cycle tester, ARBIN Instrument, USA. 82
3.1a) Jahn-Teller distortion in Mn3+ ion and b) changes in MnO6 octahedral
symmetry 93
3.2 Photograph of experimental setup of polyol synthesis process 96
3.3 Flow chart for the PVP assisted polyol process 98
3.4 Final prepared olivine structured LiMPO4 (M= Mn, Co & Ni)
nanoparticle samples 99
3.5 Flowchart for the total resin coating process 102
3.6 Schematic synthesis scheme of resin coating process 103
4.1 a) XRD patterns of the pure and carbon coated LiMnPO4 nanorods
along with JCPDS data and b) Observed XRD pattern fitted with the
calculated one, using Rietveld analysis 112
4.2 XRD patterns of the pure and carbon coated LiCoPO4 nanoparticles
along with JCPDS data 113
4.3 XRD patterns of the pure and carbon coated LiNiPO4 nanoparticles
along with JCPDS data 114
4.4 FTIR spectra of the pure and carbon coated LiMnPO4 nanoparticles 116
4.5 FTIR spectra of the pure and carbon coated LiCoPO4 nanoparticles 117
4.6 FTIR spectra of the pure and carbon coated LiNiPO4 nanoparticles 118
4.7 Raman spectra of the pure and carbon coated LiMnPO4 nanorods 121
4.8 Raman spectra of the pure and carbon coated LiCoPO4 nanoparticles 122
4.9 Raman spectra of the carbon coated LiNiPO4 nanoparticles 123
4.10 Vibrational modes of single crystalline graphite 124
4.11 SEM images of the pure LiMnPO4 nanorods in low magnification 126
4.12 a & b) SEM images of the carbon coated LiMnPO4 nanorods at
different magnification 127
4.13 a & b) SEM images of the pure LiCoPO4 nanoparticles at different
magnification 128
4.14 a & b) SEM images of the carbon coated LiCoPO4 nanoparticles at
different magnification 129
4.15 a & b) SEM images of the Pure LiNiPO4 nanoparticles at different
magnification 130
4.16 a & b) SEM images of the carbon coated LiNiPO4 nanoparticles at
different magnification 131
4.17 a) HRTEM image and b) EDS spectrum of the carbon coated
LiMnPO4 nanorods 133
4.18 a) HRTEM image and b) EDS spectrum of the carbon coated
LiCoPO4 nanoparticles 134
4.19 EDS spectrum of the prepared carbon coated LiNiPO4 nanoparticles 135
5.1 Impedance plots obtained at different temperatures of pure
LiMnPO4 nanorods 143
5.2 Impedance plots obtained at different temperatures of carbon
coated LiMnPO4 nanorods 144
5.3 Impedance plots obtained at different temperatures of pure
LiCoPO4 nanoparticles 146
5.4 Impedance plots obtained at different temperatures of carbon
coated LiCoPO4 nanoparticles 147
5.5 Impedance plots obtained at different temperatures of pure
LiNiPO4 nanoparticles 148
5.6 Impedance plots obtained at different temperatures of carbon
coated LiNiPO4 nanoparticles 149
5.7 a) log (σT) vs. 1000/T plots of the pure and carbon coated LiMnPO4
nanorods b) log (σT) vs. 1000/T plots of the pure and carbon
coated LiMnPO4 nanorods region 3 (high temperature) 151
5.8 log (σT) vs. 1000/T plots of the pure and carbon coated LiCoPO4
nanoparticles 152
5.9 log (σT) vs. 1000/T plots of the pure and carbon coated LiNiPO4
nanoparticles 153
5.10 log σ vs log ω plots obtained at different temperatures of a) pure
and b) carbon coated LiMnPO4 nanorods 155
5.11 log σ vs log ω plots obtained at different temperatures of a) pure
and b) carbon coated LiCoPO4 nanoparticles 156
5.12 log σ vs log ω plots obtained at different temperatures of a) pure
and b) carbon coated LiNiPO4 nanoparticles 157
5.13 log (σ/σ0) vs log (ω/ωp) plots obtained at different temperatures of pure
and carbon coated LiMnPO4 nanorods 158
5.14 log (σ/σ0) vs log (ω/ωp) plots obtained at different temperatures of pure
and carbon coated LiCoPO4 nanoparticles 159
5.15 log (σ/σ0) vs log (ω/ωp) plots obtained at different temperatures of pure
and carbon coated LiNiPO4 nanoparticles 160
5.16 Real part of dielectric permittivity ε' vs. log ω obtained at different
temperatures of pure and carbon coated LiMnPO4 nanorods 163
5.17 Real part of dielectric permittivity ε' vs. log ω obtained at different
temperatures of pure and carbon coated LiCoPO4 nanoparticles 164
5.18 Real part of dielectric permittivity ε' vs. log ω obtained at different
temperatures of pure and carbon coated LiNiPO4 nanoparticles 165
5.19 Imaginary part of electric modulus M'' vs log ω plots obtained at different
temperatures of the pure and carbon coated LiMnPO4 nanorods 167
5.20 Imaginary part of electric modulus M'' vs log ω plots obtained at different
temperatures of the pure and carbon coated LiCoPO4 nanoparticles 168
5.21 Imaginary part of electric modulus M'' vs log ω plots obtained at different
temperatures of the pure and carbon coated LiNiPO4 nanoparticles 169
5.22 log τ vs. 1000/T of the pure and carbon coated LiMPO4 (M= Mn, Co & Ni)
nanoparticle samples 170
5.23 Wagner’s polarization method for measuring transport numbers 173
5.24 Current vs time graphs of pure and carbon coated LiMnPO4 nanorods 174
5.25 Current vs time graphs of pure and carbon coated LiCoPO4 nanoparticles 175
5.26 Current vs time graphs of pure and carbon coated LiNiPO4 nanoparticles 176
6.1 Flowchart for the general electrode processing for the lithium ion batteries 185
6.2 Schematic diagram of CR2032 coin cell construction 186
6.3 Photographs of fabricated CR 2032 coin cells using the prepared
LiMnPO4 nanorods 186
6.4 Discharge profile of the lithium batteries fabricated using pure and carbon
coated LiMnPO4 nanorods 188
6.5 Capacity retain plot of the lithium batteries fabricated using pure
and carbon coated LiMnPO4 nanorods 189
6.6 Discharge profile of the lithium batteries fabricated using a) pure
and b) carbon coated LiCoPO4 nanoparticles 191
6.7 Capacity retain plot of the lithium batteries fabricated using pure and carbon
coated LiCoPO4 nanoparticles 192
6.8 Discharge profile of lithium batteries fabricated using a) pure and b) carbon
coated LiNiPO4 nanoparticles 194
6.9 Capacity retain plot of lithium batteries fabricated using pure and carbon
coated LiNiPO4 nanoparticles 195
List of Tables
Table Page
5.1 The activation energies of carbon coated LiMPO4 (M= Mn, Co & Ni)
nanoparticles obtained from conductivity and relaxation plots 171
5.2 Electronic and ionic transport numbers of pure and carbon coated
LiMPO4 (M= Mn, Co &Ni) nanoparticles 177
6.1 Discharge capacities of all pure and carbon coated LiMPO4
(M= Mn, Co & Ni) nanoparticles along with the reported work 195
i
PREFACE
The enormous growth in portable electronic devices such as cellular phones, laptop
computers, etc., has motivated interest in compact, light weight batteries with high
energy densities. Lithium ion batteries are used in the above applications, since
they provide higher energy density compared to other available rechargeable
batteries such as lead acid, nickel- cadmium, nickel- metal hydride batteries, etc. In
recent years, the rechargeable battery market has further expanded and tends to
increase exponentially. Hence, the lithium battery technology is receiving most
attention. Ever growing demand for batteries leads the industry and government to
make huge investment in battery research and development. Lithium battery
research not only involves enhancement of cyclability, high energy density but also
seriously considers the safety, environmental friendliness, cost issues, etc. Hence, a
wide range of materials (anode, cathode, electrolytes, etc) have been developed and
investigated to improve the lithium battery technology.
In lithium ion batteries, chemical energy stored in the positive electrode is released
and converted into electrical energy through an intercalation process. Lithium
transition metal oxides have been used as promising positive electrode (cathode)
materials, since they show large stability region with respect to lithium content than
other class of intercalation compounds. The intercalation process of lithium ions are
accompanied by redox of transition metal ions. Therefore, much research has been
focused on the understanding of lithium intercalation / de-intercalation mechanism,
and modifying materials to suppress the structural change of lithium transition
metal oxides during the intercalation / de-intercalation process to achieve better
battery performance. Layered LiCoO2, LiNiO2 and LiMnO2, spinel LiMn2O4,
ii
inverse spinel LiNiVO4, LiCoVO4 and olivine LiFePO4 are the most used and
studied cathode materials in the last two decades.
Recently, it has been found that the nanocrystalline cathode materials exhibit high
storage capacity, voltage and charging / discharging rates due to much shorter
diffusion paths for Li+ diffusion and the smaller dimensional change during
intercalation and de-intercalation process. Synthesis process plays major role in the
development of nanocrystalline cathode materials with desired physiochemical
properties. Wet chemical processes such as polyol, sol-gel, combustion etc., are
used for this purpose.
Due to the less structural stability, high capacity fading, while charging/
discharging, less energy density in the layered and spinal structured cathode
materials and so, there is a need for further development, in order to achieve an
improved electrochemical performance of materials. In 1997, J.B. Goodenough et
al., first discovered the electrochemically active lithium iron phosphate (LiFePO4)
olivine compound. The lithium iron phosphate is found to have good
electrochemical properties compared to layer and spinel structure materials with
potentially low cost, high natural abundance of raw materials and environmentally
friendliness. However, lithium iron phosphate cathode material has several
disadvantages, which impede its industrial applications. Recently, researchers have
developed other olivine materials [LiMPO4: M= Mn, Co &Ni] using various
preparative methods. But, they obtained an acceptable electrochemical properties
due to the some intensive drawbacks like (i) very low electronic conductivity in its
pure form, of the order of 10-9 S cm-1, (ii) slow lithium ion diffusion in the solid
phase due to high defects formation in lithium ion diffusion path, and (iii) Jahn-
Teller distortion. These drawbacks can be overcome by various strategies,
iii
including carbon coating, conductive additives, partial substitution, alien cation
doping, and synthesizing various shapes of nanosize crystallites (like spheres, rods
.etc.), using various synthesis methods. The advantages and properties of olivine
structured materials motivated me to develop the shape controlled pure and carbon
coated [LiMPO4: M= Mn, Co & Ni] nanocrystalline cathode materials for
improving the storage capacity and cycleability of lithium ion batteries.
In the present work, pure and carbon coated lithium transition metal phosphate
[LiMPO4: M= Mn, Co & Ni] systems were chosen to develop in different shapes
such as nanorods, nanospheres using polyol and resin coating processes. Further, all
prepared materials are characterized by powder X – ray diffraction (XRD), Fourier
transform infrared radiation (FTIR), Raman spectroscopy (RS), scanning electron
microscopy (SEM), transmission electron microscopy and energy dispersive X-ray
spectroscopy (TEM-EDS). The best property compounds were chosen as a cathode
material for the fabrication of CR2032 coin cell type of lithium ion batteries.
The thesis entitled “Synthesis and characterization of pure and carbon coated
LiMPO4 (M=Mn, Co & Ni) nanomaterials for lithium ion battery applications”
contains seven chapters.
First chapter of the thesis briefly discusses the importance of lithium ion batteries
among the available batteries, based on their energy density and also briefly
classifies the types of batteries with examples, based on the reversibility of the
electrode reaction. It also briefly discusses the major components of battery and
highlights the existing problems involved in the commercial cathode materials with
respect to safety, environmental concern and fulfillment of growing energy
demands for the recent portable electronic device applications. Finally, it proposes
the possible remedies to overcome the above mentioned problems by preparing the
iv
nanostructured materials and introducing the surface modified olivine structured
lithium based transition metal phosphates.
Second chapter briefly discusses the available wet chemical methods like polyol,
sol-gel, combustion, thermo-mechanical, hydro-thermal, co-precipitation, etc.,
along with their respective merits and demerits for the preparation of
nanocrystalline materials. It also briefly discusses the characterization techniques
used in the present investigation like powder X-ray diffraction (XRD), Fourier
transform infrared radiation (FTIR), Raman spectrometer, scanning electron
microscope- Energy dispersion spectroscopy (SEM-EDS), High-resolution
transmission electron microscopy (HRTEM), Raman Spectroscopy. Also, briefly
explains the transport studies like dc & ac conductivity, dielectric and modulus and
transport number studies respectively, through impedance and Wagner polarization
measurements. Finally, describing the fabrication and electrochemical
characterization of CR2032 coin cells using newly developed cathode materials.
Third chapter discusses the preparation of pure and carbon coated LiMPO4 (M=
Mn, Co & Ni) nanoparticles using PVP assisted polyol and resin coating processes.
Pure LiMPO4 (M= Mn, Co & Ni) nanoparticles were prepared by
polyvinylpyrrolidone (PVP) assisted polyol process. All precursor materials
are mixed with the ethylene glycol (polyol) and heated under distillation
condition up to 465 K for 3 h. The precipitation in the bottom of the flask
was washed with acetone and heated up to 873 K to get the pure crystalline
nanomaterials. At this temperature, ethylene glycol will convert in to the
glycolic acid, which has high chelating agent property due its hydroxyl and
carboxyl functional groups. In this reaction, PVP acts as a stabilizer to
obtain the different shaped nanoparticles.
v
The novel resin coating process was used for the thin and uniform carbon
coating upon the nanoparticle surface to increase the electrical conductivity
of the materials. In this process, synthesized pure LiMPO4 (M= Mn, Co &
Ni) nanoparticles were added in to the solution of EG (ethylene glycol)+
PAA (Poly acrylic acid) and heated up to 353 K under constant stirring for
1h. After formation of high density resin, nanoparticles were again heated
up to 623 K for 1h to get the thin carbon coating over the surface of the
LiMnPO4 nanorods. At 623 K, hydrogen and oxygen compounds will
evaporate, and the remaining carbon will form a thin layer upon the
LiMPO4 (M= Mn, Co & Ni) nanoparticles.
Fourth chapter discusses the characterization of pure and carbon coated LiMPO4
(M= Mn, Co & Ni) nanoparticles.
Phase purity and structure of both pure and carbon coated LiMPO4 (M=
Mn, Co & Ni) nanoparticles were examined by the XRD and FTIR. FTIR
confirmed the presence of the carbon in the LiMPO4 (M= Mn, Co & Ni)
nanoparticle samples by showing the C=C symmetrical stretching band.
Further, Raman spectral results show the amorphous nature of the carbon
coating in the LiMPO4 (M= Mn, Co & Ni) nanoparticle samples. SEM
images of LiMPO4 (M= Mn, Co & Ni) nanoparticles gives the shape and
size of the nanoparticles. Finally, HRTEM confirmed the thickness and
uniformity of the carbon coating upon LiMPO4 (M= Mn, Co & Ni)
nanoparticles.
Fifth chapter discusses the impedance and ac conductivity studies of pure and
carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles.
vi
The Impedance plots were plotted for the both pure and carbon coated
LiMPO4 (M= Mn, Co & Ni) nanoparticles using the measured impedance
data by the Alpha frequency analyzer (NOVOCONTROL, Germany) from
room temperature to 773 K. The resistance of samples was obtained by
analyzing measured impedance data using winfit software. Also, this
chapter discuss the frequency dependent and independent conductivity,
dielectric constant and modulus of pure and carbon coated LiMPO4 (M=
Mn, Co & Ni) nanoparticles with respect to temperature. Finally, this
chapter includes the transport number studies of both pure and carbon
coated LiMPO4 (M= Mn, Co & Ni) nanoparticles using Wagner
polarization method to estimate the electronic conductivity enhancement.
Sixth chapter discusses the fabrication and electrochemical characterization of the
CR2032 coin cells using the synthesized pure and carbon coated LiMPO4 (M= Mn,
Co & Ni) nanoparticle samples.
CR 2032 coin cells are fabricated by using synthesized both pure ad carbon
coated LiMPO4 (M= Mn, Co & Ni) nanoparticles. For fabricating coin cells,
the cathode is made with composition of 80% of active material + 15%
Super P carbon + 5% PVDF and anode is the lithium metal. The electrolytes
used for pure and carbon coated LiMnPO4/Li coin cells is 1M LiPF6 in EC:
DMC: EMC (1:1:1) but, for LiCoPO4/Li and LiNiPO4/Li cells, the
electrolyte used 1M LiPF6 in EC: DMC (LP30, Merck chemicals) due to
high reduction potentials.
The discharge capacities and cycleability of the fabricated batteries are
examined by measuring the cycleability, discharge characteristics using the
battery cycle tester (BCT).
vii
Seventh chapter discusses the summary of the present investigation and the future
work
Pure and carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles were
synthesized using PVP assisted polyol and resin coating processes and
characterized by XRD, FTIR, SEM, TEM-EDS, Raman & Impedance
spectroscopy. Finally, fabrication of CR2032 coin cells were made using the
newly developed samples and characterized using battery cycle tester.
It is concluded that the carbon coated lithium transition metal phosphates
[LiMPO4: M= Mn, Co & Ni] are the important materials as cathodes for high
voltage and high energy density Li-ion batteries.
1
INTRODUCTION
CHAPTER – I
2
CHAPTER I
INTRODUCTION
1.1 General Introduction
1.2 Battery
1.2.1 Components of battery
1.2.1.1 Anode
1.2.1.2 Cathode
1.2.1.3 Electrolyte
1.3 Parameters of batteries
1.3.1 Voltage (V)
1.3.2 Theoretical capacity (mAh g-1)
1.3.3 Energy density (Wh L-1 or Wh kg-1)
1.3.4 Specific power (W kg-1 or W L-1)
1.3.5 Cycle life
1.4 Types of batteries
3
1.4.1 Primary batteries
1.4.1.1 Silver battery
1.4.1.2 Zinc carbon battery
1.4.1.3 Alkaline manganese battery
1.4.2 Secondary batteries
1.4.2.1 Lead acid battery
1.4.2.2 Nickel cadmium battery
1.4.2.3 Nickel metal hydride battery
1.4.2.4 Lithium battery
1.4.2.5 Lithium ion battery
1.5 Review of lithium ion batteries
1.5.1 Advantages of lithium ion batteries
1.5.1.1 High cell voltage
1.5.1.2 High energy density by weight and volume
1.5.1.3 Discharge characteristics
4
1.5.1.4 Low temperature capability
1.5.1.5 Shelf life
1.5.1.6 Environmental compatibility
1.6 Challenges in developing of cathode materials for the lithium ion
batteries
1.7 LiMPO4 (M= Mn, Co & Ni) cathode materials for better performance of
the batteries
1.8 Role of surface modification and doping effect on nanosize cathode
materials
1.9 Present work
References
5
CHAPTER I
INTRODUCTION
1.1 General Introduction
Energy is the primary source of all socio-economic activities of the human community.
The enhancement of economic growth would result in demand of energy at an
incremental rate of 7 to 8 % annually. It is very essential to preserve the conventional
sources of energy and explore possible alternatives. Such alternatives are environment
friendly and easily refillable. Lithium ion battery is one of the alternatives that offer high
energy density, high capacity and long cycle life, in the most common light weight, sizes
with no memory effect [1-5]. These cells, which operate over a wide temperature range,
are ideal for many portable electronic devices such as cell phones, mobile computers, life
saving contribution by powering implantable devices, strong military equipments, electric
vehicles, etc [6-7]. The research and development in the lithium ion battery technology
has been increasing to improve the capacity and energy that includes the improvement of
electrolyte and electrode materials with better properties and low cost to suite various
applications. Various types of applications of batteries are mentioned in figure 1.1.
Lithium metal oxides like layered LiCoO2, LiNiO2 and LiMnO2, spinel LiMn2O4 and
inverse spinel LiNiVO4 materials are used as cathode materials in the Li ion batteries. On
the other hand, due to low conductivity, thermal and structural stability, these materials
deliver less capacity. In order to improve number of charge and discharge cycles,
6
capacity and structural stability, some modifications such as substitution, coating, etc.,
are implemented to the existing cathode materials.
Figure 1.1: Various applications of batteries like electronic devices, battery bikes,
digital camera and large scale storage
7
The capacity fading during charge-discharge cycling process in the lithiated oxide
cathodes are mainly due to an anisotropic volume change, which results in a structural
deformation of the electrode material during repeated cycling [8-15]. The capacity fading
can be reduced by coating the surface of the cathode materials with a thin layer of
materials such as C, La2O3, SiO2. Doping of super ions ( like Mg2+, Al3+, Ti4+, Zr4+, Nb5+
or W6+), which also significantly improves the cycling stability and cell performance [R].
The conductive carbon has been used in various applications as they possess excellent
electronic conductivity, increase the maximum current carrier capacity and support high
voltages [16]. The substitution of carbon into cathodes will increase the strength of the
nanocrystalline materials that have more surface area compared to the bulk material.
Hence, the electrochemical reactions will be more in the nanocrystalline cathodes and it
reduces the battery charging time. Therefore, it is proposed to prepare nanocrystalline
cathode materials in the form of pure and carbon coated lithium transition metal
phosphates (LiMPO4: M= Mn, Co & Ni), in order to study and compare the
electrochemical properties of the pure and coated nanocrystalline cathode materials.
Synthesis process plays a vital role in the development of nanocrystalline and
nanocomposite cathode materials with desired physical and chemical properties. Hence,
the famed wet chemical route, polyol process was used to synthesize lithium metal
phosphates and the novel resin coating process was used effectively for conductive
coating. Present chapter starts with an introduction and classification of batteries,
components of battery. Also describes the use and challenges in development of lithium
based cathode materials and finally, conclusion with the present work.
8
1.2 Battery
A battery is one electrochemical cell or more electrically (series or parallel) connected
electrochemical cells. The electrochemical cell, that converts chemical energy into
electrical energy by means of an electrochemical reaction called oxidation and reduction.
In batteries, the energy of chemical compounds acts as storage medium, during discharge,
a chemical process occurs, which generates energy in the form of voltage.
Each oxidation and reduction reactions are associated with the standard cell potential Eo,
which can be calculated from the thermodynamic, as follows,
Eo = - ΔGo/ZF -----------------(1.1)
Where ΔGo - standard Gibbs free energy
Z = Number of electrons exchanged during oxidation or reduction reactions
F = Faraday constant (96,487 C mol-1)
The thermodynamic parameters are
1. Enthalpy (∆H) represents the amount of energy released or absorbed by
electrochemical reaction.
2. Free energy (∆G) also called change of Gibb’s free energy, describes the maximum
amount of chemical energy that can be converted into electrical energy and vice versa.
3. Entropy (∆S) characterizes the reversible energy loss or gain connected with the
chemical or electrochemical process.
9
Important relations between the three parameters are
∆G = ∆H – T ∆S or ∆H - ∆G = T ∆S -----------------(1.2)
Where T is temperature in Kelvin (K)
The overall theoretical cell voltage ΔEo is obtained by subtracting the negative electrode
potential Eo(-), from the positive electrode potential Eo(+).
ΔEo = Eo(+) – Eo(-) -----------------(1.3)
1.2.1 Components of battery
Battery consists of three components and they are cathode (positive electrode), anode
(negative electrode) and electrolyte.
1.2.1.1 Cathode
The cathode is a positive electrode and it accepts electrons from the external circuit
through reduction reaction. The oxidizing efficiency as well as high structural stability is
considered for selecting cathode materials. LiMn2O4, LiNiO2, LiCoO2, LiFePO4 and
LiNiVO4, etc., are used as cathode materials in lithium battery. The brief description of
various types of cathode materials is given in section 1.6.
10
1.2.1.2 Anode
The anode is a negative electrode and it releases electrons to the external circuit through
oxidation reaction. Anode materials are selected based on their high reducing efficiency,
high columbic output (Ah g-1) and good conductivity. Different metals, alloys and metal
oxides are used as anode materials. Li, C, SnO2, Si, Ge, CoO, NiO, CuO, CoFe2O4,
NiFe2O4, CuFe2O4, etc., are used as anode materials in lithium battery [17-33]. The
problems like low discharge rate capability, safety, life spans, structural change during
charge and discharge processes, researchers have focused their attention on conversion
electrodes. Conversion reactions are those in which an active electrode material, MXy, is
consumed by Li and reduced to the metal M and a corresponding lithium compound,
according to the general reaction:
where M represents the cation and X the anion [34-36]
1.2.1.3 Electrolyte
The electrolyte is an ionic conductor with negligibly small electronic conduction, which
provides the medium for transfer of ions from one electrode to another electrode and does
not participate in cell reaction to prevent short circuit. The important properties of the
electrolyte are non reactivity with electrode materials, small property change with respect
11
to temperature variation, safety in handling, etc. In certain cases, the interaction between
the electrolyte and the active material cannot be prevented and often influences aging of
the battery. Most of the battery systems uses aqueous electrolytes, lithium as active
material would readily react with water. Batteries with lithium electrodes therefore have
to use nonaqueous inorganic electrolytes, like thionyl chloride or organic electrolytes. A
general disadvantage of organic electrolytes is the conductivity that at least is one order
of magnitude below that of aqueous electrolytes. It must be compensated by narrow
spacing of thin electrodes. Furthermore, interaction between the electrolyte and the active
material is unavoidable at the high cell voltage. Solid state electrolytes are also used
mainly in special long lasting batteries for extremely low loads, like lithium/LiI/iodine
batteries that are applied in pacemakers [37, 38].
1.3 Battery parameters
1.3.1 Voltage (V)
The voltage of the cell was determined by the Gibbs free energy of the electrochemical
reactions. The electrochemical potential of one component is the sum of electrical
potential and chemical potential.
-----------------(1.4)
Where μi is the chemical potential of species i, zi is the effective charge on lithium, F is
Faraday's constant (96,487 C mol-1) and ɸ is the electrical potential.
12
The electrochemical potential should make equilibrium at the cathode and anode, if there
is no external current. Under the equilibrium condition, the cell voltage is obtained by the
Nernst equation.
-----------------(1.5)
The cell voltage is driven by the difference of Li chemical potential in both electrodes.
During charging and discharging of a cell, the measuring voltage is equal to measuring
chemical potential of lithium. For example, potentiostatic intermittent titration technique
(PITT) measurement controls the Li chemical potential to measure current relaxation
with time. The voltage is primarily determined by the chemistry of the active material in
the electrode and measured with respect to the metallic lithium (Vs. Li+/Li).
1.3.2 Theoretical capacity (mAh g-1)
Theoretical capacity of a cell is the amount of charge that can be generated, typically
defined in terms of ampere-hours. Theoretical capacity of a compound is calculated by
using its molecular weight and total electrical charge. The magnitude of electric charge
per mole of electrons is 26.8 Ah or 96,487 C mol-1 , which is called as Faraday constant.
The capacity in lithium ion cell is based on cathode active materials participating in
electrochemical reaction. This value also depends on the chemistry of the cathode active
material. The calculation of theoretical capacity of LiMnPO4 cathode material is shown
below.
Calculation of theoretical capacity of a LiMnPO4 compound:
Theoretical capacity (CT) = 26800 mAh/ Molecular weight of compound
13
= 26800 mAh/ 156.85 g (Molecular weight of LiMnPO4)
= 170.86 mAh g-1
1.3.3 Energy density (Wh L-1 or Wh kg-1)
The energy obtained from the cell is the voltage times the capacity of the cell, typically
defined in terms of watt-hour (Wh). Gravimetric and volumetric energy densities are
defined as energy per unit weight and energy per unit volume respectively.
1.3.4 Specific power (W kg-1 or W L-1)
Specific power is defined as the power delivered from the cell per unit weight (W kg-1).
Power is a product of the voltage and the current.
1.3.5 Cycle life
It is defined as possible number of charge/discharge cycles before the capacity falls
below a certain percentage (often 80%) of its initial capacity. The cycle life depends on
many factors such as the formation of a stable solid electrolyte interface (SEI) layer, the
stability of electrolyte, and the structural stability of electrodes. Most of all, the cycle life
depends primarily on the stability of the electrode material during operation.
1.4 Types of batteries
Based on the reversibility of the electrochemical reactions at the anode and cathode,
batteries are divided into primary (non rechargeable) and secondary (rechargeable).
1.4.1 Primary batteries
14
In primary batteries, the electrode reactions are not reversible and hence, the cells are not
rechargeable. Once they get discharged completely, they should be discarded. Some
important primary batteries are briefly discussed below.
1.4.1.1 Lithium battery
Lithium primary batteries are using nonaqueous solvents for the electrolyte. Organic
solvents such as acetonitrile, propylene carbonate, and dimethoxyethane and inorganic
solvents such as thionyl chloride are typically employed. A compatible solute is added to
provide the necessary electrolyte conductivity (solid-state and molten-salt electrolytes are
also used in some other primary and secondary lithium cells). Many different materials
were considered for the active cathode. Sulfur dioxide, manganese dioxide, iron disulfide,
and carbon monofluoride are now in common use [39]. The possible cell reactions for
lithium primary battery with lithium anode and manganese dioxide cathode are
At anode: Li → Li+ + e–
At cathode: MnO2 + e– → MnO2– (Li+)
Total reaction: MnO2– + Li+ → MnO2
-(Li+)
1.4.1.2 Zinc carbon battery
Zinc carbon battery is also known as Leclanche cell, where zinc anode, manganese
dioxide cathode and ammonium chloride or zinc chloride dissolved in water used as
electrolyte. This is commonly used in flash lights and toys. In an ordinary Leclanche cell,
the electrolyte consists of 26% NH4Cl (ammonium chloride), 8.8% ZnCl2 (zinc chloride),
15
and 65.2% water [40]. The schematic diagram of zinc carbon battery is shown in figure
1.2. The overall cell reaction can be expressed as,
Zn + 2MnO2 +2NH4Cl —> 2MnOOH + Zn(NH3)2Cl2 ; Eo=1.26
1.4.1.3 Alkaline manganese battery
Alkaline manganese batteries are commonly used in radios, toys, photo-flash
applications, watches, high-drain applications. In alkaline manganese battery, zinc is used
as anode, manganese dioxide as cathode and potassium hydroxide as electrolyte.
Figure 1.2: Schematic diagram of zinc carbon battery
Cardboard disk Carbon pin
Hot bitumen
Top washer
Manganese dioxide
Zinc can
Insulating sleeve With top cap
16
than the zinc-carbon batteries. But its improved performance makes it more cost
effective, especially in high drain situations, where the alkaline cell's energy density is
much higher [41].
The half-reactions at both the electrodes are:
Zn + 2 OH– → ZnO + H2O + 2 e–
2 MnO2 + H2O + 2 e– →Mn2O3 + 2 OH–
The overall reaction is
Zn + 2MnO2 → ZnO + Mn2O3 ; E=1.5 V
1.4.2 Secondary batteries
In secondary batteries, the electrode reactions are reversible. Hence, the secondary
batteries act as storage batteries. Figure 1.3 shows the volumetric and gravimetric energy
density comparison graph for different secondary batteries. Some important secondary
batteries are discussed below.
17
1.4.2.1 Lead acid battery
Lead acid batteries are still highly demandable batteries due to their automobile
applications. Lead (Pb) is used as negative electrode material. In the negative electrode,
lead is oxidized into Pb2+ ion and forms lead sulfate PbSO4 after interaction with
electrolyte (sulfuric acid) [42]. At the positive electrode, the charged active material
(PbO2) is reduced to Pb2+. The ejected two electrons were passing through external
circuit, while charging and discharging. The discharging/ charging reactions can be
written as:
Figure1.3: Volumetric and gravimetric energy densities comparison graph for
different secondary batteries
18
Charging ↔ Discharging
Negative electrode Pb + H2SO4 ↔ PbSO4 + 2H++ 2 e–
Positive electrode PbO2 + H2SO4 + 2H+ + 2 e– ↔ PbSO4 + 2H2O
----------------------------------------------------------------------------------------
Cell reaction Pb + PbO2 + 2H2SO4 ↔ 2 PbSO4 + 2H2O
The nominal equilibrium voltage amounts to Eo = 2.0 V as the difference between the
equilibrium values of the electrode reactions Eo of PbO2/PbSO4 = 1.7 V and Eo of
Pb/PbSO4 = - 0.3 V (referred to standard hydrogen electrode). These values depend on
acid concentration. Lead acid battery finds application in cars, trucks, forklifts,
construction equipment, recreational water craft and standby/backup systems, etc.
1.4.2.2 Nickel cadmium battery
Nickel/cadmium, nickel/hydrogen, and nickel/metal hydride batteries are the most
important in secondary battery group. In nickel cadmium batteries, nickel-hydroxide is
used as the positive electrode. At the positive electrode during discharge state, In nickel-
hydroxide, Ni3+ ion are reduced to Ni2+ as shown in the below equation
NiOOH + H2O + e– → Ni(OH)2 + OH–
It is combined with the cadmium electrode that reacts via the solution similar to the lead
electrode and is discharged according to
Cd + 2(OH–) → Cd(OH)2 + 2 e–
19
The total cell reaction during discharge can be written as,
2 Ni(OOH) + 2H2O + Cd → 2 Ni(OH)2 + Cd(OH)2
When the battery is recharged, the reaction is reversed. Nickel cadmium battery finds
application in calculators, digital cameras, pagers, lap tops, tape recorders, flashlights,
electric vehicles, space applications, etc. The main disadvantages of these nickel-
cadmium batteries are high hydrogen evolution rate and comparatively low power
efficiency [43].
1.4.2.3 Nickel metal hydride battery
In nickel/metal hydride batteries, hydrogen is not stored as a gas, but during charging, it
is absorbed by the negative electrode material from cathode and desorbed during
discharging, both occur at a low hydrogen pressure. This is achieved by special alloys
that act as the catalytic electrode surface and simultaneously absorb the hydrogen (H2) by
forming metal hydrides [44]. Thus, the negative electrode material catalyzes the reaction
and simultaneously stores the hydrogen that is formed during charging. Due to the low
internal pressure, nickel/metal hydride batteries do not require a cell container that can
withstand high pressures, but they can be encapsulated like sealed nickel/cadmium
batteries. Nickel metal hydride batteries find applications in cellular phones, camcorders,
emergency backup lighting, power tools, laptops, portable, electric vehicles, etc.
1.4.2.4 Lithium battery
20
Secondary lithium battery uses lithium metal as an anode material and LiCoO2, LiMn2O4,
LiNiO2 etc. as cathode. It exhibits highest specific energy and energy density [45]. Even
though lithium battery is having highest specific energy, the safety issues related with the
use of lithium, due to dendrite growth and consecutive short circuit, forces the
researchers to look for other metals and metal oxides instead of lithium as anode. The non
lithium based anode materials come under lithium ion battery category and it is discussed
below.
1.4.2.5 Lithium ion Battery
In a lithium ion battery, the Li ions are moving between cathode and anodes during the
discharge and charging process. The principle of lithium-ion battery operation is shown
in Figure 1.4. In charging state, lithium ions are extracted from the cathode, go through
the electrolyte and separator and are inserted into the anode structure. The reverse process
happens during discharging. In order to achieve high cycling efficiency and long cycle
life, the movement of Li ions in anode and cathode hosts should not change or damage
the host crystal structure. The design of a lithium-ion battery system requires careful
selection of electrode pairs to obtain a high operating voltage (Vc). The operation of
lithium-ion batteries obey the thermodynamic laws. Therefore, the electrochemical
reaction in lithium-ion batteries follows the Gibbs-Helmholtz equation (1.1).
A high Vc can be realized with an anode and cathode that have, respectively, smaller and
larger work functions Фa and Фc. The open-circuit voltage Voc of the cell can be
calculated from the following formula:
21
Voc = (Фc -Фa) / e -----------------(1.6)
Where “e” is the electronic
charge. The Fermi energies (EF) of anode and cathode must lie within the band gap (Eg)
of the electrolyte. Therefore, the anode and cathode materials are thermodynamically
stable in contact with the electrolyte, and there will be no side reaction or oxidation of the
electrolyte.
Figure 1.4: Schematic diagram of the lithium ion battery operation
22
Example, in LiCoO2/C cell, at the carbon anode contains the lithium in the battery
charged state and delivers it to the cathode during discharge [46]. Because of lithium ions
migration during cycling back and forth between the anode and cathode, lithium ion
batteries are named ‘rocking chair’ or ‘swing’ batteries.
The following reactions at both anode and cathode are showed in below
Anode: LiC6 → C6 + Li+ +e–
Cathode: CoO2 + Li+ e– → LiCoO2
Cell: LiC6 + CoO2 → C6 + LiCoO2 ; Eo = 3.9V
1.5 Review of lithium ion batteries
Lithium batteries were first proposed by M.S. Whittingham, while he was working for
Exxon in the 1970s and he used titanium sulfide as cathode and lithium metal as anode
[47]. In 1979, John Goodenough demonstrated a rechargeable battery with high cell
voltage using lithium cobalt oxide (LiCoO2) as the positive electrode and lithium metal as
the negative electrode. In 1980, Rachid Yazami also demonstrated the reversible
electrochemical intercalation of lithium in graphite, which is useful for the good anode
for the future lithium ion batteries. Akira Yoshino assembled a prototype cell using
carbonaceous material as anode and lithium cobalt oxide (LiCoO2) in 1985. The safety
was dramatically improved over batteries by using this carbonaceous material [48]. In
1996, Goodenough, Padhi and coworkers discovered phospho-olivines (lithium metal
phosphates) as cathode materials. In 2002, Chiang again demonstrated high capacity and
23
performance Li-ion battery by utilizing high surface iron phosphate nanoparticles [49,
50].
From the above literature review of lithium ion batteries, one can make two generic
observations for improving the performance of the Li-ion batteries: first, open structured
cathode materials; second, nanosize particles with surface modification.
1.5.1 Advantages of lithium Ion batteries
Lithium batteries show remarkable advantages when compared with the traditional
primary and secondary batteries. Advantages of lithium ion batteries are clearly explained
in this chapter.
1.5.1.1 High cell voltage
Most important advantage of lithium ion batteries is the high voltage, the lithium batteries
show a cell voltage in the upper range of 1.5 to 4.0 V or even higher. This high voltage is
related to the energy density and specific energy of these cells. So, in many cases, only
one lithium cell is sufficient, where two or three conventional Leclanche or alkaline cells
are necessary [51].
1.5.1.2 High specific energy and energy density
The gravimetric energy content or the specific energy (SE) of lithium batteries is 100 to
500Wh per kg or per liter depending on active materials and cell type. Lead acid batteries
show a specific energy between 35 and 55 Wh kg-1 and NiCd batteries, a bit more
powerful, from 50 to 70 Wh kg-1. The volumetric energy or the energy density goes from
24
300 to 1300 Wh L-1 for lithium batteries and therefore, require less space than
conventional batteries. Leclanche´ cells can deliver 165 Wh L-1 and alkaline cells deliver
330 Wh L-1 [52].
1.5.1.3 Discharge characteristics
Lithium batteries show a flat and stable discharge curve (voltage against time) for the
whole capacity. This supports electronic devices, which are designed for little tolerances
for voltage fluctuations [53].
1.5.1.4 Thermal stability
These batteries can be stored and operated for wide range of temperatures. It can be
operated even in low temperature range of -10 to -40 and even -55 oC without any
additional support such as heaters or special insulation [54].
1.5.1.5 Self life
Most of the lithium primary batteries can be stored for over 10 up to 20 years with
negligible self-discharge and deliver most of their nominal capacity. At normal
temperature storage, for nearly 10 years, the self-discharge is only 5 to 10% [55].
1.5.1.6 Environmental compatibility
Lithium metal is not poisonous to biological systems when compared to other metals
used in common batteries, such as lead or nickel, cadmium, etc. Hence, disposal of used
lithium batteries is not a severe problem to environment [56].
25
1.6 Challenges in development of cathode materials for the lithium ion batteries
Cathode materials play an important role in the operation of lithium-ion batteries. They
provide lithium ion sources (Li+) for the Li-ion "shuttle" between the cathode and the
anode. Since carbon materials are widely used as anodes in lithium-ion batteries, which
have a potential close to that of Li/Li+ reference electrode, the voltage of lithium-ion
batteries is mainly determined by the potential of cathode materials [57]. Therefore,
cathode materials must meet some strict requirements: (i) the cathode host must be
structurally stable for repeated lithium ion intercalation and de-intercalation. The variation
of the lattice structure should be as small as possible during the battery operation process
to maintain long cycle life. (ii) The cathode materials must have a high potential relative
to Li/Li+ reference electrode to enable high operating voltage (high energy density). (iii)
The cathode materials should contain maximum amount of lithium as possible, and those
lithium atoms must be electrochemically extractable from the host crystal structure (high
capacity), (iv) The cathode materials should have high electronic conductivity and high
lithium chemical diffusion coefficient to keep high rate capacity (high power density). (v)
The cathode materials should be low cost, non-toxic, and easy to prepare. A large number
of materials were investigated as cathode materials for lithium-ion batteries. However,
the different compounds, suitable as cathode hosts for lithium-ion batteries are quite
limited, due to the critical requirements such as high energy density, good cyclability, and
safety.
Although, LiCoO2 cathode materials are popularly used in commercial lithium-ion
battery production, currently, layered and spinel structure cathode materials are under
26
extensive investigation worldwide. Their selection is mainly driven by reasons such as
reducing the cost, increasing environmental friendliness and developing a new
generation of lithium-ion batteries for power storage and electric vehicle (EV)
applications. The layered and spinel structure cathode materials for lithium-ion batteries
mainly include LiCoO2, LiNiO2, LiMnO2 [58-68], LiMn2O4 and their doped derivatives.
The major drawback is the high cost for LiCoO2 due to the high price and limited natural
abundance of Co. Another problem associated with Co is it’s toxicity, which is known to
cause a serious environmental impact when batteries are disposed. These two factors
forbid the application of LiCoO2 as the cathode material in any large batteries for electric
vehicle and power storage applications.
In spinel LiMn2O4, when the discharge voltage is close to 3.0 V, the average Mn
oxidation state changes to 3.5. A Jahn-Teller distortion might occur at the particle
surface, inducing the growth of tetragonal phase. The incompatibility between the
oxygen arrays of the cubic and tetragonal phases could then cause a highly crystalline
electrode particle to be degraded at the crystal surface, which would damage the
structural integrity and particle-to-particle contacts. Therefore, the electronic
conductivity and lithium diffusivity will deteriorate. Fortunately, this damaging effect
can be reduced by suppressing the onset of the Jahn-Teller distortion by modifying the
composition of the spinel electrode to keep the average Mn oxidation state slightly
above 3.5 at the end of the 4. Recently, lithium iron phosphate compounds have also
emerged as new cathode materials for lithium-ion batteries [69-76].
27
Figure 1.5: Schematic diagrams of a) spinel structure and b) layered structures
a
b
28
1.7 LiMPO4 (M= Fe, Mn, Co & Ni) cathode materials for better performance of
the battery
In 1997, J.B. Goodenough et al. discovered the electrochemically active lithium transition
metal phosphate, which is one of the best compounds of olivine structured materials. This
is a new cathode material with potentially low cost due to natural abundance of raw
materials. It is expected that lithium transition metal phosphate will have a significant
impact in electrochemical energy storage. Phospho-olivine compounds belong to
orthorhombic system (space group Pmnb). The oxygen atoms are in slightly distorted
hexagonal close packed arrangement, the phosphorous atoms are located in tetrahedral
sites (PO4) and both the lithium and the metal cations occupy octahedral sites (LiO6 and
MO6). The MO6 units lie in bc plane connected through corners, the LiO6 groups grow
along b axis having common edges and the PO4 tetrahedral share one and two edges with
MO6 and LiO6 groups, respectively. The presence of PO4 tetrahedral plays an important
role in the olivine phase stability during lithium deintercalation. The partially covalent P-
O-M interactions stabilize the MPO4 framework.
Among the Olivine compounds, LiFePO4 has attracted a lot of interest for friendly
environmental reason. This compound, also exists as mineral (triphylite) and can be
prepared using both solid state reaction and soft chemistry strategy. The latter was
mainly developed to decrease the particle size for avoiding reversible capacity tack, at
higher current density [77-88].
29
Figure 1.6: Schematic diagram of olivine structure
Olivine structure cathode materials characteristics:
A high theoretical capacity (170 mAh g-1)
A high and relatively stable open-circuit voltage of ~4V relative to lithium metal
Easy to synthesize and inexpensive to fabricate
Little hygroscope, which makes it easy to handle
Excellent stability during cycling when used with common organic electrolyte
systems
Good overcharge tolerance compared to other cathode materials, so that on
overcharge, there is less heat released and thus less risk of fire or explosion
Good capacity retention during cycling
30
Non-toxic and safe in operation
Environmentally benign
Low cost
However, lithium transition metal phosphate cathode material also has several
disadvantages, which impede its industrial applications. These include: (i) very low
electronic conductivity in its pure form, on the order of 10-9 S cm-1; (ii) slow lithium
diffusion in the solid phase; and (iii) low rate capacity. Those drawbacks can be
overcome by various strategies, including carbon coating, conductive additives, partial
substitution, alien cation doping, and synthesis of nanosize crystallites [89-93].
1.8 Role of surface modification and doping effect on nanosize cathode materials
Size reduction in nanocrystals leads to a variety of exciting phenomena due to enhanced
surface-to-volume ratio and reduced scale of transport lengths for both mass and charge
transport. Unfortunately, for high voltage cathode materials, increasing the electrode
surface area of course allows for significantly more unfavorable side reactions (e.g.,
dissolution of species within the active material). Coating nanoparticles with a stabilizing
surface layer is one way to alleviate such problems, as long as the coating is “ultrathin”
and therefore does not reduce the overall capacity and also allows for a high rate of Li-
ion diffusion [94, 95]. Methods applied to micrometer-sized particles including metal
oxides, phosphates and fluorides generally employ “sol-gel” wet-chemical methods.
Despite the numerous reports dedicated to sol-gel coatings, it is apparent that the lack of
control over surface coverage, thickness, and uniformity prohibits sol-gel methods for
nanoscale materials.
31
Cathode materials should have the ionic conductivity as well as the electronic
conductivity but most of the existing cathodes are not having good electronic
conductivity. Hence, researchers have attempted to prepare electronically active coating
upon the cathode materials by solid state reaction, hydrothermal process and also doping
by supervalent (Mg2+, Al3+, Ti4+, Zr4+, Nb5+ and W6+) cations to Li+ in M1 sites [96-99].
1.9 Present work
In the present work, pure and carbon coated LiMPO4 (M=Mn, Co & Ni) nanoparticles
are developed by using PVP assisted Polyol synthesis followed by the resin coating
process. Polyvinylpyrrolidone (PVP) was used as stabilizer in to this polyol process to
reduce the nanoparticles agglomeration as well as to obtain shape controlled
nanoparticles. All the prepared pure and carbon coated LiMPO4 (M= Mn, Co & Ni)
nanoparticles are characterized by the XRD, FTIR, SEM, Raman and TEM-EDX.
Impedance, ac conductivity and transport studies of the prepared materials are obtained
from frequency analyzer. Finally, CR2032 coin cell are fabricated by using prepared pure
and carbon coated LiMPO4 (M=Mn, Co & Ni) nanoparticle cathode materials. The
discharge characteristics of fabricated CR2032 coin cell are recorded using battery cycle
tester.
32
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41
EXPERIMENTAL TECHNIQUES
CHAPTER – II
42
CHAPTER – II
EXPERIMENTAL TECHNIQUES
2.1 Introduction
2.2 Synthesis processes for the preparation of nanocrystalline and
nanocomposite materials
2.2.1 Sol-gel process
2.2.2 Combustion process
2.2.3 Hydrothermal process
2.2.4 Polyol process
2.2.5 Co-precipitation process
2.2.6 Sonochemical process
2.2.7 Other wet chemical processes
2.3 Characterization techniques
2.3.1 Thermogravimetric and differential thermal analysis (TG/DTA)
2.3.2 Differential scanning calorimetry (DSC)
43
2.3.3 X- ray powder diffraction (XRD)
2.3.4 Raman spectroscopy
2.3.5 Scanning electron microscope (SEM)
2.3.6 Transmission electron microscope (TEM)
2.3.7 UV-VIS-NIR absorption
2.4 Impedance measurements
2.5 Fabrication of CR2032 Coin cell
2.6 Electrochemical characterization
References
44
2.1 Introduction
Nanocrystalline materials have superior physical and chemical properties over the bulk
materials, which are due to the high surface to volume ratio when the particles are in
nano size. Number of atoms located on the surface are more in nanocrystalline materials
than the bulk and hence, exhibits the enhanced physical and chemical properties [1-5]. In
the case of lithium ion battery electrodes, nanocrystalline material minimizes the lithium
ion diffusion length and the lithium ion accommodation, as nanocrystalline materials
have more surface area.
The electrochemical properties and cycle life of lithium ion batteries mainly depends on
the structural stability of cathodes. Structural deformation occurs during charge and
discharge cycles, which reduces the life time of the battery [6]. In order to avoid these
problems, researchers have tried to coat the electrode material with the oxide materials
like Al2O3, La2O3 and SiO2 etc. as well as doping trivalent and divalent cations (Mg2+,
Ca2+, La3+, etc) to stabilize the structure under different physical and chemical conditions
[7, 8]. Synthesis of nanoparticles mainly depends upon the synthesis temperature and
hence, controlling the growth of the crystals to nano level with particular morphology is
difficult even in a well controlled temperature. This is because the nanoparticles are
highly reactive due to the occupancy of majority of atoms at the surfaces, consequently
the nanoparticles agglomerate when the temperature is changed [9, 10]. In order to obtain
the low agglomeration and also nanosized crystals, it is grown in the polymeric or glassy
or ceramic matrices, which forms nanocomposite [11-13]. The supporting matrix is used
to stabilize the nanocrystals with a controlled growth/loading level, where the
45
nanocrystals were embedded in the supporting matrix to form the nanocomposite
structure [14]. Thus, series of efforts have been made to develop the synthesis processes
to prepare single and multi-component nanocrystalline metal oxides dispersed in the
matrix in various forms [15, 16]. Hence, the preparation of nanocrystalline pure and
carbon coated LiMPO4 (M = Mn, Co & Ni) materials have become important, since they
are used in the lithium batteries as cathode materials. The wet chemical methods like
polyol and novel resin coating processes are used for the preparation of nanocrystalline
materials [17–20]. This chapter describes the processes used for the preparation of
nanocrystalline and nanocomposite materials as well as characterization techniques.
2.2 Synthesis processes for the preparation of nanocrystalline and nanocomposite
materials
2.2.1 Sol-gel process
Sol–gel is the wet chemical technique to prepare polycrystalline glass and glass ceramic
materials in bulk as well as nano size, relatively at low temperature. Through this
process, homogeneous inorganic oxide materials with desirable properties of hardness,
optical transparence, chemical durability, tailored porosity, and thermal resistance, can be
produced at room temperature. The sol- gel process, as the name implies, involves the
evolution of inorganic networks through the formation of a colloidal suspension (sol) and
gelation of the sol to form a network in a continuous liquid phase (gel). According to the
chemical mechanism, sol-gel process can be divided into two distinct routes. [21, 22]
46
1. Colloidal route
2. Chemical polymerization route
2.2.1.1 Colloidal route
A colloid is a suspension in which the dispersed phase is very small ~ up to 100 Å. Here,
the gravitational forces are negligible and interactions are due to short-range forces. The
inertia of the dispersed phase is so small that it exhibits Brownian motion. This route
involves dispersion of colloidal particles in a liquid to form a sol. Then this sol is
destabilized to form a gel.
2.2.1.2 Chemical polymerization route
In chemical polymerization route, an appropriate chemical is added to the solution of
organometalic compounds or metallic salts to obtain sol. Further, the sol transforms into
gel at low temperature. Aging and drying of gels at low temperature produce
polycrystalline material. The seven steps involved in this process of material synthesis
are mixing, casting, gelation, aging, drying, dehydration and densification. Different
stages involved in the sol-gel process are represented pictorially and it is shown in fig.
2.1.
The gel is obtained by adjusting a particular pH. In chemical polymerization route,
mixing involves hydrolysis and condensation. The liquid alkoxide precursor (Si(OR)4,
(R= CH3, C2H5, C3H7, etc)) is hydrolyzed by mixing with water. Metal alkoxide are
popular precursors, because they react readily with water and it is called hydrolysis with
the following reactions.
47
Figure 2.1: Schematic diagram of various stages involved in sol-gel process
Wet gel
Xerogel
Dense ceramics
Sol Alkoxide Solution
Acid catalyst growth Base catalyst growth
48
Depending upon the amount of water and catalyst, the hydrolysis may go up to
completion or stop up to a particular length of required network. The hydrolyzed
molecule can link together through condensation reaction to form the 1D, 2D and 3D
networks. During condensation reaction, alcohol or water is liberated.
Si (OR)4 + H2O → HO – Si (OR)3 + ROH
(or)
OR OH
| |
RO –Si – OR + 4H2O → HO – Si – OH + 4ROH
| |
OR OH
49
OR OR OR OR
| | | |
RO – Si - OR + HO – Si – OR → RO – Si – O – Si - OR + ROH
| | | |
OR OR OR OR
OH OH OH OH
| | | |
HO – Si – OH + HO – Si – OH → HO – Si – O – Si – OH + H2O
| | | |
OH OH OH OH
Casting
The prepared condensed sol can be cast into a mould. The mould must be selected to
avoid adhesion of the sol.
50
Gelation
The condensation reaction builds up larger and larger by the process of polymerization to
form three-dimensional network of macroparticle. When sol becomes a gel, it can support
stress elastically and this is defined as the gelation point or gelation time. The gelation
time will depend upon the temperature, solvent, pH condition and also removal of the
solvent.
Aging
During aging, the casted object is maintained for a period of time. The polycondensation
continues and the liquids are expelled from the pores. This increases the thickness of the
particle necks and decreases the porosity. By aging, strength of the gel increases.
Drying
The existing liquid in the interconnected pore network is removed during drying. Thus,
there is a decrease in the volume of the gel, which is equal to the volume of the liquid lost
by evaporation. After drying, the liquid in the pores is emptied.
Dehydration
During dehydration, chemically stable solid is obtained. This is due to the removal of
unwanted surface elements like H and R from Si-OH and Si-OR bonds.
Densification
Densification is the last step in the sol gel process. This porous gel is heated to a higher
temperature. The pores can be eliminated and densified glasses can be obtained like fused
51
quartz or fused silica. The densification temperature depends on the dimensions of the
pore network, the connectivity of the pores, surface area, etc.
2.2.1.3 Advantages of sol-gel process
The chemicals are in solution form. The reaction is in the atomic level. Better
homogeneity and better purity are possible.
It is a low temperature preparation process. This leads to saving of energy,
minimum evaporation losses, minimum air pollution, no reaction with the
container, no phase separation.
New non-crystalline solids outside the range of normal glass formation can be
prepared. New crystalline phases are formed from new non-crystalline solids.
Better glass products can be formed from the special properties of gels.
Special products like films and fibers can be formed. Mixing of organic and
inorganic compounds is possible.
2.2.1.4 Disadvantages of sol-gel process
High cost of raw materials and health hazards of organic solutions.
Long processing time, shrinkage and difficulty in producing large pieces.
Micro porosity, residual hydroxyl group and carbon change the properties.
2.2.2 Combustion routes
52
2.2.2.1 Combustion of nitrates solutions
Metal nitrates generally decompose on heating to yield the oxides with evolution of
gaseous nitrogen oxides. If the nitrates are rapidly heated the evolved gas would be
“violent” resulting in the formation of fine oxide powders. The rapid evolution of gas
would not allow agglomeration of the oxide particle [23].
2.2.2.2 Combustion of fuel – oxidant
This combustion technique involves an exothermic decomposition of a fuel – oxidant
precursors such as urea- nitrate, glycine-nitrate, DHF- nitrate, etc, relatively at lower
temperatures [24]. This method explores highly fast and self sustaining exothermic
reaction between the metal salts and organic fuels. The heat required for the phase
formation is supplied from the reaction and not from an external source. During the
ignition process, large volume of gases will evolve, which prevent the agglomeration and
lead to the formation of fine powders with nano structures. The release of heat during the
combustion reaction depends on the fuel–oxidant stoichiometry in the precursor
composition. The fuel–oxidant stoichiometry is calculated based on the thermodynamical
concepts used in the field of propellants and explosives, for the required nature of the
combustion process [25].
2.2.2.3 Polymeric precursor’s route
The polymeric precursor route is known to be simple cost effective and versatile low
temperature route for the synthesis of multicomponent metal oxides relatively at low
temperatures. The general idea of this process is to distribute the metal ions atomistically
53
through the polymeric structure and to inhibit their segregation and precipitation from the
solution [26]. Further heating these polymeric intermediates yields ultra fine nano
crystalline metal oxides. Generally, hydroxyl carboxylic acids such as citric acid tartaric
acid, etc, are used as a polymerizing as well as chelating agents in this process. The
physiochemical properties of the synthesized powders are critically depend on the
properties of polymeric intermediates, which influence on the combustion parameters
such as ignition temperature, heat evolution, combustion duration, etc. Hence, wide
ranges of polymeric precursors have been investigated in order to control the structural
properties of final products [27].
2.2.2.4 Advantages of combustion methods
Gel combustion methods show advantages over the earlier mentioned processes mainly
due to the following reasons,
Low cost and low temperature process.
Better control over stoichiometry of the compound.
Size of the powders produced by these methods is invariably in the nanometer
range.
Exothermic reaction gives product almost instantaneously.
Possibility of multi component oxides with high surface area.
2.2.2.5 Disadvantages of combustion methods
54
Contamination due to carbonaceous residue, particle agglomeration, no control on
particle morphology.
Reliable data on fuel characteristics are needed to achieve the required properties.
Violent reaction needs special production.
2.2.3 Hydrothermal process
Hydrothermal synthesis has attracted great interest because, it is a promising route to
produce highly crystallized, weakly agglomerated powders having a narrow size
distribution. Water has been effectively used for this process as pressure transmitting
medium and solvent for the precursor chemicals. An autoclave is used to achieve the
required hydrothermal condition. The pressure is in the range of 10 to 150 Kilo bar.
Several compositions were prepared by crystallization under hydrothermal conditions.
Simple evidence is available to show that this process has some advantages in controlling
particle size, morphology and other characteristics by adjusting reaction temperature,
duration of the process, additives and other factors [28].
2.2.3.1 Advantages of hydrothermal process
• Possibility of controlling particle size and shape by using different precursor
materials and hydrothermal conditions.
• The prepared materials are highly reactive and low temperature sintering is
enough.
55
2.2.3.2 Disadvantages of hydrothermal process
Prior knowledge of solubility of starting material is essential.
Accidental explosion of high pressure vessel is possible.
2.2.4 Polyol process
In polyol process, the precursor material is suspended in a liquid polyol. The mixture is
stirred and heated to a boiling point of the polyol to get the metals [29, 30]. The reduction
of the starting precursor quantitatively yields the metal as a fine powder. The main
advantage of this reaction mechanism is that the reduction reaction proceeds in the
solution rather than in the solid state. Hence, the metal particles are formed by nucleation
and growth from the solution. According to the reaction mechanism, the polyol acts first
as a solvent for the starting inorganic precursors due to its high dielectric constant of
these organic media. In ethylene glycol, for instance, salts such as cobalt, nickel or
copper acetate hydrate are soluble to such an extent that a complete dissolution is
observed as the first step of the reaction. Nevertheless, in most cases, the starting
compound is only slightly soluble but this solubility reaction mechanism is high enough
to allow the reaction like crystallized hydroxide → intermediate phase and intermediate
phase → metal. The metal is generated in the liquid phase and the nucleation and growth
occur when the supersaturation is high enough. Figure 2.2 shows the photograph of
polyol process experimental set up.
2.2.4.1 Advantages of polyol process
• Low temperature process
56
• Possibility of controlling the particle size, shape and distribution
Figure 2.2: Photograph of experimental setup of polyol process
2.2.4.2 Disadvantages of polyol process
Large amount of polyhydroxy alcohol is required
Phase separation in multicomponent metal oxide preparation
57
Purification of intermediate is complicated and tedious
2.2.5 Co-precipitation process
Co-precipitation is an attractive method of producing metal oxides because of increased
homogeneity, purity, and reactivity over standard ceramic processing. The chemical
species most frequently used are the hydroxides, oxalates, and carbonates [31]. The
hydroxides are gelatinous, leading to filtration difficulty and, in addition, cause loss of
some ions by complexing, particularly when ammonia is the precipitant. Oxalates are
costly to produce and the oxalic acid cannot be recycled. Carbonates do not form from
aqueous ferric solutions and when formed from ferrous salts, give poor ceramic reactivity
when decomposed. Control over pH, concentration of solution and stirring speed is
essential to obtain the final product with required properties.
2.2.5.1 Advantages of co-precipitation process
Simple and direct process for preparing fine metal oxide powders
Homogeneous mixing and reactant precipitates reduces the reaction temperature
2.2.5.2 Disadvantages of co-precipitation process
o Accurate stoichiometry cannot be obtained
o Precursor materials with different solubility and precipitate rate cannot be used.
58
2.2.6 Sonochemical process
Sonochemical process uses the application of ultrasound for chemical reactions and
processes. Ultrasound is the part of the sonic spectrum which ranges from about 20 kHz
to 10 MHz and can be roughly subdivided in three main regions: low frequency, high
power ultrasound (20-100 kHz), high frequency, medium power ultrasound (100 kHz-1
MHz), and high frequency, low power ultrasound (1-10 MHz). The range from 20 kHz to
around 1 MHz is used in sonochemical synthesis [32]. In this process, cavitation of
microbubbles, which are created during the rarefaction (or negative pressure) period of
sound waves. The cavitational collapse creates drastic conditions such as temperatures of
2000-5000 K and pressures up to 1800 atm. inside the collapsing cavity for an extremely
short time. The collapse causes a couple of strong physical effects outside the bubble are
shear forces, jets and shock waves. Thus, there are basically two groups of effects, radical
and mechanical effects. These cavitation-induced effects can cause physical, chemical,
and biological effects also this effect is enough for the material synthesis.
2.2.6.1 Advantages of sonochemical process
Decrease of reaction time and increase of yield
Lower processing temperature
Possibility to use different precursors
2.2.6.2 Disadvantage of sonochemical process
59
High cost instrument is required
2.2.7 Other wet chemical processes
Other than the above discussed processess, there are many other wet chemical processes
available for the synthesis of nanocrystalline and nanocomposite metal oxides such as
micro-emulsion, microwave synthesis, etc. Some of the processes are discussed below.
2.2.7.1 Microemulsion
Microemulsion methods provide a synthetic approach that allows for high-quality
nanoparticles with a narrow size distribution to be made. Furthermore, by minor
adjustments to the synthesis conditions, this approach easily allows the size of
nanoparticles to be controlled by means other than thermal annealing of the nanoparticles
at various temperatures [33]. In other methods, the crystalline phases are frequently
developed during calcinations from the amorphous room temperature phases, whereas in
the microemulsion technique, crystalline phases may be formed during synthesis. It is
also easier to produce well-dispersed nanosized particles with a narrow size distribution
in microemulsions, and also processing costs are less compared with other production
techniques of nanosized powders.
2.2.7.2 Microwave synthesis
Microwaves are a part of the electromagnetic spectrum with frequencies ranging from
300 MHz to 300 GHz and the corresponding wavelengths are 1 m to 1 mm. The most
commonly used frequency is 2.45 GHz. The degree of interaction of microwaves with a
dielectric medium is related to the material dielectric constant and dielectric loss [34].
60
When microwaves penetrate and propagate through a dielectric solution or suspension,
the internal electric fields generated within the affected volume induce translation
motions of free or bound charges such as electrons or ions and rotate charge complexes
such as dipoles. The resistance of these induced motions due to inertial, elastic, and
frictional force, which is frequency dependent, causes losses and attenuates the electric
field. Compared to ultrasonic irradiation, there is no similar bubble formation during
microwave heating but superheating occurs in localized spots.
2.3 Characterization techniques
2.3.1 Thermogravimetric and differential thermal analysis (TG/DTA)
TG/DTA involves measuring thermal changes while measuring change in weight using a
thermo balance. This is a combination of both thermogravimetric and differential thermal
analysis techniques.
2.3.1.1 Thermogravimetric analysis (TGA)
Thermogravimetry (TG) measures the change in mass of a material as a function
temperature over a temperature range using a predetermined heating rate. Essentially, a
TG consists of a microbalance surrounded by a furnace. A computer records any mass
gains or losses. Weight is plotted against a function of time for isothermal studies and as
61
a function of temperature for experiments at constant heating rate. Thus, this technique is
very useful in monitoring heat stability and loss of components [35].
2.3.1.2 Differential thermal analysis (DTA)
DTA involves heating or cooling a test sample and an inert reference under identical
conditions, while recording any temperature difference between the sample and
reference. This differential temperature is then plotted against time, or against
temperature. Changes in the sample absorption or evolution of heat can be detected
relative to the inert reference. DTA can therefore be used to study thermal properties and
phase changes, which do not lead to a change in enthalpy. A DTA curve can be used as a
finger print for identification purposes. The area under a DTA peak can be the enthalpy
change and is not affected by the heat capacity of the sample. DTA may be defined
formally as a technique for recording the difference in temperature between a substance
and a reference material against either time or temperature as the two specimens are
subjected to identical temperature regimes in an environment heated or cooled at a
controlled rate [36].
2.3.2 Differential scanning calorimetry (DSC)
Differential scanning calorimetry or DSC is a thermal technique in which the difference
in the amount of heat required to increase the temperature of a sample and reference are
measured as a function of temperature. In this experiment, the sample and reference are
maintained at nearly the same temperature. DSC is used to identify phase transitions,
62
melting, glass transitions, or exothermic decompositions. The above transitions involved
in energy changes that can be detected by DSC with great sensitivity [37]. There are two
types of DSC systems in commercial use and they are power compensation DSC where,
the temperatures of the sample and reference are controlled independently using separate,
identical furnaces. The temperatures of the sample and reference are made identical by
varying the power input to the two furnaces and the energy required to do this is a
measure of the enthalpy or heat capacity changes in the sample relative to the reference.
In heat flux DSC, the sample and reference are connected by a low resistance heat flow
path. The assembly is enclosed in a single furnace. Enthalpy or heat capacity changes in
the sample cause a difference in the temperature relative to the reference and the resulting
heat flow is small compared with that in differential thermal analysis (DTA) because the
sample and reference are in good thermal contact. The temperature difference is recorded
and related to enthalpy change in the sample using calibration experiments. DSC plot is a
curve of heat flux versus temperature. The exothermic reactions in the sample are shown
with a positive peak. This curve can be used to calculate enthalpies of transitions. This is
done by integrating the peak corresponding to a given transition. The enthalpy of
transition can be expressed using the following equation:
ΔH = KA
Where, ΔH is the enthalpy of transition, K is the calorimetric constant, and A is the area
under the curve. The calorimetric constant will vary from instrument to instrument, and
can be determined by analyzing a well-characterized sample with known enthalpies of
transitions.
63
The thermal behavior of the polymeric intermediate is analyzed using differential
scanning calorimetry as well as thermogravimetric and differential thermal analysis.
Approximately, 7 mg of PI sample was placed in an alumina crucible and heated at a rate
of 10 K per minute from 333 K to 773 K under nitrogen atmosphere and the differential
thermal analysis and thermal gravimetric curves were recorded using SETARAM Labsys,
France, TG-DTA instrument from ambient to 873 K. Similarly, DSC measurement was
carried out for the polymeric intermediate between 303 and 773 K at a heating rate of 10
K per minute under nitrogen atmosphere using Mettler Toledo Star e system module DSC
821e/500/575/414183/578.
2.3.3 X- ray powder diffraction (XRD)
X-ray diffraction is based on constructive interference of monochromatic X-rays and a
crystalline sample. These X-rays are generated by a cathode ray tube, filtered to produce
monochromatic radiation, collimated and directed towards the sample. The interaction of
the incident rays with the sample produces constructive interference when it satisfies the
Bragg condition nλ=2d sin θ. This law relates the wavelength of electromagnetic
radiation to the diffraction angle and the lattice spacing in a crystalline sample [38]. The
prepared sample grounded well and filled in the sample holder and mounted on the X-ray
diffractometer. The powder X ray diffraction patterns were recorded between 10 and 80o
with the scan rate of 1.5o per minute using PANalytical X’ Pert PRO MPD X-ray
diffractometer using Cu Kα radiation. Figure 2.3 shows the photograph of the
PANalytical X’ Pert PRO MPD X-ray Diffractometer. The obtained patterns were
compared with JCPDS data for confirming the formation of the crystalline phase.
64
Crystallite size calculation:
The broadening of crystalline peaks is due to instrument broadening as well as due to
sample crystallite size reduction. The peak broadened with crystallite size decrement. The
crystallite size of the sample is calculated using Scherrer’s formula.
D = 0.9 λ/β1/2 cosθ
Where, λ is the wavelength of X rays, θ Bragg angle in degree and β1/2 full width at half
maximum. β1/2 is calculated using the following relation,
β1/2 = (βM – βS)1/2
Where, βM is the FWHM of the sample, βS is the FWHM of the Si standard. The peak
corresponds to (111) plane of Si standard. NBS silicon standard was used for estimating
the instrumental broadening.
Figure 2.3: Photograph of the PANalytical X’ Pert PRO MPD X-ray diffractometer
65
2.3.4 Fourier transform infrared spectroscopy (FTIR)
Infrared spectroscopy is a technique based on the vibrations of the atoms of a molecule.
An infrared spectrum is commonly obtained by passing infrared radiation through a
sample and determining the fraction of the incident radiation is absorbed by the sample at
a particular energy. Vibrational spectra are the characteristic of the material and are
specific to the chemical bonds. Changes in the chemical characteristics of matter are
reflected in the vibrational spectra [39]. Vibrational energies are much smaller as
compared to the chemical bond energies and even minute changes in the local
atmosphere of a sample are reflected in the spectra. For a molecule to show infrared
absorptions, it must possess a specific feature, i.e. an electric dipole moment of the
molecule must change during the vibration. The dipole moment of such a molecule
changes as the bond expands and contracts. The equation relating the force constant, the
reduced mass and the frequency of absorption is:
ν = (1/2π)√(k/μ)
A molecule can only absorb radiation when the incoming infrared radiation is of the same
frequency as one of the fundamental modes of vibration of the molecule. Vibrations can
involve either a change in bond length (stretching) or bond angle (bending). Some bonds
can stretch in-phase (symmetrical stretching) or out-of-phase (asymmetric stretching).
Fourier-transform infrared (FTIR) spectroscopy is based on the idea of the interference of
radiation between two beams to yield an interferogram. The latter is a signal produced as
a function of the change of path length between the two beams. The two domains of
distance and frequency are inter-convertible by the mathematical method of fourier-
66
transformation. The fine powdered polymeric intermediate as well as calcined polymeric
intermediate at different temperatures mixed with spectral pure KBr powder in 1:20 ratio,
thin transparent pellets were made using KBr press and used for the FTIR spectral
measurements using Schimadzu FTIR/8300/8700 spectrophotometer in the range of 4000
– 400 cm–1 with 2 cm–1 resolution for 20 scans.
2.3.5 Raman spectroscopy
Raman spectroscopy is a spectroscopic technique based on inelastic scattering of
monochromatic light, usually from a laser source. Inelastic scattering means that the
frequency of photons in monochromatic light changes upon interaction with a sample.
Photons of the laser light are absorbed by the sample and then reemitted. Frequency of
the reemitted photons is shifted up or down in comparison with original monochromatic
frequency, which is called the Raman effect. This shift provides information about
vibrational, rotational and other low frequency transitions in molecules. Raman
spectroscopy can be used to study solid, liquid and gaseous samples.
A sample is normally illuminated with a laser beam in the ultraviolet (UV), visible (Vis)
or near infrared (NIR) range. Scattered light is collected with a lens and is sent through
interference filter or spectrophotometer to obtain Raman spectrum of a sample. A
molecule with no Raman-active modes absorbs a photon with the frequency υ0. The
excited molecule returns back to the same basic vibrational state and emits light with the
same frequency υ0 as an excitation source. This type of interaction is called an elastic
67
Rayleigh scattering. A photon with frequency υ0 is absorbed by Raman-active molecule
which at the time of interaction is in the basic vibrational state. Part of the photon’s
energy is transferred to the Raman-active mode with frequency υm and the resulting
frequency of scattered light is reduced to υ0 - υm. This Raman frequency is called Stokes
frequency, or just “Stokes”. And photon with frequency υ0 is absorbed by a Raman-active
molecule, which, at the time of interaction, is already in the excited vibrational state.
Excessive energy of excited Raman active mode is released, molecule returns to the
basic vibrational state and the resulting frequency of scattered light goes up to υ0 + υm.
This Raman frequency is called Anti- Stokes frequency, or just “Anti-Stokes”. The
schematic diagram of custom built Raman spectrometer is shown in figure 2.4.
Figure 2.4: Schematic diagram of custom built Raman spectrometer
Synthesized carbon coated LiMPO4 (M= Mn, Co & Ni) samples were characterized by
the Renishaw InVia Laser Raman Microscope with 633 nm He-Ne laser source and it’s
confirmed that the presence of the carbon in the carbon coated LiMPO4 samples.
68
2.3.6 Scanning electron microscope (SEM)
The scanning electron microscope (SEM) uses a focused beam of high-energy electrons
to generate a variety of signals at the surface of solid sample. The schematic diagram of
SEM instrument is shown in figure 2.5. The signals that derive from electron-sample
interactions reveal information about the sample including external morphology,
chemical composition and orientation of materials. Accelerated electrons in a SEM have
significant amounts of kinetic energy, and this energy is dissipated in different forms of
signals produced by electron-sample interactions when the incident electrons are
decelerated in the solid sample. These signals include secondary electrons (SE),
backscattered electrons (BSE), diffracted backscattered electrons, photons, visible light,
and heat. Secondary electrons and backscattered electrons are commonly used for
imaging samples. Secondary electrons are most valuable for showing morphology and
topography on samples and backscattered electrons are most valuable for illustrating
contrasts in composition in multiphase samples [40]. Small piece of polymeric
intermediate is sprayed over a conducting carbon tape, which is pasted over an
aluminium stub. Carbon is coated over the polymeric intermediate for good conduction.
Similarly, small amount of final product is sprayed over carbon tape and coated with
gold. The SEM images and SEM-EDS elemental mappings were taken using Hitachi,
SN-3400 N SEM instrument.
Elemental analysis:
The electron beam causes various excitations in the sample, which are characteristic of
the elements present in the material. Characteristic X-rays emitted by the sample can be
69
used for elemental identification. The intensity of the signal can be used for quantitative
analysis. When a fast moving electron approaches the atom, it gets decelerated due to the
coulombic field. This results in a loss of energy for the electron and that energy appears
as photon, referred to as breaking radiation. The characteristic X rays emitted by the
atoms will appear as spikes over this smoothly varying photon intensity. There are
several characteristic X-ray lines with which an atom can be identified. The intensities of
these lines can be related to the concentrations of the emitting species in the sample.
Figure 2.5: Schematic diagram of SEM
70
2.3.7 Transmission electron microscope (TEM)
In TEM, the transmitted electrons are used to create an image of the sample. The
schematic diagram of TEM instrument is shown in figure 2.6. The transmission electron
microscope uses a high energy electron beam transmitted through a very thin sample to
image and analyze the microstructure of materials with atomic scale resolution. The
electrons are focused with electromagnetic lenses and the image is observed on a
fluorescent screen, or recorded on film or digital camera. The electrons are accelerated at
several hundred kV, giving wavelengths much smaller than that of light: 200 kV
electrons have a wavelength of 0.025 Å. However,
Figure 2.6: Schematic diagram of TEM
71
whereas the resolution of the optical microscope is limited by the wavelength of light,
that of the electron microscope is limited by aberrations inherent in electromagnetic
lenses, to about 1-2 Å. High resolution imaging mode of the microscope images the
crystal lattice of a material as an interference pattern between the transmitted and
diffracted beams. This allows one to observe planar and line defects, grain boundaries,
interfaces, etc. with atomic scale resolution [41]. The bright field/dark field imaging
modes of the microscope, which operate at intermediate magnification, combined with
electron diffraction, are also invaluable for giving information about the morphology,
crystal phases, and defects in a material. The samples are dispersed in absolute ethanol
under sonication and were deposited over the dipped carbon coated copper grid. This is
used for taking TEM images and selected area diffraction pattern. The particles sizes
were examined by JEOL-2010F TEM instrument with an accelerating voltage of 200 kV.
2.3.9 UV-VIS-NIR optical absorption
The UV-visible EM radiation causes electronic transitions within a molecule, promoting
bonding and non-bonding electrons to higher, less stable antibonding orbitals. When a
sample of an unknown compound is exposed to light, certain functional groups within the
molecule absorb light of different wavelengths in the UV or visible or NIR region. UV-
VIS-NIR spectroscopy is used for qualitative and quantitative analysis of materials. It
measures the intensity of light passing through a sample (I), and compares it to the
intensity of light before it passes through the sample (Io) [43]. The ratio I / Io is called the
72
transmittance, and is usually expressed as a percentage (%T). The absorbance, A, is
based on the transmittance:
A = − log (T% / 100%)
The sample is placed in the sample holder and the UV–VIS–NIR absorption spectra were
recorded using a Carry 5000 spectrophotometer (Varian, Palo Alto, CA) in the spectral
range from 200 to 1500 nm, the spectrometer resolution being 2 nm, for the prepared fine
powder in the diffuse reflectance mode.
2.4 Impedance measurements
Impedance spectroscopy is superior over other laboratory techniques by using very small
amplitude voltage signals without significantly disturbing the properties being measured.
Such small AC voltage perturbations cause variations in impedance in a way that is
related to the properties of the material under investigation. This may be due to the
physical structure of the material, chemical processes within it or to a combination of
both. Consequently, impedance spectroscopy is constantly used as a nondestructive
technique for providing accurate and repeatable measurements regarding surface
conditions such as adsorption and desorption processes at electrode surfaces. Impedance
is the opposition to flow of current, which is given by the ratio of the applied voltage to
the resultant current. Impedance spectroscopy is a powerful technique used for electrical
characterization of an electrolyte material. It is a perturbation technique, which involves
73
the measurement of the current through a solid electrolyte when a sinusoidal voltage of
low amplitude is applied [44, 45]. The photograph of Impedance analyzer (Alpha-A high
frequency analyser, Nova control, Germany) is shows in figure 2.7.
Figure 2.7: Photograph of Impedance analyzer (Nova control, Germany)
74
2.4.1 Basic theory
A small amplitude A.C signal is used in impedance measurement to perturb the system
and the applied potential is given by,
E = Eo exp (jωt)
The output current of the system is also a sinusoidal and represented by,
I = Io exp (jωt +φ)
According to the Ohm’s law, impedance of the circuit (Z) at any angular frequency ω can
be represented by,
Z = E/I = ( Eo / Io )exp (-jφ)
= Zo exp (-jφ)
= Z cosφ - jZ sinφ
Z = Zr - jZi
Where j is the complex number having the value of √ -1, Zr and ZI are real and imaginary
parts of the impedance. The phase difference is represented by
φ = tan-1(jZi /Zr)
For pure resistor (R), capacitor (C) and inductor (L) impedance is given by the following
representations:
Z = R + j 0
75
Z = 0 - j/ωC
Z = 0 + jωL
From above equations it is seen that the impedance due to capacitor and an inductor
depend on the frequency of the input signal. The plot of real (in phase) and imaginary
(out of phase) parts is known as impedance spectrum and it appears as semi circles or
straight lines depending on the combination. Apart from impedance, three other
important representations are used in complex plane analysis, and they are given below.
Admittance
Y=Z-1= Yr + j Zi
Permittivity
ε = A/jωCo=εr-jεi
Modulus
M = ε-1=Mr+jMi
Where Co = εo (A/L), εo = 8.854 x 10-12 F m-1 and (A/L) is cell constant.
The complex permittivity and modulus representations are used for analyzing the
dielectric response of the system.
76
2.4.2 Equivalent circuit representation
The electrical behavior of any sample can be represented in the form of equivalent
circuit, which represents the various current conducting elements in the sample [45].
2.4.2.1. Series combination of R and C
A circuit containing a resistance and a capacitance in series is shown in fig. 2.8. The
voltage drop across the circuit, E, is given by E=E1+E2 and therefore, the total impedance
of the circuit is given by
Z = R + (1/jωC) = R- (j/ωC)
The impedance contains real and imaginary terms as indicated below:
Z' = R, Z" = 1/ωC
The complex impedance plot gives a vertical spike as shown in fig 2.8a, because Z’ is of
fixed value and Z” decrease with increasing ω.
2.4.2.2. Parallel combination of R and C
A circuit containing a resistance and a capacitance in parallel is shown in fig 2.8b. Since
resistance is in parallel reciprocal of complex impedance called complex admittance,
A is given by, A = 1/Z = 1 / R + jωC
The complex impedance,
77
Figure 2.8: Schematic diagrams of impedance plots for the a) series and
b) parallel combination of R and C
Z = (A)-1 = (1 / R + jωC)-1
= R/ (1 + jωC)
= {R / (1 + (ωRC)2)} – {RjωRC / (1+(ωRC)2)}
Therefore,
Z' = R / (1 + (ωRC)2) and Z" = RωRC / (1+(ωRC)2)
a b
78
The complex impedance plot for the circuit containing a resistance and a capacitance in
parallel is shown in fig.2.8.
The semi circle has intercepts on the Z' axis at zero and R; the maximum of the semi-
circle equals 0.5R and occurs at a frequency when ωRC =1. For more complex circuits,
each parallel RC element gives rise to a semi circle in the complex Z-plane. In the present
work, Novacontrol high performance frequency analyzer is used for impedance
measurements. The measured impedance data were analyzed using winfit software and
evaluated the bulk/sample resistance and its electrical behavior in the form of equivalent
circuits. The conductivity of the pellet sample is calculated from the dimension of the
pellet as well as the bulk resistance obtained through win fit software using the relation,
σ = t/RA
Where, “t” is the thickness of the pellet, “A” = Area of the pellet
“R” is the bulk resistance of the sample.
The activation energy (Ea) is calculated from the slope obtained from Log σT vs. 1000/T
plot
79
2.5 Fabrication and Characterization of CR2032 Coin cell
2.5.1 Preparation of electrodes for coin cell & Fabrication of CR2032 Coin cell
The electrode materials were hand mixed with 15 wt% carbon black (C65, Timcal
cooperation, USA) and 5 wt% PVDF (Sigma Aldrich) binder in N-Methyl-2-pyrrolidone
(NMP) solvent by mortar and pestle to form viscous slurry. Electrodes were prepared by
coating slurries either of cathode disc or on aluminum foil and dried in vaccum oven at
80 0C for 4 hr to remove the moisture from the cathode materials. Before going for the
fabrication, cathode discs should be kept in the desiccator to remove the remaining water
molecules from material to avoid the oxidation of the lithium metal which is using as
anode. CR2032 coin cells were assembled for all electrochemical testing which are
purchased from Hohsen Crop., USA. . A microporous plastic film (Cellgard 2400,
Cellgard Co., USA) was used as separator and the electrolyte solution was comprised of
1.5 M LiPF6 in a 1:1:1 mixture of ethylene carbonate (EC), eythyl methyl carbonate
(EMC), and dimethyl carbonate (DMC) in weight percent procured from Sigma Aldrich.
We used the DMC: DEC: EMC (1:1:1) ratio electrolyte for the LiCoPO4 and LiNiPO4
cathode materials cells.
Coin cell were fabricated in argon filled glow box (OMINI, VAC Atmosphere, USA)
with both moisture and oxygen concentrations less than 0.1 ppm, as shown in figure 2.9
and the total coin cell fabrication process flowchart is shown in figure 2.10.
80
Figure 2.9: Photograph of the VAC atmosphere glow box
81
Figure 2.10: Flowchart of the total coin cell fabrication process
Binder PVDF NMP
Positive Active Material LiMnPO4 (M=Mn, Co &Ni)
Conductive agent Carbon black
Mixing and coated on the Aluminum foil
Drying in vacuum oven at 80 oC for 8 h
Sealing all cathode/separator/anode using CR2032 Coin cell parts
24 h aging at RT before testing coin cells
82
2.5.2 Charge/discharge tests:
Charge/discharge tests were carried out by using a battery cycle tester (BT2000 with
voltage range as + 6V and current as + 100 mA to +10 μA, ARBIN Instruments, USA)
with a computer (PC) and software, which is shown in figure 2.11. The system is
capable of switching between charge and discharge automatically, according to the cut
off potentials set. All the coin cells, which were prepared by the pure and carbon coated
LiMnPO4 nanorods tested between 2.9 and 4.5 V at room temperature for 30 cycles. But,
LiCoPO4/Li and LiNiPO4/Li cells were tested between 4 and 5.1 V for 20 cycles.
Figure 2.11: Battery cycle tester, ARBIN Instrument, USA.
83
We constrained the number of cycles because, In the high voltage the electrolyte form a
poly(ethylene carbonate) (PEC) derived from the oxidative polymerization of EC and it
act as a lithium ion barrier. Hence, for more than 4.5 V researchers are using DMC:
DEC: EMC ratio as 1:1:1 electrolyte up to 5 V.
84
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88
SYNTHESIS OF PURE AND CARBON
COATED LiMnPO4 (M= Mn, Co & Ni)
NANOPARTICLES BY POLYOL AND
RESIN COATING PROCESSES
CHAPTER – III
89
CHAPTER – III
SYNTHESIS OF PURE AND CARBON COATED LiMPO4 (M= Mn,
Co &Ni) NANOPARTICLES BY POLYOL AND RESIN COATING
PROCESSES.
3.1 General introduction
3.2 Synthesis of pure LiMPO4 (M= Mn, Co &Ni) nanoparticles using PVP
assisted polyol process
3.2.1 Introduction
3.2.2 Synthesis of pure LiMPO4 (M= Mn, Co &Ni) nanoparticles
3.3 Preparation of carbon coated LiMPO4 (M= Mn, Co &Ni) nanoparticles
by using resin coating Process
3.3.1 Novelty of resin coating process
3.3.2 Preparation of carbon coated LiMPO4 (M= Mn, Co &Ni)
nanoparticles
3.4 Conclusions
References
90
3.1 General Introduction Olivine structured lithium transition metal phosphates are interesting cathode materials
for rechargeable lithium ion batteries due to their excellent thermal and structural stability
[1-6]. But these olivines are having some drawbacks like, defect formation, poor
electronic conductivity and distortion of the Jahn-Teller active M2+ ion, which were
obstacle for real applications. Recently, these problems have been solved by carbon
coating, metallic coating and doping techniques [7-9].
Basically, olivine structured type lithium metal phosphates are having one dimensional
diffusion path for lithium ions. These compounds have an open phosphate structure,
which provides an easy motion of lithium ions and the strong bonding of oxygen atoms
with phosphorus helps to avoid oxidation with the electrolyte. Hence, in this work
nanosize lithium metal phosphates were prepared to get the high power capability
through improving defect free lithium ion transport characteristics. There are several
techniques available to prepare nanoparticles. Among all, wet chemical process like, co-
precipitation, hydrothermal and polyol processes are effective to prepare nanoparticles
[10-13]. Particularly, the polyol process is very efficient to achieve nanoparticles with
high purity. In polyol process, we can control the nucleation growth in polyol medium
and also achieve less structural imperfections like anti-site defects, which act as obstacle
for lithium ion motion in local structure. The high pure olivine lithium metal phosphate
nanoparticles prepared by polyol process have high capacity and good cycleability due to
the defect free short diffusion path [14,15].
Another drawback in olivine lithium metal phosphate nanoparticles is its poor electronic
conductivity [16,17]. To overcome this problem, researchers have made composite
91
cathodes with conductive carbon by ball milling process. In this ball milling process,
acetylene black, sucrose…etc., are used as carbon source, but coating is not uniform. In
addition, it will give more carbon agglomeration in composite, which will cause blocking
for lithium ion migration [18]. The novel resin coating process gives very thin and
uniform coating upon olivine lithium metal phosphate nanoparticles to enhance the
electrochemical properties of materials. Most important drawback in olivine lithium
metal phosphate nanoparticles is Jahn-Teller distortion in M2+ ions [19].
Jahn-Teller distortion:
In an electronically degenerate state, a nonlinear molecule undergoes distortion to remove
the degeneracy by lowering the symmetry and thus by lowering the energy. In charging
state of LiMPO4 (M= Mn, Co & Ni), material will turn into MPO4, here the oxidation
state of M is 3+, which are Jahn-Teller effective ions in octahedral complex due to their
high or low spin configuration. The d-orbital in octahedral complex are dxy, dyz, dxz, dz2
and dx2
-y2
and in octahedral complex dz2 and dx
2-y
2 are having high energy due to the direct
interaction with negative legends of octahedral complex. The energy difference between
lower and higher energy orbital is called “crystal field splitting energy (∆) ”. In high spin
configuration, the crystal field splitting energy is less compared to paring energy and
hence the last electron will occupy the high energy orbital and the total spin is more than
1. If the crystal field splitting energy is higher than the paring energy then last electron
will occupy the lower energy orbital, hence it will give low spin configuration [20].
LiMnPO4: At discharging state of LiMnPO4/Li battery, LiMnPO4 cathode material
becomes MnPO4, here, the manganese becomes oxidized and form Mn3+. This Mn3+ ion
has high spin configuration due to the outer most electrons arrangement in d-orbital as
92
shown in Figure 3.1. The crystal field splitting energy (∆ ) is very less compared to
paring energy. Hence, four valence electrons in Mn3+ are occupying three lower energy
states dxy, dyz, dxz and one higher state dz2 respectively, the total spin is 2, which is called
as high spin configuration. Due to the high spin configuration [Mn3+: d4 (t2g3 eg
1) high
spin], the fourth electron occupies dz2 higher energy orbital, which is having directly
interaction with negative ligands of octahedral complex. Hence, the electron density is
more in Z-direction compared to the XY- direction. This asymmetrical distribution of
electron density leads increment in energy of the system. Finally, the octahedral complex
lowering energy through elongated the bonds between metal ion and ligands in z-
direction. Due to the deformation of octahedral complex in LiMnPO4 materials, one
dimensional lithium ion diffusion path will be shrinkage, so the capacity of battery will
decrease cycle by cycle, which is known as capacity fading. Figure 3.1 shows the Jahn-
Teller distortion in MnO6 octahedral complex [21].
LiCoPO4: At LiCoPO4/Li battery discharge state, the LiCoPO4 cathode material
becomes CoPO4. The Co3+ has six valence electrons, out of which, two electrons occupy
dxy state and remaining four electrons will occupy four dyz, dxz, dz2 and dx
2-y2 states. So,
the Co3+ has high spin configuration [Co3+: d6 (t2g4 eg
2)] with total spin value of 2. Here,
the distribution of electron density in all directions is equal. As a result, the total
octahedral complex will equally expand in X, Y & Z-directions. Because of the
expansion of octahedral complex, there is no impact on one dimensional lithium ion
diffusion path [22].
LiNiPO4: At LiNiPO4/Li battery discharge state, LiNiPO4 cathode material becomes
NiPO4. The oxidation state of Ni is 3+ with seven valence electrons. The crystal field
93
splitting energy (∆) is very high compared to paring energy. In seven valence electrons of
Ni3+, the first six electrons are occupying three lower energy states dxy, dyz, dxz and
remaining one electron will occupy higher state dx2
-y2
. The total spin is 1/2, which is
called as low spin configuration [Ni3+: d7 (t2g6 eg
1) Low Spin]. Due to the low spin
configuration the electron density is more in XY-direction compared to the Z- direction.
This asymmetrical distribution of electron density leads increment in energy of the
system. Finally, the octahedral complex lowering energy through elongates the bonds
between metal ion and ligands in XY-direction. The effect of octahedral complex
deformation in LiNiPO4 materials is negligible [23].
Figure 3.1: a) Jahn-Teller distortion in Mn3+ ion and b) changes in MnO6 octahedral
symmetry
a
b
94
To overcome this Jahn-Teller distortion in these olivine cathode materials, researchers
have made doping with the equal size divalent metal ions. Doping replaces Jhan -Teller
active metal ion in olivine structured cathode materials by divalent metal ions like Mg2+,
Ca2+, Zn4+ …etc.
In this chapter, PVP assisted polyol process was used for the synthesis of LiMPO4 (M=
Mn, Co & Ni) nanomaterial. Ethylene glycol was used as a solvent and PVP acted as a
stabilizer to prepare the nanoparticles in different shape and size [24, 25]. Acetates of
metals were used as precursors for the synthesis and the total solutions were heated up to
465 K for 2 h under continuous stirring. Finally, the formed precipitate at bottom of the
flask was washed with water and acetone followed by heated up to 873 K to remove all
organic and inorganic impurities from the sample. PVP assisted polyol process would
give the shape controlled nanoparticles to avoid the defects formation as well as Jhan-
Teller effect and the resin coating process was used for obtaining very thin and uniform
carbon coating over the nanoparticles. This conductive carbon coating was assumed to
improve electronic conductivity of the material [26].
3.2 Synthesis of pure LiMPO4 (M= Mn, Co &Ni) using PVP assisted polyol process
3.2.1 Introduction
Polyol is an alcohol having high hydroxyl groups, example: Polyethylene glycol (PEG),
Tetraethylene glycol (TEG), Ethylene glycol (EG)…etc. This polyol process is one of the
well known wet chemical processes to prepare the metal nanoparticles in different
shapes. While preparing metal nanostructures, polyol acts as a solvent as well as a
reducing agent. On the other hand, in metal oxides the same polyol acts as a solvent and a
95
chelating agent at higher temperature. Further, PVP is used as a stabilizer to obtain shape
controlled nanoparticles.
Olivine structured LiMPO4 (M= Mn, Co &Ni) nanoparticles were synthesized by PVP
assisted polyol process. Ethylene glycol was used as solvent in this process and metal
acetates were used as precursors for LiMPO4 (M= Mn, Co &Ni) nanoparticles. The total
solution was heated up to 465 K (just below the boiling point of ethylene glycol) under
distillation conditions to increase the solution pressure. At higher temperature, the rate of
dissolution of the intermediate phase, the rate of reduction in solution and rate of
spontaneous nucleation increase. Thus, the number of nuclei formed during the
nucleation burst increases. At the spontaneous nucleation, the added PVP acts as a
stabilizing agent to form shape controlled nanoparticles.
The dehydration reaction will occur in the polyol process at higher temperature, so
ethylene glycol will turn in to acetaldehyde and form glycolic acid. Glycolic acid has
high chelating property due to hydrophilic functional groups like hydroxyl and carboxyl
groups [27].
Hence, we used PVP assisted polyol process for synthesizing shape controlled LiMPO4
(M= Mn, Co &Ni) nanoparticles.
2 HO-CH2-CH2-OH 2 CH3CHO+2 H2O
2HO-CH2-COOH Glycolic Acid
96
Figure 3.2: Photograph of experimental setup of polyol synthesis process
97
3.2.2 Synthesis of pure LiMPO4 (M= Mn, Co &Ni) nanoparticles:
LiMPO4 (M= Mn, Co & Ni) nanoparticles were synthesized by PVP assisted polyol
process using lithium acetate [Li(CHOO), Fisher scientific company], metal acetates
[Mn(CHOO)2 for LiMnPO4, Co(CHOO)2 for LiCoPO4 & Ni(CHOO)2 for LiNiPO4 ,
Merck chemicals] and ammonium dihydrogen phosphate [NH4H2PO4, Merck chemical].
Ethylene glycol (EG), which was used as solvent, obtained from Fisher scientific
company and the stabilizer (PVP: Mw=106) procured from Sigma Aldrich. The required
stoichiometric quantities of metal acetates were mixed with ethylene glycol+ PVP
solution, by keeping end product to PVP ratio of 1:4 wt%, under constant stirring and
distillation condition as shown in figure 3.2. The resulting white colored solution was
stirred at 465 K for 2 h and it turned into a light brown colour solution with precipitation.
The precipitate was washed with acetone and water. Further, washed samples were
heated up to 873 K for 3 h to remove the organic and inorganic impurities, the flowchart
of the total polyol process was shown in figure 3.3. Figure 3.4 showing the photographs
of end product of a) LiMnPO4, b) LiCoPO4 & c) LiNiPO4 samples. All the samples were
cooled down to room temperature after the heat treatment, grounded and manually
pelletized with 3 ton pressure using 10 mm disc shaped mold. The final samples were
characterized by XRD, FTIR SEM, HRTEM, Raman and impedance spectroscopy.
98
Figure 3.3: Flowchart of the PVP assisted polyol process
Li acetate +
Metal acetate+ Ethylene Glycol (A)
NH4H2PO4 +
PVP +Ethylene Glycol (B)
Mixing of Solution A &
Solution B
Precipitation in bottom of the flask
Pure LiMPO4 (M=Mn, Co & Ni) Nanoparticles
Heated up to 465 K for 2 h
Washing and Heated up to 873 K for 3 h
99
Figure 3.4: Final prepared olivine structured LiMPO4 (M= Mn, Co & Ni) nanoparticle
samples
LiMnPO4 LiCoPO4
LiNiPO4
100
3.3 Preparation of carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles by
using resin coating Process
3.3.1 Novelty of resin coating process for the surface modification
Initially, different coating (surface modification) techniques were used with various
metals and metal oxide to avoid the instability of structure and also to enhance the
different properties of the materials. In case of olivine structure cathode materials, the
structural stability is very high compared to other exiting cathode materials for Li-ion
batteries. But, these olivine structure cathode materials are having poor electrical
conductivity. Hence, researchers have made surface modification to increase the
electrical conductivity of cathode materials using different methods such as sol-gel,
polymeric precursor, spray coating, etc. However, these processes exhibit disadvantages
such as choosing and the availability of the precursor chemicals (metal alkoxides), long
duration of preparation, non uniform coating, etc. Thus, there is need to develop a simple
and cost effective common process to overcome the above mentioned disadvantages.
Recently, we have investigated a novel polymeric resin process for uniform and effective
coating of metal oxides and carbon over nanocrystalline cathode powders for lithium
battery application using polyacrylic acid and ethylene glycol. Using the resin coating
process, very thin nanosize coating with high uniformity and high purity can be obtained
[28]. The tendency of ethylene glycol to form polyester (making the bond with the
surface) was effectively exploited for the fulfillment of efficient nanosize thin coating.
Thermal decomposition of hydrogen and oxygen in polymeric matrix of polyacrylic acid
and ethylene glycol leads to the formation of carbon thin layer over the cathode materials.
Hence, in the present work, the polymeric resin process was exploited for the uniform
coating of carbon layer over LiMPO4 (M= Mn, Co & Ni) nanomaterials.
101
3.3.2 Preparation of carbon coated LiMPO4 (M= Mn, Co &Ni) nanoparticles
Following chemicals were used for the coating of carbon over LiMPO4 (M= Mn, Co
&Ni) nanomaterials using polymeric resin coating process. Polyacrylic acid (chelating
and resin forming agent) AR grade, Merck, India and ethylene glycol (polymerizing
agent) SQ grade Qualigens,India). LiMPO4 (M= Mn, Co &Ni) nanomaterials samples
(pure samples) were prepared by PVP assisted polyol process. The obtained LiMPO4
(M= Mn, Co &Ni) nanomaterials were first dispersed in acetone and sonicated for 30 min
to remove the agglomerations and then acetone was removed by drying the dispersion in
hot air oven. The dried LiMPO4 (M= Mn, Co & Ni) nanomaterials were further dispersed
in ethanol, which is called as colloidal solution A. Solutions of polyacrylic acid and
ethylene glycol were mixed under constant stirring with their respective molar ratio of
10:2, which is labeled as solution B. Solutions A and B were mixed together under
vigorous stirring and the evaporation was continued at 353 K for 1 h to remove the
remaining water. Finally, thick brown colored solid mass was formed and it was calcined
at 623 K for 1 h to obtain carbon coated LiMPO4 (M= Mn, Co &Ni) nanoparticles. While
heating the samples up to 623 K, hydrogen and oxygen elements will leave from sample,
only carbon will stick on surface of nanoparticles. The flowchart of resin coating process
and schematic representation for coating of carbon layer over the LiMPO4 (M= Mn, Co
&Ni) nanoparticles are shown in figure 3.5 and figure 3.6 respectively.
102
Figure 3.5: Flowchart for the total resin coating process
Prepared LiMPO4 (M=Mn, Co & Ni) +
Ethanol (A)
Poly acrylic acid +
Ethylene Glycol (B)
Mixing of Solution A &
Solution B
Dark colored solid material
Carbon coated LiMPO4 (M=Mn, Co & Ni)
Nanoparticles
Heated up to 353 K for 1 h
Heated up to 623 K for 2 h
103
Figure 3.6: Schematic synthesis scheme of resin coating process
104
3.4 Conclusions
In this chapter, detailed results of pure and carbon coated LiMPO4 (M= Mn, Co & Ni)
nanoparticles synthesis using PVP assisted polyol process followed by the resin coating
process were explained. PVP assisted polyol process gives the shape controlled
nanoparticles due to the presence of high chelating agents and PVP stabilizer.
Furthermore, novel resin coating process was adopted for obtaining very thin nanosize
carbon coating upon the LiMPO4 (M= Mn, Co & Ni) nanoparticles.
105
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108
CHARACTERIZATION OF PURE AND
CARBON COATED LiMPO4 (M= Mn,
Co & Ni) NANOPARTICLES
CHAPTER – IV
109
CHAPTER - IV
CHARACTERIZATION OF PURE AND CARBON COATED LiMPO4
(M= Mn, Co & Ni) NANOPARTICLES
4.1 General introduction
4.2 Characterization of pure and carbon coated LiMPO4 (M= Mn, Co & Ni)
nanoparticles
4.2.1 X-ray Diffraction (XRD)
4.2.2 Fourier transform infrared spectroscopy (FTIR)
4.2.3 Raman spectroscopy
4.2.4 Scanning electron microscopy (SEM)
4.2.5 High resolution transmission electron microscope – energy
dispersion X- ray spectroscope (HRTEM-EDS)
4.3 Conclusions
References
110
4.1 General Introduction In this chapter, detailed results obtained from XRD, FTIR, SEM, RS and HRTEM-EDS
for all the prepared pure and carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles are
presented and discussed. The pure and carbon coated LiMPO4 (M= Mn, Co & Ni)
nanoparticles were successfully prepared by PVP assisted polyol and novel resin coating
processes. The structural characterizations like phase purity and structure of all the
prepared materials were respectively obtained from the X-ray diffraction (XRD) and
Fourier transform infrared spectroscopy (FTIR). The lattice parameters and the weight
percentage of the prepared material were determined by Rietveld refinement analysis
using the X'pert high score plus software. Microstructure of prepared pure and carbon
coated LiMPO4 (M= Mn, Co & Ni) nanoparticles was observed under the scanning
electron microscopy (SEM). The amorphous nature and thickness of carbon coating over
the carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles were observed by Raman
spectra and high resolution transmission electron microscope (HRTEM) images. Finally,
the chemical compositions of all synthesized materials were obtained by energy
dispersive spectroscopy (EDS).
4.2 Characterization of pure and carbon coated LiMPO4 (M= Mn, Co
&Ni) nanoparticles
4.2.1 X-ray Diffraction (XRD)
Figures 4.1, 4.2 & 4.3 show the XRD patterns of the pure and carbon coated LiMPO4
(M= Mn, Co & Ni) nanoparticle samples along with their respective JCPDS data. From
figure 4.1a, XRD patterns of pure and carbon coated LiMnPO4 nanorods, prepared at 873
111
K and the formation of the crystalline phase of pure and carbon coated LiMnPO4 nanorod
samples were confirmed by comparing with JCPDS (# 740375) data. XRD patterns of
both pure and carbon coated LiMnPO4 nanorods showed two extra peaks at 29 and 30.5,
due to the crystalline Mn2P2O7 phase. This peak was further analyzed by Rietveld
refinement, which confirmed the presence of 98 wt.% LiMnPO4 and 2 wt.% Mn2P2O7 in
the LiMnPO4 nanorod sample. Figure 4.1b shows the Rietveld refinement results for the
pure LiMnPO4 nanorods. The crystallite size of the LiMnPO4 nanorods was calculated
using Scherrer’s formula (D = 0.9 × λ/β Cos θ) and was found to be ~63 nm. The XRD
pattern of the carbon coated LiMnPO4 nanorods did not show any extra peak for carbon
phase, suggesting that the coated carbon over the LiMnPO4 nanorods may be in an
amorphous phase [1-3]. From figure 4.2, XRD patters of pure and carbon coated lithium
cobalt phosphate (LiCoPO4) nanoparticles along with the carbon and LiCoPO4 JCPDS
data. JCPDS data confirmed the formation of structural phase. The crystallite size of the
LiCoPO4 nanoparticles was calculated using Scherrer’s formula and was found to be ~45
nm. The XRD patterns of carbon coated LiCoPO4 nanoparticles were showing two extra
peaks at 28.5 and 31.5 other than LiCoPO4 peaks, which is indicated that presence of
crystalline nature of coated carbon on LiCoPO4 nanoparticles.
112
Figure 4.1: a) XRD patterns of the pure and carbon coated LiMnPO4 nanorods along
with JCPDS data and b) Observed XRD pattern fitted with the calculated one, using
Rietveld analysis
10 20 30 40 50 60 70
Inte
nsity
2θ
JCPDS# 740375
** LiMnPO4
LiMnPO4/C
15 20 25 30 35 40
-40
0
40
80
120
LiMnPO4 nanorods Observerd Calculated Differnce Peak Position
Inte
nsity
(a.u
)
2θ (deg.)
a
b
113
Figure 4.2: XRD patterns of the pure and carbon coated LiCoPO4 nanoparticles along
with JCPDS data
114
Figure 4.3: XRD patterns of the pure and carbon coated LiNiPO4 nanoparticles along
with JCPDS data
From figure 4.3, XRD patterns of pure and carbon coated lithium nickel phosphate
(LiNiPO4) nanoparticles along with the carbon and LiNiPO4 JCPDS data. JCPDS data
confirmed the formation of structural phase. The crystallite size of the LiNiPO4 nanorods
was calculated using Scherrer’s formula and was found to be ~50 nm. Furthermore, the
XRD patterns of carbon coated LiNiPO4 nanoparticles were showing two extra peaks,
which are due to the crystalline carbon (JCPDS#46-0943). It confirmed that the coated
carbon on LiNiPO4 nanoparticles was showing partially crystalline nature, which was
further confirmed by the Raman Spectroscopy.
115
4.2.2 Fourier transforms infrared spectroscopy (FTIR)
Figures 4.4, 4.5 & 4.6 show the FTIR spectra of all pure and carbon coated LiMnPO4,
LiCoPO4 and LiNiPO4 nanoparticles respectively. From figure 4.4, the pure and carbon
coated LiMnPO4 nanorods FTIR spectra show bands at 900 cm-1 and 1055 cm-1, which
are due to symmetrical and asymmetrical stretching of PO4-3. The IR bands between 630
and 460 cm−1 are due to the asymmetric bending O–P–O mode. Thus, FTIR results
confirmed the presence of PO4-3 structure in the pure and carbon coated LiMnPO4
nanoparticles. The observed common peaks at 3417-3444 cm-1 is assigned to the
stretching frequency of OH (due to the adsorbed moisture). Furthermore, carbon coated
LiMnPO4 nanoparticle samples showed extra bands at 1712 and 1637 cm−1, which are
attributed to the symmetrical stretching of C-O and C-C respectively. IR band at 744
cm−1 is due to P–O–C symmetric stretching and confirmed the presence of carbon over
LiMnPO4 nanorods in carbon coated samples [4, 5].
From figure 4.5, the FTIR spectra of the pure and carbon coated LiCoPO4 nanorods show
bands at 950 cm-1 and 1070 cm-1, which are due to symmetrical and asymmetrical
stretching of PO4-3 respectively. The IR bands between 641 and 480 cm−1 are due to the
asymmetric bending O–P–O mode. Thus, FTIR results confirmed the presence of PO4-3
structure in the pure and carbon coated LiCoPO4 nanoparticles. The observed broad peak
from 3582-3236 cm-1 in pure LiCoPO4 sample is assigned to the stretching frequency of
O-H (due to the adsorbed moisture). Furthermore, carbon coated LiCoPO4 nanoparticle
samples showed extra bands at 1728 and 1621cm−1, which are attributed to the
symmetrical stretching of C-O and C-C respectively. IR band at 745 cm−1 was due to P–
116
4000 3500 3000 2500 2000 1500 1000 500
LiMnPO4/C
Tran
smis
sion
(%)
Wavenumber ( cm-1)
LiMnPO4
O–C symmetric stretching and confirmed the presence of carbon over LiCoPO4 nanorods
in carbon coated samples [6].
Figure 4.4: FTIR spectra of the pure and carbon coated LiMnPO4 nanorods
117
3500 3000 2500 2000 1500 1000
LiCoPO4
Tran
smis
sion
(%)
Wavenumber (cm-1)
LiCoPO4/C
Figure 4.5: FTIR spectra of the pure and carbon coated LiCoPO4 nanoparticles
118
Figure 4.6: FTIR spectra of pure and carbon coated LiNiPO4 nanoparticles
From figure 4.6, the pure and carbon coated LiNiPO4 nanoparticles FTIR spectra show
bands at 920 cm-1 and 1045 cm-1, which are respectively due to symmetrical and
asymmetrical stretching of PO4-3. The IR bands between 660 and 480 cm−1 are due to the
asymmetric bending O–P–O mode. Thus, FTIR results confirmed the presence of PO4-3
structure in the pure and carbon coated LiCoPO4 nanoparticles. Furthermore, carbon
coated LNiPO4 nanoparticle samples showed extra bands at 1705 and 1642 cm−1,
attributed to the symmetrical stretching of C-O and C-C respectively, broad peak from
3740-2780 cm-1 is assigned to the stretching frequency of O-H. The IR band at 748 cm−1
119
is due to P–O–C symmetric stretching and confirmed the presence of carbon over
LiNiPO4 nanoparticles in carbon coated samples [7].
4.2.3 Raman Spectroscopy
Figures 4.7, 4.8 and 4.9 show the Raman spectra of the pure and carbon coated LiMPO4
(M=Mn, Co & Ni) nanoparticle samples. From figure 4.7, the observed bands at 953
cm−1 corresponded to the symmetric Ag mode, and the two low intensity bands at 997 and
1090 cm−1 are due to the asymmetric stretching modes of the PO4−3 polygon. Raman
spectra of the carbon coated samples showed two bands at 1350 [D (Disordered) band of
sp3] and 1592 cm−1 [G (Graphene) band of sp2-type] along with PO4−3 anion bands, which
are due to the residual carbon [8].
Raman spectroscopy of carbon materials:
Single crystal graphite belongs to the D6h symmetry group, and vibrational modes (2E2g,
2B2g, E1u, and A2u) are as shown in Figure 4.10. The two E2g modes are Raman active and
have been identified with the Raman band which obtained at 1582 cm-1 and a low-
frequency neutron scattering feature at 47 cm-l. The E1u (1588 cm-1) and A2u (868 cm-1)
are IR active and observable with IR reflectance. The B2g modes are optically inactive,
but one has been observed by neutron scattering at 127 cm-1. From figures 4.7, 4.8 and
4.9, the Raman spectra of carbon coated LiMPO4 (M= Mn, Co & Ni) shows the presence
of one new band at around 1360 cm-1 other than 1582 cm-1 band. The reasons for the
appearance of the 1360 cm-1 band is quite controversial. Several workers have attributed
it to a decrease in symmetry near microcrystallite edges, reducing the symmetry from D6h
to C3v (Vibrational modes: 2A1 and 2E) or Cs. New vibration modes of the lattice may then
become active, such as an Al mode. A related mechanism is breakdown of the k = 0
120
selection rule for optical phonons near crystallite edges. Such breakdown permits
phonons other than 1582 and 47 cm-1 to become active and the spectra reflect the density
of phonon states in the lattice. A very different explanation for the 1360 cm-1 mode is the
existence of specific vibrations at the edges. All reports concur that the 1360 cm-1 mode
is related to structural disorder and it will be referred to as the D band hereafter [9-13].
From figure 4.8, the observed bands at 947 cm−1 corresponded to the symmetric Ag mode,
and the two low intensity bands at 1006 and 10410 cm−1 are due to the asymmetric
stretching modes of the PO4 −3 polygon. Raman spectra of the carbon coated samples
showed two bands at 1311 and 1598 cm−1 (D and G bands) along with PO4−3 anion bands,
which are due to the residual carbon. From figure 4.9, Raman spectra of the carbon
coated LiNiPO4 sample showed band at 944 cm−1 corresponded to the symmetric Ag
mode of the PO4−3 polygon. Also, observed two bands at 1313 and 1593 cm−1 (D and G
bands) along with PO4−3 anion bands, which were due to the residual carbon. The relative
peak heights and widths of carbon bands change substantially with the reaction
temperature and the nature of the precursor materials. The variation of the width and
intensity of the D and G bands are related to the growth and size of different carbon
phases, the presence of functional groups and impurities. Hence, the Raman spectral
results of carbon coated LiMPO4 (M= Mn, Co & Ni) samples confirmed the presence of
carbon. From figures 4.7, 4.8 &4.9, the high sp3/sp2 value is correlating to a high
amorphous nature which may help to enhance the electrochemical performance of
LiMPO4 (M= Mn, Co & Ni) materials.
121
Figure 4.7: Raman spectra for the pure and carbon coated LiMnPO4 nanorods
122
800 1000 1200 1400 1600
C=C
LiCoPO4/C
Inte
nsity
(a.u
)
Raman Shift (Cm-1)
PO4 C-C
LiCoPO4
Figure 4.8: Raman spectra of the pure and carbon coated LiCoPO4 nanoparticles
123
Figure 4.9: Raman spectra of the carbon coated LiNiPO4 nanoparticles
124
Figure 4.10: Vibrational modes of Single crystalline graphite
(Reprinted with permission from [6], Y. Wang et.al, Chem. mater. 1990, 2, 557-563.
Copyright (1990) American Chemical Society)
125
4.2.4 Scanning Electron Microscopy (SEM)
Figures 4.11, 4.12, 4.13, 4.14, 4.15 & 4.16 show the SEM images obtained at different
magnifications of the pure and carbon coated LiMPO4 (M=Mn, Co & Ni) nanoparticle
samples. From figure 4.11, the SEM images of pure LiMnPO4 nanorods with high
agglomeration. Figure 4.12 shows SEM images the carbon coated LiMnPO4 nanorods
taken at different magnifications. From figure 4.12a, the width of the carbon coated
LiMnPO4 nanorods was found to be 250 nm. From figure 4.13, the SEM images of the
pure LiCoPO4 nanoparticles at different magnifications are observed. The agglomerated
spherical shape LiCoPO4 particle size was found to be ~120 nm. Figure 4.14 shows the
SEM images of the carbon coated LiCoPO4 nanoparticles. From figures 4.14, the SEM
images of the carbon coated LiCoPO4 nanoparticles show highly agglomeration and the
average size of the particles is found to be ~ 90 nm.
From figure 4.15, the SEM images of pure LiNiPO4 nanoparticles with high
agglomeration were observed. The particle size of pure LiNiPO4 nanoparticles is found
to be ~ 110 nm. Figure 4.16 shows the SEM images of carbon coated LiNiPO4 nanorods
taken at different magnifications. From figure 4.16, the particle size of the carbon coated
LiNiPO4 nanoparticles was found to be ~ 80 nm. XRD, FTIR, Raman and SEM results
confirmed the formation of pure and carbon coated nanocrystalline lithium transition
metal phosphates prepared by polyol process followed by novel resin coating process.
126
Figure 4.11: SEM image of the pure LiMnPO4 nanorods in low magnification
127
Figure 4.12: a & b) SEM images of the carbon coated LiMnPO4 nanorods
a
b
128
Figure 4.13: a & b) SEM images of the pure LiCoPO4 nanoparticles at different
magnifications
a
b
129
Figure 4.14: a & b) SEM images of the carbon coated LiCoPO4 nanoparticles at different
magnifications
a
b
130
Figure 4.15: a & b) SEM images of the pure LiNiPO4 nanoparticles at different
magnifications
a
b
131
Figure 4.16: a & b) SEM images of the carbon coated LiNiPO4 nanoparticles at different
magnifications
a
b
132
4.2.5 High resolution transmission electron microscope – energy dispersion X-ray
spectroscope (HRTEM-EDS)
Figures 4.17 & 4.18 show the HRTEM images and EDS spectra of the carbon coated
LiMPO4 (M=Mn & Co) nanoparticle samples. From figure 4.17a, the TEM micrograph
provided the direct evidence for the uniform coating of thin carbon layer about 3 nm over
the nanocrystalline LiMnPO4 nanorods. Figure 4.17b shows the EDS spectra of carbon
coated nanocrystalline LiMnPO4 nanorods and it shows the presence of carbon peak.
Figure 4.18 shows the TEM image of the carbon coated LiCoPO4 nanoparticles with EDS
spectra. From figure 4.18a, an uniform thickness of carbon coating was found to be
around 5 nm. The EDS spectra confirmed the presence of carbon in carbon coated
LiNiPO4 sample, showing carbon peak in figure 4.18b. Figure 4.19 shows the EDS
spectra of the carbon coated LiNiPO4 nanoparticles and it confirmed the presence of
carbon in coated sample. Hence, from the TEM micrographs, FTIR results and Raman
spectra, it is concluded that an uniform coating of the thin layer of carbon over the
nanocrystalline LiMPO4 (M=Mn, Co & Ni) nanoparticles was achieved.
133
Figure 4.17: a) HRTEM images and b) EDS spectrum of the carbon coated LiMnPO4
nanorods
134
Figure 4.18: a) HRTEM images and b) EDS spectrum of the carbon coated LiCoPO4
nanoparticles
Carbon coating
a
b
135
Figure 4.19: EDS spectrum of the prepared carbon coated LiNiPO4 nanoparticles
4.3 Conclusions
Effect of PVP (stabilizer) and experimental conditions for polyol as well as resin coating
processes were investigated for the synthesis of nanocrystalline pure and carbon coated
LiMPO4 (M=Mn, Co & Ni) samples. A systematic study was carried out through XRD,
FTIR, Raman, SEM and TEM-EDS analysis of prepared pure and carbon coated LiMPO4
(M=Mn, Co & Ni) nanoparticle samples.
136
The crystalline phases and structure of pure and carbon coated LiMPO4 (M=Mn, Co &
Ni) nanoparticle were confirmed from the analysis of XRD and FTIR results. In FTIR
spectra of all carbon coated LiMPO4 (M=Mn, Co & Ni) nanoparticle samples showed
evidence for the presence of carbon. SEM images gave information of the microstructure
of both pure and carbon coated samples. FTIR and Raman spectra of all carbon coated
samples confirmed the presence of carbon and dominated amorphous nature of the coated
carbon. Microstructure, shape, size, carbon coating and presence of transition metals, P,
O, and C in the carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles were confirmed
from the SEM images, TEM –EDS and Raman spectral results. HRTEM images of
carbon coated LiMPO4 (M=Mn, Co & Ni) nanoparticle samples give the evidence for
uniformity of thickness of carbon coating upon the nanoparticles. Using a polyol and
resin coating processes, we have shown that the pure and carbon coating LiMPO4 (M=
Mn, Co & Ni) nano materials could be synthesized.
137
Reference
[1] S. Geller and J. L. Durand, Acta Cryst., 13(1960) 325-331.
[2] A. K. Padhi, K. Nanjundaswamy and J. B. Goodenough, J. Electrochem. Soc., 144
(1997) 1188-1194.
[3] B. D. Cullity, Elements Of X Ray Diffraction, Addison-Wesley Publishing Company,
Inc. USA, 1956.
[4] N. S. Norberg and R. Kostecki, Electrochim. Acta, 56 (2011) 9168–9171.
[5]G. Socrates, Infrared and Raman Characteristic Group Frequencies, John Wiley
&Sons, New York, 2001.
[6] C. M. Julien1, P. Jozwiak and J. Garbarczyk, Proceedings of the International
Workshop, Advanced Techniques for Energy Sources Investigation and Testing,4 –
9, Sofia, Bulgaria, 2004.
[7] C. M. Julien, A. Mauger, K. Zaghib, R. Veillette and H. Groult, Ionics, 18(2012) 625-
633.
[8] Y. Mizuno, M. Kotobuki, H. Munakata and K. Kanamura, J. Ceram. Soc. Jpn.,
117(2009)1225-1228.
[9] Yan Wang, Daniel C. Alsmeyer, and R. L. McCreery, Chem. Mater., 2 (1990) 557-
563.
[10] J. P. Tessonnier, D. Rosenthal, T. W. Hansen, C. Hess, M. E. Schuster, R. Blume, F.
Girgsdies, N. Pfander, O. Timpe, D. S. Su and R. Schlogl, Carbon, 47 (2009) 1779-
1798.
[11] C. Li, H.P. Zhang, L.J. Fu, H. Liu, Y.P. Wu, E. Rahm, R. Holze and H. Q. Wu,
Electrochim. Acta, 51 (2006) 3872–3883.
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[12] F. Pan, X. Chen, H. Li, X. Xin, Q. Chang, K. Jiang and W. Wang, Electrochem.
Comm., 13(2011) 726–729.
[13] J. D. Wilcox, M. M. Doeff, M. Marcinek and R. Kostecki, J. Electrochem. Soc.,
154(2007) A389-A395.
139
IMPEDANCE, AC CONDUCTIVITY
AND TRANSPORT STUDIES OF PURE
AND CARBON COATED LiMPO4 (M=
Mn, Co & Ni) NANOPARTICLES
CHAPTER – V
140
CHAPTER - V
IMPEDANCE, AC CONDUCTIVITY AND TRANSPORT STUDIES
OF PURE AND CARBON COATED LiMPO4 (M= Mn, Co & Ni)
NANOPARTICLES
5.1 General introduction
5.2 Electrical conductivity studies
5.2.1 Complex impedance
5.2.2 Frequency dependent conductivity
5.2.3 Dielectric constant
5.2.4 Electrical modulus
5.3 Wagner polarization
5.4 Conclusions
References
141
5.1 General introduction The synthesized samples of pure and carbon coated LiMPO4 (M=Mn, Co & Ni) were
ground in to very fine powder and then made into 10 mm diameter pellets and their
thickness various from 1.5 mm to 3 mm. All the pellets were dried in the oven for one
hour at 333 K, coated with silver paste on either faces of the pellets, and dried in oven for
four hours. Followed by drying, coated pellets were stored in a dessicator and used for
the impedance measurements. The real and imaginary parts of complex impedance
measurements were made on the pressed pellets of pure and carbon coated LiMPO4
(M=Mn, Co & Ni) samples as a function of frequency (1MHz – 10 mHz) and temperature
(305 – 773 K). The obtained impedance data were analyzed using Winfit software. In this
software, all the circuit parameters are adjusted simultaneously, in order to fit the
measured data and to obtain bulk resistance and circuit description code of the physical
model (equivalent circuit) of the materials. The ionic transport number for the pure and
carbon coated LiMPO4 (M=Mn, Co & Ni) samples was obtained by analyzing the
measured current Vs time data using nanoammeter (Keithley, 2182A) and DC power
supply (Keithley, 2308).
5.2 Result & Discussion
5.2.1 Complex impedance
Figures 5.1, 5.2, 5.3, 5.4, 5.5 and 5.6 show the complex impedance plots (imaginary -Z"
vs real Z') obtained at different temperatures up to 773 K of both pure and carbon coated
LiMPO4 (M= Mn, Co & Ni) nanoparticles. From figures 5.1a, b, c & d, the typical
complex impedance plots (imaginary -Z" vs real Z') obtained at various temperatures
142
(303 to 773 K) of pure LiMnPO4 nanorods. The semicircle and one inclined spike were
observed in the impedance spectra, in which, the semicircle at the higher frequency
region is related to the bulk conductivity of the pure LiMnPO4 nanorods sample and the
appearance of inclined spike is due to the effect of interfacial polarization of the
LiMnPO4 sample [1]. In figures 5.1, the scatter symbols and continuous line represent
the experimentally observed impedance data and their fitted data value. Using the winfit
software, the impedance plot is deconvolated into a semicircle and an inclined spike,
represented as continuous line. The bulk resistance (Rb) of LiMnPO4 material was
obtained from the respective intercept of the depressed semicircles with the real axis. The
semicircle showed in the impedance plot is due to the parallel combination of RC
elements for Debye behaviour. For non ideal case, the semicircles were slightly
depressed and it replaced the capacitor by constant phase element Q (CPE) in the
equivalent circuit with the impedance function [ZCPE = (1/Y(jω)n), n=1]. As the
temperature increases; the size of the low frequency spike is reducing, which indicating
the decreasing of interfacial polarization effect.
Figures 5.3 a, b, c & d show the analyzed real (Z') and imaginary (Z") parts of the
impedance plots obtained at various temperatures (303 to 733 K) for carbon coated
LiMnPO4 samples. Figure 5.2a shows the impedance plot of the carbon coated LiMnPO4
nanorods sample, two depressed semicircles were represented by two parallel
combinations of RC elements in series and first semicircle represents the grain interior
and another semicircle represents the carbon coating responses. From the impedance
plot, R values were obtained from the intercept of the semicircles on Z' real axis and the
capacitances C were obtained using the relation ω max RC =ωmax(RQ)1/n =1 [2]. In figure
143
5.2a, the middle frequency semicircle was reduced with increase of temperature; it might
be due to the decomposition of carbon at higher temperature. From these figures, it is
observed that the intercept of the semicircle with real axis shifts towards the origin with
temperature and also frequency of the intersection with real axis, increases with
temperature.
Figure 5.1: Impedance plots obtained at different temperatures of pure LiMnPO4
nanorods
a b
c d
144
Figure 5.2: Impedance plots obtained at different temperatures of carbon coated
LiMnPO4 nanorods
a c
b
d
145
Figures 5.3 a, b, c & d show the analyzed real (Z') and imaginary (Z") parts of the
impedance plots obtained at various temperatures (313 to 733 K) for pure LiCoPO4
samples. From these figures, it was observed that the intersection of the semicircle with
the real axis gave the best bulk resistance (Rb) of the crystalline sample and it shifted
towards the origin with an increase in temperature. Also, it was observed that the
frequency of the intersection with real axis increased with temperature. From figures
5.4a-d, the typical complex impedance plot (imaginary -Z" vs real Z') for carbon coated
LiCoPO4 nanoparticles were obtained at various temperatures (333 to 743 K). From the
impedance plot, R values were obtained from the intercept of the semicircles on Z’ real
axis and the capacitances C were obtained using the relation ω max RC =ωmax(RQ)1/n =1
[2]. Figures 5.5 a, b, c & d show the analyzed real (Z') and imaginary (Z") parts of the
impedance plots obtained at various temperatures (293 to 733 K) for pure LiNiPO4
samples.. From these figures, it was observed that the intersection of the semicircle with
the real axis gave the best bulk resistance (Rb) of the crystalline sample and it shifts
towards the origin with an increase in temperature. Also, it was observed that the
frequency of the intersection with real axis increases with temperature. Figures 5.6 a, b, c
& d show the analyzed real (Z') and imaginary (Z") parts of the impedance plots obtained
at various temperatures (353 to 733 K) for carbon coated LiNiPO4 samples. By analyzing
the depressed semicircles shown in figures 5.6a-d, the equivalent circuits are obtained
and are represented as parallel combination of resistance and (CPE) for all the samples
shown in figure 2.8. CPE is the representation of the distributed elements.
146
Figure 5.3: Impedance plots obtained at different temperatures of pure LiCoPO4
nanoparticles
a b
c d
147
Figure 5.4: Impedance plots obtained at different temperatures of carbon coated LiCoPO4
nanoparticles.
a
b
c d
148
Figure 5.5: Impedance plots obtained at different temperatures of pure LiNiPO4
nanoparticles
0 2 4 6 8 100123456789
10
503 K 523 K 543 K 563 K Fit
-Z'' X
106 (O
hm)
Z' x106 (Ohm) 0 200 400 600 800 1000
0100200300400500600700800900
1000 683 K 713 K 733 K 743 K 763 K 783 K Fit
-Z'' X
103 (O
hm)
Z' X103 (Ohm)
a
b
c d
149
Figure 5.6: Impedance plots obtained at different temperatures of carbon coated LiNiPO4
nanoparticles
0 10 20 30 40 50 60 700
10
20
30
40
50
60
70
433 K 453 K 473 K 493 K 513 K Fit
-Z'' X
107 (O
hm)
Z' X107 (Ohm)
0 5 10 15 20 25 300
5
10
15
20
25
30 633 K 653 K 673 K 693 K 713 K Fit
-Z'' X
104 (O
hm)
Z' X104 (Ohm)
a b
c d
150
Electrical conductivity
Figure 5.7a &b show the log (σT) vs. 1000/T plots for the pure and carbon coated
LiMnPO4 nanorods. Bulk conductivities of pure and carbon coated LiMPO4 (M= Mn, Co
& Ni) nanoparticles were calculated using sample dimensions and bulk resistance,
evaluated by analyzing the impedance data measured at different temperatures using the
winfit software. From figure 5.7a, conductivity increases from 313 K to 373 K (region1)
and then decreases up to 533 K (region2). The increase of conductivity in region 1 may
be due to both Li+ and H+ of adsorbed water molecules on thermal activation. The
decrease of conductivity in region 2 may be due to the loss of adsorbed water molecules.
The linear increase of conductivity in region 3 may be due to pure Li+ ions. Hence,
activation energy (Ea) for Li+ ion migration was evaluated by fitting the temperature
dependence conductivity region 3 data with the Arrhenius equation using linear least
square fit [3-5 ]. Figure 5.7b shows the log σT vs 1000 /T plots region II of pure and
carbon coated LiMnPO4 samples. From figure 5.7b, the carbon coated LiMnPO4
nanorods sample shows the higher conductivity than the pure, which may be due to the
conductive carbon coating.
Figure 5.8 shows the log σT vs 1000 /T plots of pure and carbon coated LiCoPO4
nanoparticles samples at higher temperature (413 K to 733 K). From figure 5.8, the
activation energy of the pure and carbon coated LiCoPO4 nanoparticles obtained from
slop of the curves. Figure 5.9 show that the log σT vs 1000 /T plots of pure and carbon
coated LiNiPO4 nanoparticles at higher temperature (413 K to 783 K). From figure 5.9,
the temperature dependence of conductivity is fitted to Arrhenius equation for the pure
and carbon coated LINiPO4 samples & the activation energy Ea was obtained from the
151
slopes of each plot. All calculated activation energies for ions migration in pure and
carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles are listed in table 1.
Figure 5.7: a) log (σT) vs. 1000/T plots for the pure and carbon coated LiMnPO4
nanorods b) log (σT) vs. 1000/T plots for the pure and carbon coated LiMnPO4 nanorods
region 3 (high temperature)
region 3
region 2 region 1
152
1.4 1.6 1.8 2.0
-5.5
-5.0
-4.5
-4.0
-3.5
-3.0
-2.5
-2.0 LiCoPO4/C LiCoPO4 Linear Fit
Log(
σT) (
S Cm
-1 K
)
1000/T (K-1)
Figure 5.8: log (σT) vs. 1000/T plots of the pure and carbon coated LiCoPO4
nanoparticles
153
1.2 1.4 1.6 1.8 2.0 2.2 2.4-10-9-8-7-6-5-4-3-2-1 LiNiPO4
LiNiPO4/C Linear Fit
Log
(σT)
S C
m-1 K
1000/T K-1
Figure 5.9: log (σT) vs. 1000/T plots of the pure and carbon coated LiNiPO4
nanoparticles
154
5.2.2 A.C. conductivity
Figures 5.10, 5.11 & 5.12 show the log σ vs log ω plots, obtained at different
temperatures, for pure and carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles. AC
conductivity was calculated using the measured impedance data of pure and carbon
coated LiMPO4 (M= Mn, Co & Ni) nanoparticles. Figure 5.10a and b show the log σ vs
log ω plots, obtained at different temperatures, for pure and carbon coated LiMnPO4
nanoparticles respectively. From figures 5.10a & b, frequency dependence of
conductivity shows (1) at low frequency plateau region and (2) at high frequency
dispersion region. The plateau region corresponds to frequency independent conductivity
(σ0) or (σdc) and evaluated by extrapolating the conductivity value to zero frequency. The
frequency dependent conductivity was fitted using Jonscher’s universal power law
(JUPL) of equation (σω= σ0 + Aωs) [6,7]. Figures 5.11 and 5.12 show the log σ vs log ω
plots for pure and carbon coated LiCoPO4 and LiNiPO4 samples respectively. From
figures 5.10, 5.11 and 5.12, it was observed that the frequency at the dispersion region
deviated from the dc conductivity plateau is defined as characteristic frequency (ωp) and
also known as the hopping rate, at which σω = 2σ0. The relation between the dc
conductivity and the hopping rate is given by σ0 = kωp where k is the empirical constant,
which depends on the concentration of mobile ions and the conduction mechanism. Also,
it was observed that the hoping frequency moved towards the higher frequency with
increase of temperature, which was thermally activated with same activation energy of
σ0T. The value of σ0 (σdc) obtained from log σ vs log ω plots was in good agreement with
the σdc obtained from impedance measurements of LiMnPO4 nanoparticles. Hence, the
observed dispersion region of conductivity may follow the diffusion controlled relaxation
155
0 1 2 3 4 5 6 7 8-8
-7
-6
-5
-4LiMnPO4/C
553 K 593 K 633 K 673 K 723 K 773 K
Log
σ (S
Cm
-1)
Log ω
(DCR) model [8-10]. In conclusion, from the observed impedance & power law, the
frequency at which the intersection occurs with real axis and the frequency at which
relaxation effects ωp began to shift towards the higher frequencies with increase in
temperature.
Figure 5.10: log σ vs log ω plots obtained at different temperatures of a) pure and b)
carbon coated LiMnPO4 nanorods
156
Figure 5.11: log σ vs log ω plots obtained at different temperatures of a) pure and b)
carbon coated LiCoPO4 nanoparticles
0 1 2 3 4 5 6 7 8 9-7
-6
-5
-4
-3
743 K 723 K 703 K 683 K 663 K 643 K 623 K
Log
σ
Log ω
LiCoPO4/C
0 1 2 3 4 5 6 7 8 9-8
-7
-6
-5
-4
-3
533 K 553 K 573 K 593 K 613 K 653 K 693 K 733 K
Log
σ
Log ω
LiCoPO4
a
b
157
Figure 5.12: log σ vs log ω plots obtained at different temperatures of a) pure and b) carbon coated LiNiPO4 nanoparticles
a
b
158
-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6-0.50.00.51.01.52.02.53.03.54.0
LiMnPO4/C 553 K 593 K 633 K 673 K 723 K 773 K
log
(σ/σ
0)
log (ω/ωp)
0 1 2 3 4 5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
LiMnPO4
653 K 673 K 693 K 713 K 733 K 753 K 773 Klo
g (σ
/σ0)
log (ω/ωp)
Figure 5.13: log (σ/σ0) vs log (ω/ωp) plots obtained at different temperatures of pure and carbon coated LiMnPO4 nanorods
159
Figure 5.14: log (σ/σ0) vs log (ω/ωp) plots obtained at different temperatures of pure
and carbon coated LiCoPO4 nanoparticles
-7 -6 -5 -4 -3 -2 -1 0 1 2 3-1.0
-0.5
0.0
0.5
1.0
1.5
2.0LiCoPO4/C
623 K 643 K 663 K 683 K 703 K 723 K 743 K
Log
(σ/σ
0)
Log (ω/ω0)
-2 -1 0 1 2 3 4 5 6 7-0.50.00.51.01.52.02.53.03.54.0
LiCoPO4
533 K 553 k 573 K 593 K 613 K 653 K 693 K 733 KLo
g (σ
/σ0)
Log(ω/ω0)
a
b
160
Figure 5.15: log (σ/σ0) vs log (ω/ωp) plots obtained at different temperatures of pure
and carbon coated LiNiPO4 nanoparticles
-6 -3 0 3
0.0
0.7
1.4 653 K 673 K 693 K 713 K 733 K 753 K 773 K
Log
(σ/σ
0)
Log (ω/ω0)
LiNiPO4
-3 0 3
0
1
2
3 653 K 673 K 693 K 713 K 733 K 753 K 773 K
log
(σ/σ
0)
Log (ω/ω0)
LiNiPO4/C
a
b
161
Figures 5.13, 5.14 & 5.15 show the log (σ/σ0) vs log (ω/ωp) plots obtained at various
temperatures of pure and carbon coated LiMnPO4, LiCoPO4 & LiNiPO4 nanoparticles.
From figure 5.13 a & b, it 1s observed for pure and carbon coated LiMnPO4 nanorods
samples that the superimposed curves of log (σ/σ0) vs log (ω/ωp) at various temperatures,
suggest the conductivity relaxation mechanism is temperature independent and the slight
deviation in higher temperature may be due to the ionic transport in materials is affected
by structural aspects and ionic concentrations with temperature [36]. The perfect overlap
of the curves at different temperatures into a single master curve indicates that the
dynamical processes occurring at different frequencies are independent of temperature
and have the same thermal activation energy.
From figure 5.14a & b, the superimposed curves of log (σ/σ0) vs. log (ω/ωp) plots
obtained at various temperatures of the pure and carbon coated LiCoPO4 nanoparticles,
suggest the conductivity relaxation mechanism is temperature independent and slight
deviation in a particular sample may be due to the ionic transport in sample is affected by
structural aspects and ionic concentrations with temperature. From figure 5.15a & b, the
superimposed curves of log (σ/σ0) vs. log (ω/ωp) plots for the pure and carbon coated
LiNiPO4 nanoparticles at various temperatures. Also, the conductivity relaxation
mechanism is temperature independent and slight deviation in higher temperature may be
due to the ionic transport in materials is affected by structural aspects. Olivine structured
LiMPO4 (M= Mn, Co & Ni) nanoparticles had constant ionic concentration, but at higher
temperature, the volume of the unit cell was increasing with temperature. Due to this
superimposed curves of log (σ/σo) vs, log (ω/ωp) curves of LiMPO4 (M= Mn, Co & Ni),
nanoparticles showed some deviation from master curve [11].
162
5.2.3 Electrical permittivity
Figures 5.16, 5.17& 5.18 represent the real part of dielectric permittivity ε' vs. log ω of
the pure and carbon coated LiMnPO4, LiCoPO4 & LiNiPO4 nanoparticle samples,
respectively. The real ε' and imaginary ε" of the dielectric permittivity ε* were calculated
using the measured impedance data Z' & -Z" and pellet dimensions according to the
equations described in section 2.4. From the figures 5.16a & b, it is observed that with
increase in the frequency, ε' decreased and attained a constant value for pure and carbon
coated LiMnPO4 nanorods samples at high frequencies. From figures 5.17a &b, it is
observed the increase of dielectric constant ε' with decrease of frequency, which can be
attributed to the contribution of charge accumulation at the interface and leads to a net
polarization of the ionic medium result in the formation of space charge region at
electrode-electrolyte interface in pure and carbon coated LiCoPO4 nanoparticles. From
figures 5.18a & b, that with increase in the frequency, ε' decreased and attained a constant
value for pure and carbon coated LiNiPO4 nano particles sample at high frequencies. At
high frequencies, periodic reversal of the ac field resulted in no charge accumulation at
the interface and hence ε' remained constant. The motion of the charge without
accumulation can be explained in terms of the ion diffusion mechanism. The increase of
ε' towards lower frequencies can be attributed to the contribution from polarization of
charges. In the low frequency region, the ions jump in the field direction and pile up at
sites with high free energy barrier in the field direction after successfully hopping the
sites with low free energy barrier. The pile up of charges leads to a net polarization of the
ionic medium. At high frequencies, the periodic reversal of the field takes place so
rapidly that there are no excess ion jumping in the field direction, the polarization due to
163
charge pile up at high free energy barrier sites disappears and the observed value of ε'
decreases. When the temperature of the sample is increased, the values of dielectric
constant ε' increased and dispersion at ε' was moving towards the higher frequencies [12-
16].
Figure 5.16: Real part of dielectric permittivity ε' vs. log ω obtained at different
temperatures of pure and carbon coated LiMnPO4 nanorods
0 2 4 6 8-50
0
50
100
150
200
250 773 K 753 K 733 K 713 K 693 K 673 K 653 K 633 Kε'
Log ω
LiMnPO4
a
b
164
Figure 5.17: Real part of dielectric permittivity ε' vs. log ω obtained at different
temperatures of pure and carbon coated LiCoPO4 nanoparticles
-1 0 1 2 3 4 5 6 7 8
0
200
400
600
800
1000 743 K 723 K 703 K 683 K 663 K 643 K 623 K 603 Kε'
Log ω
LiCoPO4/C
a
b
165
Figure 5.18: Real part of dielectric permittivity ε' vs. log ω obtained at different
temperatures of pure and carbon coated LiNiPO4 nanoparticles
-1 0 1 2 3 4 5 6 7 8 9
0
800
1600
2400
653 K 673 K 693 K 713 K 733 K 753 K 773 Kε'
Log ω
LiNiPO4/C
a
b
166
5.2.4 Electrical modulus
Figures 5.19, 5.20 & 5.21 show the imaginary part of electric modulus M'' vs log ω plots
obtained at different temperatures of the pure and carbon coated LiMnPO4, LiCoPO4 and
LiNiPO4 nanoparticle samples respectively. The electric modulus data are calculated
using the real & imaginary parts of the measured impedance data and the pellet
dimensions using the equations described in section 2.4 for all the pure and carbon coated
LiMPO4 (M= Mn, Co & Ni) nanoparticles.
From figures 5.19a &b, the continuous line represents KWW fit and the symbols
correspond to the experimental data of pure and carbon coated LiMnPO4 nanorods
sample. From Fig. 11, it is observed that the shape of each curve is asymmetric of non-
Lorentzian type exhibiting a peak at the relaxation frequency, fmax, with a long tail
extending in the region of shorter relaxation time. Similarly, from figure 5.20 & 5.21, the
M''max value is remains constant and it shifts towards the higher frequency while
increasing the temperature. At lower frequency, M'' value was nearly zero and it raised
while increasing the frequency and saturated (M∞) at higher frequencies. The dispersion
region of M'' moved towards the higher frequencies as the temperature increased. The
shape of observed two overlapped M'' peak curve exhibited as an asymmetric and the
maximum of the M'' (M''max) were not centered at their dispersion regions of M'' in the
measured frequency window, which were indicated as non Debye behavior. The M''max
value shifted towards the higher frequency while increasing the temperature [17]. it is
observed that the shape of each curve is asymmetric of non-Lorentzian type exhibiting a
peak at the relaxation frequency, fmax, with a long tail extending in the region of shorter
167
relaxation time τ =1/fmax, (fmax is the relaxation frequency at M''max and of M'' vs. log ω
curves).
Figure 5.19: Imaginary part of electric modulus M'' vs log ω plots obtained at different
temperatures of the pure and carbon coated LiMnPO4 nanorods
LiMnPO4
168
Figure 5.20: Imaginary part of electric modulus M'' vs log ω plots measured at different
temperatures of the pure and carbon coated LiCoPO4 nanoparticles
169
Figure 5.21: Imaginary part of electric modulus M'' vs log ω plots obtained at different
temperatures of the pure and carbon coated LiNiPO4 nanoparticles
170
1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0-6.8-6.4-6.0-5.6-5.2-4.8-4.4-4.0-3.6-3.2
LiMnPO4 LiMnPO4/C LiCoPO4 LiCoPO4/C LiNiPO4 LiNiPO4/C Linear Fit
log
τ
1000/T K-1
The shift in the fmax with the temperature could be explained based on the distribution of
attempt frequencies for the barrier crossover or a distribution of jump or flight distances
following the crossover. There is slight variation in M'' peak height with temperature may
be due to the variation of the ionic relaxation in the samples. The broadness of the M'' vs.
log ω curves is interpreted in terms of the distribution of relaxation times for
distinguishable physical processes.
Figure 5.22: log τ vs. 1000/T of the pure and carbon coated LiMPO4 (M= Mn, Co & Ni)
nanoparticle samples
171
Figure 5.22 shows the log τ vs. 1000/T for pure and carbon coated LiMPO4 (M= Mn, Co
& Ni) nanoparticle samples. From figure 5.22, Arrhenius linear least square fitted the log
τ vs. 1000/T curve slope gives the relaxation activation energy Eτ. The relaxation time τ
is obtained from 1/fmax of the M'' vs. log f spectra. The relaxation time follows Arrhenius
relation (check the exponential form for minus sign)
From table 5.1, it is observed that the activation energies for the relaxation Eτ are slightly
different than thermal activation energy, Ea.
Table 5.1: The activation energies of carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticle obtained from conductivity and relaxation plots
S. No
Compound Conductivity (σ in S cm-1) at RT
Activation Energy (Ea in eV)
Activation Energy from relaxation plot (Ea in eV)
1 LiMnPO4 3.95X10-7 0.6±0.02 0.57±0.01 2 LiMnPO4/C 4.7X10-5 0.57±0.01 0.53±0.02 3 LiCoPO4 2.46X10-9 0.58±0.02 0.61±0.05 4 LiCoPO4/C 4.51X10-6 0.42±0.02 0.48±0.04 5 LiNiPO4 8.91X10-9 0.72±0.03 0.65±0.01 6 LiNiPO4/C 2.17X10-7 0.68±0.01 0.72±0.03
172
5.3 Wagner polarization method
Figure 5.23 shows the Wagner’s Polarization method for measuring transport numbers of
materials. Olivine structured LiMPO4 (M= Mn, Co & Ni) nanomaterials pellet was
sandwich between ion blocking electrode (graphite) and non-ion blocking electrode (Ag)
as in figure 5.22
[ion blocking electrode(gaphite)] /( LiMPO4 (M= Mn, Co & Ni)) / [ion non-blocking
electrode
(Ag)].
For all three systems, each sample pellet was subjected to dc potential and measured the
resultant current as a function of time using a nanoammeter. In Wagner's polarization
method, the solid electrolyte was placed between two electrodes - one blocking electrode
and the other non-blocking electrode. The current vs. time was monitored for a fixed
applied dc potential. The initial total current ‘i', decreased with time, which was the
depletion of ionic species in the electrolyte and became constant in the fully depleted
situation. At this stage, the residual current is the only electronic current (ie) [18].
The total current (it) flowing in the system is the sum of the currents due to ions (ii) and
the current due to electrons (ie).
it = ii + ie -------- (1)
By measuring the it and ie, ii can be calculated.
Ionic and electronic transport numbers were calculated using the measured currents
(it and ie) and from the following equations (2 and 3)
Ionic transport number ti = ie /it -------(2)
and Electronic transport number te = ie/it -------(3)
173
Figure 5.23: Wagner’s Polarization method for measuring transport numbers
174
Figure 5.24: Current vs time graphs of pure and carbon coated LiMnPO4 nanorods
0 1 2 3 4 5
0.00
0.05
0.10
0.15
0.20
0.25
LiMnPO4
Curre
nt (n
A)
Time ( h)
0 1 2 3 4 5 6 7 8
0.20.40.60.81.01.21.41.61.8
LiMnPO4/C
Curre
nt (n
A)
Time (h)
a
b
175
Figure 5.25: Current vs time graphs of pure and carbon coated LiCoPO4 nanoparticles
0 1 2 3 4 5
0.0
0.5
1.0
1.5
2.0
2.5
LiCoPO4/C
Curre
nt (n
A)
Time (hr)
0 1 2 3 4 5
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
LiCoPO4
Curre
nt (n
A)
Time (hr)
a
b
176
Figure 5.26: Current vs time graphs of pure and carbon coated LiNiPO4 nanoparticles
0 1 2 3 4 5
0.0
0.1
0.2
0.3
0.4
0.5
LiNiPO4
Curre
nt (n
A)
Time (hr)
b
a
177
Figures 5.24 a & b show the current vs time graphs of pure and carbon coated LiMnPO4,
LiCoPO4 and LiNiPO4 nanomaterials respectively. From figures 5.23a & b, total it ionic
ii, and electronic ie currents for pure and carbon coated LiMnPO4 nanorods were
obtained. The transport number values indicated that the carbon coated LiMnPO4
nanorods showed a few order enhancement of the electronic transport number compared
to the pure ones.
From figure 5.25 a & b, total it, ionic ii, and electronic ie currents for pure and carbon
coated LiCoPO4 nanoparticles were obtained and the electronic transport number of
carbon coated LiCoPO4 nanoparticles is higher than pure materials. Similarly, the total it,
ionic ii, and electronic ie currents for pure and carbon coated LiNiPO4 nanoparticles were
obtained from figure 5.26. The electronic transport number of carbon coated LiNiPO4
nanoparticles is more than pure materials, which may be due to the carbon coating. The
transport number values complement the conductivity values of pure and carbon coated
LiMPO4 (M=Mn, Co & Ni) nanomaterials. Hence, an enhanced electronic conductivity
might be due to the presence of carbon over the LiMPO4 (M=Mn, Co & Ni)
nanomaterials. The evaluated transport numbers due to ions and electrons for pure and
carbon coated LiMPO4 (M= Mn, Co &Ni) nanoparticles are listed in table 5.2.
Table 5.2: Electronic and ionic transport number of pure and carbon coated LiMPO4 (M= Mn, Co &Ni) nanoparticles S. No Compound Electronic transport
Number (te) Ionic transport
Number (ti)
1 LiMnPO4 0.004 0.995 2 LiMnPO4/C 0.143 0.856 3 LiCoPO4 0.0397 0.9602 4 LiCoPO4/C 0.1078 0.8921 5 LiNiPO4 0.0178 0.9821 6 LiNiPO4/C 0.1358 0.8641
178
5.3 Conclusion
The impedance measurements were made for all the pure and carbon coated Olivine
structured lithium transition metal phosphate cathode materials in the frequency range of
10 MHz to 1 kHz at various temperatures. The conductivity (σ), ac conductivity,
dielectric permittivity (ε') and electric modulus (M*) were calculated using the measured
real & imaginary parts of the impedance data and pellet dimensions, using the
corresponding inter relation formalisms. From the Arrhenius least square fit of the log
(σT) vs. 1000/T plot, the activation energy of the mobile charge carriers were calculated.
The activation energy was found to be low for the high conducting sample in each
system. The conductivity variation with frequency was fitted to the Jonscher's power law
expression and fit parameters σ0 & ωp were obtained. The conductivity spectral results
were explained with the existing theoretical diffusion controlled relaxation (DCR) model.
The real dielectric permittivity and the conductivity vs. frequency increased with increase
in temperature. The relaxation behavior of the grain interior and grain boundary of the
pure and carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles were also obtained
from the analyzed electrical permittivity and electrical modulus data fitted to Havriliak
and Negami function using winFIT software. The electronic and ionic transport numbers
for pure and carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles were obtained by
using Wagner’s polarization method.
179
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181
FABRICATION AND
ELECTROCHEMICAL
CHARECTARIZATION OF THE
CR2032 COIN CELLS USING THE
DEVELOPED PURE AND CARBON
COATED LiMPO4 (M= Mn, Co & Ni)
NANOPARTICLES
CHAPTER – VI
182
CHAPTER - VI
FABRICATION AND ELECTROCHEMICAL
CHARACTERIZATION OF THE CR2032 COIN CELLS USING THE
DEVELOPED PURE AND CARBON COATED LiMPO4 (M= Mn, Co
& Ni) NANOPARTICLES
6.1 General introduction
6.2 Fabrication of CR2032 coin cells
6.3 Electrochemical characterization
6.3.1 LiMnPO4/Li and carbon coated LiMnPO4/ Li cells
6.3.2 LiCoPO4/Li and carbon coated LiCoPO4/ Li cells
6.3.3 LiNiPO4/Li and carbon coated LiNiPO4/ Li cells
6.4 Conclusions
References
183
6.1 General Introduction The international electrotechemical commission (IEC) is developing standards for the
designation, marking, electrical testing, and safety testing of Li-ion cells and batteries. A
proposed designation and marking system for Li-ion cells utilize five figures in the case
of cylindrical cells and six figures in the case of prismatic cells. For example, the
common round cell that uses the C/LiCoO2 cell chemistry is designated ICR2032. The
first letter “I” designates an intercalation negative electrode. The second letter designates
the type of positive electrode employed, such as C for a cobalt type, N for Nickel type, M
for Manganese type or V for a Vanadium type, etc... The third letter will designate the
shape of the cell, R for round. The next two figures will designate the diameter in
millimeters and then the next three figures the height of the cell, in tenths of millimeters,
as they are 20 mm in diameter and 3.2 mm in height. Battery researchers will use to call
ICR2032 cell as CR2032.
In this chapter, The CR2032 coin cells were assembled with a metallic Li anode to
evaluate the pure and carbon coated LiMPO4 (M=Mn, Co & Ni) and evaluate their
electrochemical properties. There are two types of processes to evaluate the
electrochemical properties of material. The first is rate capability test, here the cell is
charged at slow rate with a constant voltage and then the fully charged cell is discharged
at various current rates to measure the capacity obtained from each discharge rate.
Another one is capacity retention test, in this method; the cell is charged at specific rate
and is discharged at the same rate and measure how long the cell sustains the initial
capacity without significant degradation of the capacity. The effect of carbon coating
184
over LiMPO4 (M= Mn, Co & Ni) on the electrochemical properties of carbon coated
LiMPO4/ Li batteries have been investigated and presented in this chapter.
6.2 Fabrication of CR2032 coin cells
The cathode materials are coated on aluminum foil and metallic lithium is used as anode.
The aluminum foil acts as a current collector for conducting the current in and out of the
cell. Both of cathode and anode materials are delivered to the factory in the form of black
powder and to the untrained eye and these are almost indistinguishable from each other.
Since contamination between the anode and cathode materials will ruin the battery, great
care must be taken to prevent these materials from coming into contact with each other.
For this reason, the anodes and cathodes are usually processed in different rooms. The
flowchart for the general electrode processing is shown in figure 6.1.
The electrochemical performance of CR2032 coin-type cells made up of pure and carbon
coated LiMPO4 (M= Mn, Co & Ni) nanoparticles were evaluated. The cathodes were
prepared by the following process. First, the synthesized samples of pure and carbon
coated LiMPO4 (M= Mn, Co & Ni) were ground to slurry with carbon black (C65,
Timcal cooperation, USA) and PVDF (Polyvinylidene fluoride; Sigma Aldrich) binder in
N-Methyl-2-pyrrolidone (NMP) solvent. The formulation of electrode was 80 (active
material): 15(carbon black): 5(binder) in weight percentage. Cathodes were prepared by
coating of cathode materials slurries on aluminum foil and then dried at 80 oC for 5 h
under vacuum. Lithium metal (Sigma Aldrich) was used as an anode, and a micro porous
plastic film (Cellgard 2400, Cellgard Co., USA) was used as separator and the electrolyte
solution used comprised of 1.5 M LiPF6 in a 1:1:1 mixture of ethylene carbonate (EC),
185
eythyl methyl carbonate (EMC), and dimethyl carbonate (DMC) in weight percent
procured from Sigma Aldrich. We have used DMC: DEC: EMC ratio as 1:1:1 for
electrolytes of LiCoPO4 and LiNiPO4 cathode materials cells to avoid the oxidation
polymerization of EC in to PEC. CR2032 coin cells were assembled for all
electrochemical testing, purchased from Hohsen Crop., USA. Figure 6.2 shows the
schematic diagram of CR2032 coin cell construction. Figure 6.3 shows the photographs
of fabricated CR 2032 coin cells using the prepared LiMnPO4 nanorods.
Figure 6.1: Flowchart for the general electrode processing for the lithium ion batteries
186
Figure 6.2: Schematic diagram of CR2032 coin cell construction
Figure 6.3: Photographs of fabricated CR 2032 coin cells using the prepared LiMnPO4
nanorods
Coin cell
187
6.3 Electrochemical performance
6.3.1 LiMnPO4/Li and carbon coated LiMnPO4/ Li cells
The voltage profiles obtained using the measured voltage between 2.9 to 4.5 V at 1C rate
for the 1st and 30th cycles of cells made up of the pure and carbon coated LiMnPO4
nanorods are shown in Figure 6.4. The discharge curves of LiMnPO4/Li cells showed
continuous sloping because of the electronic structure and nanosized properties of the
material. Kim et. al, suggested that nano-size particles resulted in continuous sloping in
discharge curves of the Li/LiMnPO4 cell, because electronic structure and property of
nano-size particle lies in between bulk crystalline material and individual molecular state
and Jahn–Teller distortions leading to capacity fading [1]. However, the carbon coated
LiMnPO4 nanorods showed better discharge capacity at 1C than the pure ones. The
discharge capacity for the 1st cycle of pure LiMnPO4 nanorods was almost same as the
30th cycle of the carbon coated LiMnPO4 nanorods, indicating an improvement in the rate
capability by coating of carbon over LiMnPO4. From figure 6.4, the LiMnPO4/Li cells are
delivered discharge capacity of 98 mAh g-1 during the 1st cycle and 64 mAh g-1 during
30th cycle at 1 C rate. Carbon coated LiMnPO4/Li cells are delivered 122 mAh g-1 during
the 1st cycle and 30th cycle it was 97 mAh g-1 at 1C rate. Figure 6.5 shows the capacity
retention of the pure and carbon coated LiMnPO4 nanorods at 1C rate. From figure 6.5,
the cells made up of pure and carbon coated materials showed good capacity retention
with cycling. The carbon coated LiMnPO4 achieved 122 mAh g-1 at 1C, which is higher
than the capacity of the pure LiMnPO4 (about 98 mAh g-1). The improved capacity was
attributed to a one dimensional electron transport pathway in LiMnPO4 nanorods [2,3].
The significance of our pure LiMnPO4 nanorods is its increased capacity at 1C compared
188
to recently reported nanocomposite LiMnPO4/C, [4] off-stoichiometric LiMnPO4,[5]
carbon coated LiMnPO4 particles,[6] and also, multiwalled carbon nanotube coated
LiMnPO4 thumb shaped nanorods [7].
Figure 6.4: Discharge profile of the lithium batteries fabricated using pure and carbon
coated LiMnPO4 nanorods
189
Figure 6.5: Capacity retain plot of the lithium batteries fabricated using pure and carbon
coated LiMnPO4 nanorods
190
6.3.2 LiCoPO4/Li and carbon coated LiCoPO4/ Li cells
Figure 6.6 shows the charge-discharge curves of the cells made up of pure and carbon
coated LiCoPO4 samples at 0.1C rate. These cells were characterized between the
voltages of 4.1- 5 V up to 20 cycles. Both pure and carbon coated LiCoPO4 samples
exhibited flat voltage plateau at 4.8 V, which is the characteristics of the lithium
intercalation at 4.8 V (Vs. Li) of LiCoPO4/Li cell. Similarly, cells made up of carbon
coated LiCoPO4 sample delivered high capacity than pure LiCoPO4/Li cell. From figure
6.6a, the pure LiCoPO4/Li cells show the continuous discharge curve, which may be due
to the capacity fading. The discharge capacity of LiCoPO4/Li cells at 0.1C rate during the
1st cycle was observed as 144 mAh g-1, while at the 20th cycle it was 133 mAh g-1. From
figure 6.6b, The LiCoPO4/Li cell shows the flat lithium intercalation voltage curve at 4.8
V (Vs. Li). The discharge capacity of lithium-ion coin cells at 0.1C rate during the 1st
cycle was observed as 180 mAh g-1, while at the 20th cycle it was 162 mAh g-1. The
discharge capacity loss in the Li/carbon coated LiCoPO4 cell was around 18% between
the 1st and the 20th cycles.
Figure 6.7 shows the cycling performance of cells made up of pure and carbon coated
LiCoPO4 samples at 0.1C. The capacities of LiCoPO4/Li, carbon coated LiCoPO4/Li cells
were found to be 144 mAh g-1 and 180 mAh g-1 respectively. The enhancement in
electrochemical performance of carbon coated LiCoPO4/Li cells compared to pure
LiCoPO4/Li may be due to the increased electrical conductivity through carbon coating.
The capacity retentions of both pure and carbon coated LiCoPO4 were almost 80% even
after 20 cycles, which indicate that the pure and carbon coated LiCoPO4 nanoparticle
191
cathode materials prepared by PVP assisted polyol process had the better cycling
performance [8].
Figure 6.6: Discharge profile of the lithium batteries fabricated using a) pure and b)
carbon coated LiCoPO4 nanoparticles
a
b
192
Figure 6.7: Capacity retain plot of the lithium batteries fabricated using pure and carbon
coated LiCoPO4 nanoparticles
193
6.3.3 LiNiPO4, carbon coated LiNiPO4/ Li cells
The discharge curves of the cells made up of pure and carbon coated LiNiPO4 samples,
characterized between 5.3- 4.3 V at 0.1 C shown in figure 6.8. All the cells exhibited
voltage plateau at 5.1 V as a characteristic of the oxidation/reduction reaction of LiNiPO4
with respect to lithium anode. From figure 6.8a, the discharge capacity of pure
LiNiPO4/Li cell is 74 mAh g-1 for 1st cycle and 56 mAh g-1 for 20th cycles at 0.1C rate.
From figure 6.8b, the carbon coated LiNiPO4/Li cell is showing enhanced discharge
capacities like 98 mAh g-1 for 1st cycle and 66 mAh g-1 for 20th cycles at 0.1C rate. Figure
6.9 shows the cycling performance of the cells made up of pure and carbon coated
LiNiPO4 samples at 0.1C. The capacities of pure and carbon coated LiNiPO4 samples
were found to be 74 mAh g-1 and 98 mAh g-1 respectively. The improvement in
discharge capacity for carbon coated sample might be due to the enhancement in
electrical conductivity of material. The capacity retentions of both pure and carbon
coated LiNiPO4 were almost 80% even after 20 cycles, which indicated that LiNiPO4
prepared by PVP assisted polyol process also has the good cycling performance and it
can be used as a high voltage cathode in lithium batteries [9].
It is reported that the electrochemical performance of cathodes could be significantly
improved by adding amount of conductive materials [10-15]. In this work, we have
successfully synthesized pure and carbon coated Lithium transition metal phosphate
nanoparticles with high electrochemical properties compared to earlier reported results.
The discharge capacities of all prepared compounds along with previous work are listed
in table 6.1.
194
Figure 6 8: Discharge profile of lithium batteries fabricated using a) pure and b) carbon
coated LiNiPO4 nanoparticles
a
b
195
Figure 6.9: Capacity retain plot of lithium batteries fabricated using pure and carbon
coated LiNiPO4 nanoparticles
Table 6.1: Discharge capacities of all pure and carbon coated LiMPO4 (M= Mn, Co & Ni) nanoparticles along with reported work
Compound Present obtained capacity (mAh g-1)
Reported capacity (mAh g-1)
References
LiMnPO4 98 99 6, 7 LiMnPO4/C 122 108 6,
LiCoPO4 144 58 7 LiCoPO4/C 178 89 7
LiNiPO4 72 54 9 LiNiPO4/C 97 - -
196
6.4 Conclusion
In this chapter, CR2032 coin cells fabricated by using synthesized pure and carbon coated
LiMPO4 (M= Mn, Co & Ni) cathode materials and their electrochemical properties were
discussed. The discharge capacity of the carbon coated LiMPO4 (M= Mn, Co & Ni)
nanomaterial increased 20% compared to the pure ones. Furthermore, the pure and
carbon coated LiMPO4 (M= Mn, Co & Ni) material shows the good electrochemical
performance, especially rate capability. This improvement is partly ascribed to small
particle size, which acts as an inhibitor for grain growth because small particles improve
bulk lithium transport. Carbon coating upon the LiMPO4 (M= Mn, Co & Ni) materials
will increase the electronic conductivity of the cathodes. Therefore, these electrode
materials show the extremely high discharge capacity and good cycleability. Hence,
newly developed carbon coated LiMnPO4 nanorods, using modified polyol and resin
coating processes will improve the lithium battery performance.
197
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199
SUMMARY
CHAPTER – VII
200
CHAPTER-VII
SUMMARY 7.1 Summary and Conclusion The objective of this thesis is to improve the rate capability of LiMPO4 (M= Mn, Co &
Ni) cathode materials by optimizing lithium transport and increasing the electronic
conductivity. Present chapter consolidate all the experimental results observed in the
present investigation of synthesis and characterization of nanocrystalline LiMPO4 (M=
Mn, Co & Ni) powders by PVP assisted polyol process and their surface modification by
conductive carbon for secondary lithium batteries.
The olivine structured LiMPO4 (M= Mn, Co & Ni) are considered as the most
encouraging cathode materials because they are cheaper, less toxic, safety, good energy
and power density , but some problems hind the practical application. For example, low
electronic conductivity and lithium ion diffusion coefficient leads to its lower discharge
capacity and poor rate capability. In order to overcome these problems, I have
systematically investigated the effect of stabilizer on microstructure, electrochemical
characteristics of olivine’s and have optimized syntheses conditions. Furthermore,
lithium transport in particle interior is improved by reducing the particle size without
blocking 1D lithium diffusion as well as electron transport by coating with conducting
carbon.
Polyvinylpyrrolidone (PVP) assisted polyol method was used for the preparation of
LiMnPO4 (M= Mn, Co & Ni) nanomaterials with improved physical properties and
electrochemical properties. Further, carbon coating upon LiMnPO4 (M= Mn, Co & Ni)
nanomaterials is achieved by novel resin coating process for enhancing the electrical
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conductivity of nanomaterials. XRD and FTIR results of synthesized pure and carbon
coated LiMPO4 (M= Mn, Co & Ni) cathodes show the formation of phase and structure.
SEM images give the information about the microstructures of the synthesized materials.
The LiMnPO4 sample is composed of uniform and dispersed rod like structure and also
both LiNiPO4, LiCoPO4 samples showed sphere like structures under the SEM. HRTEM
images of the prepared carbon coated LiMPO4 (M= Mn, Co & Ni) materials show the
uniformity and nanosize thickness of the carbon coating over the LiMPO4 materials.
Furthermore, Raman Spectra of all carbon coated LiMPO4 (M= Mn, Co & Ni) materials
confirm the nature of the carbon coating in the samples. The transport studies were
carried out by using impedance spectroscopy. The bulk conductivity of all prepared
materials is increasing with temperature. Carbon coated samples delivers high bulk
conductivity than pure samples which might be due to the enhancement in electronic
conductivity of materials. The activation energies of pure and carbon coated LiMPO4
(M= Mn, Co & Ni) materials were calculated from log (σT) versus 1000/T plots. The
super-impossibility of log (σ/σ0) vs, log (ω/ωp) at various temperatures, suggest the
conductivity relaxation mechanism is temperature independent and slight deviation in a
high temperature may be due to the volume of the total unit cell increasing linearly with
temperature for all olivine samples. The increase in ε’ with decreasing frequency can be
attributed to the contribution of charge accumulation at the interface. This leads to a net
polarization of the ionic medium. Whereas at high frequencies, the periodic reversal of
the field takes place so rapidly such a way that there is no charge accumulation at the
interface, resulting in constant ε’ value in olivine samples. In the modulus curves, the
continuous line represents the simulated M" curve, whereas the symbols correspond to
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the experimental data. From these figures, it is observed that the shape of each curve is
asymmetric of Non-Lorentzian type exhibiting a peak at the relaxation frequency, fmax,
with a long tail extending in the region of shorter relaxation time τ =1/fmax, (fmax is the
relaxation frequency at M''max and of M'' vs. log ω curves) and it is also observed that
there is a shift in peak frequency & variation in peak height with temperature. Finally,
enhancement of electrical conductivity in carbon coated LiMPO4 (M= Mn, Co & Ni)
materials confirmed by the Wagner Polarization method through finding the transport
number of electrons and ions. The LiMnPO4/Li CR2032 coin cells fabricated by using
pure LiMnPO4 nanorods prepared by PVP assisted polyol method delivers higher
discharge capacity of 98 mAh g-1 at 1 C. The remaining two cells which are made up of
pure LiCoPO4 and LiNiPO4 also delivered 144 mAh g-1 and 72 mAh g-1 of the discharge
capacity at the rate of 0.1C, respectively. Furthermore, it is confirmed that the
combination of carbon coating through resin coating technology brings further
improvement in electrochemical properties of LiMPO4 (M= Mn, Co & Ni) cathodes.
Hence, newly developed pure and carbon coated LiMPO4 (M= Mn, Co & Ni)
nanomaterials by PVP assisted polyol and novel resin coating processes are suitable
cathodes for the high voltage Lithium ion batteries.
7.2 Scope of the further work on surface modified cathode materials
There has been a significant research work over a decade in the area of surface modified
cathode materials in order to enhance the performance of rechargeable lithium batteries
due to the huge requirement of portable energy devices. Synthetic approaches (physical
and chemical) towards the fabrication of surface modified nanocrystalline cathode
materials received more attention to meet the requirements such as uniform and
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homogeneous coating. In order to investigate the effect of surface modified cathode
materials in lithium battery application, various techniques such as electrochemical
impedance spectroscopy, accelerating colorimetry, atomic force microscopy,
electrochemical force microscopy, etc., are can be used.
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PUBLICATIONS
Research Publications in reputed international journals
1. Carbon Coated LiMnPO4 Nanorods for Lithium Batteries, P. Ramesh Kumar, M.
Venkateswarlu, Manjusri Misra, Amar K. Mohanty, N. Satyanarayana, Journal of
Electrochemical Society, 158 , A227-A230, 2011
(Selected in Vir. J. Nan. Sci. & Tech. / Volume 23 / Issue 2 / surface and interface
properties)
2. Synthesis, Characterization and Electrical Properties of Carbon Coated LiCoPO4
Nanoparticles, P. Ramesh Kumar, M. Venkateswarlu, Manjusri Misra,
Amar K. Mohanty, and N. Satyanarayana, Journal of Nanoscience and
Nanotechnology, 11, 3314–3322, 2011
3. Nanofibers: Effective Generation by Electrospinning and Their Applications ,P.
Ramesh Kumar, N. Khan, S. Vivekanandhan, N. Satyanarayana, A. K.
Mohanthy, and M. Misra, Journal of Nanoscience and Nanotechnology, 12, 1-25,
2012
4. Soy Bean (Glycine Max) Leaf Extract Based Green Synthesis of Palladium
Nanoparticles. P. Ramesh Kumar, S. Vivekanandhan, M. Misra, A. K. Mohanty,
N. Satyanarayana, Journal of Biomaterials and Nanobiotechnology, 3, 14-19, 2012
5. Three-dimensional lithium manganese phosphate microflowers for lithium-ion
battery applications, P. Ramesh Kumar, M. Venkateswarlu, N. Satyanarayana,
Journal of Applied Electrochemistry, 42, 163–167, 2012
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6. Enhanced conductivity and electrical relaxation studies of carbon coated LiMnPO4
nanorods, P. Ramesh Kumar, M. Venkateswarlu, Manjusri Misra, Amar K.
Mohanty, N. Satyanarayana, Ionics 2012 (Accepted)
Research Publications in International Conference Proceedings
1. Preparation of carbon coated lithium manganese phosphate nanorods by modified
polyol process, Ramesh Kumar, P., Venkateswarlu, M., Satyanarayana, N;
Technical Proceedings of the 2009 NSTI Nanotechnology Conference and Expo,
NSTI-Nanotech 2009 1, pp. 121-124.
2. Synthesis of Carbon Coated Lithium manganese phosphate Nano particles.
Ramesh Kumar, P., Venkateswarlu, M., Satyanarayana, N; Materials research
Symposium 2009, IITB.
3. Synthesis of Lanthanum Oxide Nanoparticles By sol gel combustion Process, P.
Ramesh Kumar, O. Padmaraj, M. Venkateswarlu , N. Satyanarayana, International
conference on Sol-Gel Process for Advanced Ceramics (SGPAC -2009) IGCAR,
2009.
4. Synthesis and ac conductivity studies of PEO + LiClO4 + La2O3 + MoO3
nanocomposite polymer solid electrolyte, Ramesh Kumar, P., Venkateswarlu, M.,
Satyanarayana, N; Technical Proceedings of the 2011 NSTI Nanotechnology
Conference and Expo, NSTI-Nanotech 2011, pp.546-549 .
5. Synthesis and Transport studies of Nanocomposite (PEO + LiClO4 + MoO3):
Al2O3 Polymer solid Electrolyte, P. Ramesh Kumar, M. Venkateswarlu , N.
Satyanarayana, ISAEST 09, Chennai.
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6. Synthesis and electrical conductivity studies of PEO + LiClO4 + TiO2 + MoO3
nanocomposite solid polymer electrolyte, P. Ramesh Kumar, M. Venkateswerlu,
N. Satyanarayana, Technical Proceedings of the 2012 NSTI Nanotechnology
Conference and Expo, NSTI-Nanotech 2012, USA.
7. Carbon Coated Nano Cellulose for Lightweight Energy Storage Devices, P.
Ramesh Kumar, N. Satyanarayana, Amar K. Mohanthy, Manjusri Misra, 2010
BioEnvironmental Polymer Society (BEPS) Annual Meeting, Toronto, Canada.