Syllabus for the subject

of

FOOD BEVERAGES

Under

CRAFT INSTRUCTOR TRAINING SCHEME (CITS)

Designed in

– 2014 -

By

Government of India

Ministry of Labour & Employment

Directorate General of Employment & Training

GENERAL INFORMATION

1. Name of the Course : Craft Instructor Training

2. Duration of Instructor Training : 1 Year (Two semesters each of six months duration

including Vocational calculation and science

(V.C.S) and P.O.T (Principle of Teaching).

3. Name of the Subject : FOOD BEVERAGES

4. Examination : AITT to be held at the end of each semester.

5. Space Norms : Lab Space - 96 Sq. M

Class Room Space - 30 Sq. M

Quality lab- 30 Sq. M

6. Power Norms : (a) 8 Kw for Lab Space.

(b) 1.5 Kw for Quality Lab.

7. Unit strength(Batch Size) : 20

8. Entry qualification : NTC / NAC from NCVT in FOOD BEVERAGES

trade OR Diploma/Degree in Food Technology/

Food Engineering/Food processing from AICTE

recognized Board / University.

9. Trainers’ Qualification : Diploma or Degree in Food Technology/Food

Engineering/Food processing/ from AICTE

recognized Board / University with five /two years

experience respectively.

FOOD BEVERAGES

SYLLABUS: FIRST SEMESTER

Weeks Practical Theory 1-4 General purification

techniques.

Production of mineral

water from mini water

treatment plant.

Quality of packaged water.

Qualitative analysis of

water sample.

Determination of hardness

of potable water by EDTA

method.

Determination of alkalinity

of potable water.

Determination of chlorine

content of potable water.

Preparation of different

normal solutions.

Introduction to different food beverage.

Status and scope of beverage

industry in india, classification of

beverage and their nutritional

significance.

Types of beverages.

Need of particular beverage.

Classification of food beverages.

Raw materials used for beverages.

PFA-standards for food beverages.

Food additives used in different

beverages.

Bottled water :

Water treatment before its

utilization in beverage.

Different types of water.

Principle and method for

production of mineral water, bottled

water

Quality standard (BIS) of water.

Quality of water for beverages.

5-6 Handling and operation of

all equipment safely.

Identify and removal of faults

in machines.

Primary processing machinery:

Principle and working of

equipment used e.g., Juice

extractor, pulper, fermenter,

vinegar generator, crown corking

machine, bottle filling machine,

Soda water machine, basket press,

filter press, carbonation machine

Maintenance of machines safely

7-9 Extraction of juice from

different fruits.

Preservation of fruits juices

with addition of preservative.

Determination of Brix

(TSS),pH and acidity of juices.

Juice Extractions :

Principle and methods for

fruits juice manufacture,

machinery used in different fruits

juice extraction

Preparation process flow charts of

juice extraction from various fruits.

Preservative :

Definition of Preservatives.

Types of preservatives commonly

used in food industry.

Limits of usage of preservatives

10-13 Material calculation of Fruit

Beverages as per FPO

Specification.

Preparation and bottling of

common fruit beverages

available in the region such as

squashes, crushes, cordial,

Non Alcoholic Beverages (TEA

COFFEE) :

Tea plantation; processing of

black tea, green and semi

fermented tea.

Tea types, nutritional

significance, method and

syrups, nectars, R.T.S.

beverages.

Estimation of preservative.

Enzymatic clarification of fruit

juices.

Qualitative analysis of sugars.

Qualitative analysis of

reducing and non reducing

sugars.

Estimation of caffeine

content of tea.

Estimation of caffeine

content of coffee.

Detection of roasted chicory

in coffee powder.

processing of tea and coffee,

related equipment and

machiner.

Chemical changes during

processing of tea.

Structure of coffee bean;

processing of green coffee

beans( dry and wet processes)

; conversion of green coffee

into beverage; manufacturing

of instant and decaffeinated

coffee; chemical changes

during coffee processing

Nutritional and energy values

Fruit Beverages

Introduction to different fruits

juices.

Raw materials used in fruit

beverages, and their properties.

Machinery involved in different

fruits juice extraction.

Principle and preparation methods of

Ready-To-Serve (RTS), Squash, fruit

juice, nectar, concentrate, syrup,

cordial,

Process of manufacture

Quality control in beverage

industry.

FPO standards for fruit beverages.

FOOD BEVERAGES

SYLLABUS: SECOND SEMESTER

Weeks Practical Theory 1 Study of the different

carbonated and non

carbonated, alcoholic and non

alcoholic, fermented and

unfermented beverages

available in the market

Food beverage

Importance of food beverages for

entrepreneurship.

Scope of food beverages.

Beverages and its importance in

modern life.

Industrial growth and development.

2 Production of soda water.

Packaging, labelling and storage

of soda water

Soda water :

Principle and Method of soda

water production.

Raw material used in soda water,

and their properties.

Quality standards for soda water.

3-4 Selection of ingredients for

soft drink production

Preparation of different soft

drinks.

Packaging of the soft drinks

(PET Bottling, canning)

Quality testing in soft drinks.

Study the process of

carbonation.

Synthetic soft drinks :

Technology of carbonated soft

drinks.

Carbonation of soft drink

Study the role of ingredients used

in production of soft drink.

Process of manufacture of soft

drinks.

Quality of water for soft drinks.

Study the detail of various water

treatment processes.

Food additives used in soft drinks.

Quality control in a soft drink

manufacturing industry.

5-8 Selection of ingredients for

the production of whiskey,

beer, wine, rum, brandy.

Demonstrations of beer,

whiskey, wine, rum and

brandy.

Preparation of grapes wine.

Preparation of cider.

Quality testing in alcoholic

beverages.

Packaging of the alcoholic

beverages.

Estimation of alcoholic

content of alcoholic

beverages.

Industrial visit of alcoholic

beverages industry.

Alcoholic Beverages :

Commercial process details of

manufacturing alcoholic beverages

like whiskey, beer, wine, rum,

brandy.

Role of yeast in beer.

Technology of brewing process.

Role of ingredients used in

production of various alcoholic

beverages.

Nutritional and energy values of

these products.

Study the process of fermentation.

Study the process of distillation.

Study the process of malting.

9-11 Application of HACCP and GMP in

Food beverage industry.

Utilization of beverage industry

Food regulations: Overview of Food

Safety and Standards Act, 2006 BIS, ISO-

22000, Agmark, HACCP, International

wastes:

Sensory analysis of panellist,

classification of panel and methods of

evaluation.

Preparation and verification of

normality of standard solutions.

Preparation of standard solutions for

acid base titration.

Food Standards. Implementation,

regulation of FSSAI.

International food laws and regulatory

agencies:

International Organizations – FAO

(Food & Agriculture

Organization), WHO (World

Health Organization), Codex

Alimentarius, ISO, WTO. National

Organizations – ICMR, ICAR,

Council for social welfare,

International Food Control

Systems including CODEX

GMP. Importance of personal Hygiene,

Cleaning & Sanitary standards of food

beverage industry.

Safety aspects of food products:

Safety aspects of water and

beverages such as soft drinks, tea,

coffee, cocoa. Safety assessment

of food contaminants and pesticide

residues.

12-13 Practical demonstration of

bottle filling machine.

To check the thermal

resistance of glass bottles.

Demonstration of packaging

evaluations.

Need and importance of packaging,

Types of packaging materials e.g.

paper, glass, metal, plastic,

packaging form, Biodegradable

materials.

Quality standards for packed

processed products.

Packaging evaluation WVTR,

GTR, Bursting strength, tensile

strength, tearing strength, drop

test.

Label types: Function and

regulations

Equipment, Machine & Tools

Sl. No. Item/ Specification Quantity proposed batch of 20 for a

trainees 1. Vacuum filter 1 no

2. Soda water machine 1 no

3. Basket press 1 no

4. Filter press 1 no

5. Farm fill seal machine 1 no

6. Centrifuge 1 no

7. Glass jars, various sizes and screw-on

caps As required

8. Wooden spoons 05 no

9.

10. Laboratory Spray dryer 1 no

11. Complete Lab scale bottling plant for

beverage. 10 litre / hrs.

01 no

12. Baby Boiler coil type, Fuel light oil,

force circulation 3 pass design

Capacity of steam output 100kg/hr,

fuel firing automatic, Electric supply

AC,3 PH, 415 V,50HZ,4 Wire system,

Qualified attended not required.

01 no

13. Steam jacket kettle upto 25 litre double

jacketed with indenting lever, steam

inlet and outlet with steel trolley and

accessories to be fitted with boiler.

01 no

14. Deep Fridge: Temperature up to -40 C,

auto temp controller, 365 litre

01 no

15. Vacuum pan (Capacity upto 50 litre

evaporation/Driven by motor reduction

gear box/inside vessel made up of

thick stainless steel plate/outer jacket

is of S.S./with mail hole and sight

glasses on 2 sides/Stirrer are made of

Teflon blades. Fitted with an outer at

the bottom and a condensate receiving

vessels.

01 no

16. Mechanical peeler/ Batch type for fruit

and vegetable peeling.

01 no

17. Water purifier with pre filter, activates

charcoal / resin unit and UV exposure

units. Complete with water supply tank

and piping.

01 no

18. Fruit mill (junior model, upto 20kg/hr

with 1/2 hp motor)

01 no

19. Pulper Electric Capacity upto 1/4

Tonne capacity per 8 hrs with 1 HP

Motor and two S.S: Seines (1/16 mesh.

1/32 mesh)

01 no

20. Oven (drying) (0-250 C) digital

Display, with auto temperature

01 no

controller, suitable insulated, fans,

Heating elements.

21. Refrigerator double door 200 litre 01 no

22. Auto claves 20 lit cap 01 no

23. Juice Extractor (Screw type) 1 HP

motor

01 no

24. Lime Juice Extractor & orange juice

halving & Burring

01 no

25. Crown corking machine hand/paddle

operated one.

01 each

26. PH Meter (Digital) 01 no

27. Bottle washer: with ½ HP motor,

single phase, two heads for brushes,

water spray unit of 10-12 bottles.

01 no

28. Improved stove made up of MS with

proper safety measures , with gas

cylinders

02 no

29. Heat Sealing Machine Hand/Pedal

Operated

01 no

30. Liquid filling machine: For filling

liquid in bottles, 200ml, 500ml,

1000ml. Manually operated

01 no

31. Electric Mixer 02 no

32. Vernier Calliper: 15cm 0.01 mm LC 01 no

33. Lemon Squeezer Stainless steel 01 no

34. Weighing balance (digital) 0.01gm (

Min) ,5kg (Max),100kg (Max)

01 each

35. Refractometers (Pocket) 0-32,28-

62,58-920 Brix Sugar

Scale

02 each

36. Thermometer (Digital) 06 no

37. Brinometer (Salinometer) 02 no

38. Hydrometers of different ranges 0-30,

30-60, 60-90,

Brixhydrometer

01 each

39. Fruit Trays 6+2 no

40. Stainless steel mugs 08 no

41. Stainless steel bowls 08 no

42. Sandashi (Tongs) 01 no

43. Perforated spoons S.S.12”Length 4 “

dia

06 no

44. Coring knife 06 no

45. Pitting knife 06 no

46. Cutting knife 06 no

47. Pilfer proof capping machine 01 no

48. Can and cork Remover As per requirement

49. Stainless steel trays of assorted size 16 no

50. Stainless steel buckets or stainless

buckets

06 no

51. Spoons, Wooden Ladle 16 no

52. Masons Jars for 1 gross bottle 01 no

53. Water Tank with tap 4’x4’z3’ 01 no

54. S.S.Vessels with lids 20 lit cap. 10 no

55. S.S. Vessels with lids 6 lit cap. 06 no

56. S.S.Vessels with lids 10 lit cap. 06 no

57. Hand Washing basin with tripod

stands

03 no

58. Bottle Stand for 1 gross bottle 01 no

59. Stainless Steel Pricker 06 no

60. Steel scale 12” Standard steel 04 no

61. Stainless Steel Strainer/Sieve 06 no

62. Electronic Geyser 25 litre 01 no

63. Stainless steel knife 6pcs+16pcs

64. Spoons of assorted size 16pcs

65. Exhaust fan for lab As per requirement

66. Fire Extinguisher CO2, 25kg for Lab

and near Boiler

As per requirement

67. Filter press 01 no

68. Pressure pump for the washing of

machines with 2 nozzle

01 no

69. Carbonation machines with CO2

cylinder

01 no

70. Continuous water supply for lab

71. Computer/laptop for Faculty with

Internet Connection with, colour

Printer and photo copy Scanner 01 no

72. LED multimedia Projector 01 no

73. UPS 650 VA 02 no

74. AC 5 star rating As per requirement

75. Labelling machine 01 no

76. Incubator with thermostat 01 no

77. Water Bath 01 no

78. Platform scale balance : 100 Kg

Capacity,

01 no

79. Seed germinator : Cabinet type,

Different chambers, Temp and RH

Controller

01 no

80. Vinegar generator : Chamber made of

SS, with sparger and baffles

01 no

81. Fermenter : Bioreactor, SS, with

sparger and baffles

01 no

82. Automatic pouch machine / filler

sealer machine

01 no

83. Can body reformer 01 no

84. Can seamer 01 no

85. Exhaust box 01 no

86. Cup sealer 01 no

87. Steel scale : 12 “ standard steel 02 no

88. Steel tape : Scales 1 meter, and of 50 ft 02 no

89. Cutting equipments : Different

knives, Cutters for fruits

As required

/Vegetables

90. Sinks : standard size 01 no

91. Hot plate : Electrical 2 KW 01 no

92. Tanks SS : 50 liters capacity,

cylindrical with cap

01 no

93. Syrup tanks : 50, 100 lit capacity SS 01 each

94. Pressure Cooker : 5 Kg and 10 Kg SS 01 each

95. SS filter : Sieve type cloth filter,

hydraulic,

01 no

96. Bottle opener : Heavy duty, Stainless

Steel

04 no

97. Stainless steel / Aluminium pots :

Different Capacities

As required

98. Wooden spoons : Different sizes As required

Consumables Tools & Items Sl. No Name of Item Quantity

1. Beaker 50, 100, 250 ml, 500 ml 12 no

2. Conical flask 50, 100, 250 ml, 500 ml 12 no

3. Measuring cylinder 100mI,250ml, 200

ml, 500ml,

12 no

4. Measuring flask of assorted sizes 12 no

5. Burrete of assorted sizes with Burrete

stands

12 no

6. Pipettes of assorted sizes 12 no

7. Thermometer (10°c to 110°C) Digital 16Pcs

8. Rubber Gloves 12 pair for each trainee

9. Aprons 01 for each trainee

10. Glass Funnels of assorted sizes 12 no

11. Funnels 500ml. & 100ml. Separating 12 no

12. Test Tube With Test tube stand 25 no

13. Glass rod 10 no

14. Gas lighter 06 no

15. Ph meter Rod 02 no

16. Petri dish with cover 16 no

17. Glass slides 16pcs

18. Refilling of gas cylinder for lab As per required

19. Air tight glass container of different size As per required

20. Different types of Empty Tin Can for

canning

As per required

21. Decaling agent for boiler coil As per required

22. Fuel (Light oil) for boiler As per required

23. Refilling of carbonation machine

cylinder

As per required

24. Label for Labelling machine As per required

25. Empty Glass Bottles

200ml,500ml,1000ml

As per required

26. Syphoning tube 6 no

27. Crown caps As required

28. Buffer solution/ tablets As required

Consumables items & chemicals Sl. No Name of Item Quantity

1. Photo Copy Paper A4 As per required

2. Scale As per required 3. Correcting Fluid pen As per required 4. Dusting Cloth As per required 5. Pen As per required 6. Temporary marker As per required 7. Stapler (Small & Big) As per required 8. Puncher As per required 9. Fevi stick As per required 10. Stapler Pin As per required 11. Ruled Register As per required 12. File Folder As per required 13. Vim Liquid As per required 14. Dettol Hand wash As per required 15. Scotch Bright As per required 16. Colin As per required 17. Aluminium Foils As per required 18. Duster As per required

19. Juna As per required 20. Raw material required for food

beverages

As per required

21. Seasonal Fruits As per required 22. Salt As per required 23. Sugar As per required 24. Other Chemicals/Raw material Require

for Practical’s

As per required

25. Chemicals for cleaning and sanitization

of machines/equipments

As per required

26. Tissue paper roll As per required

Furniture Sl. No Name of Item Quantity

SI. No. Class Room Qty. for 20 trainees

1 Instructor Chair & Table with Glass 01 no

2 Magnetic White Board 01 no

3 Display Board 01 no

4 Table for computer/printer/scanner with

chair

01 Set

5 Dual Desk 10 no

SI. No. Workshop/Lab Qty. for 20 trainees

1

Working table with 6-3x21/2

Aluminium tops

05 no

2 Stools 20 no

3

Laboratory Table with rack (8'*2'-6"-6")

and sinks

04 no

4 Racks for keeping books (glass panel)etc 01 sets

5 Trainee Locker with space for 20 01 no

6 Storage Rack for Chemicals 01 no

7 Cup Board (large) 04 no

8 First Aid Box 01 no

9 Fire Extinguisher As per required

10 Goodrej Almirha 02 no

11

Wooden Show Case For keeping &

Display sample

02 no

12 White Board 01 no

Raw material, Testing chemicals and consumables are not included in the list.

All machines with Annual AMC.

Proper facility for removal of waste water used for cleaning of machines from lab.

Proper pest control facility in lab.