swiftlift - reid · 2018-02-25 · to reflect the progress of the industry and the new innovative...

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SwiftLift Lifting Clutches AS 3850.1:2015 COMPLIANT* AS 3850.1:2015 COMPLIANT* Reid SwiftLift™ Lifting Clutches, from 1.3t to 32t WLL comply with AS3850.1:2015. They are manufactured under strict quality requirements using the highest quality steel and manufacturing processes. All SwiftLift™ Clutches exceed the minimum requirements of AS 3850.1:2015 and are proof tested in Australia. Table 1: Compliance Details Figure 1: SwiftLift™ 2.5T Clutch Clause number Requirement Compliant 2.2 The Working Load Limit has been determined by testing in accordance with Appendix A, using a FOS per Table 2.1. 2.6 WLL determined in accordance with clause 2.2. Manufactured from ductile materials. When loaded to ultimate failure, failure shall occur in a ductile manner away from any weld zones, with evidence of distortion and plastic deformation and all fracture faces shall exhibit ductile failure mechanisms. All cast components shall be 100% florescent magnetic particle tested. Each clutch shall be proof-tested, certified and uniquely identified. Each clutch shall be permanently marked with a unique identifier (traceable to the proof tests), the manufacturers symbol or name and the WLL or compatible anchor identifier. A3 Testing and recording of results. A4 Statistical evaluation of test results, using formula A4, X k =x(1-k s COV). A5 Production Validation through testing to confirm compliance of critical speciation requirements (dimensions, material properties and load bearing capacity where appropriate). * See note on p3 A8 During design validation, clutches shall be tensile tested to determine R u . Each clutch shall be proof tested in accordance with clause 2.6. Tensile testing shall be in accordance with A8.2.3.

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Page 1: SwiftLift - Reid · 2018-02-25 · To reflect the progress of the industry and the new innovative uses of precast and tilt-up construction, Australian Standard AS 3850 was updated

SwiftLift™Lifting Clutches AS 3850.1:2015

COMPLIANT*AS 3850.1:2015

COMPLIANT*

Reid SwiftLift™ Lifting Clutches, from 1.3t to 32t WLL comply with AS3850.1:2015. They are manufactured under strict quality requirements using the highest quality steel and manufacturing processes. All SwiftLift™ Clutches exceed the minimum requirements of AS 3850.1:2015 and are proof tested in Australia.

Table 1: Compliance Details

Figure 1: SwiftLift™ 2.5T Clutch

Clause number Requirement Compliant

2.2 The Working Load Limit has been determined by testing in accordance with Appendix A, using a FOS per Table 2.1.

2.6

WLL determined in accordance with clause 2.2. Manufactured from ductile materials. When loaded to ultimate failure, failure shall occur in a ductile manner away from any weld zones, with evidence of distortion and plastic deformation and all fracture faces shall exhibit ductile failure mechanisms. All cast components shall be 100% florescent magnetic particle tested. Each clutch shall be proof-tested, certified and uniquely identified. Each clutch shall be permanently marked with a unique identifier (traceable to the proof tests), the manufacturers symbol or name and the WLL or compatible anchor identifier.

A3 Testing and recording of results. A4 Statistical evaluation of test results, using formula A4, Xk=x(1-ksCOV). A5

Production Validation through testing to confirm compliance of critical speciation requirements (dimensions, material properties and load bearing capacity where appropriate). * See note on p3

A8

During design validation, clutches shall be tensile tested to determine Ru. Each clutch shall be proof tested in accordance with clause 2.6. Tensile testing shall be in accordance with A8.2.3.

Page 2: SwiftLift - Reid · 2018-02-25 · To reflect the progress of the industry and the new innovative uses of precast and tilt-up construction, Australian Standard AS 3850 was updated

2 Reid™ - 1300 780 250 For technical data go to www.ramsetreid.com

SwiftLift™ Lifting ClutchesAS 3850.1:2015 COMPLIANT*

Unique identifying serialnumber per clause 2.6 (i)

WLL per clause 2.6 (iii)Reid™ batch number (on underside)

Reid™ name & symbol per clause 2.6 (ii)(on side of sphere)

Reid™ name & symbol per clause 2.6 (ii)

As per clause 2.6, all clutches need to be permanently marked with a unique identifier (traceable to proof tests), the manufacturers symbol or name, and the WLL or compatible anchor identified. All Reid™ SwiftLift™ Lifting Clutches comply with this clause.

Figure 2: SwiftLiftTM Lifting Clutch markings

Note: Clutch markings above are typical of 1,2 & 5t clutches. Markings on AS 3850.1:2015 compliant 10, 20 and 32t clutches may vary from above.

Page 3: SwiftLift - Reid · 2018-02-25 · To reflect the progress of the industry and the new innovative uses of precast and tilt-up construction, Australian Standard AS 3850 was updated

To reflect the progress of the industry and the new innovative uses of precast and tilt-up construction, Australian Standard AS 3850 was updated in 2015.  This update included a change in title to AS 3850:2015 Prefabricated Concrete Elements, a widened scope to include all prefabricated elements in Building Construction and splitting of the document into two parts:

• Part 1, called ‘General requirements’ details the new performance and testing requirements for suppliers of componentry into the industry.  These new requirements are significantly different to AS 3850:2003 and should enable the industry to have greater confidence in the products that they are specifying and using;

• Part 2, called ‘Building construction’, aligns with the 2008 National Code of Practice for Precast, Tilt-Up and Concrete Elements in Building Construction and focuses on the interrelation of the various stages of manufacture, construction, transport and erection.  It is specifically for the construction design and documentation of prefabricated concrete elements in building construction and provides guidance for the Erection Designer and highlights the importance of the Erection Design and Documentation.

The new AS 3850:2015 is central for the safe, efficient and cost-effective manufacture, construction, transport and erection of prefabricated concrete elements.

3

Customer Service Centre 1300 780 250 www.ramsetreid.com ramsetreid™ 1 Ramset Drive, Chirnside Park 3116 In the interests of product improvement, ramsetreid™ reserves the right to alter product specifications as required. Information included in this compliance document is correct at time of printing. It is the responsibility of the user to ensure product selected is appropriate for its intended use. For further technical information go to www.ramsetreid.com or contact ramsetreid™ on the numbers indicated. ITW Australia Pty. Ltd. ABN 63 004 235 063 trading as ramsetreid™ © Copyright 2017 ™ Trademarks of Cetram Pty. Ltd. used under license by ramsetreid™

Quality ISO 9001

All Reid™ branded products and all products manufactured at our Melbourne manufacturing facility are designed, manufactured, tested and supplied in compliance with our Quality Management System which has been independently audited and certified by SAI Global to ISO 9001:2015.  ramsetreid™ undertake strict quality control processes to ensure performance specifications and metallurgical properties are maintained.

* ramsetreid™ are currently in discussions with Australian Standards and the BD-066 committee regarding the wording of Clause A5.3 and the associated cost implications to the Precast industry. ramsetreid™ manage production validation in compliance with our ISO 9001:2015 quality management system. It is expected that Clause A5.3 will be reviewed by the BD-066 committee.

SwiftLift™ Lifting ClutchesAS 3850.1:2015 COMPLIANT*

Figure 3: SwiftLift™ Lifting Clutches Table 2: Clutch Wear Limits (mm)

Table 3: Clutch Dimensions (mm)

K

L

A B

C

D

X

X

WORKING LOADLIMIT

WORKING LOADLIMIT

J

H

G

E

F

SECTION X-X

NOTES: UNLESS OTHERWISE SPECIFIED

CHECK FORWEAR

REVISIONSZONE STATUS REV. DESCRIPTION D.C.P. DATE DRAWNBY CHECKEDBY

D

E

F

C

1 2 3

B

A

321 5

A

D

4 6 7 8

A3

TOLERANCES UNLESS OTHERWISE SPECIFIED ARE LISTED BELOW:

SIGNED

DATE

DRAWN CHECKED APPROVED

DRAFTING STANDARD: AS1100-1992

VOLUME (theo):REVISION:PART NO.

DESCRIPTION.

SCALE:

SHEET 1 OF 1

MASS (theo):5T Clutch Assembly drg

A

LINEAR:

. 1.00

.X 0.40

.XX 0.10

ANGULAR:

. 2.0.X 0.5

ALL DIMENSIONS ARE IN mm

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY

OF RAMSET (ITW) AUSTRALIA.

ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN

PERMISSION OF RAMSET (ITW) AUSTRALIA IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

F

E

86 754

1 Ramset Drive, Chirnside Park, Vic 3116.

A Division of ITW Australia Pty. Ltd.Tel: (03) 9726 6222 Fax: (03) 9726 8215

Eml: [email protected]

CAD FILE.

CLUTCH ASSEMBLYTHIRD ANGLE PROJECTION

SIZE: grams mm^3

BILLY

15th Dec 2016

C

B

Size K max L min

1.3 13 5.5

2.5 18 5.5

5.0 25 8.0

10.0 46 18.0

32.0 58 24.0

Working Load Limit(t)

Dimensions from Figure 3.

A B C D E F G H J

1.3 75 47.5 71 33 55 56 164 21 12

2.5 98 64 95 42 70 68 205 25 14

5.0 118 70 90 57 86 88 237 38 17

10.0 160 95 120 73 117.5 112 348 51 25

20.0 186 118 150 110 155 152 441 74 33

32.0 269 175 189 153 214 195 584 100 40