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O;kolkf;d rduhdh foLrkj ijh{k.k fjiksVZ /No. : T-1297/1824/2020 COMMERCIAL - TECHNICAL EXTENSION TEST REPORT ekg/Month : January, 2020 SWARAJ 724 XM TRACTOR Hkkjr ljdkj d`f"k ,Oka fdlku dY;k.k ea=ky; d`f"k] lgdkfjrk ,oa fdlku dY;k.k foHkkx] e'khuhdj.k ,oa izkS|ks fxdh izHkkx GOVERNMENT OF INDIA MINISTRY OF AGRICULTURE AND FARMERS WELFARE DEPARTMENT OF AGRICULTURAL, COOPERATION & FARMER’S WELFARE, MECHANIZATION & TECHNOLOGY DIVISION dsUnzh; d`f"k e'khujh izf'k{k.k ,oa ijh{k.k laLFkku VªSDVj uxj] cqnuh ¼e-iz-½ 466 445 CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE (An ISO 9001: 2015 Certified Institute) TRACTOR NAGAR, BUDNI (M.P.) 466 445 Email: [email protected] Web site: http://www.fmttibudni.gov.in Telephone: 07564-234729, 234743 Page 1 of 29

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  • O;kolkf;d rduhdh foLrkj ijh{k.k fjiksVZ /No. : T-1297/1824/2020 COMMERCIAL - TECHNICAL EXTENSION TEST REPORT ekg/Month : January, 2020

    SWARAJ 724 XM TRACTOR

    Hkkjr ljdkj

    d`f"k ,Oka fdlku dY;k.k ea=ky; d`f"k] lgdkfjrk ,oa fdlku dY;k.k foHkkx]

    e'khuhdj.k ,oa izkS|ksfxdh izHkkx

    GOVERNMENT OF INDIA

    MINISTRY OF AGRICULTURE AND FARMERS WELFARE DEPARTMENT OF AGRICULTURAL, COOPERATION & FARMER’S WELFARE,

    MECHANIZATION & TECHNOLOGY DIVISION

    dsUnzh; d`f"k e'khujh izf'k{k.k ,oa ijh{k.k laLFkku VªSDVj uxj] cqnuh ¼e-iz-½ 466 445

    CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE

    (An ISO 9001: 2015 Certified Institute) TRACTOR NAGAR, BUDNI (M.P.) 466 445

    Email: [email protected] Web site: http://www.fmttibudni.gov.in

    Telephone: 07564-234729, 234743

    Page 1 of 29

    mailto:[email protected]://www.fmttibudni.gov.in/

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    Manufacturer :

    M/s. Mahindra & Mahindra Limited

    Farm Equipment Sector, Swaraj Division

    Phase- IV, Industrial Area, S.A.S. Nagar,

    Mohali, Punjab – 160 055

    Month: January Test Report No. T-1297/1824/2020 Year: 2020

    GOVERNMENT OF INDIA

    CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE

    TRACTOR NAGAR, BUDNI (MADHYA PRADESH) 466445, INDIA

    E-mail: [email protected]

    Web site: fmttibudni.gov.in Telephone: 07564-234729 FAX: 07564-234743

    mailto:[email protected]

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    Type of Test : COMMERCIAL

    (Technical Extension Report ) Test code/Procedure

    : IS: 5994 -1998 (Reaffirmed in 2014),

    and IS: 12207-2019

    Period of Test : December, 2018 to September, 2019

    Test Report No : T-1297/1824/2020

    Month/Year : January, 2020

    i) The results reported in this report are observed values and no corrections have been applied for atmospheric and site conditions.

    ii) The data given in this report pertain to the particular machine was selected randomly from production line by the testing authority for test.

    iii) The results presented in this report do not in any way attribute to the durability of the machine.

    iv) This report should not be reproduced in part or full without prior permission of the Director, Central Farm Machinery Training and Testing Institute, Budni (M.P.)

    v) This is a technical extension test report and should be read in conjunction with the

    Test Report of variant model i.e. “Swaraj 724 XM” Tractor bearing report no.

    T- 686/1192/2009 released on August, 2009.

    S E L E C T E D C O N V E R S I O N S A B B R E V I A T I O N S Sl.

    No Units Conversion Factor

    1 Force: apa As per applicant

    1 kgf 9.80665 N TDC Top Dead Centre

    2.20462 lbf IS Indian Standard

    2 Power: LHS /RHS

    Left Hand Side/ Right Hand Side

    1 hp 1.01387metric hp (Ps) Hg Mercury

    745.7 W Temp. Temperature

    1 Ps 735.5 W N.R. Not recorded

    1 kW 1.35962 Ps rpm Revolutions per minute

    3 Pressure: O.D/I.D Outer diameter/ Inner diameter

    1 psi 6.895 kPa N.A. Not available/Not applicable

    1 kgf/cm2 98.067 kPa = 735.56 mm

    of Hg PTO Power take-off

    R.H. Relative Humidity

    1 bar 100 kPa = 10 N/cm2 SIP Seat Index Point

    1 mm of Hg 1.3332 m-bar

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    C O N T E N T S

    PAGE

    1. Scope of Test 05

    2. Fuel & Lubricants 07

    3. Essential Test 07

    3.1 Specifications 07

    3.2 Nominal Speed 21

    3.3 PTO Performance Test 22

    4. Other Applicable Tests 23

    4.1 Brake Performance Test 23

    5. Adjustments, Defects And Breakdowns 24

    6. Summary of Observations, Comments & Recommendations 24

    7. Citizen Charter 28

    8. Applicant’s Comments 29

    Annexure – I 29

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    Manufacturer : M/s. Mahindra & Mahindra Ltd.

    Farm Equipment Sector, Swaraj Division,

    Phase- IV, Industrial Area, S.A.S. Nagar,

    Mohali, Punjab ˗ 160 055

    Test requested by (applicant) : M/s. Mahindra & Mahindra Ltd. Farm Equipment Sector, Swaraj Division, Phase- IV, Industrial Area, S.A.S. Nagar, Mohali, Punjab ˗ 160 055

    Selected for test by : The manufacturer Selected for test by : Testing Authority Place of running-in At manufacturer’s works

    Duration of said running-in (h):

    - Engine : 28

    - Transmission : 32

    Method of Selection : The test sample was selected randomly out of five tractors from the production line by the representative of testing authority.

    1. SCOPE OF TEST

    The “Swaraj 724 FE” tractor had undergone “Initial Commercial Test” at this Institute

    and a test report No.T- 413/840 released on March, 2001 and “Swaraj 724 XM” tested under

    Variant Test vide test report No. T-686/1192/2009 released in August, 2009. The firm has made some changes in the technical specification of tractor and had requested vide letter No.

    no. 20/1702073 dated 16.02.2017 for supplementary testing of “Swaraj 724 XM” tractor.

    The applicant informed that the last chassis cut off number and engine serial number of

    tractor model “Swaraj 724 XM” and engine model number “RV2TRXM” generated on

    production line is WQTM14705029216 and 38.1337/SNL3786S respectively.

    Now the applicant vide letter No. 20/1804036, dated 10.04.2018 has declared that the

    base model “Swaraj 724 FE” tractor is obsolete and submitted last chassis cut-off number as

    WQTD10705026814 and requested to consider “Swaraj 724 XM” tractor as a base model

    bearing test report no T- 686/1192/2009, released in August, 2009. The major differences of Previous Sample and Present Sample are listed below:

    S.

    No. Parameters

    Previous Sample (T-686/1192/2009, August,2009)

    Present Sample

    1 2 3 4

    1 Tractor:

    Make Swaraj Swaraj

    Model 724 XM 724 XM

    2. Engine:

    Make Kirloskar Oil Engines Ltd. Swaraj

    Model RV2TRXM RV2XM+3A

    Engine speed, (rpm) :

    Max. speed at no load 1950 ± 40 1880 to 2020

    Low ideal speed 640 ± 60 580 to 700

    Speed at max. torque 1200 ± 200 1000 to 1400

    3. Fuel system:

    Fuel feed pump:

    Model / Group

    combination number

    Bosch, India, 9440030029

    Bosch, India & F002A50040, FP/KSG224AD105

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    Fuel Injection pump:

    Model/Group Combination No. Bosch,India, E040227100

    Bosch, India, F002A0Z835,

    PES2A85D320RS3500

    Governor:

    Model/Group Combination No. Bosch,India, E042185400

    Bosch, India, RSV325…900A1C1601R

    Governed range of engine speed, (rpm)

    640 to 1950 580 to 2020

    Fuel injectors:

    Make Bosch, India Bosch, India

    Holder no. F002C70552 F002C70552

    Nozzle no. DSLA154P1403 DSLA156P5521

    4. Air intake system:

    Range of suction pressure at maximum power, (kPa)

    1.5 to 2.0 3.3 to 3.5

    5. Exhaust System:

    Position of silencer outlet with respect to SIP, (mm):

    - Vertical 980 960

    - Longitudinal 1300 1360

    - Lateral 410 on RHS 465 on RHS

    Range of exhaust gas pressure at maximum power, (kPa )

    0.9 to 1.3 3.1 to 5.9

    6. Specification of power take off shaft

    Type Type-II Type-I

    Nominal Speed (rpm) 1000±25 540±10

    Number of splines 21 06

    Engine to PTO speed ratio 1.826:1 3.0625:1

    Distance behind rear axle, mm 360 355

    PTO speed corresponding to rated engine speed, rpm

    986 588

    7. Service Brake:

    Make Swaraj JMIL

    Type Mechanical, dry disc Mechanical, oil immersed disc

    No. of friction disc(s) Two (on each wheel side) Three (on each wheel side)

    Area of liners, (cm2) 606.4 (on each wheel side) 691.9(on each wheel side)

    8. Wheel base, (mm) 1800 1930

    9. Mass of tractor without ballast :

    - Front 710 605

    - Rear 1040 1065

    - Total 1750 1670

    10 Overall dimensions, (mm):

    - Length 3320 3285

    - Width 1675 1685

    - Height 2270 2205

    Ground Clearance, (mm) 375 380

    Subsequent to the examination of the case in the light of clause 3.2.5 (a) & 6.0 of Indian

    Standard 12207: 2019, the following tests were considered to be carried out:

    - Specification checking - Nominal speed - PTO Performance test - Brake performance test

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    2. FUEL AND LUBRICANTS

    2.1 Fuel : The high-speed diesel oil supplied by M/s Indian Oil Corporation Limited having density of 0.836 g/cc at 15

    oC was used.

    2.2 Lubricants:

    S.

    No. Particulars

    As recommended

    by the manufacturer

    As used

    during the test

    1 Air cleaner oil Not Specified As recommended

    2 Engine lubricating oil SAE 20W40 Oil originally filled in the tractor systems were not changed

    3 Transmission, Hydraulic and brake system

    EP 80

    4 Steering housing SAE 90 --do--

    5 Grease MP Grease MP Grease

    3. SPECIFICATIONS 3.1.1 Tractor: Previous sample Previous sample Make : Swaraj Swaraj

    Model : 724 XM 724 XM

    Brand name : Swaraj --

    Type : Four wheeled, rear wheel driven, unit construction, general purpose, agricultural tractor

    Month & year of manufacture : 2008 08 & 2018

    Chassis number : QUTA14705021249 WZTK16419175913

    Country of origin : India

    3.1.2 Engine:

    Make : Kirloskar Oil Engine Ltd. Swaraj

    Model : RV2TRXM RV2XM+3A

    Type : Four stroke, naturally aspirated, liquid cooled, direct injection, diesel engine

    Serial number : 38.1334/SLA0290 38.1339/SZK04438

    3.1.2.1 Engine speed (rpm), (Manufacturer’s recommended production settings): - Maximum speed at no load : 1950 ± 40 1880 to 2020 - Low idle speed : 640 ± 60 580 to 700 - Speed at maximum torque : 1200 ± 200 1000 to 1400 Rated speed, (rpm):

    - For PTO use : 1800

    - For drawbar use : 1800

    3.1.3 Cylinder & Cylinder Head:

    Number : Two

    Disposition : Vertical, inline

    Bore/stroke, (mm) : 100 / 116

    Capacity as specified by the applicant,(cc)

    : 1823

    Compression ratio : 20 (± 0.5) : 1 Type of cylinder head : Individual

    Type of cylinder liners : Wet Wet replaceable

    Type of combustion chamber Open, Mexican hat

    Arrangement of valves : Overhead, inline

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    Valve clearance (cold/hot): Previous sample Present sample - Inlet valve, (mm) : 0.15/NA 0.25 / 0.30 - Exhaust valve, (mm) : 0.20/NA 0.30 / 0.35

    3.1.4 Fuel System: Type of fuel feed system : Gravity and force feed

    3.1.4.1 Fuel tank:

    Capacity, (l) : 45.0 Location : Above the clutch housing

    Provision for draining of sediments/ water

    : Water separator has been provided between fuel tank and feed pump

    Material of fuel tank : Sheet Metal Metallic

    3.1.4.2 Water separator:

    Make : SAL Swaraj

    Type : Gravity separation, inverted funnel

    Location : On LHS of engine, In between fuel tank and fuel feed pump

    Capacity, (l) : 0.50 0.45

    3.1.4.3 Fuel feed pump:

    Make : Bosch, India

    Type : Plunger

    Model/Group combination No. : 9440030029 F002 A50 040, FP/KSG22AD105

    Provision of sediment bowl : Provided (metallic)

    Method of drive : Through camshaft of fuel injection pump

    3.1.4.4 Fuel filters: Make : Mico LIC Bosch Bosch, India Model/Group combination No. : 9450030100 F002 H20 105 Number : Two Type of elements:

    - Primary : Cloth

    - Secondary : Paper

    Capacity of final stage filter, (l) : 0.45

    3.1.4.5 Fuel Injection pump:

    Make : Bosch, India

    Model/Group combination No. : E040227100 F002A0Z835, PES2A85D320RS3500

    Type : Plunger, Inline

    Serial number : 885005 85578487

    Method of drive : Through timing gears

    3.1.4.6 Fuel injectors:

    Make : Bosch, India

    Holder Number : F002 C70 552 F002 C70 552

    Nozzle Number : DSLA 154 P 1403 DSLA 156 P 5521

    Type : Multi hole (five holes)

    Manufacturer’s production pressure setting, (MPa)

    : 26.0+ 0.8 25.0 + 0.8

    Injection timing : 11 ± 1 degree BTDC

    Firing order : 1 - 2

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    3.1.4.7 Governor: Previous sample Present sample Make : Bosch, India

    Model/Group combination No. : E042 185 400 RSV325…900A1C1601R

    Type : Mechanical, centrifugal, variable speed

    Serial number : NA 85559901

    Rated engine speed,(rpm) : 1800

    Governed range of engine speed,(rpm)

    640 to 1950 580 to 2020

    3.1.5 Air intake system:

    3.1.5.1 Pre-cleaner:

    Make : Swaraj

    Type : Centrifugal with transparent dust collector

    Location : Above air cleaner inlet tube, outside the bonnet

    3.1.5.2 Air cleaner:

    Make : Swaraj (apa)

    Type : Oil bath with paper element

    Location : On LHS of engine, outside the bonnet

    Range of suction pressure at maximum power, (kPa)

    : 1.5 to 2.0 3.3 to 3.5

    Capacity, (l) : 0.55 0.70

    Maintenance schedule : Change after 8 to 16 hours in dusty condition and every 50 hours of operation in normal condition

    3.1.6 Exhaust System:

    Type of silencer : Updraft, cylindrical

    Position of silencer outlet with respect to SIP, (mm):

    - Vertical : 980 960

    - Longitudinal : 1300 1360

    - Lateral : 410 (on RHS) 465 (on RHS)

    Range of exhaust gas pressure at maximum power (kPa )

    : 0.9 to 1.3 3.1 to 5.9

    Provision of spark arresting device

    : Not provided

    Provision against entry of rain water

    : A bend is provided at the top of silencer

    3.1.7 Lubricating system: Type : Force feed cum splash Oil sump capacity, (l) : 5.40 4.80 Total lub oil capacity, (l) : 6.10 5.50 Oil change period : First change after 50 hours and subsequently after

    every 250 hours of operation

    Type of cooling device, (if any) : None

    3.1.7.1 Filters: Make : Not available KOEL

    Type : Full flow, paper element Full flow, Spin-on, replaceable, paper element

    Number : One

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    3.1.7.2 Pump: Previous sample Present sample Type : Gear Method of drive : Through timing gear assembly Pressure release setting, (kPa) : 550±50 Minimum permissible pressure,

    (kPa) : 49

    3.1.8 Cooling system: Type : Forced circulation of liquid Brand name of the coolant : Not available Coolant water ratio : Not available

    3.1.8.1 Details of Pump : Centrifugal with semi open impeller of 69.0 mm diameter having ten vanes.

    Centrifugal with semi open impeller of 72.0 mm diameter having ten vanes and driven through crankshaft pulley by a cogged ‘V’-belt common to

    alternator.

    3.1.8.2 Details of fan : Suction type having six nylon blades and 310 mm diameter.

    Suction type having six polypropylene blades and 305 mm diameter, and mounted on water

    pump shaft.

    Means of temperature control : None Thermostat Bare radiator capacity, (l) : 2.80 2.05 Coolant expansion tank

    capacity, (l) : 1.10 0.95

    Total coolant capacity, (l) : 6.20 5.70 Radiator cap pressure, (kPa) : 88 88

    3.1.9 Starting System: Type : 12 V, DC, Electrical Aid for cold starting : None Any other device provided

    for easy starting : None

    3.1.10 Electrical System:

    3.1.10.1 Battery: Make : Exide Exide Model : MF70Z 95D31L Type : Lead acid Capacity and rating : 12V, 70 Ah at 20 hours

    discharge rate 12V, 80 Ah at 20 hours discharge rate

    Location : On RHS of clutch housing, In a separate

    metallic box.

    3.1.10.2 Starter: Make : Lucas-TVS Model : 2SM14 2M14 Type : Pre-engaging, solenoid operated Power rating : 12V & 1.9 kW Serial number : Not available 26024117AAFP

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    3.1.10.3 Generator: Previous sample Present sample Make : Autolek Model : ALT- 4026 GAHQ-6 Type : Alternator Output rating : 12V, 36 A Serial number : Not available Method of drive : Driven through crankshaft pulley by a cogged

    “V” belt common to alternator

    3.1.10.4 Voltage regulator : In-built with alternator

    Previous Model

    Present Model

    3.1.10.6 Main switch : Key turn type, having three positions viz:

    OFF, Circuit ON and START

    Description No. & capacity

    of bulb

    Height of the centre of beam above ground level, (mm)

    Size, (mm)

    Distance between centre of the beam and outside edge of tractor at standard rear track setting,(mm)

    Front Lights:

    - Head lights 2,12V,35/35W 1200 130 x 105 735

    - Parking lights 2, 12V,5W 1215 55 x 53 120

    -Turn cum hazard light 2, 12V,21W 1215 55 x 53 165

    Reflectors (white) 2 1215 55 x 25 85

    Rear lights:

    - Tail-cum-brake light 2, 12V,21/6W 1210 55 x 53 110

    -Turn cum hazard light 2,12V,21W 1210 55 x 53 160

    - Plough light (On RHS mudguard)

    1, 12V,36W 1350 125 Ø 110

    - Reflectors (Red) 2 1210 55 x 25 70

    -Registration plate light(RHS) Part of rear light assembly

    Description No. & capacity

    of bulb

    Height of the centre of beam above ground level, (mm)

    Size, (mm)

    Distance between centre of the beam and outside edge of tractor at standard rear track setting,(mm)

    Front Lights:

    - Head lights 2,12V,60/55W 1190 130 x 100 707

    - Parking lights 2, 12V,5W 1225 70 x 75 200

    -Turn cum hazard light 2, 12V,21W 1225 70 x 75 95

    Reflectors (white) 2 1225 40 x 60 150

    Rear lights:

    - Tail-cum-brake light 2, 12V,21/5W 1250 70 x 75 235

    -Turn cum hazard light 2,12V,21W 1250 70 x 75 130

    - Plough light (On RHS mudguard)

    1, 12V,35W 1400 120 Ø 160

    - Reflectors (Red) 2 1250 40 x 60 180

    -Registration plate light(RHS) Part of rear light assembly

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    Previous sample Present sample

    3.1.10.7 Light switch : Rotary type having five positions viz. i) OFF ii) Parking lights iii) Main beam iv) Dipped beam

    Rotary type having

    four positions viz. i) OFF ii) Parking lights + Dash board lights 'ON' iii) Head lights (short beam) + (ii) iv) Head lights (long beam) + (ii)

    3.1.10.8 Horn: Make : ACME Minda

    Type : 12 V, Electromagnetic contract vibrator

    12 V, 2B, Electromagnetically vibrator

    Location : In front of radiator, under the bonnet

    3.1.10.9 Fuse box

    Contains four number of fuses of following capacity:

    Containing 04 fuses each of 10A capacity

    Capacity 10 A 15A

    No. of fuse 03 01

    3.1.10.10 Details of other electrical accessories:

    3.1.10.10.1 Starting safety switch : Not provided Engine will not start unless the High-Low range shift lever is in

    neutral position.

    3.1.10.10.2 Flasher Unit:

    Make : Interface

    Capacity:

    - Turn signal : 12V, 21W x 2 +2W x 1

    - Hazard signal : 12V, 21W x 4 + 2Wx2 - Flashes/min. : 85

    3.1.10.10.3 Seven pin trailer socket : Provided

    3.1.11 Instrument panel details: Previous

    sample

    Present

    sample i) Engine speed cum cumulative analogue run

    hour meter (4 to 24 )x100 rpm Provided Provided

    ii) Water temperature gauge (with colour zones) Provided Provided

    iii) Fuel level gauge (with colour zones) Provided Provided

    iv) Battery amp meter (± 50 A) Provided Provided

    v) Lubricating oil pressure indicator Provided Provided

    vi) Light switch (Rotary type) Provided Provided

    vii) Main switch (key-turn type) Provided Provided

    viii) Horn push button Provided Provided

    ix) Turn indicator switch Provided Provided

    x) Hazard warning switch Provided Provided

    xi) Turn cum hazard light indicator Provided Provided

    xii) Head lamp (long beam) ‘ON ‘indicator light Provided Provided

    xiii) Hand accelerator lever Provided Provided

    xiv) Fuel shut-off knob Provided Provided

    xv) Steering control wheel Provided Provided

    xvi) Rear View mirror Provided Provided

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    3.1.12 Transmission System: Previous sample Present sample

    3.1.12.1 Clutch: Make : Clutch auto Luk, India

    Type : Dry, friction plate Single, diaphragm type, dry friction plate

    No. of friction plate, (s) : one One

    Size, OD/ID, (mm) : 280 Ø 280.2 / 170.3 Ø Method of operation : By depressing clutch pedal fully provided on

    LHS of operator’s seat

    3.1.12.2 Gear box:

    Make : Swaraj Swaraj

    Type : Mechanical, sliding mesh gears with epicyclic reduction unit for high – low range selection

    No. of speeds:

    - Forward : 08

    - Reverse : 02

    Location of gear shifting levers : Main gear shifting lever and range selection gear shifting lever is located in the front of operator’s seat

    Gear shifting pattern :

    Main Gear

    Selection Lever

    High-Low Range

    Selection Lever

    Oil capacity (l) : 47.0 (common with differential, final drive and hydraulic system )

    39.5 (common with differential, rear axle, final drive, hydraulic and brake system )

    Oil changing period : After every 1600 hours of operation.

    3.1.12.3 Nominal Speed:

    - Forward 2.19 to 27.81 2.19 to 27.83

    - Reverse 2.73 to 10.77 2.73 to 10.77

    3.1.12.4 Differential :

    Type : Crown wheel and bevel pinion, with differential unit accommodated inside the differential

    housing.

    Reduction through crown wheel & bevel pinion

    : 3.231:1 (42/13 T)

    Oil capacity (l) : 47.0 (common with gearbox, final drive and hydraulic system )

    39.5 (common with gearbox, rear axle, final drive, hydraulic and brake system)

    Oil changing period : After every 1600 hours of operation

    Differential lock : Not Provided

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    Page 14 of 29

    3.1.12.5 Rear axle & final drive: Previous sample Previous sample Type : Semi flouting, bull

    gear and pinion type reduction unit provided inside the differential housing

    Bull gear and pinion type reduction unit accommodated inside the differential housing

    Reduction through final drive : 4.462:1 (58/13T) Oil capacity of final drive, (l) : 47.0

    (common with gearbox, differential and hydraulic system)

    39.5 (common with gearbox, differential, hydraulic and brake system)

    Oil changing period : After every 1600 hours of operation

    3.1.13 Power lift (Hydraulic system): Make : Swaraj (apa) Swaraj Type : Live, ADDC Open centre, live,

    ADDC

    No. and type of internal cylinder : One, single acting Type of linkage lock for

    transport : Hydraulic response

    control lever provided at distributor

    Hydraulic response control knob in fully closed position act as transport lock

    3.1.13.1 Hydraulic pump:

    Make & Model : Dowty

    Type : Gear

    Location & drive : On RHS of engine, through timing gears.

    No. & Type of filter : One, fine wire mesh type at suction

    Two, fine wire mesh strainer inside and spin on paper element type outside the transmission housing

    Hydraulic oil capacity, (l) : 47.0 (common with gearbox, differential and rear axle and final drive)

    39.5 (common with gear box, differential ,rear axle & final drive and brake system)

    Oil change period : After every 1600 hours of operation.

    Provision for external tapping : Provided

    Details of control : i) Position control lever

    ii) Draft control lever

    iii) Response control knob at distributor

    Method of draft sensing : Through top link

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    3.1.13.2 Three point linkage:

    S. No.

    Observations

    As per IS: 4468- (Part-1) -1997, (Cat.I / Cat.II),

    (mm)

    As measured (mm) Remarks in

    case of present sample

    Previous

    Sample

    Present

    Sample

    I. Upper hitch points:

    a) Dia of hitch pin hole 19.30 to 19.50 / 25.70 to 25.90

    26.16 25.90 Conforms to

    Cat. II

    b) Width of ball 44.0 (max.)/ 51.0 (max)

    50.86 50.9 Conforms to

    Cat. II

    II. Lower hitch points:

    a) Dia of hitch pin hole 22.40 to 22.65 / 28.70 to 29.00

    28.78 28.85 Conforms to

    Cat. II

    b) Width of ball 34.8 to 35.0 / 44.8 to 45.0

    45.0 44.9 Conforms to

    Cat. II

    III. Lateral distance from lower hitch point to centre line of tractor

    359 / 435 364 364

    Does not

    conform

    IV. Lateral movement of lower hitch points

    100 (min) / 125 (min) 110 105

    Conforms to

    Cat. I

    V. Distance from end of power take-off to centre of lower hitch point (lower links in horizontal position)

    450 to 575 / 550 to 625

    520 520 Conforms to

    Cat. I

    VI. Transport height (without force)

    820 (min)/ 950 (min)

    880 875 Conforms to

    Cat. I

    VII. Power range 560 (min)/ 650 (min)

    630 715 Conforms to

    Cat. I & II

    VIII. Leveling adjustment

    100 (min)/ 100 (min)

    500 415 Conforms to

    Cat. I & II

    IX. Lower hitch point tyre clearance

    100 (min)/ 100 (min)

    245 210 Conforms to

    Cat. I & II

    X. Lower hitch point height 200 (max) / 200 (max)

    200 130 Conforms to

    Cat. I & II

    3.1.13.3 Drawbar:

    3.1.13.3.1 Linkage Drawbar [Refer Fig.1]:

    Notation

    As per IS: 12953-1990 (Reaffirmed in Oct.,2017),

    (Cat.I) / (Cat.II), (mm)

    As measured, (mm)

    Remarks Previous

    Sample

    Present

    Sample

    A 683 1.5 / 825 1.5 683 684 Conforms to Cat. I

    B 75 (min) / 75 (min) 74.4 75.8 Conforms to Cat. I & II

    C 30 (min) / 30 (min) 30.0 30.8 Conforms to Cat. I & II

    D 21.79 to 22.0 / 27.79 to 28.00

    27.9 28.0 Conforms to Cat. II

    E 39.0 (min) / 49.0 (min) 55.3 54.0 Conforms to Cat. I & II

    F 12.0 (min) / 12.0 (min) 12.0 12.0 Conforms to Cat. I & II

    G 15.0 (min) /15.0 (min) 15.6 16.5 Conforms to Cat. I & II

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    1 2 3 4 5

    H 25 1 / 25 1 25.0 24.6 Conforms to Cat. I & II

    J 80 1.5 / 80 1.5 80.0 80.0 Conforms to Cat. I & II

    No. of holes 7 / 9 07 07 Conforms to Cat. I

    Fig.1: DIMENSIONAL NOTATIONS FOR LINKAGE DRAWBAR

    Previous Sample Present Sample 3.1.13.3.2 Swinging drawbar : Not provided

    3.1.14 Power take-off shaft:

    Type : Type-II, Not Independent

    Type-I, Not Independent

    Method of engaging : By a hand lever provided on LHS of

    operator’s seat. No. of shaft(s) : One

    PTO speed corresponding to rated engine speed, (rpm)

    : 986 588

    Distance behind rear axle, (mm) : 360 355

    Engine to PTO speed ratio : 1.826:1 3.0625:1 Whether the PTO shaft is capable

    of transmitting the full power of engine

    : Yes Yes

    Other speeds corresponding to rated engine speed, if any

    Not provided

    3.1.14.1 Specification of power take-off shaft: [ Refer Fig. 2 (a) ]

    Specification As per IS: 4931-1995 (Reaffirmed in 2014),

    Type-1/Type-2

    As observed Remarks Previous

    Sample

    Present

    Sample

    1 2 3 4 5

    Nominal speed, (rpm)

    540 10 /1000 25 1000 rpm of PTO corresponds to 1826 rpm of engine.

    539 rpm of PTO shaft corresponds to 1651 rpm of

    engine.

    Conforms

    No. of splines 6/21 21 6 Conforms

    Direction of rotation

    Clockwise Clockwise Clockwise Conforms

    Location The position of the centre of the end of PTO shaft shall be within 50 mm to right or left of the centre line of the tractor

    08 mm on LHS to

    center line of

    tractor

    In centre Conforms

    Fig. 1 (a) DIMENSIONAL NOTATIONS FOR LINKAGE TYPE DRAWBAR

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    1 2 3 4 5

    Dimensions, (mm) (See Fig. 2 (a)):

    D 34.79 0.06 / 34.67 0.2 34.57 34.80 Conforms

    d 28.91 0.05 / 31.1 (min) 31.58 28.94 Conforms

    B 29.4 0.1 / 29.35 0.05 29.34 29.50 Conforms

    A (Optional) 8.3 0.1 / NA NA 8.41 Conforms

    W 8.69 – 0.09 / 2.494-0.125

    – 0.16 – 0.188

    2.37 8.67 Conforms

    a 7 / 5 5 7 Conforms

    b (optional) 25 0.5 / NA NA 25.50 Conforms

    c 38 / 25.5 25.5 38 Conforms

    X 30o / 30

    o 30

    o 30

    o Conforms

    B 76 (min) / 64 (min) 70.0 89 Conforms

    H* 450 to 675 / 550 to 775 590 575 Conforms

    * May be reduced to 350 mm on tractors with a minimum track setting of 1150 mm or less

    Fig. 2 (b): DIMENSIONAL NOTATIONS FOR TYPE-I POWER TAKE-OFF SHAFT

    3.1.14.2 PTO Master Shield:

    Dimensions of Power take-Off Shaft, [See Fig. 2(b)]:

    Specification As per IS: 4931-1995 (Reaffirmed in

    2014)

    As Observed, (mm) Remarks in case of present model Previous Sample Present Sample

    k 70 (Min.) 70 Not provided Does not

    conform m 125 ± 5 125

    n 85 ± 5 80

    p 285 ± 5 280

    r 76 (Max.) 08

    Fig. 2(b): DIMENSIONAL NOTATION FOR PTO SHAFT MASTER SHIELD

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    3.1.15 Towing hitch: Previous Sample Present Sample

    3.1.15.1 Front :

    Type : Clevis Clevis

    Location : At front axle mounting bracket

    At front axle mounting bracket

    Height above ground level,(mm) 635 (fixed) 612.5 (fixed)

    Dia of pin hole, (mm) 26.3 26.1

    Width of clevis, (mm) 63.1 63.2

    3.1.15.2 Rear: Type : Clevis

    Location : At rear of differential housing

    Height above ground level, (mm) : - Maximum : 567 (fixed) 730

    - Minimum : 540

    Number of positions : Fixed 06

    Type of adjustment : Nil By changing the position of hitch on its mounting bracket

    Distance of hitch point, (mm): - From rear axle centre : 460 450

    - From power take-off shaft end : 105 95

    Dia of pin hole, (mm) : 35.3 35.2 Width of clevis, (mm) : 70.9 80.0

    3.1.16 Steering: Make : XLO Rane

    Type : Mechanical, worm & roller having single drop arm

    Location : Above clutch housing

    Method of operation : Manually by steering control wheel

    Diameter of steering control wheel, (mm)

    : 450 420

    Steering oil capacity (l) : 0.60 Oil change period, : After every 1200 hours of operation.

    3.1.17 Brakes:

    3.1.17.1 Service Brake:

    Make : Swaraj (apa) JMI

    Type : Mechanical, dry disc Mechanical, multidisc oil immersed

    Location : On differential half axle shaft

    On half axle shaft of bull pinion, outside differential housing

    No. of friction disc(s) : Two (on each wheel side)

    Three (on each wheel side)

    Area of liners, (cm2) : 606.4

    (on each wheel side) 692.0 (on each wheel side)

    Material of liners : Asbestos moulded

    Method of operation Mechanical, Independent or combined pedal operation by right foot.

    Oil capacity, (l) : Not applicable 39.5 (common with transmission rear axle & final drive and hydraulic system )

    Oil change period Not applicable After every 1600 hours of operation

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    3.1.17.2 Parking Brake: Previous Sample Present Sample Type : Pawl and ratchet arrangement

    Location & Method operation of operation

    : Service brake acts as parking brake when locked in depressed position by a hand lever provided on RHS operator’s seat

    3.1.18 Wheel Equipment:

    3.1.18.1 Steered Wheel(s): Make : MRF Shakti Good year

    Number(s) : Two

    Type of tyre(s) : Pneumatic, ribbed

    Size : 6.00 -16 Ply rating : 8 PR

    Maximum permissible loading capacity of each tyre at 200 kPa recommended for road work, (kgf)

    : 410

    Recommended inflation pressure, (kPa): - for field work : 200

    - for transport : 200

    Track width, (mm) : 1300 1310 (std.) & 1510 Method of changing track width : By reversing wheel disc

    Make & size of wheel rim : Wheel india 4.5E x 16 SSWL & 4.5 E x 16

    3.1.18.2 Drive wheel(s):

    Make : CAET Samrat super Good year

    Number(s) : Two

    Type of tyre(s) : Pneumatic, traction

    Size : 12.4 - 28 Ply rating : 12

    Maximum permissible loading capacity of each tyre at 98 kPa recommended for road work, (kgf)

    : 940

    Recommended inflation pressure, (kPa) - For field work : 98

    - For transport : 108

    Track width, (mm) : 1350 1350 (std) 1440, 1540, 1570 & 1680

    Method of changing track width : By changing and reversing the position of disc on off-set wheel rim lugs

    Make & size of wheel rim : Wheels India W11x28

    SSWL & W 11x 28

    3.1.18.3 Wheel base, (mm) : 1800 1930

    Method of changing wheel base, if any, and range.

    : None None

    3.1.19 Operator’s seat: Make : Swaraj (apa) Not available Type : Cushioned with backrest Type of suspension : Two helical coil springs Type of dampening : Hydraulic shock absorber Range of adjustment, (mm): - Vertical : Nil - Lateral : Nil - Longitudinal : ±50 ±60

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    3.1.20 Provision for safety and comfort of operator:

    3.1.20.1 Conformity with IS: 12343-1998 (Reaffirmed in 2014): All parameters meets the minimum requirements of IS: 12343-1998, (Re-affirmed in

    2014), except the following: Previous Sample Present Sample i) Meets the requirements i) Vertical distance of clutch pedal from the

    seat index point

    3.1.20.2 Conformity with IS: 6283 (Part-1& Part-2) – 1998 (Re-affirmed in 2014):

    All the controls are identifiable with symbols as IS: 6283 (Part-1& Part-2) – 1998 (Re-affirmed in 2014)

    Previous Sample Present Sample i) Meets the requirements i) Meets the requirements

    3.1.20.3 Conformity with IS:8133-1983 (Re-affirmed in 2014):

    Location and movement of various controls meets the requirement of IS:8133-1983

    (Re-affirmed in 2014), except the following: Previous Sample Present Sample i) Meets the minimum

    requirements i) The fuel shut-off knob does not remain in

    stop position. ii) Differential lock has not been provided.

    3.1.20.4 Conformity with IS: 12239 (Part-1)-1996 (Re-affirmed in October, 2017): Meets the requirements of IS: 12239 (Part-1)-1996 (Re-affirmed in October, 2017),

    except the following: Previous Sample Present Sample i) Meets the minimum

    requirements i) Width of foot step is less than the

    minimum requirement of 200 mm.

    ii) PTO master shield has not been provided.

    3.1.20.5 Conformity with IS:12239 (Part-2)-1999 (Re-affirmed in 2014):

    Meets the requirements of IS:12239 (Part-2)-1999 (Re-affirmed in 2014), except the

    following: Previous Sample Present Sample i) The marking does not meet

    requirement of IS: 12239 (Part-2) -1999.

    i) The spark arrester has not been provided in the exhaust system

    ii) Working clearance around position control and draft control lever & PTO engaging lever and operator’s seat is less than the minimum requirement.

    3.1.20.6 Conformity with IS: 14683 – 1999 (Re-affirmed in 2014) :

    All lighting arrangements meet the requirements of IS: 14683-1999 (Re-affirmed in

    2014). Lighting requirements conform to IS: 14683-1999.

    3.1.20.7 Rear view mirror: Rear view mirror has been provided

    3.1.20.8 Slow moving emblem:

    Slow moving emblem has been provided.

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    3.1.21 Labelling of tractor as per IS: 10273-1987 (Reaffirmed in 2014):

    Location of labelling plate:- It is riveted on LHS of gearbox housing and provides the following information:

    Name of Manufacturer Swaraj Division Tractors,

    Mahindra & Mahindra Ltd.

    Make Swaraj

    Model 724 XM

    Month & Year of manufacture 08, 2018

    Engine Serial Number 38.1339/SZK04438

    Chassis Serial Number WZTK16419175913

    Maximum P.T.O Power, kW (hp) 15.9

    Specific fuel consumption, g/kWh (g/hph) 272

    3.1.22 Mass of tractor, (kg)

    Previous sample

    Unballasted

    Present sample

    Unballasted - Front : 710 605

    - Rear : 1040 1065

    - Total : 1750 1670

    3.1.23 Overall dimensions: - Length : 3320 3285

    - Width : 1675 1685

    - Height : 2270 2205

    Minimum ground clearance, (mm) : 375 (below transmission housing)

    380 (below differential housing drain plug )

    3.1.24 Number of external lubricating points: Oiling : 04 Nil

    Grease cups : 02 02

    Grease nipples : 19 19

    3.1.25 Colour of tractor: Engine & Chassis : Grey Grey

    Sheet metal:

    -Bonnet : Red Red -Mudguard, : Cream Cream -Wheel rim & disc : Cream Cream

    3.2 NOMINAL SPEED TEST

    Movement Gear No.

    No. of engine revolutions for one revolution of

    driving wheel

    Nominal speed at rated engine speed when fitted with

    12.4-28 size tyres 590 mm

    radius index, (kmph).

    Variation in nominal

    speed (%) Previous

    Sample

    Present

    Sample

    Previous

    Sample

    Present

    Sample

    Forward

    L1 183.1 182.96 2.19 2.19 0.00

    L2 93.4 93.34 4.29 4.29 0.00

    L3 68.9 68.97 5.81 5.81 0.00

    L4 56.8 56.79 7.05 7.05 0.00

    H1 46.5 46.47 8.60 8.62 0.23

    H2 23.7 23.70 16.89 16.89 0.00

    H3 17.5 17.50 22.88 22.88 0.00

    H4 14.4 14.40 27.81 27.83 0.07

    Reverse LR 146.4 146.47 2.73 2.73 0.00

    HR 37.2 37.19 10.77 10.77 0.00

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    3.3 PTO PERFORMANCE TEST

    Date(s) of test : 17.01.2019

    Tractor run at the Institute prior to start of PTO test (h)

    : 0.42

    Type of dynamometer bench : SAJ AG-250 Eddy current

    3.1 Maximum power two hours test under natural ambient condition was conducted. The results of Power take-off performance test under natural ambient of previous sample &

    present sample are tabulated in Table-1.

    Table-1

    Power, (kW)

    Speed, (rpm) Fuel Consumption Specific energy, (kWh/ l )

    PTO Engine (l/h) (kg/h) (kg/kWh)

    1 2 3 4 5 6 7 8

    a) Maximum power – 2 hours test (under natural ambient condition):

    Previous sample 16.8 986 1800 5.05 4.23 0.252 3.33

    Present sample 16.3 588 1801 4.73 3.95 0.242 3.45

    Previous Sample Present Sample

    Sl. No. Parameters Natural ambient Natural ambient

    i) -No load maximum engine speed, (rpm) : 1936 1932

    ii) -Equivalent crankshaft torque at maximum power, (Nm)

    : 89.0 86.3

    iii) -Maximum equivalent crankshaft torque, (Nm)

    : -- 103.9

    iv) -Engine speed at maximum equivalent crankshaft torque, (rpm)

    : -- 1152

    v) -Back up torque, (%) : -- 20.4 vi) -Smoke level, maximum light absorption

    coefficient, (m-1

    )

    : -- 0.09

    vii) -Range of atmospheric conditions:

    Temperature, (oC) : 26 to 27 27 to 28

    Pressure, (kPa) : 97.7 to 97.8 99.5 to 99.7

    Relative humidity, (%) : 49 to 50 36 to 37

    viii) -Maximum temperatures,(oC):

    Engine oil : 107 93

    Coolant : 82 77

    Fuel : 45 43

    Air intake : 23 30

    Exhaust gas : 491 479

    ix) -Pressure at maximum power:

    Intake air, ( kPa ) : 1.5 to 2.0 3.3 to 3.5

    Exhaust gas, ( kPa ) : 0.9 to 1.3 3.1 to 5.9

    x) -Consumptions:

    Lub oil, (g/kWh ) : -- --

    Coolant (% of total coolant capacity) : -- --

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    4. OTHER APPLICABLE TESTS

    4.1. BRAKE OERFOMANCE TEST

    4.1 Service brake:

    4.1.1 Cold brake test:

    Date of test(s) : 09.01.2019

    Type of Track : Concrete

    Maximum attainable speed (kmph):

    -Without Ballast : 30.0

    -With Road Ballasted : 30.0

    At maximum attainable speed

    Unballasted tractor

    Braking device control, force (N) 368 298 228 158

    Mean deceleration, (m/sec2) 3.44 3.33 3.05 2.50

    Stopping distance, (m) 10.03 10.44 11.37 13.89

    Road ballasted

    tractor

    Braking device control force(N) 447 363 279 195

    Mean deceleration, (m/sec2.) 3.43 3.17 3.05 2.50

    Stopping distance, (m) 10.16 10.94 11.39 13.89

    At 25 kmph travel speed

    Unballasted tractor

    Braking device control, force(N) 266 227 187 148

    Mean deceleration, (m/ sec2) 3.48 3.29 2.85 2.50

    Stopping distance, (m) 6.92 7.33 8.45 9.65

    Road ballasted

    tractor

    Braking device control force,(N) 462 365 268 171

    Mean deceleration, (m/sec2) 3.38 3.09 2.82 2.50

    Stopping distance, (m) 7.27 7.80 8.55 9.65

    4.1.2 Brake fade test:

    At maximum attainable speed

    Braking device control force (N) 509 408 308 207

    Mean deceleration, (m/ sec2) 3.29 3.02 2.77 2.50

    Stopping distance, (m) 10.65 11.48 12.52 13.89

    At 25 kmph travel speed

    Braking device control force,(N) 522 414 307 199

    Mean deceleration, (m/ sec2) 3.31 3.08 2.82 2.50

    Stopping distance, (m) 7.54 7.82 8.55 9.65

    Maximum deviation of tractor from its original course, (m)

    : None

    Abnormal vibration : None

    The brakes were heated by : Self braking

    4.2 Parking brake test:

    Particulars 18 percent slope

    12 percent slope with trailer of 1.67 tones.

    Up Down Up Down

    Braking device control force, (N) 245 262 214 227

    Efficacy of parking brake ----------------Effective-----------

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    5. ADJUSTMENTS, DEFECTS, BREAKDOWNS AND REPAIRS

    S. No. Adjustments/Defects/Breakdowns/Repairs Tractor run hours

    ----None---

    6. SUMMARY OF OBSERVATIONS, COMMENTS & RECOMMENDATIONS

    6.1 On the basis of test conducted the performance results have been summarized as evaluative (mandatory) / Non-evaluation (Non-mandatory) parameter applicable for qualifying Minimum Performance criteria as per Clause-4 (Table-1) of IS: 12207-2019 for acceptance of the tractor for the purpose of subsidies/NABARD financing are summarized as under:

    S.

    No. Characteristic

    Category

    (Evaluative

    /Non

    Evaluative)

    Require

    ments

    as per IS:

    12207-2019

    Values declared

    by the applicant

    (D) /Requirement

    (R)

    As observed

    Whether

    meets

    the

    requi-

    rements

    (Yes/No)

    Previous Sample

    Present Sample

    Previous Sample

    Present Sample

    1 2 3 4 5 a 5 b 6 a 6b 7

    6.1.1 PTO Performance : a) Maximum

    power under 2 h test, (kW) (Natural ambient condition)

    Evaluative Declared value to be achieved with a tolerance of: ±5 percent for PTO power and engine power>26kW. ±10 percent for PTO power and or engine

    26 kW.

    15.9 15.9 16.8 16.3 Yes

    b) Specific fuel consumption corresponding to maximum power, (g/kWh)

    Evaluative

    + 10% Max. 272 272 252 242 Yes

    6.1.2 Brake performance at 25 kmph:

    a) Maximum stopping distance at a force, equal to or less than 600 N on brake pedal with road ballast, (m):

    1) Cold brake Evaluative 10 10 (R) 10.0 10.0 6.75* 7.27 Yes

    2) Hot brake Evaluative 10 10 (R) 10.0 10.0 7.35* 7.54 Yes

    b) Maximum force exerted on the brake pedal to achieve a deceleration of 2.5 m/s

    2, (N)

    Evaluative 600 600 (R) 600 600 225* to

    320

    171 to

    199

    Yes

    c) Whether parking brake is effective at a force of 600 N at foot pedal(s) or 400 N at hand lever

    Evaluative Yes / No Yes (R) Yes Yes Yes Yes Yes

    (*) Data taken from base model ICT test report no. 413/840 released in March, 2001.

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    6.1.3 Safety features :

    a) Guards against moving and hot parts

    Evaluative As per CMVR Meet the requirements Yes

    b) Lighting arrangement

    Evaluative As per CMVR Meet the requirements Yes

    c) Seating requirements (Tractors having more than 1150 mm rear track width)

    Non Evaluative

    Should meet the requirements of IS: 12343 (As amended from time to time)

    Does not meet the

    requirements

    No

    d) Technical requirements for PTO shaft

    Non Evaluative

    Should meet the requirements of IS: 4931 (As amended from time to time)

    Meet the requirements Yes

    e) Dimensions of three point linkage

    Non Evaluative

    Should meet the requirements of IS: 4468 (Part-I) (As amended from time to time)

    Does not meet the

    requirements

    No

    f) Specifications of linkage drawbar

    Non Evaluative

    Should meet the requirements of IS 12953

    Meet the requirements Yes

    g) Swinging drawbar (wherever fitted)

    Evaluative Should meet the requirements of IS 12362 (Part 3) (As amended from time to time)

    Not applicable NA

    h) 1) Maximum traveling speed at rated engine speed in reverse gear, kmph

    Evaluative Should not exceed 20 kmph

    10.77 Yes

    2) Audible warning signal on tractor

    Evaluative As soon as the travelling speed in reverse gear reaches to 20 kmph, an audible warring signal on tractor be activated, The safety aspects about the operation of shuttle technology shall be brought in operation and manufacturer / dealer shall ensure the training on this aspect to operator before the delivery of tractor.

    Not applicable NA

    6.1.4 Labelling of tractor

    1) Make Evaluative Should conform to the requirements of CMVR along-with maximum PTO power in kW and year of manufacture in numerical form

    MM YY

    Digit 01-12 in box No.1 for MM will represent the months & next two digits in box No.2 for YY will represent the year of manufacturing.

    Swaraj Yes

    2) Model Evaluative 724 XM Yes

    3) Month & Year of mfg.

    Evaluative 08, 2018 Yes

    4) Engine number Evaluative 38.1339 / SZK04438 Yes

    5) Chassis number Evaluative WZTK16419175913 Yes

    6) Declaration of PTO power,(kW)

    Evaluative 15.9 Yes

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    6.1.5 Literature (Submission to test agency):

    (a) Operator manual Evaluative The printed literature in booklet form should be provided as per IS 8132 & should submit along with the test sample

    As per relevant IS- 8132

    Provided Yes

    (b) Parts Catalogue Evaluative Provided Yes

    (c) Service manual Evaluative Provided Yes

    6.1.6 Fitment of roll Over protective

    structures.(ROPS): for tractor having more than 1150 mm rear track width

    Evaluative ROPS should meet the requirement of IS 11821 or OECD code or equivalent International standard

    -- Not fitted Not

    applicable

    6.1.7 Standard Accessories

    Evaluative Trailer hitch, front tow hook, linkage drawbar should be provided with the tractor.

    -- Front tow hook Not Provided

    No

    6.1.8 (Optional) Accessories

    Non Evaluative

    Ballast weights, if fitted ,should meet the requirement of CMVR

    -- Provided Yes

    6.2 Category Of Breakdowns / Defects :

    S.

    No.

    Category of

    Breakdown

    Category

    (Evaluative

    / Non

    Evaluative)

    Requirements

    as per IS: 12207-2019

    As

    observed

    Whether

    meets the

    require-

    ment

    (Yes/No)

    a) Critical breakdown Evaluative There is no ‘critical breakdown’ during the course of testing

    None Yes

    b) Major breakdowns Evaluative There are not more than 01 major breakdowns and neither of them is of repetitive nature

    None Yes

    c) Minor breakdowns Evaluative There are not more than 03 minor defects during the test and the frequency of each is not be more than two

    None Yes

    d) Total breakdowns Evaluative In no case, the total number of breakdowns should exceed four that is, (01 major + 03 minor) or 04 minor breakdowns

    None Yes

    6.3 Conformity with following IS: Previous sample Present sample

    i) Guide lines for declaration of power and specific fuel consumption and labelling of agricultural tractors [IS10273:1987 (Reaffirmed March, 2014)]

    : Conformed Conforms

    ii) Agricultural tractors - Rear mounted power take-off - Types 1, 2 and 3 [IS:4931-1995 (Reaffirmed 2014)]

    : Conformed Conforms

    iii) Agricultural wheeled tractors - Rear mounted Three-point linkage: Part 1, Categories 1,2,3&4 fourth revision [IS 4468 (Part-1):1997/ ISO 730-1:1994 (Reaffirmed October, 2017)]

    : Did not Conform Does not conform

    iv) Drawbar for agricultural tractors – Link type [IS 12953:1990 (Reaffirmed October, 2017)]

    : Did not Conform Conforms

    v) Agricultural tractors - Operator’s seat technical requirement [IS 12343 –1998 (Reaffirmed 2014)]

    : Conformed Does not conform

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    vi) Guide for safety & comfort of operator of

    agricultural tractors: Part 1 General requirements: [IS 12239 (PT-1) 1996/ISO 4254-1:1989 (Reaffirmed October, 2017)]

    : Did not conform Does not conform

    vii) Tractors and machinery for agriculture and forestry – Technical means for ensuring safety Part 2: Tractors (IS 12239 (PT-2) 1999) (Reaffirmed 2014)]

    : Did not conform Does not conform

    viii) Guide lines for location and operation of operator controls on agricultural tractors and machinery (IS: 8133-1983 (Reaffirmed 2014)]

    : Conformed Does not conform

    ix) Tractors and machinery for agriculture and forestry, powered lawn and garden equipment - Symbols for operator controls and other displays Part 2 Symbols for agricultural tractors and machinery [IS:6283 (Part-1)- 2006 and IS: 6283 (Part-2)-2007 (Reaffirmed 2014)]

    : Conformed Conforms

    x) Agricultural Tractors and Machinery - Lighting device for travel on public roads (IS: 14683-1999) (Reaffirmed 2014)]

    : Conformed Conforms

    6.4 Salient Observations:

    6.4.1 Laboratory tests:

    6.4.1.1 PTO Performance:

    i) The maximum power was recorded as 16.8 & 16.3 kW in case of previous &

    present sample respectively against the declaration of 15.9 kW, which meets the requirement of IS: 12207-2019 with regard to tolerance.

    ii) The specific fuel consumption corresponding to maximum power in case of previous

    and present sample was measured as 252 & 242 g/kWh respectively against the

    declaration of 272 g/kWh, which meets the requirement of IS: 12207-2019 with regard to tolerance.

    6.4.1.2 Three point linkage:

    i) The lateral distance from lower hitch point to center line of tractor does not meets the requirement of IS: 4468 (Part-1)-1997 (Re-affirmed in October, 2017). This should be looked into for necessary corrective action.

    ii) Some of the parameters conform to Cat. I and some of them conform to Cat. II. Keeping in view the spirit of standardization, necessary improvement may be incorporated.

    6.4.1.3 Power take-off master shield: PTO master shield not provided on tractor as per the requirements of IS: 4931-

    1995. This should be looked into.

    6.4.1.4 Standard Accessories: Front tow hook has been not provided on tractor as per the requirements of

    Safety features and does not meet the evaluative requirement of IS: 12207-2019.This should be looked into for necessary corrective action.

    6.5 Maintenance / Service problems:

    No noticeable maintenance or service problem was observed during the test.

    6.6 Recommendation with regard to safety on tractor:

    The following requirements, inter alia, may be considered for incorporation on the tractor

    as per relevant Indian Standards:

    i) Provision of spark arresting device in exhaust system.

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    ii) PTO shaft master shield should be provided to avoid the accident.

    iii) “Minimum cautionary notice” as per clause 11.2 of IS:12239 (part-2)-1999

    iv) The lateral distance from lower hitch point to center line of tractor should be provided as per the requirement of relevant Indian Standard.

    v) Provision of differential lock in tractor.

    vi) The fuel shut-off knob should remain in stop position.

    6.7 Adequacy of Literature supplied with machine:

    6.7.1 The following literature of tractor models was supplied with the test sample for reference during the test.

    i) Operator manual for Swaraj 724 XM tractor

    ii) Parts Catalogue for Swaraj 724 XM tractor

    iii) Service manual for Swaraj 724 XM tractor

    6.7.2 The supplied literature was found adequate; however, these literatures should be brought out in national as well as other regional languages of India for guidance of users.

    7. CITIZEN CHARTER

    Time frame for Testing & Evaluation as per Citizen Charter

    Duration of Test Whether the Test Report is released within the time frame given in Citizen Charter

    Remarks

    10 Months 10 Months (December,2018 to September, 2019)

    Yes ---

    TESTING AUTHORITY:

    SHWETABH SINGH

    AGRICULTURAL ENGINEER

    C.V. CHIMOTE

    TEST ENGINEER

    J.J.R. NARWARE

    DIRECTOR

    This test report is compiled by Shri Dev Vrat Kumar, Senior Technical Assistant

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    8. APPLICANT’S COMMENTS

    Para No. Our Reference Applicant’s comments

    8.1 3.1.20.1, 3.1.20.2, 3.1.20.3, 3.1.20.4, 3.1.20.5 & 6.6

    These requirements are being revisited for corrective action at our end.

    8.2 6.3(iii), (v), (vi), (vii), (viii), 6.4.1.2 & 6.4.1.3

    Study & trails are under progress for necessary corrective action.

    ANNEXURE – I

    TRACTOR RUN HOURS DURING TEST

    A. LABORATORY AND TRACK TESTS: HOURS

    1. Running-in --

    2. PTO performance test 2.7

    3. Nominal speed test 0.6

    4. Brake performance test 2.7

    B Miscellaneous test and other run hours including idle run, transportation, trials and preparation for test

    2.05

    TOTAL: 8.05