sugarcreek digital manufacturing v1.2
TRANSCRIPT
December 6-8, 2015 • Dubai, United Arab Emirates
Ed Rodden, CIO SugarCreek
RJ Mahadev, IoT Manufacturing Services, Cisco Monday, December 7, 2015
Lessons Learned From Deploying Digital Manufacturing
The Factory of The Future. Today!
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Our Vision A Unified Manufacturing Environment to Improve Margins & Safety
• Increase margins with a state-of-the-art sous vide line.
• High Performance Work Teams through deep Collaboration & Real-Time Location Services.
• Analytics Everywhere.
• IoT Platforms that will evolve.
• Artisanal Meats, Nutritious & Exceptionally Prepared, Worthy Of A Michelin-Starred Restaurant
• 3000 to 8000 pounds per tank (based on product) in 10 X 1,500 lbs tanks with less than 1% temperature variance.
• 2-3 X Increase In Per Unit Price
• Yield Improved from ~75% to close to 100%
Sous Vide Sensors + Automation
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Engage With Workers & Visitors
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• Locate Anything In Real Time
• Worker Safety In Case of An Incident
• Improving Accounting & Efficiency
• Inventory & Tools Tracking
• Improve OEE
Real Time Location
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IoT Value Proposition Identify, Quantify & Monetize
Customer Pain Points
IoT Solutions
Available Budgets
Nice to Have IoT Solutions
Competing Solutions
Different Buyers
$$$
Cisco’s Connected Factory Overview
Automation Network Management Network
Sensors Robots Supply Chain
Applications
Networks
Devices
Collaboration Network (IT)
Tracking
Unified Network Management Layer (Deployment + Service Management)
Unified Application Layer (Any Device - Any Application)
Reduce Costs (Optimize Operations)
Increase Revenues (More Capabilities)
Meet Responsibilities (Environmental, Safety, Regulatory)
Production Automation
Energy Voice Video
Inventory Management
Quality Control
Cost Management
Workforce Enablement
Personal Devices
Building Management
Facilities Management
SCADA Ind. Access &
Control Manu. Execution
Systems Ent. Resource
Planning
Reports
Analytics Collab.
Internet
Safety Security Real Time Location Services
Product Enhancement
Mapping Connected Factory Use Cases to IoT Solutions 1. Production Automation
2. Inventory Management
3. Quality Control
4. Cost Management
5. Workforce Enablement
6. Product Enhancement
Connected Products
(6A)
Security (6B)
Reduce Downtime (6C)
Availability & Performance (1A)
Security (1B)
Secure Operations (1C)
Reduce Downtime (1D)
Connecting the Unconnected
Improved Connectivity
Predictive Maintenance
Data Protection
Device Access
Connecting the Unconnected
Improved Connectivity
Predictive Maintenance
Analytics Analytics
Manage Work in Process (2A)
Real-Time Supply Chain
Reduce Theft (2B) (3B) Asset & Tools Tracking
Data Exchange (2C)
Supplier & Customer Inter-Exchange
Minimize Loss & Wastage (3A) Real-Time Video
Analytics
Proactive Quality (3B)
Minimize Energy Costs (4A)
Equipment & Facilities Management
Optimize Labor Costs (4B)
Time & Motion
Process Integration (5A)
Mobile Access
Employee Engagement (5C)
Worker Training
Worker Safety (6D)
Incident Management
Worker Tracking
Pervasive Wireless
Secure Automation Analytics Collaboration
Customer Engagement (5B)
Presentations & Demos
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