subsea technologies in challenging scenarios sept 2010a
DESCRIPTION
Subsea, Riser, Arvore de NatalTRANSCRIPT
Subsea Technologies in Challenging Scenarios
Solange GuedesE&P Executive Manager
•Challenging Scenarios
•Petrobras strategy to address the technological challenges
•Development and application of new technologies
•Conclusion
Subsea Technologies in Challenging Scenarios
Challenging Scenarios
CHALLENGING SCENARIOS
• Existing challenges before pre-salt discovery:– Mature Fields
– high water cut;
– existing production units limited in processing and injection capacities;
– reservoirs need of pressure maintenance for oil recovery;
– extending life of existing equipment, risers, pipelines and FPUs.
– Marginal Fields
– small leads in remote area or within medium distances from existing FPU.
– New Fields
– heavy oil (API < 22);
– ultra-deep waters (> 1500 m).
• Pre-Salt issues
PRE SALT PROVINCE
Well Tested
HC Campus
Exploratory blocks
Pre-salt Reservoirs
• Ultra deep water conditions• Risers
• Flow assurance
• Logistics• 300 km from shore;
• Lack of infrastructure.
• Fluids with contaminants
PRE-SALT CHALLENGING SCENARIO
Pre-Salt - a new scenario
Wax deposition and oil gelling
FLOW ASSURANCE CHALLENGES
• Strategy: balance between maximum pipeline length, thermal insulation and pigging development of chemical inhibitors as contingency start-up procedure based on laboratory experiments for gel strength and
simulations
For Tupi lead, no major challenges.
Onshore field, BrazilOffshore field, Brazil
• Hydrates in Pre-Salt, may be aggravated by WAG recovery and high CO2 content• Prevention strategy using thermal insulation and operational procedures
FLOW ASSURANCE CHALLENGES
Inhibition by downhole continuous chemical injection
Periodical squeeze operations Low sulfate sea water injection
Possible inorganic scale tendency for carbonates and sulfates
• Deepwater riser solutions already available
Flexible pipe riser
Free Standing Hybrid Riser
Steel Catenary Riser
RISER AND SUBSEA PIPELINE CHALLENGES
• NEW DEVELOPMENTS UNDERWAY
– Qualification of subsea flexible pipes for 2500 m of water depth and
for fluids with contaminants (CO2 and H2S).
– Basic design of steel lazy wave riser: carbon steel pipe with
metallurgically bonded internal clad
SLWR
(Steel Lazy Wave Riser)
RISER AND SUBSEA PIPELINE CHALLENGES
Inconel clad pipe
Petrobras strategy to address the technological challenges
TECHNOLOGY PROGRAM
ON NEW EXPLORATORY
FRONTIERS
CORPORATE TECHNOLOGICAL PROGRAMS
PHASED FIELD DEVELOPMENT CONCEPT
Production pilots enable risk reduction through better understanding of the
reservoir behavior and allow testing new technologies that will be considered
on the definitive development system
Jubarte Field: artificial lift by electrical submersible pump, being the pump
located out of the well, just above the subsea tree, 1070 m horizontal well in
unconsolidated sandstone with OHGP, topside heavy oil processing, …..
Deployment of new technologies
SUBSEA RAW WATER INJECTION
Injection well # 1Three units for Albacora - starting operation in 2010
Intake pipe Injection well # 2SRWI
station
Injection well # 1
• 1000 m WD
• 50 µm filter
• Nitrate and bactericide injection
Enable water injection in the field with only minor modifications on the existing Floating Production Unit.
Jubarte, Golfinho, Espadarte and
Cascade-Chinook
SUBSEA PUMPING SYSTEMS
Achieve increased flow rates in deepwater application using ESP, with no need to enter the well to replace the pump.
• Mudline ESP in dummy well or on a skid
MULTIPHASE HELICO-AXIAL PUMPING
Barracuda - starting operation in 2011
• 20 API; 80 m³/m³ GOR
• 1040 m WD
• 14 km tie-back
• High boost technology
Helico-axial
Pump
P-48
Boost production of deepwater subsea well (tieback to P-48 platform).
SUBSEA OIL-WATER SEPARATION
Prototype for Marlim field, starting operation in 2011
Platform debottlenecking, maintaining well production and water injection.
•22 API
•1000 m WD
•Sand handling
•Demulsifier
DOWNHOLE PUMPING SYSTEMS
Ongoing development for 2000 hp ESP
(7 kV electrical transmission) – Marlim
Leste - 2012
• Subsea ESP (downhole ESP)– Consolidated technology;
– Good experience with RJS-221, RJS-477, RJS-320 and other wells;
– 1200 hp ESP in JUB-06 well, connected to P-34 platform (as depicted)
Extending limits: high power subsea ESP in long tie-back well
SUBSEA GAS-LIQUID SEPARATION
Congro, Corvina Malhado: project to be sanctioned.(planned for 2012)
P-9
Maintain production with reduced OPEX (by replacing the existing FPU by a subsea system)
• Gas-Liquid separation using VASPS technology
• 0,5 MW near-horizontal ESP on subsea skid
• 25-31 API
• 180-290 m WD
Conclusion
CONCLUSION
For mature fields applications, the subsea solutions should improve
their competitiveness in terms of CAPEX;
Pre-Salt Province brings new technological opportunities that will
require joint effort from operators, equipment suppliers, service
companies and research institutes;
Petrobras is considering the development of the following subsea
systems into a roadmap approach:
High Pressure Multiphase Pump
Compact Water-Oil and Gas-Liquid Separation
Gas Compression
Electrical Distribution & Transmission
High local content is required
Thank You !
Tusen Takk !
Obrigado !