study on post-euro 6/vi emission standards in europe ...€¦ · for near zero emissions in cities...
TRANSCRIPT
Study on post-EURO 6/VI emission standards in Europe
Progress in Task 2.2: Development of new array of tests
Presentation to the Advisory Group on Vehicle Emission Standards (AGVES)Brussels, October 18, 2019
Study on post-EURO 6/VI emission standards in Europe2
Timeplan2 4 6 8 10 12 14 16 18
Task 1 – Review, comparison and lessons learned from other
emission regulations
Task 2 – Detailed study of EU emission standards
Task 2.1 – Evaluation of the effectiveness of current European
emission standards
Task 2.2 – Development of new and improved array of tests
Task 2.3 – Testing of various technologies and fuels with new
array of tests
Task 2.4 – Development of text of draft new and improved
tests
Meetings
Deliverables
Inception report End month 1
First interim reportAt the end of
month 6
Second interim report End month 12
Final ReportAt the end of
Month 18
Deliverable 1: Report with Review of LegislationFirst version
end month 4
Draft M6 (incl.
in 1st interim
report)
Final M 12
Deliverable 2.1: Report on evaluation of effectiveness of
emission standards
Draft M12 (incl.
in 2nd interim
report)
Final end of
Month 18
Deliverable 2.2.: Report on the development of the new array
of tests
Draft end M6
(included to 1st
interim report)
Draft M12 (incl.
in 2nd interim
report)
Final end of
Month 18
Deliverable 2.3: Results of the tests with varying technology
and fuels
Draft M12 (incl.
in 2nd interim
report)
Final end of
Month 18
Deliverable 2.4: Draft text in legal format for tests
Draft M12 (incl.
in 2nd interim
report)
Final end of
Month 18
TasksMonth
“Study on post-EURO 6/VI emission standards in Europe”
Task aim: A detailed review of the technical approach adopted in different aspects of the EU standards; create priorities for revisions to improve EU standard effectiveness.
3
WT2.1 Evaluation of the effectiveness of current European emission standards
WT2.2 – Development of new and improved array of tests
Task aim: interpret the output of WT 2.1; identify and study a potential new array of tests for both HD and LD
Study on post-EURO 6/VI emission standards in Europe
Guiding principles and objectives for the TA framework revision
Detailed topics and discussionLight Duty Vehicles
Heavy Duty Vehicles
The Type Approval framework
Non-regulated pollutants and their measurement
Particle emissions
Evaporative emissions
Adaptive control incl. Geofencing
On-Board Monitoring
Necessary test data
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Contents
Study on post-EURO 6/VI emission standards in Europe
Guiding principles and objectives for TA framework revision
What follows is based on the current understanding of CLOVE. Evidently we will further develop the ideas and approaches in the course of the contract
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Study on post-EURO 6/VI emission standards in Europe
The post Euro 6/VI Type Approval should be able to guarantee that a vehicle is as clean as possible
Under all driving conditions
Over its entire useful life
Zero (or near zero) emissions in urban areas
Guaranteed via a combination of RDE and On-Board Monitoring
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Guiding principles and objectives
Study on post-EURO 6/VI emission standards in Europe
Type Approval will focus on whole vehicle testing
Laboratory testing is replaced by RDE with some exceptions
Component testing may no longer be necessary (e.g. durability or OBD - exceptions may be needed e.g. HDV and Vecto)
RDE and PEMS testing are and should remain the main TA process. It will be extended to address the above targets.
Also the Type Approval should, as far as possible,
Be simplified
Homogenised between vehicle categories7
Guiding principles and objectives
Study on post-EURO 6/VI emission standards in Europe
In order to address all driving conditions and near zero emissions in cities RDE/PEMS would need to cover all
Types of driving dynamics
Types of driving distances with emphasis on short trips, cold starts and warm starts
Ambient temperatures
Altitudes
Payloads
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Guiding principles and objectives
Study on post-EURO 6/VI emission standards in Europe
Addressing all driving conditions
Via application of “severity” factors that would account for non optimal engine/ATS operation conditions in a gradual manner
With simple and transparent test data analysis and reporting
For near zero emissions in cities
Geofencing would be needed for both ICE and PHEV along with low emissions in all driving conditions
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Guiding principles and objectives
Study on post-EURO 6/VI emission standards in Europe
Currently non-regulated pollutants would need to be included in the regulations:
Gaseous pollutants
Particles
The expectation is that the above are also measured on board the vehicle with PEMS
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Guiding principles and objectives
Study on post-EURO 6/VI emission standards in Europe
Lab testing would need to be kept for some cases
LDVs: WLTP for CO2 measurement and check of compliance with the fleet based CO2 emission targets
HDVs: WHTC for CO2 measurement for input to VECTO and compliance with possible CO2 emission targets
Non regulated pollutants as long as there is no on-board measurement technology available
But all the above exceptions should be complemented/underpinned with verification in real driving
Evaporation losses11
Guiding principles and objectives
Study on post-EURO 6/VI emission standards in Europe
Durability and OBD testing will need to be included in RDE
Durability testing:
Component testing and degradation factors incorporated in RDE
Increased mileage and OEM liability should be considered
OBD:
The individual OTLs would need to be reconsidered in the framework of compliance with emission limits
MIL should be retained as a means to inform the driver
OBD functionality should be demonstrated under RDE conditions
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Guiding principles and objectives
Study on post-EURO 6/VI emission standards in Europe
Investigate
Availability and feasibility of sensors
Communication systems
Reporting and analysis
Close collaboration with sensor suppliers and their associations is necessary
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On-Board Monitoring
Study on post-EURO 6/VI emission standards in Europe
Light Duty Vehicles
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Study on post-EURO 6/VI emission standards in Europe
LDV certification
Preconditioning
WLTC lab based • 23oC vehicle soak and start
• 14oC CO2 test
• Others – Type 6 cold etc.
RDE Requirement (CF NOx 2.1 to 1.43)• Boundary Conditions
• Correction factors for extreme operation15
LDV – Current Situation
Study on post-EURO 6/VI emission standards in Europe
The following are known fuel and vehicle independent issues
Cold start emissions
• WLTC (23km) compared to NEDC (11km) – dilution of cold start emissions via a longer cycle has occurred
• RDE – Urban phase <60 km/h (with boundaries)
– Contains both cold start low speed operation
– Transition from fully operational ATS, later reducing in efficiency is not well addressed
– >16km distance
High speed and dynamic operation
• RDE – speeds and accelerations limited and hence this may exclude testing of strategies for limiting catalyst system temperatures
Limited altitude operation – transition outside of 1300m threshold
Temperature limitations beyond -7oC 16
LDV – Known issues with existing testing
Study on post-EURO 6/VI emission standards in Europe
Phase analysis of RDE shows where light-duty diesel emissions are highest
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Justification for further RDE extension
RDE Phase Analysis – Diesel – DOC+ Filter + NOx Control
Low temp / urban diesel emissions
challenge in isolated operation regime
(inc CF)
Study on post-EURO 6/VI emission standards in Europe18
Justification for further RDE extension
State of the art EU6d-temp subcompact vehicle
Load-points for WLTC, RDE moderate & RDE worst case
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Justification for further RDE extension – CO
Bi-Fuel Gasoline/CNG EU6
WLTC RDE Dynamic
• Current RDE specs cover limited area of engine map
• Cold-start contribution “masked”, even in WLTC
1
10
100
1,000
10,000
RDE cold Dynamic hot
CO
Em
issi
ons
[mg/k
m]
CNG Gasoline Diesel
EU6 limit (gasoline)
EU6 limit (diesel)
0
20
40
60
80
100
120
140
160
0
50
100
150
200
250
300
350
400
0 1000 2000 3000 4000 5000 6000
Vel
oci
ty [
km
/h]
CO
Em
issi
on
s [m
g/s
]
Time [s]
Gasoline
CNG
Velocity
0
10
20
30
40
0
100
200
300
400
0 50 100 150
Vel
ocity [
km
/h]
CO
Em
issi
ons
[mg/s
]
Dynamic gasoline emissions challenge in isolated
operation regime
Low temp gasoline emissions challenge in
isolated operation regime
Vehicle B: C seg, diesel, Eu6
Vehicle A: C seg, bi-fuel, Eu6Vehicle A: C seg, bi-fuel, Eu6
Vehicle A: C seg, bi-fuel, Eu6
-50
0
50
100
150
200
250
0 1000 2000 3000 4000 5000 6000
En
gin
e T
orq
ue
[N
m]
Engine Speed [rpm]
Dynamic
RDE moderate
Full Load
WLTP RL very similar to RW RL (coast-down)
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Justification for further RDE extension – NOx
• Current RDE specs cover limited area of engine map• Cold-start contribution “masked”, even in WLTC
RDE Dynamic
0
20
40
60
80
100
120
Low Medium High Extra-high
Cum
ula
tive
NO
xE
mis
sions
[mg]
Cold WLTC
Veh. 2: Gasoline
Veh. 2: CNG
Cold-start contribution=87%
Cold-start contribution=96%
0
200
400
600
800
1000
1200
1400
Urban Rural Motorway
Cum
ula
tive
NO
xE
mis
sions
[mg]
Cold RDE
Veh 2: Gasoline
Veh. 2: CNG
Cold-start contribution=44%
Cold-start contribution=40%
Low temp CNG emissions challenge
in isolated operation regime
Vehicle B: C seg, diesel, Eu6
Vehicle A: C seg, bi-fuel, Eu6
Vehicle C: C seg, diesel, Eu6
Study on post-EURO 6/VI emission standards in Europe21
PHEV• Significantly different system architectures and control strategies from different OEMs• Engine map may only be partly covered• BUT: Can the engine be driven in the remaining operating domain? Yes, under specific conditions (extreme
accelerations, selected driving mode influencing ICE involvement – e.g. eco, normal, sport)
o RDE moderate 1=smooth, RDE moderate 2=aggressive, Dynamic=beyond regulation prescriptions
Justification for further RDE extension
-30
0
30
60
90
120
150
0 1000 2000 3000 4000 5000 6000
Engi
ne
To
rqu
e [N
m]
Engine Speed [rpm]
PHEV 2 Euro 6Charge Sustain - Normal Mode
RDE moderate 2 (aggressive)
RDE moderate 1 (smooth)
WLTP
Full load
-30
0
30
60
90
120
150
0 1000 2000 3000 4000 5000 6000
En
gin
e T
orq
ue
[Nm
]
Engine Speed [rpm]
PHEV 1 Euro 6Charge Sustain - Normal Mode
Dynamic
RDE moderate 1 (smooth)
WLTP
Full load
Study on post-EURO 6/VI emission standards in Europe
a) OEM is responsible for developing vehicle in-line with regulatory expectations and signs a commitment to (near) whole-map emissions control
b) TA process based on pollutants and GHG testing in the lab with on-road RDE validation to show compliance in the majority of driving conditions
c) RDE for ISC by the OEM
d) MaS and Third-Party In Service testing likely to focus on SORDE type of testing
e) MaS and Third-Party In Service testing includes no OEM involvement, unambiguous execution, transparent results and without restriction to the coverage of normal use
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Test logic in this project
Study on post-EURO 6/VI emission standards in Europe
New and improved selection of tests for Post Euro 6 to address the challenging regions of the practical operating envelope of light-duty vehicles
WLTC – CO2e (GHG) and additional pollutants [TA]
Current RDE – Emissions Certification [TA]
Specific Operation (SORDE) RDE to cover all elements of normal driving [in-use testing: ISC / 3rd
party etc]
SORDE duration may be short and expanded so any trip would be valid and may include for example
• Urban operation for cold start, low load congested and aggressive driving
– Short distances
– Lower temperature start
– (a) Aggressive driving from cold start; (b) mild driving from cold
• Operation including ATS regeneration (also for Ki development)
• Operation targeting harsh accelerations & high speed operation
• Operation targeting high altitude for robust calibration23
Test Procedures used in this project
Study on post-EURO 6/VI emission standards in Europe
Heavy Duty Vehicles
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Study on post-EURO 6/VI emission standards in Europe
Current situation of real world emissions from EURO VI HDVsEURO VI brought high benefits in emission levels in many real world traffic situations.Massive drop in average real world NOx and PN compared to EURO V.
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Analysis of Current situation
Source: HBEFA 4.1 on www.hbefa.netnote: results shown for 50.000 km odometer reading, deterioration discussed later
Study on post-EURO 6/VI emission standards in Europe
PEMS tests seem to be more demanding compared to engine WHTC test.Avg. WHTC weighted hot+cold ~ 250 mg NOx/kWh (TA data); Avg. hot phase of PEMS tests of 29 EU VI HDVs ~390 mg NOx/kWh (3rd party tests)
PEMS tests shall be main instrument for maintaining low emissions in post EU VI.
Test data used to identify open issues, e.g.:
Some vehicles show high NOx levels at short sub-cycles at lower load(20 minute sub-cycles shown in figure from differentHDV PEMS tests, 4 of the total 21 HDVs are
responsible for all entries above 1000mgNOx/kWh)
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Open issues in real world emissions EURO VI (1/3)
Study on post-EURO 6/VI emission standards in Europe27
Open issues in real world emissions EURO VI (2/3)
In specific HDV missions several vehicles show high emissions even over the normal daily operation (city buses, garbage trucks,..).
Reasons for high emissions may be calibration, malfunctions, deterioration, …MIL was not activated at any HDV test shown here.
Low load and shorter distances need to be better covered in Post EU VI RDE testing.
OBD effectiveness shall be monitored also in RDE tests
Study on post-EURO 6/VI emission standards in Europe
• Tests on yet 3 vehicles with mileage above 500.000 km indicate increase in NOx by factor 2.5. Different for different brands.
• On average one cold start emits same NOx as 100 km hot urban driving.Figure shows cold start extra emissions [g/start] from PEMS in more than 100 EU VI HDVs. Variation between makes and models is much larger than due to start temperature and vehicle size.
Durability and cold starts are relevant.
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Open issues in real world emissions EURO VI (3/3)
Study on post-EURO 6/VI emission standards in Europe
Current Euro-VI PEMS evaluation removes relevant emission data.
Especially urban emissions of HD vehicles excluded from ISC PEMS evaluation (10% power threshold does not resolve this issue).
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HD ISC PEMS test evaluation
highest window from monitoring data
PEMS ISC result on the same data
typical heavy-duty results
dataexclusion fromevaluation steps
Separate urban ISC HD test would
need to be developed to ensure low emissions in urban driving.
urban motorway
Study on post-EURO 6/VI emission standards in Europe
Future RDE methods shall cover normal operation in a representative manner for the relevant vehicle categories.
Low load and cold start should be covered better in RDE test procedure by adjusted evaluation method with extra limit for urban + cold start part.
Extended boundary conditions (temperature, altitude, others if remaining) should be allowed in PEMS to avoid loopholes. Limits may be linearly increased outside of “representative areas”.
OBD and/or OBM type approval should be related to OTLs in RDE tests. Combination with durability tasks and coverage of total useful life suggested (extend mileage)
For a verification of OBD-signal related results in RDE alternative options should be introduced (e.g. external rpm sensor and torque from CO2 and FCMC map interpolation)
Engine type approval: RDE tests + WHTC + Fuel map test (FCMC) seem to be sufficient.30
New logic used in this project
Study on post-EURO 6/VI emission standards in Europe
Engine testbed and Chassis dyno for CO2
Test bed testing (chassis dyno vs. engine test bed) can hardly be aligned between LDV/HDV, as long as for HDV the engine is type approved
RDE for emissions certification of Air Pollutants
RDE for emissions verification of GHGs
Alignment of boundary conditions (temperature, altitude, driver characteristics,...) for RDE
Short and long SORDE approaches both allowed
Same species controlled
Regulated and unregulated
Metrics under discussion: g/km, g/km/ton, etc.
Emission metrics for HDVs has to consider weight and size variability31
Common Approach between LDV and HDV
Study on post-EURO 6/VI emission standards in Europe
The Type Approval framework
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Study on post-EURO 6/VI emission standards in Europe
Parties TA Certification(pre-production)
COP(degreened)
ISC(up to 100 Mm)
MaS(up to 100 Mm)
European Commission Random Assessment of GTAAsat least once every 5 years
Production roll out and on-road vehicles
OEM Certificate of Conformity in production roll-out vehicles
Testing on 3 vehicles only if judged necessary
5% of ISC families per OEM per year(min 2 families)
Mandatory: Type 1, 1A (GTAA); Optional: 1A (OEM), Type 4, 6
GTAA Certificate of TA in pre-production vehicle
MaS Authority All emission type tests
20% of vehicle types from MaSAs that do >5 /year
(min 1/40 000 sales)
Accredited laboratories or technical services(2018/1832)
May perform ISC tests and report using the Electronic Platform
Recognised 3rd Parties(2018/858)
May perform emission tests to inform GTAA
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Current emissions compliance framework - LD
Study on post-EURO 6/VI emission standards in Europe
Parties TA Certification(pre-production)
COP(degreened)
ISC(useful life)
MaS(useful life)
European Commission Random Assessment of GTAAsat least once every 5 years
Production roll out and on-road vehicles
OEM Certificate of Conformity in production roll-out vehicles
Testing on 3 vehicles only if judged necessary
X% of ISC families per OEM per year(min X families)• Mandatory RDE & lab tests• GHG Verification• Report using the Elec Platf
GTAA Certificate of TA in pre-production vehicle
MaS Authority Sufficient coverage of market vehicles
• SORDE type tests• Report using the Elec Platf
Independent testing by accredited laboratories
Third-Party In-Service (TPIS): • SORDE type tests• GHG Verification optional• Report using the Elec Platf
34
Future emissions compliance framework - LD
Study on post-EURO 6/VI emission standards in Europe
First draft of a schematic picture of future tests (red edges show new elements)
35
First ideas on New test Scheme(Common approach LD, HD)
TA Test bed
GHG&AP* Labelling
RDE PEMS
GHG&AP* limits OBD function OBM function
COP Test bedDemand for CO2 (e.g. HD engine) CoP?
ISC (RDE)
MaS (SORDE)
TPIS (SORDE)GHG&AP* Verification Durability incl. OBD+OBM+OBFCMGHG&AP*limits
On-Road
Test bed PEMSAlign?
In lab Engine (or vehicle) On road vehicle
In lab Engine (or vehicle)
*) Includes new emission species
Study on post-EURO 6/VI emission standards in Europe
Non-regulated pollutants and their measurement
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Study on post-EURO 6/VI emission standards in Europe
Some emission species are more harmful than the others. Cars and vehicles contribute significantly to ambient concentrations of some emissions. Moreover, primary emissions transform into secondary products. Relationship: Mobile-source emissions Ambient concentrations Adverse health and environmental effects.
In the EU, CO, THC, NOx and PM and non-volatile, “solid” particles (sPN, >23nm) are regulated. NH3 limit of 10 ppm applies to Euro VI diesel and gas engines. Some emissions are regulated indirectly through fuel quality (e.g. SO2, benzene and PAH).
In the US, emission standards cover also methane, N2O, formaldehyde and NO2
emissions. Key mobile-source air toxics (MSATs) defined by the U.S. EPA 2007 rule cover benzene, 1,3-butadiene, formaldehyde, acetaldehyde, acrolein, polycyclic organic matter, naphthalene, diesel exhaust and gasoline PM.
37
New emission species – background (1/2)
Study on post-EURO 6/VI emission standards in Europe
Health Vegetation/Acidification/
Eutrophication
Global Warming
Air quality limit &National Emission Ceilings Directive (NECD)
Carbon monoxide (CO) X x/-/- 10mg/m3, max daily 8h mean & NECD
Non-methane volatile organic compounds (NMVOC) X x/-/- X NECD
Methane X
Formaldehyde, acetaldehyde, acrolein X x/-/-
1,3-Butadiene X X/-/-
Benzenes, toluene, xylenes Xc X/-/- Benzene: 5µg/m3, 1 year
EthanolNOx/NO2
X x/x/x NO2: 200µg/m3 1h aver.; 40 µg/m3, 1 year av. & NECD
Nitrous oxide (N2O) X
Ammonia (NH3) Xc -/x/x NECD
Ozone, ground-level by VOCsa, CO, NOxX x/-/- X 120µg/m3, max. daily 8 h mean
Ozone depletion in stratosphere by N2O X X
Carbon dioxide (CO2X
Sulphur dioxide (SO2) X -/x/- 350 µg/m3 1 h; 125 µg/m3 24 h & NECD
Particulate matter (PM) Xc PM2.5: 20µg/m3 1 y av.; PM10: 50µg/m3 24h; 40µg/m3 1 y NECD
PM related secondary aerosols (SOA, SIA) Xc
Particle number emissions (PN) X
Priority PAHs X 1ng/m3 1 year av.
Black carbon (BC) X X NECD
Semivolatile organic compounds (SVOC) Xc
Heavy metals X As 6ng/m3, Cd 5ng/m3, Ni 20ng/m3, Pb 0.5µg/m3 (1 y) & NECD
POPs, PAHs, dioxins, furans, PCBs, HCB X NECD
Cyanides X
Isocyanic acid38POP=persistent organic pollutants PCB=polychlorinated biphenyls, HCB=hexaclorobenzene
New emission species – background (2/2)
Study on post-EURO 6/VI emission standards in Europe
Example of Euro 6a cars at -7 °C using different fuels compared with Euro 2 diesel.
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New emission species – challenges
Research report VTT-R-04494-16
Diesel
Euro 2
Diesel
Euro
6a
Induced by emission controlsystems
Methane:May elevate with CNG, E85
Formaldehyde:May elevate w/o proper ATS
Study on post-EURO 6/VI emission standards in Europe40
Gaseous new species Outlook (1/2)
TopicCurrent
situation
Post-Euro 6 step
Proposed directionInvestigation steps
and input
Tests to be conducted
Exhaust property to be measured
NMOGPartially covered
Potential revision. THC revision to NMOG.**
Input from CLOVE and international studies.
Focus on RDE measurements.
NO2
Partially covered
Potential revision.Currently with NOx, but limit may be too high.
Input from CLOVE and international studies.
Focus on RDE measurements.
Ammonia (NH3) Not covered
To be included. New research found urban vehicular NH3 emitted
together with PM etc. to form secondary aerosol.
Input from CLOVE and international studies.
Focus on RDE measurements.
Nitrous oxide (N2O)*
Not coveredTo be included. Strong GHG.*
Input from CLOVE and international studies
Focus on RDEmeasurements.
Methane (CH4)* Not coveredTo be included. Strong GHG.*
Input from CLOVE and international studies
Focus on RDE measurements.
Formaldehyde Not coveredTo be included.
Extended fuel portfolio may rise risks.
Input from CLOVE and international studies
Focus on RDE measurements.
*) GHG: N2O and CH4 are strong GHGs contributing to global warming. N2O and CH4 could be covered individually or through CO2e.
**) Non-methane organic gases.
Study on post-EURO 6/VI emission standards in Europe
Sampling configuration
CVS yes
Tailpipe only? Input from CLOVEDepends on
other decisionsTailpipe yes
Emission limits
Depends on the other outputs.
Technologies (and fuels) to be measured
Gaseous new
emission species
Large coverage
Common approach:1. Measurement methods2. Sampling3. Emission limits
Input from CLOVE and international situation
Depends on other decisions
LD and HD differences
Gaseous new
emission species
Similar analytical methods.
Common approach: 1. Measurement methods2. Sampling3. Emission limits
Input from CLOVEinternational situation
Depends on other decisions
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Gaseous new species Outlook (2/2)
Study on post-EURO 6/VI emission standards in Europe
Already limited (indirectly) from mobile sources
Other challenges and notes
Next higher priorities
Acetaldehyde Important for ethanol fuelled vehicles
Ethanol Indirectly limited through HC emission standard
Isocyanic acid, cyanides Difficult to measure (exhaust concentrations tend to be lower than detection limits)
Lower prioritiesOzone Difficult to measure. Easier to limit through VOC and NOx.1,3-Butadiene Low ambient concentrations and exhaust emissions. Easier
to limit through fuel olefin content. Acrolein Related to 1,3-butadiene emission (secondary product). Semivolatiles (SVOC) Difficult to measure. Not covered by NMOG.Benzene, PAH, SO2 Fuel quality standardToluene, xylenes May contribute to secondary aerosol formation. Could be
limited through fuel quality. Secondary aerosols (SOA, SIA) Difficult to measure, could be limited thorough precursors. Black carbon Limited through PM, PN limitsAs, Cd, Ni Primarily from other than mobile sources.Lead (Pb) Fuel quality standard.Dioxins Theoretically possible to be by mobile sources. Fuel and oil
chlorine considered (vs fuel Cu prohibition).
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Other relevant species
Study on post-EURO 6/VI emission standards in Europe
In the future, further changes, either in vehicle and exhaust after-treatment technologies, fuels, additives or lube oil may lead to the emissions that are not considered today.
“No harm testing” program could be an option: selected sample of new technologies studied annually by research organisations?
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Possible option: ”No harm testing”
Study on post-EURO 6/VI emission standards in Europe
Laboratory a Exhaust sample RDE (on-vehicle) potential
NO2 CLD (calculated NOx-NO) Diluted exhaust No
NDUV Diluted exhaust YesQCL Diluted exhaust PromisingNDIR Diluted exhaust ModerateFTIR Raw exhaust Promising
NH3 LDS Diluted exhaust YesQCL Diluted exhaust PromisingFTIR Raw exhaust Promising
N2O CG-ECD (electron-capture detector) Diluted exhaust No
QCL (laser IR) Diluted or raw PromisingNDIR Diluted exhaust YesFTIR Raw exhaust Promising
Methane GC-FID (flame ionization detector) Diluted exhaust Low NMC-FID (non-methane cutter) Diluted exhaust Yes
FTIR Raw exhaust Promising Formaldehyde, acetaldehyde DNPH & HPLC (UV/DAD) Diluted exhaust Low
PTR-MS (Proton Transfer Reaction) Diluted exhaust Low
FTIR Raw exhaust PromisingEthanol Impinger & GC
PASPTR-MS
Diluted exhaust Low
FTIR Raw exhaust Promising
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Current Status of Measurement Techniques
a) In the GTR-15 A5 proposal (FTIR only for aldehydes and ethanol).
Study on post-EURO 6/VI emission standards in Europe
Particle Emissions
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Study on post-EURO 6/VI emission standards in Europe
Current situation:
• Laboratory: PM & SPN23 emissions currently regulated (LD: CVS, HD: Partial or Full-flow dilution system)
• On-road (LD only): SPN23 emissions currently regulated (tailpipe)
Challenges for the next regulation step:
Sub-23 nm SPN emissions
Total PN emissions (solid and volatile)
Secondary aerosol
Non-exhaust particulate emissions (brake wear)
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Particle Emisions
Study on post-EURO 6/VI emission standards in Europe
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Exhaust aerosol is not only “solid”
These are regulated (SPN23) This part (secondary aerosol)
is not regulated, but affects AQ more than the PN limited
This mode (TPN) tends to dominate roadside
particle number
Tailpipe (ms to s) … Roadside (s to min) … Urban Environment (h)
Study on post-EURO 6/VI emission standards in Europe48
Challenges - Sub-23nm SPN emissions
Some technologies (red area) are compliant to the current limit based on SPN23 emissions, but would exceed the regulatory threshold if SPN10 were measured instead. Examples:
CNG Van w/ TWC
GDI w/ uncoated GPF
Sub-23 nm SPN to be included in the next regulatory step
Current technology mature for SPN10
Further investigation is needed for sub-10 nm.
Input from H2020 project DownToTen
Study on post-EURO 6/VI emission standards in Europe49
Challenges – TPN and secondary aerosol
Volatile and semi-volatile particles constitute a significant and possibly hazardous fraction of exhaust aerosol.
TPN emissions depend on sampling and dilution conditions TPN excluded from current regulation due to repeatability and reproducibility issues
TPN to be considered for the next regulatory step. Development of a specific measurement methodology is required.
On-going studies on secondary aerosol with promising results, but technology not mature for regulation purposes.
Not to be included in the post-Euro 6 step
Correlation with regulated gaseous emissions should be further investigated
Study on post-EURO 6/VI emission standards in Europe50
Challenges – Non-exhaust particle emissions
Non-exhaust particles are expected to dominate vehicular PM2.5
emissions
On-going study for brake wear particles under the PMP
Tyre wear particles: no appropriate methods available
Brake wear particles to be considered for the next regulatory step
Specific measurement methodology should be developed based on PMP output
Remark: component and not engine-related emissions
0
100
200
300
400
500
2000 2010 2020 2030 2040 2050
kt P
M2
.5
Inl. vessels + ships
Agric. + forestry machines
Construction machines
Rail - diesel only
Other non-road machinery
Heavy trucks - diesel
Cars and light trucks - gasoline
Cars and light trucks - diesel
Mopeds + Motorcycles
Buses + all other
Tyre, brake, abrasion
Non-exhaust
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Particles Outlook (1/2)
TopicCurrent
situation
Post-Euro 6 step
Proposed direction Input neededTesting effort needed from
the consortium
1. Aerosol property to be measured
PM Covered Can be excluded -
-
SPN23 Covered Revision (sub-23 nm and TPN) -
Sub-23 nm SPN Not coveredCut-off size at 10 nm. Investigation
for even lower cut-off.
Input from PMP, H2020 projects (DTT, PEMS4Nano,
Sureal-23) and JRC
Sub-10 nm SPN with focus on losses and artifacts of sampling
system
TPN Not coveredTo be considered for inclusion (also
sub-23 nm)Input from H2020 projects
and JRC Determination of sampling and
dilution conditions
Secondary aerosol Not coveredToo early to be included in
regulationInput from H2020 projects -
Brake wear PM & SPN
Not covered To be included Input from PMP -
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Particles Outlook (2/2)
TopicCurrent
situation
Post-Euro 6 step
Proposed direction Input neededTesting effort needed from
the consortium
2. Sampling configuration
CVS yes
Tailpipe only - -
Tailpipe yes
3. Technologies to be measured
All topicsPM and SPN23
for CI and DI-PI only
Common approach for all technologies and fuels on:
1. Measured properties2. Sampling configuration
Input from H2020 projects and JRC
-
4. LD and HD differences
All topicsSeparate regulation
Common approach for LD and HD on:
1. Measured properties 2. Sampling configuration3. Technologies and fuels
Input from H2020 projects and JRC
-
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Evaporative Emissions
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Study on post-EURO 6/VI emission standards in Europe
• Running lossesCurrently not regulated in the EUNo experience in Europe – no SHED with chassis dyno availableCan be significant due to high temperature build-up in the fuel tankDT (from ambient temperature) ranging 2-8 °C for 1hour trip (JRC tests) and increasing with driving time
• Refuelling emissionsMost gas stations (over 500 m3 annually) are Stage II compliant in the EUCertification efficiency is 85% but may be lower in practice (depends heavily on facility maintenance)High investment and maintenance costsORVR (on-board refueling vapour recovery): higher efficiency (>95%) + lower costORVR already in place in US, China, Brazil
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Open issues in evaporative emissions (1/2)
Study on post-EURO 6/VI emission standards in Europe
• Diurnal emissionsCurrent procedure (and limits) covers a good part of typical EU driving and parking conditionsEmissions under extreme conditions not sufficiently controlled, e.g.:- very short trips (purging might not be sufficient)- very high ambient temperatures (heat waves become more frequent in Europe, parking duration may increase in summer)
• LeakagesLeaks not detected in the EUUS data show that ~3% of vehicles have leaks greater than 1mmEmissions can be significant (several grams per day) depending on sizeOBD check to identify leaks above a certain size
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Open issues in evaporative emissions (2/2)
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TopicCurrent
situation
Post-Euro 6 step
Proposed directionInvestigation steps
and inputTesting effort needed from the consortium
Evaporation sources and mechanisms
Diurnal
CoveredPotential revision.
Depends also on ORVR.
Technology (carbon canisters) used for ORVR
might be sufficient to meet more stringent
limits
See below (refuelling)
Hot soak
PermeationCovered under diurnal and hot
soak– – –
Running losses Not coveredProbably not necessary
to be included in regulation
Experience from the US (RL not measured for
vehicle certification) and Europe (JRC tests)
Fuel tank temperature profiles during driving
RefuellingPartly covered
(Stage II)ORVR
Experience from the US and China
SHED tests with ORVR equipped vehicles
Leak Not coveredTo be included(OBD leak test)
EPA and CARB studies on potential impact
-
Evaporative emissions
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TopicCurrent
situation
Post-Euro 6 step
Proposed directionInvestigation steps
and inputTesting effort needed from the consortium
Emission limits
Diurnal test (possible revision) and ORVR (new limit): depends on the output of ORVR investigation
Running losses No emissions limitLimit on fuel tank
temperature build-up (over RDE)
See topic 1 –
Technologies (and fuels) to be measured
All aspects of regulation
Diesels are excluded
Common approach for all technologies and fuels
(diesel possibly excluded)
Input from international situation
Temperature build-up in diesel fuel tanks
LD and HD differences
All aspects of regulation
LD onlyInclusion of HDVs (CNG, LNG) to be considered
Input from international situation
–
Evaporative emissions
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Adaptive control incl. Geofencing
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Adaptive, learning vehicle control
New, emerging technologies, require different types of emission testing:Geofencing (e.g., zero emission driving only in specific regions)
Adaptive cruise control, active safety systems, and automated driving
Far ahead looking engine and emission control from, e.g., satellite navigation over a full trip, and fixed routes
Future technologies based on connected cars, mobility-as-a-service, etc.
Generally, lie outside current RDE boundaries, because of route and vehicle useadaptive, learning control will also interfere with AES declarations: the same vehicle model may perform differently on the same RDE test, based on the differences in (learning and use) history of the vehicle.
Options for types of adaptive control and the necessary testing:“as advertised”: OEM will declare new functionality (e.g., geofencing) and makes the basic (i.e., “on/off”) information available on-board.
“integrated”: the vehicle will report basic emission benefits of controlled driving (with respect to uncontrolled driving) through (validated) On-Board Monitoring.
“no harm”: A learned and controlled vehicle shall not perform worse on emissions than a default and uncontrolled vehicle on the same relevant trip parts, and use types, of the ISC/RDE tests.
Distinguish technologies self-reporting environmental benefits and non self-reporting
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Geofencing
The example of (P)HEV driving electric in environmentally sensitive areas
Challenge: check if electric driving is engaged in all geofencing areas at all timesGeofencing areas might change over time
Software updates
Requirements depend on technology: map based or connected carOEM declaration to respect geofencing (and its updates) and engage zero emission driving
“On/off” information available on-board. Enables checks by driver
Recorded by On-Board Monitoring to enable check with geofencing data
Study on post-EURO 6/VI emission standards in Europe
For non self-reporting technologies: “no harm” approach
Necessary investigation on no-harm: generic matching of emissions tests of parts of “controlled driving” with corresponding parts of RDE tests.
Special Operations coverage in RDE (SORDE) examples to be developed:
(LD adaptive) cruise control (i.e., below RDE RPA limit) test of more than X kms should not produce higher emissions than subsequent X kms driver operation at the same velocity.
Repeated fixed route operation should not increase emissions.
Relevant segment comparison of emission tests.
How to compare “controlled” tests with operations in the RDE variant: minimal length, maximal deviation, etc.
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Testing adaptive, learning control vehicles
Study on post-EURO 6/VI emission standards in Europe
On-Board Monitoring
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Study on post-EURO 6/VI emission standards in Europe
OBD: diagnosis of emissions-related component malfunctions insufficient for emission monitoring
OBM: direct and continuous monitoring of emissions
Simplification and homogenization of emission monitoring
Applicable on both LD and HD vehicles
Securing lifetime low emissions
Lifetime durability
Real world performance, under all driving conditions
Short time between detection (malfunction, tampering etc.) and repair63
OBD and OBM
Study on post-EURO 6/VI emission standards in Europe
Challenges to be addressed for the OBM:
Emission data tracking from devices and sensors (physical or virtual) sensor evaluation and testing
Emission data recording, storage, retrieval, reporting and collecting from the vehicle (OTA by OEM and/or directly to the EC, Member State’s (PTI), via tachograph file (HD), “Ad-hoc”, etc.) input from OBFCM (SR5) and DIAS (H2020) activities
Emission data processing and browsing of the results
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OBM
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Sensors
OBM of GHG and/or pollutant emissions: an important topic-area towards lower vehicular emissions based on real-world emission data. Example: OBFCM for EU LDVs.
Exhaust sensors: key-parts of OBM system to secure lifetime emissions (maintenance, tampering, real-world emissions performance and life-time durability).
NOx, PM Existing sensors (in the market) – short-term
PN, NH3 Under development, available with limitations – mid-term
CO, HC, CH4, N2O etc. → Needed sensors – long-term
Study on post-EURO 6/VI emission standards in Europe
Real-time measurement
Continuous sensor signal (versus the cumulative signal of resistive technology sensors)
Low effect of exhaust gas composites on sensor signal
Good correlation with reference equipment
Relatively high running-in duration
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Example of electrostatic PM sensor evaluation
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Sensors Testing - Objectives
The target of the activity
Is it possible to use (physical) sensors to continuously monitor regulated and non-regulated emissions over the current and future limits?
Accuracy to reference laboratory equipment?
Limitations, etc.?
Steps: Test state-of-the-art sensors, evaluate limitations, explore the technical feasibility
Investigate/evaluate sensor technologies under development
Investigate sensor technologies from other sectors
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Sensors and technologies
Study on post-EURO 6/VI emission standards in Europe
OBM to reduce ISC test burden and improve lifetime emission coverage
PEMS test to validate quality and functioning of the OBM system
Uncertainty margin of OBM results determined from validation tests and statistics
OEM can submit OBM results to GTAA for ISC requirements with the margin below the limit
Independent parties can test OBM quality and normal use coverage
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OBM for mandatory ISC, but reduced test burden
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Necessary test data
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Required test data – Technology +Species - LDV(1/3)
Vehicle Fuel ATS System Purpose
Passenger Car Gasoline TWC + CGPF Mild Hybrid Application as high volume in vehicle parc
Passenger Car/ Light Duty Van
Diesel DOC+SCRF+SCR/ASC Larger vehicle with major Diesel share
Passenger Car Gasoline TWC + GPF PHEV
Passenger Car Gasoline TWC + GPF HEV
Passenger Car Bi-fuel (CNG) TWC Natural gas
Passenger Car Ethanol TWC + GPF Alternative Fuel
Species Technique (any) Species Technique (any)NH3 FTIR/QCL Isocyanic Acid MSNO FTIR/QCL Cyanides FTIRNO2 FTIR/QCL Total PN DTTN2O FTIR/QCL Black Carbon MSSCH4 FTIR Sub 23nm DTT >4,>10nmAldehydes DNPH+HPLC/FTIR PAH HPLC
Chassis Dyno or Vehicle (where possible) Measurements
LDV Technology
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Required test data – Technology +Species - HDV(2/3)
Company Vehicle Fuel ATS System Purpose
City Bus Diesel DOC+DPF+SCR/ASC Range of HDV readily available
and common technology
Rigid Truck Diesel DOC+DPF+SCR/ASC
Tractor Unit Diesel DOC+DPF+SCR/ASC
City Bus NG TWC
Tractor Unit Diesel/NG DOC(MOC)+DPF+SCR/ASC
HDV Technology
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Required test data – Cycles (3/3)
Cycle Chassis Dyno
Chassis Dyno T (oC)
Road Road T (oC)
WLTC/WHTC Yes 23 No ---
RDE Yes T match road Yes Ambient
Urban Yes -10 & +35 Yes Ambient
Harsh Accel & High Speed
Yes -10 & +35 Yes Ambient
Regeneration Yes -10 & +35 Yes Ambient
High Altitude If possible If possible Yes Ambient
Testing – Road and Chassis Dyno
Sensor Testing – Engine on Testbed
Cycle Conditions Temperature(oC)
WLTC Full ATS, tampered ATS 20-25
RDE Full ATS, tampered ATS 20-25
Steady-state Points corresponding to low, medium, high vehicle speed
20-25
• Targeting the evaluation of sensor accuracy, robustness etc.
• Parallel measurement with PEMS or reference (lab) equipment
Study on post-EURO 6/VI emission standards in Europe
On behalf of the CLOVE consortium: Thank you!
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