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    Scaling of High Aspect Ratio Current

    Limiters for the Individual Ballasting of

    Large Arrays of Field Emitters

    Stephen A. Guerrera

    Luis F. Velasquez-GarciaAkintunde I. Akinwande

    [email protected]

    RQE Presentation11/01/2011

    mailto:[email protected]:[email protected]:[email protected]
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    RQE - 11/1/2011

    Overview

    Introduction and Motivation

    Modeling and Simulation Device Fabrication

    Device Characterization and Analysis Conclusions

    2

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    RQE - 11/1/2011

    Overview

    Introduction and Motivation

    Modeling and Simulation Device Fabrication

    Device Characterization and Analysis Conclusions

    3

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    RQE - 11/1/2011

    Motivation Many applications require compact, efficient electron sources

    4

    !"#$ %& ()*+ ,-.+ /0001,2,+ 1345 63+ 7889

    5* :;()%+ ?* #@ A)(=B#C

    D$%)> 3E$==$#F !#;G#;(&$#FCCC*%H%(E>%I$J%=*J#E

    Multi e-beam lithography Portable Vacuum Sources X-rays

    Displays Terahertz Devices Ionizers/Neutralizers

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    RQE - 11/1/2011

    Physics of Electron

    Sources

    5

    EF

    e-

    metal vacuum

    EF

    e-

    metal vacuum

    Ex

    x V(x>0) = -qFx

    (a) (b)

    W

    00

    Ex

    Ex

    x= 0 x

    Thermionic or Photoemisssion Field Emisssion

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    RQE - 11/1/2011

    Physics of Electron

    Sources

    6

    EF

    e-

    metal vacuum

    EF

    e-

    metal vacuum

    Ex

    x V(x>0) = -qFx

    (a) (b)

    W

    00

    Ex

    Ex

    x= 0 x

    Thermionic or Photoemisssion Field Emisssion

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    RQE - 11/1/2011

    Field Emission Physics:

    A two step process

    Spindt Approximations to the Fowler-Nordheim Model:

    7

    2D Fermi sea of electrons

    J=qnv F

    Ef e-Ec

    Flux of electrons

    to the surface

    Transmission ofelectrons through

    the barrier

    !

    J = q N(Ex )D(F,Ex )EC

    !

    " dEx

    J =AF

    2

    1.1!exp

    B !1.14"107

    !1/2

    #

    $%

    &

    '(exp )

    0.95 !B !!3/2

    F

    #

    $%

    &

    '(

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    RQE - 11/1/2011

    Schematic Cross-section of a

    Microfabricated Field Emitter

    8

    Sharp emitter tips arerequired for emission becauseof the large electric fields

    required for field emission

    Field enhancement results atthe tip from solutions toLaplaces equation

    In general, a self-alignedstructure is preferred formaximum transmission

    EmitterCone

    Si

    Substrate

    Poly-Siextraction

    gate

    Anode

    Emitted

    Electrons

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    RQE - 11/1/2011

    Ball-In-Sphere

    Electrostatics Model

    9

    Simple analytical model to describe the

    electrostatics of a field emitter with a

    proximal gate

    Boundary value problem readily evaluated

    in spherical coordinates to obtain the

    magnitude of the electric field:

    From this, an expression for the fieldfactor, !, is obtained:

    Emitter

    Cone

    D

    R

    Poly-Si

    extraction

    gate

    F(r) =V0D !R

    D"R

    1

    r2

    ! =D

    D! R

    1

    R

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    RQE - 11/1/2011

    Scaling

    10

    All dimensions reduced by

    scaling factor s

    Assume current density

    constant

    Cross-sectional area

    decreases

    Packing density increases bysame amount

    To first order, no net change

    in current density for the

    array

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    RQE - 11/1/2011

    Benefits of Scaling

    FEA Dimensions Denser packing of field emitters

    More redundancy for a given array size

    Higher current density and overall emissioncurrent possible by increasing doping

    More uniform emission current

    Smaller aperture, allowing for higher fieldfactor, lower turn on voltage

    Smaller energy distribution

    11

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    RQE - 11/1/2011RQE - 11/1/2011

    Tip Radii Statistical

    Distribution

    12

    0 100 200 300 400 500

    1014

    1012

    1010

    108

    GatetoEmitter Voltage, VGE

    [Volts]

    EmissionCurrent,IE[A]

    Burn out limit

    ro=40 nm

    M. Ding et al, TED 2002

    Tip radii follow a log-normal or Gaussian

    distribution (long tails)

    Array sub-utilization anddamage due to Jouleheating and burnout

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    RQE - 11/1/2011

    Tip Radii Statistical

    Distribution

    13

    M. Ding et al, TED 2002

    0 100 200 300 400 500

    1014

    1012

    1010

    108

    GatetoEmitter Voltage, VGE

    [Volts]

    EmissionCurrent,IE[A]

    Burn out limit

    ro=10 nm

    Tip radii follow a log-normal or Gaussian

    distribution (long tails)

    Array sub-utilization anddamage due to Jouleheating and burnout

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    RQE - 11/1/2011

    Individual Current Limiters

    Allow Higher Overall Current

    14

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    RQE - 11/1/2011

    Load-Line Analysis of

    Supply Control

    15

    tip radius: r1< r

    2< r

    3

    V

    I

    I

    V

    I

    V

    I

    Passive Resistance Dynamic Resistance

    tip radius: r1< r

    2< r

    3

    V

    I

    V

    Slope = 1 / R

    Slope = 1 / Ro

    Pure resistors!Simultaneous high current and low currentdispersion not possible (or at least very hard)

    Current sources!Simultaneous high current and low current

    dispersion possible

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    RQE - 11/1/2011

    V

    I

    V

    I

    I

    Passive Resistance Dynamic Resistance

    V

    I

    V V

    I

    Scaling

    Load-Line Analysis of

    Supply Control

    16

    Pure resistors!Simultaneous high current and low currentdispersion not possible (or at least very hard)

    Current sources!Simultaneous high current and low current

    dispersion possible

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    RQE - 11/1/2011

    Individually Ballasted

    FEA-FET Structure

    17

    VCT

    n-Silicon Substrate VG= VGE+ VDS

    Si Pillar

    UngatedFET

    Si FieldEmitter

    D

    S

    VGE

    VDS

    E

    G

    A

    Gate

    Anode

    VGS

    VAS

    Oxide DielectricFill / Void

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    In the linear regime, the potential varies linearly along thelength of the channel

    A linear conductance can be defined

    Above a critical field, the velocity of electrons saturates, anda depletion region forms at the drain end of the channel

    Additional voltage applied is dropped across the depletionregion

    Output conductance arises from channel length modulation

    RQE - 11/1/2011

    Vertical Ungated FET

    Operation

    18

    ID =qAnedV(x)

    dx

    qAneVDS

    L

    GLIN =qAne

    L

    Anode

    Gate

    n-type Silicon Substrate

    x = 0

    x = L

    Sil

    iconPillar

    Oxide/DielectricFill

    Emitter

    ID = IDSS[1 + VDS] = IDSS+ GOUTVDS

    ID= qA(x)ne

    1 +

    evsat

    2 dV(x)dx

    2dV(x)

    dx

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    Prior Work

    19

    GeometryParameters:

    Pillar dimensions:

    1!m x 1!m x 100

    !m

    Pitch: 10!m

    Tip radius:

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    RQE - 11/1/2011

    Overview

    Introduction and Motivation

    Modeling and Simulation Device Fabrication

    Device Characterization and Analysis

    Conclusions

    20

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    Scaled Vertical Ungated

    FET Simulation Results

    Geometry: 100 nm x 100 nm x 10 !m ND= 5x1014cm-3

    L!"IDSS#, rlin!, ro!

    Simulations performed using SILVACOtoolset Full Si Process Simulator (ATHENA) Poisson equation and continuity

    equation solver in Silicon (ATLAS)

    21

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    RQE - 11/1/2011

    Scaled Vertical Ungated

    FET Simulation Results

    Geometry: 100 nm x 100 nm x 10 !m 100:1 Aspect Ratio

    ND!"IDSS!, rlin#, ro#22

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    RQE - 11/1/2011

    Scaled Vertical Ungated

    FET Simulation Results

    Doping density: 2x1014cm-3

    Aspect ratio: 100:1 (100 nm x 100 nm x 10 !m) Chosen to yield 1 nA/tip Thus 0.1-1.0 A/cm2for 1 um pitch

    23

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    RQE - 11/1/2011

    Overview

    Introduction and Motivation

    Modeling and Simulation Device Fabrication

    Device Characterization and Analysis

    Conclusions

    24

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    RQE - 11/1/2011

    Fabrication of Si

    FEA-FETs

    25

    Photolithographyto define dots

    a)

    b)

    c)

    SiO2 Si PR

    e)

    PR Removal,oxidation sharpening

    and oxide removal

    d)

    Rough tip formation and

    pillar formation

    Grow oxidehardmask

    RIEto pattern hardmask

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    RQE - 11/1/2011

    Completed FEA-FET

    Structure

    26

    100 nm

    Pillar Height: 10!m

    Pillar Diameter: 0.11!m

    Tip Radius: < 10nm

    Pitch: 5!m

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    RQE - 11/1/2011

    Overview

    Introduction and Motivation

    Modeling and Simulation Device Fabrication

    Device Characterization and Analysis

    Conclusions

    27

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    RQE - 11/1/2011

    Current-Voltage Characterizationof Ungated FETs Without Emitters

    28

    Single FET 4M FET Array

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    Field Emission

    Characterization Setup

    29

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    Field Emission I-V

    Characterization

    30

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    Field Emission I-V

    Characterization

    31

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    RQE - 11/1/2011

    Analysis of Field

    Emission Data Array size: 1.36 M emitters !(from 2-D electrostatic simulations of the structure in COMSOL):

    1.34x104 cm-1.

    Sensitivity analysis: !(spacing reduced to 12.5 !m): 5.84x104cm-1

    !(tip radius reduced to 2.5 nm): 1.81x104cm-1

    Saturation current (expected), Isat: ~1.3 mA (current of ~1 nA/emitter)

    Current saturation voltage, VGSS, extrapolated from F-N curve: ~1.5kV

    Upper bound on array burnout current (from failure analysis ofindividual vertical ungated FETs and heating analysis): ~10 A

    32

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    RQE - 11/1/2011

    Overview

    Introduction and Motivation

    Modeling and Simulation Device Fabrication

    Device Characterization and Analysis

    Conclusions

    33

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    RQE - 11/1/2011

    Conclusions

    Successfully demonstrated the fabrication ofvertical ungated FETs with dimensions of100nm x 100nm x 10um with 1 micron pitch

    This is the smallest, most dense array ofvertical ungated FETs ever reported

    Demonstrated field emission and ballastingfrom Si emitters on top of scaled verticalungated FETs with five micron pitch, withcurrent density greater than 100 !A/cm2.

    34

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    RQE - 11/1/201135

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    RQE - 11/1/2011

    Backup Slides

    36

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    Future Work

    Devices with higher doping density should be built toensure higher currents can be obtained.

    Better planarization / trench-filling techniques needto be explored

    A process for integrated, self-aligned gates needs tobe adapted and developed for the FET-FEA structure

    More complete analysis of the tip radius distribution

    Lifetime analysis Adapting the FEA-FET structure to real applications

    37

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    RQE - 11/1/2011

    Field Emission Requires

    Large Electric Fields

    38

    107

    108

    109

    1010

    108

    106

    104

    102

    100

    F [V/cm]

    T

    ransmissionProbability

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    Preliminary Tip Radius

    Distribution

    39

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    Additional Hi Res Tip

    SEMs

    40

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    RQE - 11/1/201141

    !"#"$%&%# '"()%

    !" #$%&%' )*+,

    - %& .*

    / !01& 2*3#

    4"55 &6#7% 2/

    8"55 &6&,9 8

    :-4! ;67, 25

    : #61? @5

    Axisymetric Simulation

    of Vertical Ungated FETs

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    RQE - 11/1/2011

    Thermal Failure

    Analysis

    42

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    Field Emission

    Characterization Setup

    43

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    Field Emission

    44

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    RQE - 11/1/2011

    Electrostatics Simulations:

    !for devices with 1"m Pitch

    45

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    0

    20004000

    6000

    8000

    10000

    1200014000

    16000

    18000

    20000

    0 2 4 6 8 10

    Distance Above Substrate [microns]

    [cm-1

    ]

    Turn on voltage [V]

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    RQE - 11/1/2011

    COMSOL Field

    Enhancement Simulation

    46

    Zero charge / symmetry boundary

    +VG

    GND

    Example Simulation Result

    Solving the Laplaceequation

    Field emitter: 30 coneangle with 5 nm or

    2.5 nm radius Pillar width: 100 nm Pillar height: 10 !m Pitch: 5 !m # of Emitters: 5 Anode separation: 25 nm,

    12.5 nm

    Maximum field measuredat right-most field

    emitter

    CO SO

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    RQE - 11/1/2011

    COMSOL Field

    Enhancement Simulation

    47

    Solving the Laplaceequation

    Field emitter: 30 coneangle with 5 nm or

    2.5 nm radius Pillar width: 100 nm Pillar height: 10 !m Pitch: 5 !m # of Emitters: 5 Anode separation: 25 nm,

    12.5 nm

    Maximum field measuredat right-most field

    emitterTip Meshing Detail

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    RQE - 11/1/2011

    Energy Distribution of

    Emitted Electrons

    48

    !=12.5x105 /r 0.7

    ro=30x10-7

    dr=3x10-7

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    Energy Distribution of

    Emitted Electrons

    !=62.5x105 /r 0.7

    ro=30x10-7

    dr=3x10-7