steel manufacturing simulation and … manufacturing simulation and visualization consortium ......
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STEEL MANUFACTURING
SIMULATION AND VISUALIZATION
CONSORTIUM (SMSVC)
Chenn Zhou, SMSVC Director
219-989-2665
www.steelconsortium.org
Where Ideas Become Reality
CENTER FOR INNOVATION THROUGH
VISUALIZATION AND SIMULATION (CIVS)(since 2009)
Mission
• Innovation
• Application ($38++ million savings)
• Education (1000+ students)
Strategies
• Integration of technologies
• Application driven approach
• Partnerships (93 organizations)
Background (since 1994)
• Built on a long history of CFD
applications on various industries
including aluminum, glass (R&D 100
awards), power, refinery, steel, etc.
CIVS Facility: 21,000+
local and global visitors
(2200 169th Street, Hammond)
Where Ideas Become Reality
INTEGRATION OF SIMULATION AND VISUALIZATION
3
Efficient, effective, and
economical
• Better communication
• Faster and lower risk for
new ideas and scale-up
• Integrated and interactive
virtual design
• Enhanced training
Where Ideas Become Reality
STEEL MANUFACTURING SIMULATION AND
VISUALIZATION CONSORTIUM (SMSVC)
Vision: To be the institute of
choice for developing and
applying advanced computer
simulation and visualization
technologies to ensure a
competitive advantage for US
steel manufacturing.
Mission: To develop and
implement innovative technical
solutions through the
integration of advanced
simulation and visualization
technologies
Where Ideas Become Reality
1) Workplace Safety
2) Energy Efficiency
3) Operation Efficiency
4) Reliability and Maintenance
5) Workforce Development
6) Environment Impacts
7) Raw Materials
8) Smart Manufacturing
TECHNOLOGY ROADMAP
Where Ideas Become Reality
Virtual Safety Training
Blast Furnace
Electric Arc Furnace
Reheating Furnace
Secondary Cooling Spray Heat
Transfer and Stress Analysis
Ladle
3D Casting SEN Simulation
and Training Simulator
INITIAL CONSORTIUM PROJECTS
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ArcelorMittalWhy did we join the SMSVC?
• Long history with Purdue and CIVS, the quality of their work,
and their capabilities
• Opportunity to solve mutual issues collectively
• Learn from others past experiences
• New ideas generated from the group’s interactions
• Lower cost for solving problems than doing them alone
• More projects done in a shorter period of time
• An excellent team: CIVS, major US steel companies, and key
steel suppliers
April 2016 7
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Where Ideas Become Reality
Benefits: (presentation at AIST Dinner Meeting on April 12)
Leverage internal process modeling expertise through collaborative
research projects that focus on computer simulation of our critical
manufacturing capabilities
Membership in CIVS and SMVSC provides the opportunity to develop
targeted project work to support near term process and cost
improvement initiatives.
Gain access to a pool of well educated and trained engineers and
scientists who have relevant industry knowledge and experience
Proprietary/post competitive R&D projects and partnership opportunities
are frequently undertaken to support the strategic and competitive needs
of individual company members
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Where Ideas Become Reality
Practical approach
Goal-oriented group
Technical capabilities
New technology
Center Leadership
STEEL DYNAMICS
Why Join the Consortium(presentation at AIST Dinner Meeting on April 12)
Electric Arc Furnace
Why did NIPSCO join SMSVC?
• NIPSCO has been Strong Supporters of the Steel Industry in Northwest
Indiana for Decades
• Steel is a Large Segment of our Business and is Integrated with our Electric
and Gas Systems
• NIPSCO has had Success Working with the Center for Innovation through
Visualization and Simulation (CIVS)• Flue Gas, SCR, Urea Decomp Chamber, Condenser loop, Water Intake
• Training Modules
• Provides High Tech Learning Opportunities
• Cost Effective
• Trains the Workforce of the Future
• Supports the Economic Development of Northwest Indiana and its Economy
Why Did Praxair Join SMSVC?
Suppliers must be an active part of the solution!
Praxair products properly considered and
accurately modeled
Leverage collaboration of members
Build upon CIVS’ past work and success
Vested interest in Steel sustainability in U.S.
Gain better understanding of Steel challenges
Impartial science driven process
Build closer working relationships with
producers and collaborators
Try something new building upon NWI resources
and strengths
Research projects will directly benefit both steel
producers and suppliers
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Who We Are: The Association for Iron & Steel Technology (AIST) is a non-profit organization with 17,500 members from more than 70 countries. With 30 Technology Committees and 22 Local Members Chapters, AIST represents an incomparable network of steel industry knowledge and expertise.
Mission: To advance the technical development, production, processing and application of iron and steel.
Vision: To be a global leader in networking, education and sustainability programs for advancing iron and steel technology.
Where Ideas Become Reality
SPECIFIC SUPPLIER BENEFITS Customized solutions for your steel related business
Expanded use of your company’s product and technologies
Research projects will directly benefit both steel producers and
suppliers
Opportunities to build closer relationships with steel producers
Leverage of CIVS relationship with other industries
Work with steel produces and suppliers to ensure
competitiveness
Validation of your product and technology for improved
efficiency and optimization
Utilization of initiative with government and for future research
results and funding
Collaboration with complementary companies for leveraging of
funds
Where Ideas Become Reality
HOW TO GET INVOLVED
Enroll as a member by contacting Doreen Gaboyan
Fore more information, visit:
www.steelconsortium.org or call +1.219.989.2765
You can find examples of successful simulation
and visualization projects online at
centers.pnw.edu/civs
http://steelconsortium.org/resources/