steam separators hss - maxim silencers - for · pdf filethese horizontal steam separators were...

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STEAM SEPARATORS Size Range: 1,000 lbs/hr to 50,000lbs/hr nominal steam rate These horizontal steam separators were designed specifically for use with Maxim heat recovery equipment and usage on reciprocating engines and gas turbines. Functions • Separates liquid and vapor entering the HSS • Serves as a liquid reservoir and liquid level control point for the system • Serves as a trap and blow down point for sludge and other contaminants circulated in the system • Mounts safety valves, level alarm switches, pressure gauges and other devices for protection of the system First stage separation is accomplished by an impact plate which provides constant steam quality regardless of water velocity and allows major nozzles to be located on the centerline of the vessel. Additional baffling and surface control plates minimize frothing and liquid carryover. Standard configurations give a minimum steam quality of 98%. With optional mesh type mist eliminators, solids carry over is limited to 1 part per million from liquid concentrations as high as 2,000 parts per million. Standard Trim Components • Liquid level controller • Safety valve • Visual liquid level gauge • Surface blow-off valve • Automatic air venting • Liquid drain valve • Pressure indicator • High liquid level indicator • Low liquid level indicator MAXIM SILENCERS, INC. Rev. 12.01.08 HSS Liquid-Vapor Separation in Steam Generating Systems APPLICATIONS: CODE COMPLIANCE The Maxim HSS heat recovery unit is designed and fabricated in compliance with Section VIII or Section I, Division I, ASME Code. • Hospitals • Schools • Office buildings • Shopping centers • Offshore platforms • Oil & Gas production facilities • Industrial plants • Marine

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Page 1: STEAM SEPARATORS HSS - Maxim Silencers - For · PDF fileThese horizontal steam separators were designed specifically for use with Maxim heat recovery ... Liquid-Vapor Separation in

STEAM SEPARATORS

Size Range: 1,000 lbs/hr to 50,000lbs/hr nominal steam rate

These horizontal steam separators were designed specifically for use with Maxim heat recovery equipment and usage on reciprocating engines and gas turbines.

Functions

• Separates liquid and vapor entering the HSS• Serves as a liquid reservoir and liquid level control point for the system• Serves as a trap and blow down point for sludge and other contaminants circulated in the system• Mounts safety valves, level alarm switches, pressure gauges and other devices for protection of the system

First stage separation is accomplished by an impact plate which provides constant steam quality regardless of water velocity and allows major nozzles to be located on the centerline of the vessel. Additional baffling and surface control plates minimize frothing and liquid carryover. Standard configurations give a minimum steam quality of 98%. With optional mesh type mist eliminators, solids carry over is limited to 1 part per million from liquid concentrations as high as 2,000 parts per million.

Standard Trim Components

• Liquid level controller• Safety valve• Visual liquid level gauge• Surface blow-off valve• Automatic air venting• Liquid drain valve• Pressure indicator• High liquid level indicator• Low liquid level indicator

MAXIM SILENCERS, INC. Rev. 12.01.08

HSS

Liquid-Vapor Separation in Steam Generating Systems

AP

PLI

CA

TIO

NS:

CO

DE

CO

MP

LIA

NC

E The Maxim HSS heat recovery unit is designed and fabricated in compliance with Section VIII or Section I, Division I, ASME Code.

• Hospitals• Schools• Office buildings• Shopping centers• Offshore platforms• Oil & Gas production facilities• Industrial plants• Marine

Page 2: STEAM SEPARATORS HSS - Maxim Silencers - For · PDF fileThese horizontal steam separators were designed specifically for use with Maxim heat recovery ... Liquid-Vapor Separation in

DRAWINGS

MAXIM SILENCERS, INC. Rev. 12.01.08

HSS

HSS

10

20

56 5 ⁄8

29

5 ⁄16

22 5 ⁄1

6 44

5 ⁄8

11

8 5

5 7 ⁄8

11

39

3 ⁄8

29 3 ⁄8

15

18

16

1 ⁄8

6 1 ⁄8

4

3 3

1 67

0 89

0 11

10H

SS 2

0 24

64

5 ⁄8

33 5 ⁄1

6 26

5 ⁄16

52 5 ⁄8

13

11

6

7 3 ⁄4

14

43

3 ⁄8

31 3 ⁄8

17

20

16

1 ⁄8

7 7 ⁄8

6

4 4

1 84

0 12

09

1578

HSS

40

30

73 5 ⁄8

37

13⁄16

30

13⁄16

61

5 ⁄8

16

13

7 1 ⁄2

9

3 ⁄4

17

49 3 ⁄8

34

3 ⁄8

20

23

16 1 ⁄8

10

7 ⁄16

8 6

6 1

1230

19

17

2604

HSS

60

36

80 5 ⁄8

41

5 ⁄16

34 5 ⁄1

6 68

5 ⁄8

17

15

9 10

3 ⁄4

19

55 3 ⁄8

37

3 ⁄8

23

26

18 11

⁄16

13 1 ⁄1

6 8

6 6

1 1 ⁄2

15

60

2659

37

58H

SS 8

0 42

87

3 ⁄4

44 7 ⁄8

37

7 ⁄8

75 3 ⁄4

19

17

10

1 ⁄2

12 3 ⁄8

21

61

3 ⁄8

40 3 ⁄8

26

29

18

11⁄16

15

11⁄16

10

8

6 1

1 ⁄2

2180

38

23

5467

HSS

100

48

94

7 ⁄8

48 7 ⁄1

6 41

7 ⁄16

82 7 ⁄8

19

18

12

13

3 ⁄8

23

67 3 ⁄8

43

3 ⁄8

29

32

18 11

⁄16

18 1 ⁄4

10

8

8 1

1 ⁄2

2680

50

12

7345

HSS

150

54

93

3 ⁄4

47 7 ⁄8

40

7 ⁄8

81 3 ⁄4

17

16

13

1 ⁄2

12 3 ⁄8

21

72

3 ⁄8

46 3 ⁄8

32

35

19

7 ⁄8

20 7 ⁄8

12

8

10

2 34

80

6365

92

50

MO

DE

LD

RY

AB

QC

RD

HI

JK

LM

NP

ST

UV

WE

FG

DIM

EN

SIO

NS

IN IN

CH

ES

INTE

RFA

CE

SIZ

ES

OP

ER

-A

TIN

GFL

OO

DE

D

WE

IGH

TS IN

PO

UN

DS

SIZED FOR APPLICATION

HSS

200

60

10

2 7 ⁄8

52

7 ⁄16

45 7 ⁄1

6 90

7 ⁄8

22

16

15

14 1 ⁄2

24

3 ⁄8

79 3 ⁄8

49

3 ⁄8

35

38

19 7 ⁄8

23

11⁄16

14

10

12

2

4,54

0 8,

489

12,4

38H

SS 2

50

66

111

7 ⁄8

56 15

⁄16

49 15

⁄16

99 7 ⁄8

25

17

16

1 ⁄2

16 3 ⁄4

27

3 ⁄8

85 3 ⁄8

52

3 ⁄8

38

41

19 7 ⁄8

26

5 ⁄16

16

12

14

2 5,

440

10,6

97 1

5,95

5H

SS 3

00

72

120

7 ⁄8

61 7 ⁄1

6 54

7 ⁄16

108

7 ⁄8

28

18

18

18

3 ⁄4

30 3 ⁄8

91

3 ⁄8

55 3 ⁄8

41

44

24

1 ⁄4

28 7 ⁄8

18

14

16

3

6,86

0 13

,696

20,

533

HSS

400

78

13

7 7 ⁄8

69

7 ⁄16

62 15

⁄16

125

7 ⁄8

35

21

19 1 ⁄2

22

7 ⁄8

37 3 ⁄8

97

3 ⁄8

58 3 ⁄8

44

47

24

1 ⁄4

31 1 ⁄2

20

16

18

3

9,06

0 18

,421

27,

783

HSS

500

84

15

3

77

1 ⁄2

70 1 ⁄2

14

1

42

28

21

26 3 ⁄4

38

3 ⁄8

103

3 ⁄8

61 3

/8

47

50

24 1 ⁄4

34

1 ⁄16

20

18

20

3

10

,780

23,

202

35,6

25

MO

DE

LD

RY

AB

QC

RD

HI

JK

LM

NP

ST

UV

WE

FG

DIM

EN

SIO

NS

IN IN

CH

ES

INTE

RFA

CE

SIZ

ES

OP

ER

-A

TIN

GFL

OO

DE

D

WE

IGH

TS IN

PO

UN

DS

SIZED FOR APPLICATION

1*

4" ty

pica

l 2*

1"

3*

3"

1*

5" ty

pica

l 2*

11 ⁄8

"

3*

37 ⁄8

"

Page 3: STEAM SEPARATORS HSS - Maxim Silencers - For · PDF fileThese horizontal steam separators were designed specifically for use with Maxim heat recovery ... Liquid-Vapor Separation in

DRAWING NOTES

MAXIM SILENCERS, INC. Rev. 12.01.08

HSS

NO

TES:

• Design pressure: 165 psi• Design temperature: -20 to 500 °F• Operating pressure range: 10 to 150 psig• Maximum safety valve settings: 165 psig• Tolerance on all dimensions ± ¼" unless otherwise specified• Dimensions not guaranteed unless certified• Connections 3" and larger are flanged ANSI 150# RF unless otherwise specified• Flange bolt holes straddle centerlines• Exterior painted with (1) shop coat high temperature black• Control items may be removed for shipment• Responsibility for installation is assumed by purchaser• Vessel must be insulated for heat retention

CO

NTR

OLS

:O

PTI

ON

S:

• Thermal insulation• Feed valve block and bypass manifold• Other support arrangements

A Steam and water inlet – S x 150# ANSI RF flangeB Water outlet – T x 150# ANSI RF flangeC Steam outlet – U x 150# ANSI RF flangeD Feed water inlet – V FNPTE Safety valve(s) outlet – WF Surface blowoff – 1" MNPTG Bottom blowdown – 1" MNPTH Pressure conn – ¼" FNPT (plugged)I Drain valve – ¼" FNPTJ Drain valve – FNPTK Drain valve – 1" FNPTL Test gauge conn – ¼ FNPT (plugged)IN

TER

FAC

E P

OIN

TS:

1 Level controller (pneumatic modulating)2 Air actuated feed water valve (not shown) mounts by others3 Level alarm sensor; relay panel (not shown) mounts by others4 Water gauge5 Pressure gauge6 Manual air vent valve7 Isolation valve8 Drain valve9 Safety valve(s)

10 Automatic air vent11 Surface blowoff valve12 Bottom blowdown valve13 Feed stop valve14 Feed check valve15 Isolation valve