smartskim separators

www.smartskim.com

For Metalworking Coolants & Cleaner

Coalescing Oil Water Separators Coolant Recycling Systems Portable Coolant Recyclers Magnetic Separators Floating Suction Skimmers Sumpcleaners Custom Filtration Systems

Universal Separators800-663-2167 (within USA)608-845-2167 (outside of USA)[email protected]

www.smartskim.com 800.663.2167 [email protected] Separators, Inc. 2012 All Rights Reserved

CoolantLoopTMCoolant Recycling CentersThe Industry Standard

BENEFITS: Reduce your cost of new coolant concentratepurchases by 30% to 75%

Cut your cost of dirty coolant disposal by 50% to 90%

Better control of coolant concentration levels Improve machine tool cleanliness and reducemisting

Eliminate environmental risks and the liability ofoff-site disposal

Improve tool life and product quality Reduce coolant supply pump maintenance Safeguard worker health and safety Improve coolant efficiency

ATTRIBUTES: Designed for easy installation and minimalmaintenance

Highly reliable systems with little to no downtime Minimal operator involvement and training No need to budget for expensive consumables Runs on plant air only. No electrical panelnecessary on standard systems

System payback typically in less than 9 to 12months

Systems available for small, medium and largeoperations

The CoolantLoop Coolant Recycling Systems are based on decades-longsuccessful fluid treatment practices, using the award-winning, multipatentedSmartSkim Systems approach to solving problems. Our systems include the SmartSkim Floating Suction Skimmer,which is considered to be the best suctionskimmer in the world! No need forconstant adjustments. Our systems canhandle wide fluctuations in fluid levelsassuring consistent and effective surface skimming of oils and floatingcontaminants. In addition, our CrossflowSeparator, an open-channel coalescermade of 100% stainless steel, promotesthe separation of contaminated floatingoils and solids from your valuablemachining coolants. By getting the fluidsout of dirty sumps all three types ofcoolant contamination problems - trampoil, solids, and bacteria - can be easily andeffectively solved. SmartSkim is theindustry leader.

CL900

CoolantLoopTM

OPTIONAL FEATURES: Coolant Proportioner:While a coolant proportioner isincluded as a standard feature on our recyclers, we also offerprecision metering proportionersthat ensure a greater level ofcoolant concentration control.

Coolant Return System: Ourlarger FilterLoop pump allows forthe flow of recycled coolant to aplant-wide distribution system.

Inlet Strainer/Filters:Stainless steel strainers, paperbed media, bag filters, andmagnetics provide for anadditional layer of filtration to the recycling process.

Magnetic Separator: In-linemagnetics remove submicronferrous contaminants with nocosts of consumables.

Ozonator: Provides biologicaland odor control without the risk or expensive biocides.

Sump Cleaner: The Cecorbranded sump cleaner allows for the quick removal and easytransport of coolants to/from the sumps and our SmartSkimRecycler. It is available in air,electric or propane. The tanks are designed as single or split.

Hose Reels: Assist in thedistribution of recycled coolantback to your sumps. One hose reelcan effectively serve multiplemachining centers.

Floating suction skimmer

Other SmartSkim Products: Portable Coolant Recycling Systems

Oil Water Separators

Floating Suction Skimmers

High Powered Rare-earth Magnets for Fluid Filtration at Individual Machines


CL375 188/187 79 55 59 120-300 CL600 300/300 89 63 80 180-300 CL900 450/450 102 63 86 240-480 CL1200 600/600 102 75 86 300-600 CL1800 900/900 108 110 85 300-600 CL2400 1,200/1,200 108 139 85 300-600

Standard CoolantLoop SystemsTank Size (gal) Length Width Height Typical Processing

Model Clean/Dirty Side (inches) (inches) (inches) Rate (gph)

Site Requirements

All CoolantLoop Systems are manufactured to industrial grade standards. Process tanksare welded inside and out and have a painted exterior. On most systems, the tanks arechannel reinforced and tank bottoms have support beams. We use non stalling air operateddiaphragm pumps with poly body and viton wetted parts. (Electric pumps are also availablewhen required.) Standard filtration includes a Size #2 bag filter housing, however, anumber of optional polishing filtration devices are available based on the particular needsof your shop. All CoolantLoop systems incorporate the SmartSkim world renown 304stainless steel floating suction skimmers and Crossflow Separators. Systems are shippedcomplete with all fittings, piping, hoses and valves to make a complete assembly.

Materials of Construction

Air: Systems needs 30 PSI of clean dry plant air. Entire system uses approximately 5-10SCFM of air. Electric: No electric typically required except when optional ozonator is used. Ozonatorsupplied with standard 110V plug. Piping: Only customer piping required is for the tramp oil discharge to the customersupplied drum or tote. Water: " NPT water line at 40 PSI for coolant makeup proportioner. Maintenance: System should be cleaned periodically as needed depend- ing oncontamination loading, type of coolant used, pre-filtration available and maintenancepractices of plant. Total system cleaning of once per year is recommended.

CL375

Laura Walker, Vice President of Manufacturing Task Force Tips, Inc., Valparaiso, IN

Purchasing the SmartSkim system was the smartest choice we could have made for coolant recycling. The SmartSkim greatly reduced the man-hours spent managing coolant. The virtually self-sufficient system practically runs itself, requires very low maintenance and provides us with clean, tramp oil free coolant. We should have purchased this unit years ago!

Bob Luthy, Manufacturing Manager Richards Industries, Cincinnati, OH

The SmartSkim system works exactly as described and marketed. SmartSkim has done a great job of making a unit not only saves money, but is also easy for the operators to use. Filtering coolant was totally new to us, SmartSkim answered all of our questions and I know we made the right decision for our coolant needs.

Alan Ely Machine Shop Manager Hammersmith Manufacturing, Horton, KS

We have reduced our coolant usage from 3 barrels a month to about one, and reduced our waste coolant by 95%. Based on that alone the unit paid for itself in about 9 months, and now we are realizing a savings of about $2400 a month. The SmartSkim performs exactly as advertised, very satisfied, would not be without one now.

Dan Ignasiak, Owner / President Sepco-Erie, Erie, PAMember of PMPA

Its not often you buy a piece of machinery and hit a grand slam. With SmartSkim we did.

Naruecha Sungkarat, Managing DirectorC.S. Engineering, Thailand

After 4 months of operation with the SmartSkim Recycling System, we reduced our purchases of coolant concentration from 6 barrels (200 litres) a month to just 3 barrels a month. The SmartSkim unit is helping us meet our ISO 14000 environmental requirements.

Jared M. Fara, Machine Maintenance Supervisor Tomenson Machine Works Inc., St. Charles, IL

The coolant recycling system we have from SmartSkim plays a major part in our operation. Their skim filter systems are truly the best I have seen and I would recommend their product to anyone in the machining industry.

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800-663-2167 (within USA)608-845-2167 (outside of USA)[email protected]

Universal Separators, Inc.



Thomas Gearhart, Maintenance Manager Acme Industries, Elk Grove Village, IL

We installed our first SmartSkim unit in January 2009 and had outstanding results. When we opened up a new plant last year, we installed a SmartSkim there as well. This is a great product and is easily customizable to fit anyones needs.

Kurt Freeberg, EngineerL.W. Schneider, Inc., Princeton, IL

Universal Separators is a total system provider for coolant recycling. We took their advice and installed the SmartSkim CoolantLoop equipment along with coolant distribution lines and hoses and with a sump sucker to create a complete system. Our coolant consumption was cut by 50% and waste disposal costs cut by 75%. Machine coolant levels and concentrations were more consistent resulting in better tool life. Machine cleanouts were quicker, which allowed for scheduled maintenance.

Stewart Bunce, Owner / President Fermer Precision, Illion, NY

System is working quite well, we are quite happy. Would recommend it to anyone.

Joe White, Manufacturing Manager PneuDraulics, Inc., Rancho Cucamonga, CA

The justification for purchasing our SmartSkim CL600 Coolant Recycling System was based on a reduction in the cost of new coolant fluid purchases and coolant waste disposal; both objectives are being met. Weve gone from having eight drums of coolant waste per month to less than two and weve cut our usage of new coolant from two drums per month to less than one. We also have not seen a performance difference in the recycled coolant we put back into our machines as compared to new coolant.

Zack Fehler, Manufacturing Engineer Gearench, Clifton, TX

SmartSkim has provided us with a solution to many of the challenges we face as a manufacturing facility. Weve experienced a decrease in tooling usage, lower maintenance requirements, higher coolant efficiency, and an all-around increase in quality of work life. Our machining facility no longer smells like a machine shop; the control we now have on bacteria growth and overall cleanliness of our machines is above and beyond our previous conventional practices.WWe are currently using a 900 gal unit, equipped with a Dosatron, an ozone generator, 25 micron bag filtration, and a magnetic separator. We use semi-synthetic coolant and have absolutely no problem with separation or breakdown of coolant oils. The SmartSkim has and will continue to be a major quality asset in the production of our products.

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SmartSkim FilterLoop

Clean Coolant Return to Plant distribution piping or to fill up portable containers

Optional Strainer

Filter

Optional

SmartSkim CrossFlow Separator

Clean Compartment Compartment

Inlet Compartment

MAG

BAG

FI

LTER

Oil

Solids

Ozonator

Automatic Water/Coolant

Makeup

Coolant Recycling System

Process Flow Diagram

Dirty Coolant from

Sump Sucker, drum vacs,

or

sump pump

Process Description

A. Dirty coolant is delivered to the inlet side of the

CoolantLoop

System by sump sucker or drum vac, or

manually, passing through an optional large

strainer/filter at the inlet for capturing large debris

such as chips, ear plugs, etc.

B. The multi-patented SmartSkim floating suction

skimmer continuously skims the top most layers by

suction.

Pum

p

C. The transfer pump moves the skimmed fluids through the CrossFlow Separator.

D. The SmartSkim open channel coalescing CrossFlow Separator removes free & mechanically dispersed tramp oils and gross

solids by gravity only, without filters or plastic coalescing media.

E. Clean treated fluids gravity flow from the CrossFlow Separator onto a proprietary weir with thin film overflow and into the

clean tank which then allows the coolant to continuously overflow back into the inlet/dirty side for further processing. This

provides continuous aeration of the coolant as it cascades and also allows for multi pass filtration via the total recirculation of

the system. There is no stagnant coolant in the CoolantLoop.

F. Captured oil gravity drains automatically to a capture barrel or tote. Settled solids can be purged manually on demand through

the angled bottom discharge.

G. The FilterLoop

coolant recirculation keeps the clean side moving and filtered. Includes a polishing bag filter and optional sub

micron magnetic in-line separator which is available for steel and cast iron applications. When clean coolant is needed, use the

FilterLoop pump to supply your portable container for return to the coolant sumps or you can pump clean, treated coolant

make up directly back to the machines via a distribution piping system.

H. Water/coolant make up is done automatically in the inlet/dirty tank as level drops & keeps the system operational.

I. An Optional Ozonator can be used to disperse O3 to kill bacteria, fungus, yeast, and mold as well as destroying their associated

odors.

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BEFORE

Sump CaddyThe Portable Sump-SideCoolant Filtration and TrampOil Separator System

ATTRIBUTES: Portable - Engineered to be easily moved around Runs on plant air; no electricity needed Made of durable mild steel, not cheap plastic Requires minimal maintenance In most cases will use less than $100 per year in consumable filters

Includes our new Slotted Pipe Suction Skimmerwith quick connects (other skimmers availablewhere required)

Easy to use and understand, no intensivetraining required

Incorporates the time proven SmartSkimcoalescing technology

BENEFITS: Extends the life of your expensive machiningcoolants

Greatly reduces your costs associated withhaving dirty coolants hauled off-site

Removes particulates that can damage yourcoolant lines and tooling

Removes tramp oils that are breeding groundsfor dangerous and odorous bacteria

System can be used as part of a coolantrecycling system/sump sucker program

Improved parts quality due to the elimination of tramp oils and particulates

Helps keep machine tools cleaner

AFTER


Sump Caddy

Air Filter Regulator withAdjustable Needle ValvePre-Filter/Strainer

PolishingFilter

Recycled FluidsReturn Port

Discharge Portfor Waste Oil

32 Wide 41 Deep

46

H

eig

ht

EXPECTED AIR CONSUMPTION @ 30 PSI

Flow Rate (GPM) Air Flow (SCFM)

3 3

5 5

7 7

INCLUDES: Suction Skimmer slotted pipearrangenment to handle levelsfrom 3.5 to 18 in height. Otherskimmers are available, pleaseconsult with you SmartSkimrepresentative.

Size 4 Inlet Pre-Filter/Strainerwith optional rare earthMagnetic Post.

Diaphraghm Pump, poly body withviton internals

Size 4 Polishing Filter Housingwith 5 bag filters.

Pneumatics

Portable cart

Mild steel Processing tank,approx. 60 gallons.

Weight 362 lbs. (without fluids)

Fluid processing rate of 3 to 7gallons per minute

Slot WhereSkimmingOccurs

Weighted Basewith magnets toProvide Stability.

Other SmartSkim Products: Centralized Coolant Recycling Systems Oil Water Separators Floating Suction Skimmers High Powered Rare-earth Magnets for Fluid Filtration Ozone Generator Systems for Bacteria Control


Ozone Generator SystemA natural choice as a bacteria & odor control



Safe for use with all types of coolants Very low cost of operation - pennies per day Improve your plants environmental

performance No biocide chemicals to buy or mix. Does not

cause dermatitis Improve health and safety of your coolants Keeping your coolants clean and healthy

greatly reduces the cost of treatment and disposal

Does not harm equipment, operators or coolants

Ozone is a natural choice as a bacteria and odor control system for managing all types and brands of metal working fluids. Ozone gas sometimes called active oxygen or O3 is generated within the cabinet and is fed into the fluid through a tube connected to a dispersion element placed near the bottom of the sump / tank.As the ozone gas is dispersed through the fluid, As the ozone gas is dispersed through the fluid, the ozone instantly kills all forms of bacteria, fungus, yeast and mold on contact and then reverts to its original form: oxygen. The ozone generated does not alter the fluid in any way and does not harm the operators.

DispersionStone

Valve & Bracket

Ozone Dispersion

Tube

Complete Set

Benefits:

Why Ozone Generator?

Universal Separators, Inc.800-663-2167 (within USA)608-845-2167 (outside of USA)[email protected]

Corona Discharge (CD) ozone generator

Electrical: 120VAC 60Hz 0.2A, 220VAC 50Hz 0.1A

Dimensions: 5.875" H x 5.375" W x 2" D, 2 lbs.

Ozone Output: 0.3 g/h @ 6 SCFH Very low cost of operation - pennies per day

Improve health and safety of your coolants

Specifications

Ozone Generator retrofitted to central coolant system

For decades coolant rancidity, monday morning stink, the hydrogen sulfate odor (rotten egg) has been a common cause of coolant failure and subsequent pumping and dumping of coolant tanks. This results in unnecessary costs for disposal and new coolant replacement.The Ozonator is a safe and economical way to provide consistent bacteria and odor control for individual coolant sumps, recycling systems, parts washers, and other process tanks such as wastewater tanks and pits.

Also included with air flow control needle valve, air filter regulator with guage, solid aluminum bracket with magnetic cups for ease of installation. Optional dispersion tube can be purchased.

Included with each Ozonator is a stainless steel dispersion stone. This porous high tech stainless steel dispersion stone creates extremely small, high velocity turbulent bubbles for rapid ozone mass transfer. Superior construction provides long life and easy cleaning without deterioration.

Metal Working Make-Up SystemsDosatron Chemical Dispenser



Dosatrons Coolant Mixing System is the Answer to Your Coolant Management Needs

Dosatron chemical dispensers are precision metering devices that are hydro-powered with no electricity needed. They compensate for flow and pressure changes, providing consistent, repeatable results. Dosatrons are simple to use and easy to adjust allowing for flexible dosage rates. They are easy to maintain, saving you time and effort. Various models are available based on flow rate and concentration range required.based on flow rate and concentration range required.

Ideal for overhead centralized coolant distribution systems

No electricity required, hydro-powered Units operate on positive displacement principle Concentrate is directly proportional to the

volume of water Homogenous mixing occurs inside the unit Force of water pushes the blended solution

downstream

Features and Benefits

Metal Working Make-Up SystemsHydroMinder Fluid Proportioner



Venturi type uid proportioner and level control systemHydrominders can be used as coolant proportioners or simply as a fluid level control device when fluids need to be added to a tank. When the level in the reservoir drops, the float opens a non-electric, magnetic valve and the HydroMinder replenishes the supply of solution in the tank. When the level reaches the preset fill level, the HydroMinder automatically shuts off. level, the HydroMinder automatically shuts off. Various interchangeable metering tips to regulate the concentration are available.

HydroMinder units use water power, no electricity required

Built with high quality, chemically resistant materials

Economical, easy to operate and maintain Better chemical performanceconsistent

automatic dilution delivers maximum performance

Time and labor savingseliminates the need for manually handling, measuring and mixing concentrated chemicals

Improved employee safety eliminates exposure to concentrated product

Environmentally friendly using concentrates reduce solid waste



CrossFlow SeparatorTramp Oil Control for Industrial Fluids

BENEFITS: Reduce new fluid purchase costs up to 75% byextending the life of those fluids

Reduce waste volumes by 50% - 90% Separated tramp oils can be sold or recycled Parts washers: Reduce cost of washwaterdetergent, heating & disposal costs. Consistentlycleaner parts

Coolants: Improve sump life, tooling, and partquality

Reduce misting & improve machine cleanliness Reduce environmental waste disposal, bacterialevels, and associated odors

ATTRIBUTES: Open Channel coalescing technology is lowmaintenance. Frequency of cleaning is a fractionof what is required with competitive tortuous pathplastic media coalescers

Non plugging design means no worries aboutoverflowing of the unit and spills

Robust and industrial grade for a lifetime of use Sloped bottom for easy removal of solids andsludge

Quick system payback Automated system for continuous operation World's best floating suction skimmers allstainless steel design and no hoses that kink,harden or collapse. Easily set and minimaladjustments

304 stainless steel platepack is a lifetimepurchase and easy to clean. No need to everreplace

Gentle flow through the system won't split weakemulsions or remove additives. Can be used withvirtually any coolant or cleaner

System can handle temperatures up to 250 degreesand flow rates up to 10 gpm based on chemistry

The SmartSkim CrossFlow System sets the industrystandard for skimming and separating floating oils andsolids from industrial fluids. It is designed as a simple,trouble-free solution for removing free floating andmechanically dispersed tramp oils from wash tanks,individual machine coolant sumps, central coolantsystems, and many other manufacturing processfluids. Based on gravity flow and coalescence, theCrossFlow Separator can reduce tramp oils to less than1% in a single pass. The SmartSkim non-cloggingdesign allows for the separation of oils and settling ofsolids in one step. Applications include water soluble,semi-synthetic & synthetic coolants from machiningand grinding, rolling and drawing coolants, alkaline andacidic washwaters, stamping fluids, wastewater pre-treatment, aqueous quench pits, die casting moldrelease fluids, and any application where separation of two immiscible fluids is required.

Floatingsuctionskimmer

CrossFlow Separator System

Other SmartSkim Products: Centralized Coolant Recycling Systems Floating Suction Skimmers High Powered Rare-Earth Magnets for Fluid Filtration Vertical Oil Separators for Applications with Space Constraints


The CrossFlow Separator takes up very little floor space. The unit measures 48" wide

x 14" deep x 24" tall. In most instances the separator can be attached to existing

parts washers or other structures. We sell an optional stand that provides for ease of

installation. Due to the nature of the gravity discharge, our separator needs to be

installed with the outlet port above the level of the fluid that it is cleaning.

The standard suction skimmer that is included with our systems requires an area of

12" x 12" x 18" deep within the source tank where it will be installed. Other suction

skimmers are available to deal with restricted space constrains, shallow fluid levels

and large fluid level fluctuations.

Sizing

Our multi-patented SmartSkim Suction skimmer is mounted in your tank

and continuously removes the topmost oily layer. Skimmed oily fluids are

pumped through the separator where floating

contaminants are separated. Clean fluids return

by gravity to the source tank. Inside the

SmartSkim CrossFlow, there is no plastic

coalescer media, filters, or consumables of any

kind. Our proprietary open channel platepack

system separates and removes floating oils and

solids by gravity only. This makes maintenance fast and easy. Open channels

do not plug. SmartSkim systems just run and run. Oil that is captured inside

the separator gravity drains automatically to a

capture drum. This oil is typically dry enough to

sell or recycle. No electrical panels or hook ups are

normally necessary. The CrossFlow System is

entirely pneumatic. It runs on plant air, typically

using just 3-5 CFM. Just plug and play!

SmartSkim is the industry standard. Top view of

CrossFlow System

Skimmed fluids

Treated fluid return

Floating Skim head

Area of concentrated oil

Source tank

Skimmed fluid Oil collection reservoir

Solids discharge valve

Captured oil disposal line

Oils float to the surface as the fluids passthrough the platepack and become coalesced

Solidssettle to

thebottom

Flow of fluids throughplatepack. Platepack sitsinside of CrossFlow Tank


V3 SeparatorThe Industry Standard

BENEFITS: Reduce new fluid purchase costs up to 75% byextending the life of those fluids

Reduce waste volumes by 50% - 90% Reduce cost of wash water detergent, heating & disposal costs

Consistently cleaner parts Improve sump life, tooling, and parts quality Reduce misting and smoke, machine cleanliness,environmental waste disposal, bacteria levels andtheir associated odors.

Separated tramp oils can be sold or recycled

The SmartSkim V3 Vertical System sets the industry standard for skimming andseparating floating oil and solids from industrial fluids. It is designed as a simple,trouble-free solution for removing free floating and mechanically dispersed tramp oils from wash tanks, individual machine coolant sumps and many othermanufacturing process fluids. Based on gravity flow and coalescence, the V3Vertical Separator can reduce tramp oils to less than 1% in a single pass. TheSmartskim non-clogging design allows for the separation of oils and settling ofsolids in one step. Applications include water soluble, semi-synthetic & syntheticcoolants from machining and grinding, alkaline washwaters, stamping fluids,wastewater pre-treatment, aqueous quench pits, die casting mold release fluids,and any application where separation oftwo immiscible fluids is required.

V3 with 304stainless steel airdiaphragm pumpand pedestalmount

ATTRIBUTES: Open Channel coalescing technology is lowmaintenance and non plugging. Frequency ofcleaning is a fraction of what is required withcompetitive tortuous path plastic media coalescers

The V3 System is manufactured of mild steel. It'srobust and industrial grade for a lifetime of use

Cone bottom for easy removal of solids and sludge Quick system payback Automated system for continuous operation World's best floating suction skimmer is included all stainless steel design and no hoses that kink,harden or collapse. Easily set and minimaladjustments

V3 mounted on parts washer. V3 mounted next to heat treat parts washer.

V3 Vertical System

Our multi-patented SmartSkim suction skimmer is mounted in

your tank and continuously removes the topmost oily layer.

Skimmed oily fluids are pumped through the separator where

floating contaminants are separated. Clean fluids return by gravity

to the source tank. Inside the SmartSkim V3 Separator, there are no

plastic coalescer media, filters, or consumables of any kind. Our

proprietary open channel system separates and removes floating

oils and solids by gravity only. This makes maintenance fast and

easy. Open channels do not plug. SmartSkim systems just run and

run. Oil that is captured inside the separator gravity drains

automatically to a capture drum. This oil is typically dry enough

to sell or recycle. No electrical panels or hook ups are normally

necessary. The Vertical System is entirely pneumatic. It runs on

plant air, typically using just 1 - 3 CFM. Just plug and play!

SmartSkim is the Industry Standard.

Other SmartSkim Products: Portable Coolant Recycling Systems

Oil Water Separators

Floating Suction Skimmers

High Powered Rare-earth Magnets for Fluid Filtration at Individual

V3-90 for larger flow, floor space critical applications


The V3 Vertical Separator takes up very little floor space. The unit has a footprint of 25" x13" x 76" tall. The standard unit includes a pedestal mounting stand, but the separator canprovided without the stand and could then be attached to existing tank or other structures.Due to the nature of the gravity discharge, our separator needs to be installed with theclean outlet port above the level of the fluid that it is cleaning. The standard suctionskimmer that is included with our systems requires an area of 12"x12"x14" deep withinthe source tank that it will be installed. Other suction skimmers are available to deal withrestricted space constrains or low fluid levels.

Sizing

Top view of V3

12 x 16

Our suction skimmer at work

Pedestal Mounting Stand with pre-drilledholes for ease of installation to plant floor



Patent Numbers:6,183,654; 6,277,287; 6,315,131; 6,638,437; 6,790,370; 6,827,853; 7,384,548

Durable stainless steel construction. J-Tube design requires no hoses that kink,

harden or collapse. Easily set with minimal adjustments. Virtually no

maintenance. Robust and industrial grade for a lifetime of use. There are no belts, disks or drums to repair. There are no ballasts that need filling or

adjusting. Designed for continuous operation. Can be used with virtually any coolant or cleaner.

What makes SmartSkim better?

The SmartSkim Floating Suction Skimmers set the industry standard for skimming floating oils and solids

from the surfaces of industrial fluids.

Setting the Industry Standard

Our Suction Skimmers are designed as a simple, trouble-free solutions for removing free floating and mechanically dispersed tramp oils. The skimmers work in any application where skimming oil off of the top surface of a fluid is required. Applications include but are not limited to wash tanks, individual machine sumps,sumps, central coolant systems, machine pits, and wastewater treatment tanks. Our suction skimmers change position as fluid levels in your tank rise and fall, assuring you of consistent and continuous surface skimming.

Simple. Durable. Effective.

SmartSkim Suction Skimmers

SmartSkim Suction Skimmer is the industry standard.

Universal Separators, Inc.800-663-2167 (within USA)608-845-2167 (outside of USA)[email protected]

Slotted Pipe SkimmerFor individual machine sumps and shallow fluid applications. Constructed of mild steel with magnetic base.

Our multi-patented SmartSkim Suction Skimmer is mounted in your process tank and continuously removes the topmost oily layer. Skimmed oily fluids are typically pumped through an oil water separator where floating contaminants are separated.Simply connect the SmartSkimSimply connect the SmartSkim Suction Skimmer to the suction side of a transfer pump and youre skimming. We recommend low shear pumps for this service such as air operated diaphragm (AOD) pumps or progressive cavity pumps. Connection kits are available to aide in the installation of skimmers to pumps.

Our universal mounting bracket is designed to easily mount the skimmer to the top edge or to the inside wall of your tank.A stopper is included to keep the floating sleeve attached during high fluid level conditions.

Combination Magnetic / PaperBed Filter



Bottom clean tank can be any size and conguration

Paper Media is available in various materials and micron ratings

Magnetic Indexing Drum Filter can be iron ferrite/ceramic or rare earth neodymium iron boron

Discuss with your SmartSkim representative to determine what's best for your application


Magnetic FiltrationCuts consumable media spendReduces environmental impact

Extends fluid life

www.smartskim.comSmartskim800-663-2167608-845-2167sales@smartskim.com

Metalworking / finishingLiquids CoolantsApplications Grinding, milling, honing, lapping, fine finishing, Wire

& EDM, laser cutting, CNC

Liquids Cleaning fluidsApplications Part washing, cleaning stations

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Fuel storage and handlingLiquids Oil, diesel, petrol, bio-fuelsApplications Tank cleaning, storage inlet and outlet points, fuel

dispensers

GearboxesLiquids OilLocation General, gearbox maintenance

Heating systemsLiquids Hydronic fluidsApplications Domestic and industrial heating

Magnetic filtration can be used in almost any environment where ferrous and para-magnetic contamination of a liquid is a problem.

Significantly lower operating costs Longer lasting fluidsMagnetic filters remove particles smaller than one micron in size. Traditional bar-rier filters typically leave particles smaller than 5 microns circulating in the fluid. These particles significantly affect the performance of fluids and also act as a focus for bacterial build up.

NO consumablesOnce installed there is nothing else you need to buy to ensure effective filtration over the filters lifetime.

Minimal fluid lossContamination is removed from the filter as a semi-dry cake. Fluid loss is considerably less than that of traditional filter media.

NO disposal costs The cake itself can be recycled, eliminating specialist disposal costs.

Minimal running costsManually cleaned magnetic filters require no additional power. Magnetic self-cleaning filters only require a small amount of power for the cleaning process.

More environmentally responsibleLess fluid used More efficient filtration means fluids retain their essential properties for longer, giving extended fluid life.

Contamination can be recycledFerrous contamination is collected and can be easily recycled as a single material.

Reduced pollutionNo contaminated filter media ends up in landfill.

Increased productivityMaintain flow rates High flow rates can be maintained without affecting filtration efficiency. Fluid does not flow through filter media, so flow is uninterrupted. Flow rates are determined by your process requirements, not by your filter.

No back pressureEven when the filter is full there is no blinding or risk of burst filters, reducing downtime.

5HGXFHGZHDUParticles that pass through traditional filters act as an abrasive, wearing parts, machinery and product. Magnetic filters remove these damaging particles.

)LQHOWUDWLRQConventional filtration media, at 5 microns and below, can strip oils of anti-foaming, anti-bacteria and other additives. Micromag enables sub-micron filtration without affecting the oils properties.

Where to use magnetic filtration

Why use magnetic filtration?

FLOW

Particles smaller than media rating remain in the fluid, reducing its efficiency and increasing wear on machinery and cutting tools

Once full, the contaminated media is disposed of along with fluid held in the filter medium

The filter becomes clogged causing blinding and back pressure

FLOW

All particles are removed

Once full, the contamination is removed from the magnet and can be recycled with little loss of fluid

Patented magnet configuration* means that even when the filter is full, flow channels remain open so there is no blinding or pressure build up

*Micromag

Magnetic filtration

Filters in actionBarrier filtration contamination particles fluid

barrier filter

high-intensityneodymium magnet

Reduced environmental impactElite Tooling installed a Filtramag magnetic filter on a Walter Helitronic Power Grinder, used for manufacturing carbide cutting tools, and were able cut consumable costs and sell collected contamination for recycling.

Increased production efficiency

Honda installed a Micromag on a bespoke machine used for manufacturing engine valve seats where accuracy and finish quality is critical. Not only was part quality improved but the filters minimal maintenance requirements meant that machine downtime was significantly reduced.

Significant savings made

Auto parts manufacturer ThyssenKrup was having to replace one pump per week in its de-greasing plant due to inefficient filtration. After installing an Eclipse Magnetics filter before the pumps, this figure was reduced dramatically. The cost of the filter was paid back within weeks.

CASE STUDIES Magnetic filtration in use

Why use magnetic filtration?

FILTRAMAGHigher flow, higher contamination. Applications with less magnetic contamination e.g. grinding medium, para-magnetic steel, carbide. Harsh chemical environments.

Inline/offline filtrationManually cleanedFull stainless steel construction11000 Gauss high-intensity magnet

Temp range: 41F/5C to 158F/70C. Stock item

AUTOMAGHigher flow, higher contamination. Non-stop operations. Harsh chemical environments.

Inline/offline filtrationAutomated self-purging (air operated) Full stainless steel constructionTemp. range: 41F/5C to 158F/70C.

Multiple units can be grouped for higher capacityStock item

Magnetic filter range Product dataMICROMAG Standard machine filtration. Smaller wash stations. Non-chemical environments.

Inline/offline filtrationManually cleaned Styrene Acrylo Nitrile (SAN)

Temp range: 41F/5C to 122F/50C.Stock item

MICROMAG HPFor high pressure applications

04While every effort has been made to ensure the accuracy of the information in this publication please note that specifications may change without notice.

Inline/offline filtrationAutomatic self-cleaning filter (air operated)Magnetic coolant roller for full recovery of fluid used in cleaning processTemp. range: 41F/5C to 158F/70C. (filter unit)

AUTOMAG SKIDSelf contained filtration and fluid recovery system for higher flow, higher contamination applications. 24/7 automated operation.

Product number

AMCS1 see AMC * Skids can be supplied with two filters to accom-modate higher flow rates

AM6S1 see AM6AM12S1 see AM12

Product number Max. flow rate Contam. capacity Max. operating pressure ConnectionUS gallons/min. litres/min lbs / kgs psi /bar NPT

MM5/1.0 18 70 2.2 / 1 174 / 12 1MM10/1.0 26 100 4.4 / 2 174 / 12 1MM20/1.5 40 150 8.8 / 4 174 / 12 1

Productnumber

Max. flow rate Contam. Capacity Max. Operating pressure ConnectionUS gallons/min. litres/min lbs / kgs psi /bar

AMC 52 200 5 / 2.5 145 / 10 1 PN16AM6 118 450 15 / 7 145 / 10 2 PN16AM12 237 900 30 / 14 145 / 10 3 PN16

Product number Max. flow rate Contam. capacity Max. Operating pressure ConnectionUS gallons/min litres/min lbs / kgs psi /bar NPT

FM1.5M/NPT 66 250 6.6 / 3 145 / 10 1FM2.5/NPT 132 500 13.2 / 6 145 / 10 2

Product number Max. flow rate Contam. capacity Max. operating pressure Connection Temperature range ConstructionUS gallons/min litres/min lbs / kgs psi / bar NPT F / C

MM5/HP/50NPT 18 70 2.2 / 1 725 / 50 1 41 / 5 - 284 / 140 Aluminium housing and lid with a stainless

steel tube.MM10/HP/50NPT 26 100 4.4 / 2 725 / 50 1 41 / 5 - 284 / 140MM20/HP/50NPT 40 150 8.8 / 4 725 / 50 1 41 / 5 - 284 / 140MM5/HP/NPT 18 70 2.2 / 1 1160 / 80 1 41 / 5 -158 / 70

Full stainless steel construction.MM10/HP/NPT 26 100 4.4 / 2 1160 / 80 1 41 / 5 -158 / 70

MM20/HP/NPT 40 150 8.8 / 4 1160 / 80 1 41 / 5 -158 / 70

[email protected]

www.smartskim.com

Q Guaranteed protection from metal contaminants / weld balls

Q Easy installation and maintenance

Q Maintains peak performance of systems

Q No running costs, minimal maintenance costs

Q 3 year warranty

Q Suitable for high flow rates

Engineered to lastThe BoilermagXT has a full stainless steel housing, precision manufactured to ISO 9001:2009. It is available in 3 sizes to fit 2, 4 and 6 pipes with PN16 or ANSI flanges.

BoilerMagXT uses high intensity rare earth magnetic rods.

Magnetic cores holding removed contamination

The BoilerMagXT magnetic filter removes ferrous contamination from detergents, solvents, high and low pH fluids and many other industrial fluids.

Contamination particles down to less than a micron in size are removed. This is much smaller than can be extracted by traditional filters. The removal of these particles results in longer fluid life, improves the surface finish of your products, increases component accuracy and reduces wear on your machinery and tools.

BoilerMagXT uses permanent magnets so does not require power to operate and is always working. It has no moving parts and does not require maintenance.

No consumables are used contamination is quickly and easily removed as a semi dry 'cake' that can be easily disposed of as scrap without losing expensive fluid.

Call 1-800-663-2167

HIGH INTENSITY MAGNETIC FILTRATION


The MagPostMagnetic Filtration forBag Filter Housings

APPLICATIONS: Integrate into existing bagfilter housings

Filter ferrous fines caused bymachining, honing, boring,grinding, broaching, rollforming, pipe & tube, heattreating and other operations

Use as a pre-filter to finefiltration methods

Upgrade your existing coolant recycling system

Enhance parts washing tanks Remove on-going rust issuesfrom aging tanks

High Pressure through- the-tool coolants

ATTRIBUTES: 304 Stainless steel magnetic cage that allows magnet to be easily inserted and removed from housings

Stainless steel cage allowsmagnetic post to remaincentered inside housing andalso serves as a scrapingmechanism

High powered rare-earthmagnet (10,000 Gauss)

Lifting ring for ease ofinstallation and cleaning

Assemblies for Size #1, #2, #4 or #12 filter housings

Standard model handles fluid temperatures up to 176 F (80 C)

Other models available forhigh temperature applications

BENEFITS: Extend tooling life Extend bag filter life Improve coolant quality Improve quality of quench and parts washer fluids

Reduce the number ofconsumables in your facility

Waste captured on magnetscan be recycled or easilydisposed of

Increase filtration capacityand efficiency

Remove sub micron sizedparticles

Reduce frequency of filterhousing maintenance

Increase washer bath life Protect high pressure pumps

Filter housingsare not includedwith magnets.

IF YOU HAVE ONE OF THESE...

THEN YOU MAY NEEDONE OF THESE.

Drop In MagneticPost with Support Cage

The MagPost

SmartSkim Products: Centralized & Portable Coolant Recycling Systems Oil Water Separators Floating Suction Skimmers High Powered Rare-Earth Magnets for Fluid Filtration Sumpcleaners & Coolant Dispensers


Size #2 or #12

Size #1

Size #4

1.5 Diameter Magnetic

PostThe Boss

1 Diameter Magnetic Post

MagPost Diameter Height

Size #1 5.5 19

Size #2 or #12 5.5 31

Size #4 3.5 15

Dimensions


APPLICATIONS:

Machining:- Broaching- Gun drilling- Hobbing- Milling

Grinding:- Centerless ID & OD- Thrufeed- Cylindrical roll- Double disk- Creep feed & thread grinding

Honing

Micro Sizing

ATTRIBUTES: Cut your cost of dirty coolantdisposal by up to 90%

Capable of maintainingmachine tool coolants to 10 micron

nominal clarity without theuse of consumable media

Improve tool life and productquality

Safeguard worker health and safety

BENEFITS: Designed for easy installationand minimal maintenance

Highly reliable systems withlittle to no downtime

Minimal operator involvementand training

No need to budget forexpensive consumables

Operates for pennies per dayin electrical cost

System payback typically inless than 9 to 12 months

Systems available for small,medium and large operations

Magnetic FiltrationHPS, HPA and HPN SeriesOur Magnetic Indexing Drum Filters, both standardferrite ceramic drum as well as the rare earthNeodymium Iron Boron Magnetic drum, are theleaders in the industry in design and magnetic fieldstrength. The Neo filter provides strengths of 10Xthat of standard ferrite ceramic!

What sets us apart is our raised pole drumconstruction and the logic employed to index thedrum, automatically on demand. Compared tosmooth cylindrical drums that rotate continuously,our raised pole design provides 40% more magneticsurface area per linear foot. And because thedrum is not rotated continuously, the capturedcontaminants being discharged are drier whichreduces coolant loss. Our automatic indexingcontrol logic will only rotate the drum when thefluidic probe generates a signal, as the capturedcontaminants continue to build up in the intensemagnetic field. The purpose behind this circuitry is to maintain the optimum porosity of the filtermatrix and thus using the matrix to capture some non-magnetic particles as well as heavy oils andgreases. The most-reliable, ultra-efficient filtration and removal of magnetic and non-magneticcontaminants, from metal-working fluids.

Magnetic Filtration

SmartSkim Products: Centralized & Portable Coolant Recycling Systems Oil Water Separators Floating Suction Skimmers In-Line High Powered Rare-Earth Magnets for Fluid Filtration Sumpcleaners & Coolant Dispensers


All Magnetic Filters are manufactured toindustrial grade standards. Drums areconstructed of 304 S/S and A36 HRScombinations. Filter Housings areconstructed of HRS, 304 S/S, and 6061 T6 Aluminum.

Materials of Construction

Extended swarf discharge chutedesigned to meet site dischargerequirements.

Inlet distribution diffuser box designedto eliminate splash and evenlydistribute dirty fluid across width ofmagnetic drum.

Inlet enclosure designed to completelyseal the top of the filter assembly(includes extend swarf dischargechute).

Optional Equipment

Electric: 120/1/60 VAC, 208-230/460/ 3/60 VAC

Piping: Only customer piping required is for thedirty fluid inlet connection or dirty fluidflume in the case of gravity feedinstallations.

Consumables: NO CONSUMABLES REQUIRED!

Maintenance: Only annual Periodic Maintenance Cyclerequired which consists of lubrication of2 bearings and inspection for wear.

Site Requirements

*Flow rates are based on water based coolant applications. Flow rates on oil applications are reduced by 50%.**These dimensions are for general reference only and are not certified drawings. *** Suffix C on any model number represents Chip Style Housing for machining chip applications.**** Suffix N on any model number represents Neodymium Iron Boron rare earth magnetic drum.

CECORs SA5 air-operated Sumpcleaner/

Filter uses plant air supply. Air units have no

moving parts and are simple to operate and

maintain.

n Still using a pail and shovel? High

suction lift sucks the entire sump

out fast.

n Filter chips and sludge from coolant.

n Reduce machine tool downtime

n Air operated venturi creates vacuum

in the tank.

n Pump in/pump out capability.

n Operates on plant air supply.

The SA5 is also available as a Combination

Sumpcleaner/Filter and Coolant Dispenser.

Caution: Machines must not be used for flammable fluids (fuels,paints, solvents, etc.) . Avoid use in extra-high temperature orspark-hazard environments (ovens, welding areas, etc.)

Tank Size: 60, 90, 140, 175, 300, 400, 500 and 600 gallon capacity.

Pump: Air Operated Venturi.

Suction Lift: 26 Hg (Mercury) or 350 water.

Requirements: Requires air runs (headers) of 3/4 or larger and verticals (drops) of 1/2 or more with line pressure of 75 to 120 PSI (pounds per square inch) 53 to 80 CFM (cubic feet per minute).

Pumping Rate: Up to 70 gallons per minute.

Pressure Discharge: 6 PSI (pounds per square inch)with safety backup valve.

Filter: F10 Filter has 1 cubic foot capacity and is standard on the SA5. Optional F23 (2.3 cubic feet) capacity is recommended when coolant is loaded with chips and swarf.

Spill Prevention: Automatic overfill protection. All discharge ports are valved.

The Sump SharkCECORs smallest sumpcleaner, the Sump Shark, has a

unique vertical design for shops with limited floor space.

High suction lift sucks out everything in the sump -

chips, fines particles and fluid.

NEW!

NEW!

n 60 gallon tank

n Space-saving vertical design for shops with limited space.

n Same power as larger air unit, but in a smaller package.

n Pumping rate to 70 gallons per minute.

n 1 Cubic Foot filter standard. Optional 2.3 cu.ft. filter.


SA5 Sumpcleaner/Filter AirA Master Distributor of


NOTE: Engineering Specification to change without notice. X = AvailableS = Standard

NA = Not Available

FORM SA5611

ModelTank Size

(gallon)

Cleanout

DoorTransport Wheels Dimensions

Shipping

WeightTW Base PL Base PM Base

CB1

BaseF23 Filter

Floor

Squegee

SA5-60PL

SUMP SHARK60

8 x 10

hinged

door with a

1-1/4

drain port.

Push or Tow-

Transport

Two 12 x 3

poly wheels

and one 8 x

3 poly caster.

38 long

33 wide

55 high

350 lbs. NA X NA NA X X

SA5-90PT 90

68 long

30 wide

51 high540 lbs. X X X X X X

SA5-140PT 140

68 long

34 wide


SA5-175PT 175

80 long

34 wide


SA5-300TW 300

16 diame-

ter hinged

door with a

2-1/2

drain

port

Tow Bar with

pintle-eye hitch

to accommodate

most in-plant

tugs or

tractors.

Two heavy-

duty 16 x 4

wheels and

one 12 x 3

swivel caster

96 long

40 wide

65 high

875 lbs. X NA X X X X

SA5-400TW 400

Two heavy-

duty 16 x 4

wheels and

two 12 x 3

swivel casters

99 long

46 wide

71 high


SA5-500TW 500

Two heavy-

duty 16 x 5

wheels and

two 12 x 3

swivel casters

96 long

40 wide

65 high


SA5-600CB1 600

Custom Base for

mounting on

trailer or truckNot applicable.

121 long

42 wide

63 high1559 lbs. NA NA NA X X X

See page 33 of catalog for information on base options.

F23 - 2.3 Cubic Foot Filter (Optional)

With a 2.3 cubic foot capacity, the F23 filter is fitted for

fork lift or hook hoist handling. Patented compound

linkage and rotary latch control the bottom opening

door for safe emptying. The filter assembly comes

complete with a polypropylene filter sleeve. The F23

filter is optional on the SA5. Optional fine weave

polypropylene filter sleeve available.

F10 - 1.0 Cubic Foot Filter

The F10 strainer basket and fabric liner has a capacity

of 1.0 cubic foot and is standard on the SA5. The

reusable filter has built in grips and is small enough for

one person to lift. Coarse, fine and polypropylene filter

bags come standard with the F10 filter basket.

Standard F10 Filter

Optional F23 Filter


The extra capacity filter, the F50, has a capacity of 5 cubic

feet and is standard on tank sizes 250/250 and 300/300.

The filter consists of a perforated metal outer basket with a

polypropylene mesh liner sleeve. The sleeve provides a

continuous filter, unbroken by slits or openings which can

leak solids into the coolant. Filter also features a built-in

lifting bail, anti-bridging reverse tapered sides and patented

positive locking latch. Fittings for fork lift handling are

integral to the two-piece cover. Optional five weave

polypropylene filter sleeve available.


A Master Distributor of

CE50 Extra PowerCombination Sumpcleaner/Filter andCoolant Dispenser - Electric

Remove coolant and solids quickly AND de-

liver fresh coolant back to sump with the

twin tank system of CECORs Extra Power

Combination Sumpcleaner and Coolant Dis-

penser. Unit features two separate com-

partments on a single chassis - each with

pump in/pump out capability.

n Available in 100/100, 150/150, 200/200, 250/250 and 300/300 gallon

capacity.

n Pumping rate to 110 gallons per minute.

n Generates suction to 13 Hg (Mercury) or 177 water.

n 208-230-460/60/3 electricals.

n Five Horsepower electric motor.

Caution: Machines must not be used for flammable fluids(fuels, paints, solvents, etc.) . Avoid use in extra-hightemperature or spark-hazard environments (ovens, weldingareas, etc.) .

CE50-100/100PT

F50 - 5 Cubic Foot Filter

F23 2.3 Cubic Foot Filter


The F23 filter is standard on the CE50 tank sizes of

100/100, 150/150 and 200/200 gallons. With a capacity of

2.3 cubic feet, the F23 filter is fitted for fork lift or hook hoist

handling. Patented compound linkage and rotary latch

control the bottom opening door for safe emptying. The filter

assembly comes complete with a polypropylene filter sleeve.

Optional fine weave polypropylene filter sleeve available.


Tank Size: 100/100, 150/150, 200/200,

250/250, 300/300 gallon

capacity.

Motor: 5 HP Electric Motor

Volts 208-230/460

Amps 14.8-14.0/7.0

Hertz 60

Phase 3

Pump: Lobe Type, Positive

Displacement air pump.

Pumping Rate: Up to 110 gallons per minute.

Suction Lift: 13 Hg (Mercury) or 177 water.

Pressure Discharge: 6 PSI (pounds per square inch)

with safety backup valve.

Filter: F23 filter has 2.3 cubic feet

capacity. F50 Filter for 250/250,

and 300/300 gallon tanks has

5 cu.ft. capacity.

Filter Sleeve: Available in regular and fine

polypropylene sleeves.

Spill Prevention: Automatic overfill control. All

discharge ports are valved.

Hose: 2 I.D. x 16 oil-resistant PVC dirty tank

pick-up suction/discharge hose including

quick-disconnect couplers and suction

tools. Clean coolant dispensing hose of

heavy section plastic 1-1/2 x 16 with full

flow shut-off nozzle.

Cleaning

Tools: Flared Nozzle

Flexible Nozzle

Straight Nozzle

Power Cord: 15 feet standard

50 feet available

CE50-200/200 ON CB6 BASE

FORM CE50807

NOTE: Engineering specifications to change without notice. X = AvailableS = Standard

NA = Not Available

www.smartskim.com

What Makes SmartSkim the Best

Reduce new fluid purchase costs by up to 75% by extending the life of those fluids

Reduce waste treatment costs by 50% - 90%

Separated tramp oils can be sold or recycled

Improved machine cleanliness

Environmental issues such as waste disposal, risk avoidance, meeting ISO 14000 requirements

Safeguard employee health and safety due to reduced dermatitis, misting, smoke, bacteria and odors

Improved tool life

Improved product quality

Obtain system paybacks typically in less than 9-12 months

Systems available for small, medium, and large operations

SmartSkim systems are designed for easy installation and minimal maintenance

The most reliable systems on the market with little to no downtime

Minimal operator involvement and training

Minimal consumables

Most systems run on plant air only, no electrical panel necessary on standard systems

Quick turnaround on customer requests and service

The benefits that our customers report by using SmartSkim systems:

To help our customers reduce operating costs, operate more efficiently and improve environmental performance.

To deliver patented and proprietary systems that last a lifetime, use few consumables and require minimal maintenance.Our Philosophy:

Our Goal:

Universal Separators800-663-2167 (within USA)608-845-2167 (outside of USA)[email protected]

smartskim separators

Documents

coolant proportioner

coolant efficiencyattributes

coolant return system

cost of dirty coolant

reliable systems

months systems available

recycling process

cecorbranded sump cleaner