statgun presentation bosman

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THE STAT GUN FOR A SUCCESSFUL PAINT JOB Franklin Bosman for Bako International Belgium Contact: Franklin,bosman@bako,be - Mobile +32 486 715851

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Page 1: Statgun presentation bosman

THE STAT GUN

FOR A SUCCESSFUL PAINT JOB

Franklin Bosman

for

Bako International Belgium

Contact: Franklin,bosman@bako,be - Mobile +32 486 715851

Page 2: Statgun presentation bosman

Common complaints:

Dust and dirt inclusions

Halo’s Dark edges

Blending issues

Colour matching issues

The “overall cause is static electricity”

Static is the invisible enemy of the perfect paint finish!

Contact: [email protected] - Mobile +32 486 715851

Page 3: Statgun presentation bosman

Rubbing two things together or bringing repetetly into contact is enough to create triboelelectricity,

Stored energy

Triboelelectricity

What creates it:Bringing different

materials into

contact

Named as:

Contact: [email protected] - Mobile +32 486 715851

Page 4: Statgun presentation bosman

-

1. Plastic (black) and tackrack ( gray) normally have no electric charge.

2. Put them in contact and the plastic attracts electrons from the

tackcrack.

3. Separate them and the electrons remain on the plastic, making it

positively charged.

4. Rubbing the two substances together increases the contact between

them and makes the that electrons will migrate from the tackrack to

the plastic. Static build-up!

How the triboelectric effect

explains static electricity:

Contact: [email protected] - Mobile +32 486 715851

Page 5: Statgun presentation bosman

++++++++ POSITIVE ++++++++

+ Air+ Skin+ Leather+ Asbestos+ Glass+ Mica+ Quartz+ Nylon+ Wool+ Fur+ Lead+ Silk+ Aluminum

0 Paper

0 Cotton

0 Steel

0 Wood

• − Amber

− Latex

− Hard rubber

− Nickel

− Copper

− Brass

− Silver

− Gold

− Platinum

− Polyester

− Polystyrene

− Neoprene

− Saran ("cling film")

− Polyethylene

− Polypropylene

− Polyvinylchloride (PVC)

− Selenium

− Teflon

− Silicone rubber

− Ebonite (very hard vulcanized rubber)

−−−−−−−−NEGATIVE−−−−−−−−− Ebonite = High Static build up+ Skin rubbing

Contact: [email protected] - Mobile +32 486 715851

Page 6: Statgun presentation bosman

Many everyday processes within a bodyshop can cause static build-up, sanding, panel wiping, tacking, blowing off, masking and even the application of materials.

The final preparation process of tacking is one of the highest generators of static electricity.

All these procedures incorporate some type of contact and separation with the panel, whether it is physical contact or air contact.

Contact: [email protected] - Mobile +32 486 715851

Page 7: Statgun presentation bosman

Cold areas

Dry areas

What reduces static build-up

Humidity

Contact: [email protected] - Mobile +32 486 715851

Page 8: Statgun presentation bosman

Differences in positive and negative static charge on a surface will prevent the paint film from applying evenly.

A grill is a perfect example of where static will not allow perfect paint flow and will often prevent coverage in all the corners of the grill.

Contact: [email protected] - Mobile +32 486 715851

Page 9: Statgun presentation bosman

Metallic particles in paint react to static charge in the same way iron filings would behave when a magnet is placed underneath. The higher the charge the more upright the metallic will be forced to sit, in turn distorting the levels of light reflected from those particles, in fact any area which shows an inconsistency between light and dark can be caused by metallics being distorted by static.

Result: dark edges, patchiness, halo’s

all substrates on a vehicle should have zero static charge before painting to bring a uniformity

Contact: [email protected] - Mobile +32 486 715851

Page 10: Statgun presentation bosman

Static charched bumper

Bumper Ioniced with

Stat gun

Contact: [email protected] - Mobile +32 486 715851

Page 11: Statgun presentation bosman

Panels that are statically charged form an electromagnetic field and, as the word magnetic indicates, attract any airborne particles from the surrounding area,.

The smallest particles of dust and dirt within a job can incur costly

rework, through additional labour and paint costs.

Static build-up, neutralised, dust and dirt in the atmosphere is no longer attracted to the panel

Contact: [email protected] - Mobile +32 486 715851

Page 12: Statgun presentation bosman

The way to remove static effectively throughout the painting process is to use ionised air. As the static forms in positive and negative charge, the positive and negative ions produced from the Stat-Gun neutralise the charge (positive neutralises negative & vice versa).

Contact: [email protected] - Mobile +32 486 715851

Page 13: Statgun presentation bosman

This is achieved by introducing the Stat-Gun as the final stage of the preparation process just prior to spraying.

The Stat-Gun uses a microprocessor to generate high voltage transferred through tungsten emitters, which in turn generate positive and negative ions.

Air flow is an important part of the process allowing the ions generated to travel quickly and distribute evenly over the charged area. Air movement also aids removal of contaminates previously bonded by static charge.

Contact: [email protected] - Mobile +32 486 715851

Page 14: Statgun presentation bosman

Non-consistent laydown of metallic

Blending / Colour matching problems

Halo’s Dark edges / Un-even application of material

Dark edges

Patchiness.

Dust and dirt inclusions

Contact: [email protected] - Mobile +32 486 715851

Page 15: Statgun presentation bosman

Specifically designed for use within a bodyshop, the new state-of-the-art Stat-Gun is:

Cordless

Battery Operated (Non-Radioactive)

Quick and easy to use

Fully ATEX approved for use in Class 1 Flammable environments

Laser guided

Contact: [email protected] - Mobile +32 486 715851