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SPS 4000SINGLE PROBEAUTOCALIBRATIONSEQUENCER
Instruction Bulletin IB-106-340AC Revision 1.0
SPS 4000
Part no. ____________
Serial no. ____________
Order no. ____________
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26012935/2-99
IB-106-340AC
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Effective Feb., 1999 Rev. 1.0
PAGE SUMMARY
Page 1-0 Added the Oxymitter 5000 to the product matrix in Table 1-1. Removed thedisposable gas bottles and flow regulators from the product matrix in Table 1-1 andcreated Table 1-2 to distinguish these components as separate order items becausethe calibration gas bottles cannot be shipped via airfreight.
Page 1-1 Added note concerning the Oxymitter 5000.
Page 1-3 Updated the table number.
Page 6-1 Added Table 6-2 to list the calibration gas bottles and flow regulators asreplacement parts.
IB-106-340ACi
ROSEMOUNT WARRANTY
Rosemount warrants that the equipment manufactured and sold by it will, upon ship-ment, be free of defects in workmanship or material. Should any failure to conform to thiswarranty become apparent during a period of one year after the date of shipment, Rosemountshall, upon prompt written notice from the purchaser, correct such nonconformity by repairor replacement, F.O.B. factory of the defective part or parts. Correction in the mannerprovided above shall constitute a fulfillment of all liabilities of Rosemount with respect tothe quality of the equipment.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE).
The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any failure ofRosemount to comply with the warranty provisions, whether claims by the purchaser arebased in contract or in tort (including negligence).
Rosemount does not warrant equipment against normal deterioration due to environ-ment. Factors such as corrosive gases and solid particulates can be detrimental and cancreate the need for repair or replacement as part of normal wear and tear during the warrantyperiod.
Equipment supplied by Rosemount Analytical Inc. but not manufactured by it will besubject to the same warranty as is extended to Rosemount by the original manufacturer.
At the time of installation it is important that the required services are supplied to thesystem and that the electronic controller is set up at least to the point where it is controllingthe sensor heater. This will ensure, that should there be a delay between installation and fullcommissioning that the sensor being supplied with ac power and reference air will not besubjected to component deterioration.
IB-106-340ACii
Highlights an operation or maintenanceprocedure, practice, condition, statement,etc. If not strictly observed, could resultin damage to or destruction of equipment,or loss of effectiveness.
Highlights an operation or maintenanceprocedure, practice, condition, statement,etc. If not strictly observed, could resultin injury, death, or long-term healthhazards of personnel.
NOTE
Highlights an essential operating procedure,condition, or statement.
DEFINITIONS
The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout thispublication.
: EARTH (GROUND) TERMINAL
: PROTECTIVE CONDUCTOR TERMINAL
: RISK OF ELECTRICAL SHOCK
: WARNING: REFER TO INSTRUCTION BULLETIN
NOTE TO USERS
The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.
IB-106-340ACiii
IMPORTANT
SAFETY INSTRUCTIONS FOR THE WIRING ANDINSTALLATION OF THIS APPARATUS
The following safety instructions apply specificallyto all EU member states. They should be strictlyadhered to in order to assure compliance with theLow Voltage Directive. Non-EU states should alsocomply with the following unless superseded bylocal or National Standards.
1. Adequate earth connections should be made to all earthing points, internal andexternal, where provided.
2. After installation or troubleshooting, all safety covers and safety grounds must bereplaced. The integrity of all earth terminals must be maintained at all times.
3. Mains supply cords should comply with the requirements of IEC227 or IEC245.
4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.
5. All cable glands used should be of such internal dimensions as to provide adequatecable anchorage.
6. To ensure safe operation of this equipment, connection to the mains supply should onlybe made through a circuit breaker which will disconnect all circuits carryingconductors during a fault situation. The circuit breaker may also include amechanically operated isolating switch. If not, then another means of disconnecting theequipment from the supply must be provided and clearly marked as such. Circuitbreakers or switches must comply with a recognized standard such as IEC947. Allwiring must conform with any local standards.
7. Where equipment or covers are marked with the symbol to the right,hazardous voltages are likely to be present beneath. These coversshould only be removed when power is removed from theequipment — and then only by trained service personnel.
8. Where equipment or covers are marked with the symbol to the right,there is a danger from hot surfaces beneath. These covers shouldonly be removed by trained service personnel when power isremoved from the equipment. Certain surfaces may remain hot tothe touch.
9. Where equipment or covers are marked with the symbol to the right,refer to the Operator Manual for instructions.
10. All graphical symbols used in this product are from one or more of the followingstandards: EN61010-1, IEC417, and ISO3864.
IB-106-340ACiv
BELANGRIJK
Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.
De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hiermoet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (LowVoltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgentenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.
1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten,intern en extern.
2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatstworden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.
3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.
4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan75°C.
5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerdis.
6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door eenstroomonderbreker gevoerd worden (min 10A) welke alle draden van de voeding moetonderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moeteen andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ookduidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijnaan een erkende standaard zoals IEC947.
7. Waar toestellen of deksels aangegeven staan met het symbool is ermeestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderdworden nadat de voedingsspanning werd afgelegd en enkel door getraindonderhoudspersoneel.
8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaarvoor hete oppervlakken. Deze deksels mogen enkel verwijderd wordendoor getraind onderhoudspersoneel nadat de voedingsspanningverwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nogsteeds heet aanvoelen.
9. Waar toestellen of deksels aangegeven staan met het symbool gelieve hethandboek te raadplegen.
10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer vandevolgende standaards: EN61010-1, IEC417 en ISO3864.
IB-106-340ACv
VIGTIGT
Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.
Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande.Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør ogsåfølges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.
1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disseforefindes.
2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelserreetableres.
3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.
4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75° C.
5. Alle benyttede kabelforskruninger skal have en intern dimension, så passendekabelaflastning kan etableres.
6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøringgennem afbryder (min. 10A), som vil afbryde alle kredsløb med elektriske ledere i fejlsitua-tion. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form forafbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere ellerkontakter skal overholde en kendt standard som IEC947.
7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændingernormalt forekom-mende bagved. Disse dæksler bør kun afmonteres, nårforsyningsspændingen er frakoblet - og da kun af instrueret servicepersonale.
8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes megetvarme overflader bagved. Disse dæksler bør kun afmonteres af instrueretservicepersonale, når forsyningsspænding er frakoblet. Visse overflader vilstadig være for varme at berøre i op til 45 minutter efter frakobling.
9. Hvor udstyr eller dæksler er mærket med dette symbol, se da ibetjeningsmanual for instruktion.
10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:-EN61010-1, IEC417 & ISO3864.
IB-106-340ACvi
BELANGRIJK
Veiligheidsinstructies voor de bedrading en installatie van dit apparaat.
Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan degeldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden.Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgevinganders voorschrijft.
1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangeslotente worden.
2. Na installatie,onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels/kappen en aardingen om reden van veiligheid weer aangebracht te worden.
3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.
4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven75°C.
5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat eenadequate verankering van de kabel wordt verkregen.
6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaatste vinden via een meerpolige automatische zekering (min.10A) die alle spanningvoerendegeleiders verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ookvoorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van dezevoorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig tezijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen tevoldoen aan een erkende standaard zoals IEC 947.
7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met hetvolgende symbool, kunnen zich hieronder spanning voerende delen bevindendie gevaar op kunnen leveren. Deze beschermdeksels/kappen mogenuitsluitend verwijderd worden door getraind personeel als de spanning isafgeschakeld.
8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met hetvolgende symbool, kunnen zich hieronder hete oppervlakken of onderdelenbevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aante raken.
9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met hetvolgende symbool, dient men de bedieningshandleiding te raadplegen.
10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgendestandaarden: EN 61010-1, IEC 417 & ISO 3864.
IB-106-340ACvii
TÄRKEÄÄ
Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.
Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomastinoudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive)yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta,elleivät kansalliset standardit estä sitä.
1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.
2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.
3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.
4. Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.
5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kun-nolla kiinni.
6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myössisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaanmuilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai kat-kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.
7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnäntakana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaajänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vainalan asian-tuntija.
8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnäntakana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kunjännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumanajopa 45 mi-nuuttia.
9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeitakäyt-töohjekirjasta
10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-tastandardeista: EN61010-1, IEC417 & ISO3864.
IB-106-340ACviii
IMPORTANT
Consignes de sécurité concernant le raccordement et l’installation de cet appareil.
Les consignes de sécurité ci-dessous s’adressent particulièrement à tous les états membresde la communauté européenne. Elles doivent être strictement appliquées afin de satisfaireaux directives concernant la basse tension. Les états non membres de la communautéeuropéenne doivent également appliquer ces consignes sauf si elles sont en contradictionavec les standards locaux ou nationaux.
1. Un raccordement adéquat à la terre doit être effectuée à chaque borne de mise à la terre,interne et externe.
2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terredoivent être remis en place, toutes les prises de terre doivent être respectées en permanence.
3. Les câbles d’alimentation électrique doivent être conformes aux normes IEC227 ou IEC245
4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à75°C.
5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câblesafin d’assurer un serrage correct sur ces derniers.
6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement àl’alimentation électrique doit être réalisé exclusivement au travers d’un disjoncteur(minimum 10A.) isolant tous les conducteurs en cas d’anomalie. Ce disjoncteur doitégalement pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire,un autre système doit être mis en place afin de pouvoir isoler l’appareil et doit être signalisécomme tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telleIEC947.
7. Lorsque les équipements ou les capots affichent le symbole suivant, celasignifie que des tensions dangereuses sont présentes. Ces capots ne doiventêtre démontés que lorsque l’alimentation est coupée, et uniquement par unpersonnel compétent.
8. Lorsque les équipements ou les capots affichent le symbole suivant, celasignifie que des surfaces dangereusement chaudes sont présentes. Ces capotsne doivent être démontés que lorsque l’alimentation est coupée, et uniquementpar un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu’à45 mn.
9. Lorsque les équipements ou les capots affichent le symbole suivant, sereporter au manuel d’instructions.
10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs desstandards suivants: EN61010-1, IEC417 & ISO3864.
IB-106-340ACix
Wichtig
Sicherheitshinweise für den Anschluß und die Installation dieser Geräte.
Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischenGemeinschaft gültig. Sie müssen strickt eingehalten werden, um derNiederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischenGemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.
1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.
2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alleSicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion allerErdverbindungen darf zu keinem Zeitpunkt gestört sein.
3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.
4. Alle Verdrahtungen sollten mindestens bis 75 °C ihre Funktion dauerhaft erfüllen.
5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung sogewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.
6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung übermindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet sein, daß dieSpannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischerSchutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtungnicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhrgewährleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcherMechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für dieallgemeine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.
7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die einegefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfennur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde.Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.
8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw.unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nurentfernt werden, wenn die Versorgungsspannung unterbrochen wurde.Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen. Bis45 Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teilenoch über eine erhöhte Temperatur verfügen.
9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, beidenen vor dem Eingriff die entsprechenden Kapitel im Handbuchsorgfältig durchgelesen werden müssen.
10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehrerender nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.
IB-106-340ACx
IMPORTANTE
Norme di sicurezza per il cablaggio e l’installazione dello strumento.
Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’UnioneEuropea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva delBasso Voltaggio. Esse si applicano anche agli stati non appartenenti all’Unione Europea,salvo quanto disposto dalle vigenti normative locali o nazionali.
1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra internied esterni, dove previsti.
2. Dopo l’installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi diprotezione siano stati collocati e le messa a terra siano collegate. L’integrità di ciscunmorsetto di terra deve essere costantemente garantita.
3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245.
4. L’intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiorea 75°C.
5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire unadeguato ancoraggio al cavo.
6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete dialimentazione principale dovrà essere eseguita tramite interruttore automatico (min.10A), ingrado di disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovràinoltre prevedere un sezionatore manuale o altro dispositivo di interruzionedell’alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformiagli standard riconosciuti, quali IEC947.
7. Il simbolo riportato sullo strumento o sui coperchi di protezione indicaprobabile presenza di elevati voltaggi. Tali coperchi di protezione devonoessere rimossi esclusivamente da personale qualificato, dopo aver toltoalimentazione allo strumento.
8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischiodi contatto con superfici ad alta temperatura. Tali coperchi di protezionedevono essere rimossi esclusivamente da personale qualificato, dopo aver toltoalimentazione allo strumento. Alcune superfici possono manteneretemperature elevate per oltre 45 minuti.
9. Se lo strumento o il coperchio di protezione riportanoil simbolo, fare riferimento alle istruzioni del manualeOperatore.
10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguentistandard: EN61010-1, IEC417 e ISO3864.
IB-106-340ACxi
VIKTIG
Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret.
Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med iEØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold tillavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisertav lokale- eller nasjonale standarder.
1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disseforefinnes.
2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres.Jordingsforbindelsene må alltid holdes i god stand.
3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.
4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 750C.
5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkeligavlastning oppnåes.
6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skjegjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alleelektriske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekaniskoperert bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det ikke er enmekanisk operert bryter installert, må det være en annen måte å isolere utstyret fraspenningsforsyningen, og denne måten må være tydelig merket. Kretsbrytere ellerkontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende.
7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er detsannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes nårspenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.
8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate,er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må barefjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenetservicepersonell. Noen overflater kan være for varme til å berøres i opp til 45minutter etter spenningsforsyning frakoblet.
9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer tilinstruksjonsmanualen for instrukser.
10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864.
IB-106-340ACxii
IMPORTANTE
Instruções de segurança para ligação e instalação deste aparelho.
As seguintes instruções de segurança aplicam-se especificamente a todos os estadosmembros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimentoda Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE,deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislaçãolocal a tiver substituído.
1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.
2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurançae terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.
3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ouIEC245.
4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a umatemperatura ambiente até 75º C.
5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação doscabos.
6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo dealimentação eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todosos condutores de circuitos durante uma avaria. O disjuntor poderá também conter uminterruptor de isolamento accionado manualmente. Caso contrário, deverá ser instaladoqualquer outro meio para desligar o equipamento da energia eléctrica, devendo serassinalado convenientemente. Os disjuntores ou interruptores devem obedecer a uma normareconhecida, tipo IEC947.
7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável aexistência de tensões perigosas. Estas tampas só devem ser retiradas quando aenergia eléctrica tiver sido desligada e por Pessoal da Assistência devidamentetreinado.
8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo deexistência de superfícies quentes. Estas tampas só devem ser retiradas porPessoal da Assistência devidamente treinado e depois de a energia eléctrica tersido desligada. Algumas superfícies permanecem quentes até 45 minutosdepois.
9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual deFuncionamento deve ser consultado para obtenção das necessárias instruções.
10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais dasseguintes normas: EN61010-1, IEC417 e ISO3864.
IB-106-340ACxiii
IMPORTANTE
Instrucciones de seguridad para el montaje y cableado de este aparato.
Las siguientes instrucciones de seguridad , son de aplicacion especifica a todos losmiembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.
1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, enaquellos terminales previstos al efecto.
2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocarlas cubiertas de seguridad aasi como los terminales de tierra. Se debe comprobar laintegridad de cada terminal.
3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.
4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.
5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.
6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de uninterruptor magnetotermico ( min 10 A ), el cual desconectara la alimentacion electrica alequipo en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la normaIEC 947 u otra de reconocido prestigio.
7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electricapeligrosa, dicho alojamiento solamente se abrira una vez que se hayainterrumpido la alimentacion electrica al equipo asimismo la intervencionsera llevada a cabo por personal entrenado para estas labores.
8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficiescon alta temperatura, por tanto se abrira una vez que se haya interrumpidola alimentacion electrica al equipo por personal entrenado para estaslabores, y al menos se esperara unos 45 minutos para enfriar lassuperficies calientes.
9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara elmanual de instrucciones.
10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normasEN61010-1, IEC417 & ISO 3864.
IB-106-340ACxiv
VIKTIGT
Säkerhetsföreskrifter för kablage och installation av denna apparat.
Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skallföljas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EUmedlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokalaeller nationella föreskrifter.
1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där såerfordras.
2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord
återplaceras. Samtliga jordterminaler måste hållas obrutna hela tiden. 3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller
IEC245. 4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC. 5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat
kabelförankring. 6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast
göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när någotfel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ettannat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas ochklart framgå genom markering. Säkring eller omkopplare måste överensstämma med engällande standard såsom t ex IEC947.
7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för
livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmenej är ansluten till utrustningen - och då endast av utbildad servicepersonal.
8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk
för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endastavlägsnas av utbildad servicepersonal, när strömmen kopplats frånutrustningen. Vissa ytor kan vara mycket varma att vidröra även upp till 45minuter efter avstängning av strömmen.
9. När utrustning eller hölje markerats med vidstående symbol bör
instruktionsmanualen studeras för information. 10. Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera
av följande föreskrifter:- EN61010-1, IEC417 & ISO3864.
IB-106-340ACxv/xvi
IB-106-340ACxvii
TABLE OF CONTENTS
Section Page
Rosemount Warranty ................................................................................................................................ i
I. DESCRIPTION ........................................................................................................................ 1-11-1. Component Checklist ...................................................................................................... 1-11-2. Overview .......................................................................................................................... 1-11-3. Specifications ................................................................................................................... 1-31-4. Physical Description ........................................................................................................ 1-41-5. Theory of Operation ........................................................................................................ 1-5
II. INSTALLATION ..................................................................................................................... 2-12-1. Overview .......................................................................................................................... 2-12-2. Mechanical Installation .................................................................................................... 2-12-3. Gas Connections .............................................................................................................. 2-12-4 Electrical Connections .....................................................................................................2-2
III. OPERATION ........................................................................................................................... 3-13-1. Overview .......................................................................................................................... 3-13-2. Calibration Requirements ................................................................................................ 3-13-3. Calibration Gas Flow Setup ............................................................................................. 3-23-4. Automatic Calibration .....................................................................................................3-23-5. Semi-Automatic Calibration ............................................................................................ 3-2
IV. TROUBLESHOOTING .......................................................................................................... 4-14-1. Overview .......................................................................................................................... 4-14-2. SPS 4000 Troubleshooting............................................................................................... 4-1
V. SERVICE AND NORMAL MAINTENANCE .................................................................... 5-15-1. Overview .......................................................................................................................... 5-15-2. Fuse Replacement ............................................................................................................ 5-15-3. Board Replacement .........................................................................................................5-15-4. Solenoid Replacement ..................................................................................................... 5-35-5. Pressure Switch Replacement .......................................................................................... 5-55-6. Check Valve Replacement .............................................................................................. 5-55-7. Pressure Regulator (Optional) Maintenance ................................................................... 5-55-8. Flowmeter Adjustments ................................................................................................... 5-55-9. Flowmeter Replacement................................................................................................... 5-6
VI. REPLACEMENT PARTS ...................................................................................................... 6-1
VII. RETURNING EQUIPMENT TO THE FACTORY ........................................................... 7-1
INDEX ....................................................................................................................................... I-1
IB-106-340ACxviii
LIST OF ILLUSTRATIONS
Figure Page
1-1. Typical SPS 4000 Package ........................................................................................................ 1-11-2. Autocalibration System Installation Options ............................................................................. 1-21-3. SPS 4000 Components ............................................................................................................... 1-41-4. SPS 4000 Calibration Setup........................................................................................................ 1-52-1. Installation .................................................................................................................................. 2-22-2. Electrical Connections ............................................................................................................... 2-34-1. SPS 4000 Troubleshooting Flowchart........................................................................................ 4-35-1. SPS 4000, Exploded View ......................................................................................................... 5-25-2. Board Connections ..................................................................................................................... 5-4
IB-106-340ACxix
LIST OF TABLES
Table Page
1-1. Product Matrix ........................................................................................................................... 1-01-2. Calibration Components ............................................................................................................ 1-01-3. SPS 4000 Specifications ............................................................................................................ 1-34-1. SPS 4000 Fault Finding ............................................................................................................. 4-26-1. SPS 4000 Replacement Parts ..................................................................................................... 6-16-2. Calibration Replacement Parts ................................................................................................... 6-1
IB-106-340AC1-0
Table 1-1. Product Matrix.
SPS 4000 B Autocalibration System for Oxymitter 4000 or Oxymitter 5000. Mounted separate from the probe.
SPS 4000 Autocalibration System - Instruction Bulletin
Code Oxygen Analyzer System
20 Used with Oxymitter 4000 or Oxymitter 5000 system (remote mounted only)
Code Reference Air
1 No reference air required(1)
2 Reference air provided
Code Fittings and Tubing (2)
1 Brass Fittings, Teflon Tubing
2 Stainless Steel Fittings and Tubing
Code Electrical Classification
10 NEMA 4X
20 Hazardous Area Classifications - Cenelec EExd IIB + H2(3)
30 Hazardous Area Classifications (Class I, Div. I, Group B,C,D) - PENDING(3)
SPS 4000 B 20 1 1 10 Example
Notes:(1)Reference air is recommended with 9 ft (2.74 m) and 12 ft (3.66 m) long probes. Reference air is also recommended when ambient air may
not contain the normal 20.95% O2, such as when the probe is mounted into a positive pressure duct with leaks or where there is a processunit nearby with leaks.
(2)Customer to pipe from remote SPS 4000 to probe.(3)Hazardous area classifications require stainless steel fittings and tubing.
Table 1-2. Calibration Components.
PARTNUMBER DESCRIPTION
1A99119G01 Two disposable calibration gas bottles — 0.4% and 8%O2, balance nitrogen — 550 liters each, includes bottlerack*
1A99119G02 Two flow regulators for calibration gas bottles
*Calibration gas bottles cannot be shipped via airfreight.
When the bottles are used with “CALIBRATION RECOMMENDED”features, the bottles should provide 2 to 3 years of calibrations in normalservice.
IB-106-340AC1-1
SECTION I. DESCRIPTION
NOTE
The SPS 4000 Single Probe Autocalibration Sequencer operatesexactly the same with either the Oxymitter 4000 Oxygen Transmitteror the Oxymitter 5000 Oxygen Transmitter with FOUNDATION fieldbusCommunications. Any references to the Oxymitter 4000 throughoutthis instruction bulletin also include the Oxymitter 5000. Whenreferred to an instruction bulletin for more information, referenceIB-106-340 for the Oxymitter 4000 and IB-106-340-FB for theOxymitter 5000.
1-1. COMPONENT CHECKLIST. A typical SPS 4000Single Probe Autocalibration Sequencer shouldcontain the items shown in Figure 1-1. Record thepart number, serial number, and order number for theSPS 4000 on the first page of this manual.
Also, use the product matrix in Table 1-1 to compareyour order number against your unit. The first part ofthe matrix defines the model. The last part defines thevarious options and features of the sequencer. Ensurethe features and options specified by your ordernumber are on or included with the unit.
1-2. OVERVIEW. The SPS 4000 provides the capabilityof performing automatic, timed or on demand, calibra-tions of a single Oxymitter 4000 without sending atechnician to the probe site.
The SPS 4000 can be mounted either directly to an insitu Oxymitter 4000 or at a remote location if space islimited. See Figure 1-2. However, this instructionbulletin only covers remote mounted sequencers. Forinformation regarding integrally mounted sequencers,refer to the Oxymitter 4000 Oxygen TransmitterInstruction Bulletin. For information on equipping yourexisting Oxymitter 4000 with an integrally mountedSPS 4000, contact Rosemount.
21
3
26010001
ITEM DESCRIPTION1 Instruction Bulletin2 SPS 4000 (shown with optional reference air
components)3 Optional Mounting Hardware (for pipe mounting)
Figure 1-1. Typical SPS 4000 Package
IB-106-340AC1-2
OXYMITTER 4000
IMPS 4000
INTELLIGENT MULTIPROBE
TEST GAS SEQUENCER
FOR USE WITH OXYMITTER 4000(1 TO 4 PROBES)
REMOTE MOUNTED SPS 4000
SINGLE PROBE
AUTOCALIBRATION SEQUENCER
FOR USE WITH OXYMITTER 4000(EXPLO VERSIONS MUST BE REMOTE MOUNTED)
(1 PROBE)
INTEGRALLY
MOUNTED SPS 4000
SINGLE PROBE
AUTOCALIBRATION
SEQUENCER
REFER TO IB-106-340(1 PROBE)
INTEGRAL ORREMOTE
26010003
Figure 1-2. Autocalibration System Installation Options
In addition to the SPS 4000, multiprobe sequencersare also available as shown in Figure 1-2.Rosemount has offered multiprobe autocalibrationsequencer systems for many years. These autocali-bration systems are most cost effective for boilers
and other combustion processes that utilize manyprobes. Users with only one probe per combustionprocess can now take advantage of Rosemount’sautocalibration capability by utilizing the SPS 4000.
IB-106-340AC1-3
1-3. SPECIFICATIONS.
Table 1-3. SPS 4000 Specifications.
Mounting .......................................................................................................................Integral to Oxymitter 4000Remote from Oxymitter 4000
Materials of constructionManifold/electronics enclosure.................................................................................AluminumMounting brackets .................................................................................................... 316 stainless steel (SS)Pneumatic fittings ..................................................................................................... 1/8 in. brass NPT (SS optional)Pneumatic tubing ...................................................................................................... 1/4 in. Teflon (SS optional)Assembly hardware................................................................................................... Galvanized and stainless steel
Humidity range .............................................................................................................. 100% relative humidityAmbient temperature range............................................................................................-40° to 149°F (-40° to 65°C)
Electrical classification.................................................................................................. NEMA 4X (IP56)Explosion-proof option (both pending) ......................................................................... CENELEC EExd IIB + H2
(Class 1, Div. 1, Group B,C,D)Electrical feedthroughs .................................................................................................. 1/2 in. NPTInput power....................................................................................................................90 to 250VAC, 50/60HzPower consumption........................................................................................................ 5VA maximumExternal electrical noise................................................................................................. EN 50 082-2, includes 4KV
electrostatic dischargeHandshake signal to/from Oxymitter 4000 (self-powered)............................................ 5V (5mA maximum)Cal initiate contact input from control room.................................................................. 5VDC (self-powered)Relay outputs to control room........................................................................................ 5 to 30VDC, Form A (SPST)
(one “In-Cal”, one “Cal Failed”)Cabling distance between SPS 4000 and Oxymitter 4000 ............................................. Maximum 1000 ft (303 m)Piping distance between SPS 4000 and Oxymitter 4000 ............................................... Maximum 300 ft (91 m)Approximate shipping weight ........................................................................................ 10 lbs (4.5 kg)
Fisher-Rosemount has satisfied all obligations coming from the European legislation to harmonize the productrequirements in Europe.
IB-106-340AC1-4
1-4. PHYSICAL DESCRIPTION. The main compon-ents of the SPS 4000 are described in the followingparagraphs and illustrated in Figure 1-3.
a. Manifold. The manifold provides a mountingplatform for the circuit board(s) and terminationsand contains the electrical feedthroughs. Also,calibration gases are piped into and sequencedthrough solenoids mounted on the manifold.
b. Calibration Gas Solenoids. The calibration gassolenoids sequence the calibration gases. Onesolenoid controls calibration gas 1 (high calibra-tion gas), and the other controls calibration gas 2(low calibration gas). The solenoids activate anddeactivate to allow the calibration gases to flowbetween the sequencer and Oxymitter 4000.
c. Pressure Switch. The pressure switch detects ifthe pressure of a calibration gas is low, which canbe caused by an empty gas bottle, a disconnectedgas line, etc. Calibration is prohibited whencalibration gas pressure is low.
d. Power Supply Board. This board converts theincoming line voltage from AC to DC for use bythe solenoids, terminations, and the program-mable logic device. The power supply board alsohas a 5 A, 250 V, slow blow fuse.
e. Interface Board. The interface board contains aprogrammable logic device (PLD) that has theelectronics to energize and deenergize thesolenoids based on a signal from the Oxymitter4000.
f. Calibration Gas Flowmeter. The calibrationgas flowmeter indicates the flow rate ofcalibration gas flowing to the Oxymitter 4000.
g. Reference Air Flowmeter (Optional). Thereference air flowmeter indicates the amount ofreference air continuously flowing to theOxymitter 4000.
h. Pressure Regulator (Optional). The pressureregulator ensures the instrument air (referenceair) flowing to the Oxymitter 4000 is at aconstant pressure [20 psi (138 kPa)]. Theregulator also has a filter to remove particulatesin the reference air and a drain valve to bleed themoisture that collects in the filter bowl.
i. Terminal Strip. The terminal strip housedwithin the terminal cover provides convenientaccess for all signal and power user connections.
NOTE: MANIFOLD COVER ISREMOVED TO SHOWINTERNAL COMPONENTS.
ALSO, BOARD COMPONENTSARE NOT SHOWN FOR CLARITY.
MANIFOLD
INTERFACEBOARD
CALIBRATION GAS 2(LOW CAL GAS)SOLENOID
TERMINAL COVER
CALIBRATION GAS 1
SOLENOID(HIGH CAL GAS)
PRESSURESWITCH
POWERSUPPLY BOARD
26010002
REFERENCE AIRPRESSURE REGULATOR(OPTIONAL)
REFERENCE AIRFLOWMETER(OPTIONAL)
CALIBRATION GASFLOWMETER
Figure 1-3. SPS 4000 Components
IB-106-340AC1-5/1-6
1-5. THEORY OF OPERATION. The Oxymitter 4000is one of the few instruments found in industry thatpermit the permanent piping of a calibration standardinto the probe. Most instruments measuring pressure,flow, or temperature require that a calibration stan-dard be brought to the instrument or that theinstrument be taken to the calibration source in theinstrument shop.
The permanent calibration gas connections allow forautocalibrations to occur without operator interven-tion. The following paragraphs describe how anOxymitter 4000 is autocalibrated when used with theSPS 4000.
a. In addition to the calibration methods availablevia the Oxymitter 4000 keypad, HART com-municator, AMS software, or a remote contact,the SPS 4000 works in conjunction with theOxymitter 4000’s CAL RECOMMENDEDfeature to perform an autocalibration. Thisfeature automatically performs an impedancecheck every hour on the Oxymitter 4000. If acalibration is recommended and its contactoutput signal is set for “handshaking” with thesequencer, the Oxymitter 4000 sends a signal tothe sequencer. The sequencer automaticallyperforms a calibration upon receiving the signal.
Thus, no human interface is required for theautomatic calibration to take place.
b. When a calibration is required, the Oxymitter4000 sends a signal to the programmable logicdevice (PLD) on the interface board of thesequencer. The PLD energizes the calibration gas1 (high O2) solenoid. Calibration gas 1 then flowsthrough the sequencer to the Oxymitter 4000.The Oxymitter 4000 measures the oxygencontent of calibration gas 1 and sends a signal tothe sequencer indicating that it received the gas.When the sequencer receives the signal, the PLDdeenergizes the calibration gas 1 solenoid.
c. Next, the PLD energizes the calibration gas 2(low O2) solenoid, and calibration gas 2 thenflows through the sequencer to the Oxymitter4000. The Oxymitter 4000 measures the oxygencontent of calibration gas 2 and sends a signal tothe sequencer indicating that it received the gas.After measuring the two calibration gases, theOxymitter 4000 automatically makes an internalcalibration adjustment and sends the signal to thesequencer. When the sequencer receives thesignal, the PLD deenergizes the calibration gas 2solenoid.
CALIBRATIONGAS 1
(HIGH O )2
CALIBRATIONGAS 2
(LOW O )2
SPS 4000
CALIBRATION GAS
OXYMITTER 4000LOGIC I/O
OXYMITTER 4000 (BOTTOM VIEW)
CALIBRATIONGAS FITTING
REFERENCE AIR(SEE NOTE 2)
CHECK VALVE(SEE NOTE 1)
A CHECK VALVE IS REQUIRED AT THEOXYMITTER 4000 (BETWEEN THE CALI-BRATION GAS FITTING AND THE GAS LINE)TO PREVENT THE MIGRATION OF PROCESSGASES DOWN THE CALIBRATION GAS LINE.
CLEAN, DRY INSTRUMENT AIR ISRECOMMENDED FOR REFERENCE AIR.NO REFERENCE AIR IS REQUIRED IFAMBIENT AIR CONDITIONS CONTAIN20.95% OXYGEN.
NOTE 1.
2.
INSTRUMENTAIR IN
(SEE NOTE 2)
26010004
Figure 1-4. SPS 4000 Calibration Setup
IB-106-340AC2-1
Instrument air is not recommended forthe high calibration gas. Do not use 100%nitrogen as a low gas (zero gas). It issuggested that the low (zero) gas bebetween 0.4% and 2.0% O2. Do not usegases with hydrocarbon concentrations ofmore than 40 parts per million. Failure touse proper gases will result in erroneousreadings.
SECTION II. INSTALLATION
2-1. OVERVIEW. This section describes the installationof the SPS 4000.
Before starting to install this equipment,read the “Safety Instructions for the Wiringand Installation of this Apparatus” at thefront of this Instruction Bulletin. Failure tofollow the safety instructions could result ininjury or death.
Install all protective equipment covers andsafety ground leads after installation.Failure to install covers and ground leadscould result in serious injury or death.
2-2. MECHANICAL INSTALLATION. The outlinedrawing in Figure 2-1 shows mounting centers andclearances of the SPS 4000. The unit is designed tomount on a wall, bulkhead, or pipe. Ensure the unit isinstalled according to the following specifications.
a. Install the unit no further than 300 ft (91 m) fromthe Oxymitter 4000 and no further than 1000 ft(303 m) from the electronics package or anycustomer-supplied remote input or relay outputconnections in the control room.
b. Locate the unit where the ambient temperature isbetween -40° and 149°F (-40° and 65°C).
2-3. GAS CONNECTIONS. Use the following pro-cedure to connect the calibration gases and referenceair.
a. Reference Air (Figure 2-1).
1. For units with the optional reference aircomponents, connect the instrument air supplyto the IN port of the pressure regulator.
2. The pressure regulator is factory set at20 psi (138 kPa). If necessary, readjust byturning the knob on the top of the regulatoruntil the desired pressure is obtained.
3. Next, connect the reference air from theupper 1/4 in. tube fitting on the reference airflowmeter to the REF GAS port on theOxymitter 4000.
b. Calibration Gas (Figure 2-1).
1. Connect O2 calibration gas 1 (high calibrationgas) to the HIGH CAL GAS IN 1/4 in. tubefitting on the top of the manifold. Ensure thecalibration gas pressure is set at 20 psi(138 kPa).
2. Connect O2 calibration gas 2 (low calibrationgas) to the LOW CAL GAS IN 1/4 in. tubefitting on the top of the manifold. Ensure thecalibration gas pressure is set at 20 psi(138 kPa).
3. Connect the calibration gas from the upper1/4 in. tube fitting on the calibration gasflowmeter to the check valve connected to theCAL GAS port on the Oxymitter 4000.
IB-106-340AC2-2
Disconnect and lock out power beforeconnecting the unit to the power supply.
1/4 IN. TUBE FITTING FORLOW CALIBRATION GAS IN
1/4 IN. TUBE TO CALIBRATIONGAS FLOWMETER
1/4 IN. TUBE FITTINGFOR HIGH CALIBRATION
GAS IN
0.94 (23.88) 0.94 (23.88)
2.00(50.80)
1/2 IN. NPT CONDUIT PORTS(SEE NOTE 2)
6.12 (155.45)NOMINAL
2.00 (50.80)NOMINAL
CLEARANCETO REMOVE
COVER
1/4 IN. TUBE FITTINGFOR INSTRUMENTAIR IN (OPTIONAL)
1/2 IN. CONDUITFITTING FOR LINEVOLTAGE
1/2 IN. NPTCONDUIT PORT
(SEE NOTE 2)
14.81(376.17)
NOMINAL
CALIBRATION GAS FLOWMETER(CALIBRATION GAS OUT
TO OXYMITTER 4000)
REFERENCE AIRFLOWMETER (OPTIONAL)(REFERENCE AIR OUTTO OXYMITTER 4000)
13.50(342.90)
4.25(107.95)
NOTES: 1.
2.
DIMENSIONS ARE IN INCHES WITHMILLIMETERS IN PARENTHESES.
THREE 1/2 IN. NPT PORTS ARE PROVIDEDFOR LOGIC I/O AND SIGNAL CONNECTIONS.THE CABLE ROUTING WILL BE DETERMINEDBY THE CUSTOMER.
9.00 (228.60)NOMINAL
26010006
Figure 2-1. Installation
2-4. ELECTRICAL CONNECTIONS. All wiring mustconform to local and national codes. Use thefollowing procedure to connect an SPS 4000 to anOxymitter 4000.
NOTE
Ensure the Oxymitter 4000 is set up tohandshake with the sequencer by con-figuring the logic I/O to mode 8. Refer tothe Oxymitter 4000 Oxygen TransmitterInstruction Bulletin for more information.
a. Remove screws (20, Figure 5-1) securingterminal cover (19) and remove the cover.
b. Route the line voltage leads into the manifoldthrough the lower 1/2 in. conduit fitting on theright side of the manifold (Figure 2-1) and outthrough the bottom of the manifold. Connect theincoming 90 to 250 VAC, 50/60 Hz line voltageleads to the terminal strip as indicated in Figure2-2.
c. Route the handshake logic I/O wires through oneof the 1/2 in. NPT conduit ports on the manifold(Figure 2-1) and out through the bottom of themanifold. Connect the 5V (5 mA maximum) logicI/O leads from the Oxymitter 4000 to the terminalstrip as indicated in Figure 2-2.
d. To set up the SPS 4000 to initiate a calibrationfrom a remote location, route the 5 VDCcalibration initiate contact input through one ofthe 1/2 in. NPT conduit ports on the manifold(Figure 2-1) and out through the bottom of themanifold. Connect the input leads to the terminalstrip as shown in Figure 2-2.
IB-106-340AC2-3/2-4
e. Relay output connections are available on theunit to signal when the Oxymitter 4000 is incalibration or when calibration failed. Relayoutputs can be connected to either indicatorlights or a computer interface. The relay contactsare capable of handling a 5 to 30 VDC maximumpower source. The cabling requirement is 1000 ft(303 m) maximum. Route the relay output wires
through one of the 1/2 in. NPT conduit ports onthe manifold (Figure 2-1) and out through thebottom of the manifold. Connect the relay outputwires to the terminal strip as shown in Figure 2-2.
f. Once all connections are made, install terminalcover (19, Figure 5-1) and secure with screws (20).
---- ++++
CAL INITIATE CAL FAIL
NOT USED
LINE IN
IN CALNEUTRAL
GROUND
5 V (5mAMAXIMUM)LOGIC I/O
HANDSHAKECONNECTION
TOOXYMITTER
4000
5 - 30 VDC TORELAY OUTPUTCONNECTIONS
5 VDC (SELF-POWERED)TO REMOTE CONTACTINPUT CONNECTION
90 - 250 VAC,50/60 HZ LINEVOLTAGEINPUT
FACTORY WIRING TO INTERFACE BOARD
NOT USED
FACTORY WIRING TOPOWER SUPPLY BOARD 26010007
BL
AC
K
WH
ITE
RE
D
YE
LL
OW
BR
OW
N
BL
UE
OR
AN
GE
GR
EE
N
Figure 2-2. Electrical Connections
IB-106-340AC3-1
Do not use 100% nitrogen as a low gas(zero gas). It is suggested that gas for thelow (zero) be between 0.4% and 2.0% O2.Do not use gases with hydrocarbonconcentrations of more than 40 parts permillion. Failure to use proper gases willresult in erroneous readings.
SECTION III. OPERATION
3-1. OVERVIEW. This section specifies the require-ments to set up an Oxymitter 4000 calibration andhow to verify the calibration gas flow setup. It alsoexplains the differences between automatic and semi-automatic calibrations and how to initiate them.
3-2. CALIBRATION REQUIREMENTS.
a. Two tanks of precision calibration gas mixtures arerequired. Recommended calibration gases arenominally 0.4% and 8.0% oxygen in nitrogen.
In addition to the optional disposable gas bottlesavailable from Rosemount, two additional sourcesof calibrated gas mixtures are:
LIQUID CARBONIC GAS CORP.SPECIALTY GAS LABORATORIES
700 South Alameda StreetLos Angeles, California 90058213/585-2154
767 Industrial RoadSan Carlos, California 94070415/592-7303
9950 Chemical RoadPasadena, Texas 77507713/474-4141
12054 S.W. Doty AvenueChicago, Illinois 60628312/568-8840
603 Bergen StreetHarrison, New Jersey 07029201/485-1995
255 Brimley RoadScarborough, Ontario, Canada416/266-3161
SCOTT ENVIRONMENTALTECHNOLOGY, INC.SCOTT SPECIALTY GASES
2600 Cajon Blvd.San Bernardino, California 92411714/887-2571TWX: 910-390-1159
1290 Combermere StreetTroy, Michigan 48084314/589-2950
Route 611Plumsteadville, Pennsylvania 18949215/766-8861TWX: 510-665-9344
2616 South Loop WestSuite 100Houston, Texas 77054713/669-0469
b. A check valve is required at the Oxymitter 4000(between the calibration fitting and the gas line) toprevent the migration of process gases down thecalibration gas line.
A typical calibration setup for the Oxymitter 4000is shown in Figure 1-4.
IB-106-340AC3-2
3-3. CALIBRATION GAS FLOW SETUP. Afterinstalling the SPS 4000 as described in Section II,calibrate the Oxymitter 4000 to verify SPS 4000operation and the communication link between thesequencer and Oxymitter 4000.
a. Verify that both calibration gases are connectedto the SPS 4000. Also verify that the pressureregulators on both calibration gas bottles are setto 20 psig (138 kPa gage).
b. Initiate a semi-automatic calibration using one ofthe methods specified in paragraph 3-5.
NOTE
Only set the calibration gas flowmeter uponinitial installation and after changing thediffusion element in the Oxymitter 4000.Refer to the flowmeter adjustments inSection V for more information.
c. As the Oxymitter 4000 and SPS 4000 apply thefirst calibration gas, set the calibration gasflowmeter to 5 scfh. During the application of thesecond calibration gas, verify that the flowmeterreads 5 scfh. If not, adjust the pressure regulatoron the second calibration gas bottle so the 5 scfhflow is provided.
3-4. AUTOMATIC CALIBRATION. Automatic cali-brations require no operator action and can beperformed through the Oxymitter 4000 CALRECOMMENDED feature or through scheduled timeintervals that can be programmed through theHART/AMS for the Oxymitter 4000. In addition, thecalibration gases must be permanently piped to theOxymitter 4000.
a. CAL RECOMMENDED. If the Oxymitter4000 is configured for handshake mode with theSPS 4000, the Oxymitter 4000 can initiate acalibration by sending a signal to the sequencerwhen the CAL RECOMMENDED LEDactivates. To enable handshake mode, theOxymitter 4000 logic I/O must be set for mode 8.
Handshake mode is configured at the factory orcan be accessed through HART/AMS. Refer tothe logic I/O information in the HART/AMSsection of the Oxymitter 4000 OxygenTransmitter Instruction Bulletin for moreinformation.
b. Timed Interval. An automatic calibration canalso be programmed to occur at a specific timeinterval, in hours, using the HART communicatoror AMS software. Refer to the HART/AMSsection of the Oxymitter 4000 OxygenTransmitter Instruction Bulletin for thisprocedure.
3-5. SEMI-AUTOMATIC CALIBRATION. Semi-automatic calibrations are operator initiated and canbe performed using the Oxymitter 4000 keypad,HART handheld communicator/AMS software, or aremote contact. In addition, the calibration gases mustbe permanently piped to the Oxymitter 4000.
a. Oxymitter 4000 Keypad. A semi-automaticcalibration can be initiated by pressing the CALbutton on the Oxymitter 4000 keypad. For moreinformation, refer to the Oxymitter 4000 OxygenTransmitter Instruction Bulletin.
b. HART Handheld Communicator/AMS Soft-ware. A semi-automatic calibration can beinitiated by connecting the HART handheldcommunicator, or AMS software, to theOxymitter 4000 4-20 mA signal line and usingthe HART communicator keypad or computerkeyboard to access the applicable calibrationmenu. Refer to the Oxymitter 4000 OxygenTransmitter Instruction Bulletin or the availableHART documentation for more information.
c. Remote Contact. A semi-automatic calibrationcan be initiated using a remote contact such as acustomer’s control system. The remote contactprocesses the calibration command on a PC andsends the signal to the Oxymitter 4000. For moreinformation on remote-site calibrations, refer tothe documentation for the system in use.
IB-106-340AC4-1
SECTION IV. TROUBLESHOOTING
4-1. OVERVIEW. This section describes the SPS 4000troubleshooting procedures. Additional troubleshootinginformation can be found in the Oxymitter 4000Oxygen Transmitter Instruction Bulletin.
Install all protective equipment covers andsafety ground leads after troubleshooting.Failure to replace covers and ground leadscould result in serious injury or death.
4-2. SPS 4000 TROUBLESHOOTING. Use the CALFAIL and IN CAL relay outputs to identify possibleSPS 4000 faults.
a. If a calibration was not successfully completed,the SPS 4000 sends a CAL FAIL contactindication to the control room. To determine ifthe SPS 4000 caused the failed calibration, go tothe Oxymitter 4000 site to view the keypad. Or,access the HART/AMS menus. For more infor-mation on HART/AMS, refer to the HART/AMSsection in the Oxymitter 4000 Oxygen Trans-mitter Instruction Bulletin.
1. If no alarms are indicated on the keypad orin the HART/AMS STATUS sub-menu, thecalibration did not fail because of anOxymitter 4000 fault. Therefore, acalibration gas flow problem occurred.Refer to Table 4-1 or Figure 4-1 totroubleshoot the SPS 4000.
2. If the LAST CAL FAILED alarm isindicated on the keypad or in the HART/AMS STATUS sub-menu, the failure is dueto either a bad Oxymitter 4000 cell or acalibration gas flow problem.
(a) Verify your calibration setup perparagraph 2-3 in Section II, INSTAL-LATION; Section III, OPERATION;and paragraph 5-8 in Section V,SERVICE AND NORMAL MAIN-TENANCE.
(b) Perform another calibration and monitorthe process. If the calibration failsbefore both calibration gases finishsequencing, a gas flow problem exists.Refer to Table 4-1 or Figure 4-1 totroubleshoot the SPS 4000.
If the calibration setup is correct and theOxymitter 4000 indicates an invalidslope fault (fault 12) before the gasesare purged and a last calibration failedfault (fault 14) after the gases arepurged, replace the Oxymitter 4000 cellper the Oxymitter 4000 OxygenTransmitter Instruction Bulletin.
b. If a semi-automatic or manual calibration is beingperformed but no 5 - 30 VDC relay output contact(IN CAL or CAL FAIL) is being received by thecontrol room, the interface board relays aremalfunctioning. Replace the interface board perparagraph 5-3 in Section V, SERVICE ANDNORMAL MAINTENANCE.
NOTE
If the unit is performing frequent auto-calibrations, investigate at the Oxymitter4000 site or using HART/AMS. Thiscondition may indicate an aging cell in theOxymitter 4000.
IB-106-340AC4-2
Table 4-1. SPS 4000 Fault Finding.
SYMPTOM CHECK FAULT REMEDY
No calibration gasflow
Wiring Improper wire connections,loose connections, or damagedwiring
Properly connect wiring or secureloose wiring connections; replacedamaged wiring if necessary.
Logic I/O Oxymitter 4000 logic I/O notset for calibration handshakingwith SPS 4000
Set logic I/O to mode 8 viaHART/AMS.
Calibration gas lines betweencylinders and manifold
Clogged calibration gas line Replace clogged calibration gas line.
Calibration gas flowmeter knob Flowmeter knob not turnedcounterclockwise to allow flow
Turn calibration gas flowmeter knobcounterclockwise to allow calibrationgas to flow.
Calibration gas line betweenmanifold and calibration gasflowmeter
Clogged calibration gas line Replace clogged calibration gas line.
Fuse on power supply board Blown fuse Replace fuse per paragraph 5-2.
Interface board operation Interface board not sendingsignals
Replace interface board per paragraph5-3.
Check valve Clogged check valve Replace check valve per paragraph5-6.
Calibration gas line betweencalibration gas flowmeter andcheck valve
Clogged calibration gas line Replace calibration gas line.
Calibration gas flowmeter Clogged flowmeter Replace flowmeter per paragraph 5-9.
Power supply output Power supply failure Replace power supply board perparagraph 5-3.
Solenoid Solenoid failure Replace solenoid per paragraph 5-4.
Pressure switch Pressure switch failure Replace pressure switch per paragraph5-5.
IB-106-340AC4-3
CHECK ALL WIRING BETWEENOXYMITTER 4000 AND SPS 4000.
CHECK FUSE F1 ON POWERSUPPLY BOARD.
CHECK LOGIC I/O SETTING VIAHART/AMS.
DISCONNECT CAL GAS INPUTLINES AT MANIFOLD.
ENSURE CAL GAS FLOWMETERKNOB IS TURNED COUNTER-CLOCKWISE TO ALLOW FLOW.
SET LOGIC I/O TO MODE 8 VIAHART/AMS.
REPLACED CLOGGED CAL GASLINE BETWEEN CAL GASCYLINDER AND MANIFOLD.
REPLACED CLOGGED CAL GASLINE BETWEEN MANIFOLD ANDCAL GAS FLOWMETER.
26010008
PROPERLY CONNECT WIRING ORSECURE LOOSE WIRING CON-NECTIONS; REPLACE DAMAGEDWIRING.
REPLACE FUSE PERPARAGRAPH 5-2.
SYMPTOM — NO CALIBRATION GAS FLOW
NO
NO
NO
NO
YES
YES
YES
YES
YES
NO
CONTINUEDON SHEET
2 OF 2
ISWIRING
PROPERLYCONNECTED
ANDSECURE?
ISFUSE
BLOWN?
ISLOGIC I/OSET FORMODE 8?
IS THEREFLOW?
DOESCAL GAS
FLOWMETERREGISTER
FLOW?
POWER SUPPLY BOARD
F1
J4J3
J2H
IG
AS
LO
GA
S
NO
GA
S
CA
LR
ET
J5
Figure 4-1. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2)
IB-106-340AC4-4
INTERFACE BOARD ISNOT SENDING SIGNAL.REPLACE INTERFACEBOARD PER PARAGRAPH5-3.
IS THEREFLOW?
SECURELY TIGHTEN ALL J3 SCREW TERMINALS ONPOWER SUPPLY BOARD TO MAKE CONNECTIONS.
NO
SYMPTOM — NO CALIBRATION GAS FLOW (CONTINUED)
NO NO
NO
26010013
NO
NO
NOTE 4: IF CHECKING CAL GAS 1 SOLENOID CONNECTOR J5,ENSURE CAL RET TERMINAL IS JUMPERED TO HI GASTERMINAL OF J3. IF CHECKING CAL GAS 2 SOLENOIDCONNECTOR J4, ENSURE CAL RET TERMINAL ISJUMPERED TO LO GAS TERMINAL OF J3.
YES
YES YES
YES
DISCONNECT CAL GASLINE AT CHECK VALVE.
REPLACE POWERSUPPLY BOARD PERPARAGRAPH 5-3.
REPLACE SOLENOIDPER PARAGRAPH 5-4.
DISCONNECT CAL GAS LINEAT MANIFOLD OUTPUT PORT.
REPLACE PRESSURE SWITCHPER PARAGRAPH 5-5.
DISCONNECT SOLENOID FROMPOWER SUPPLY BOARD AND USEMETER TO MEASURE ACROSSTWO OUTER PINS OF BOARDCONNECTOR. SEE NOTE 4.CHECK BOTH SOLENOIDS.
REPLACE CHECK VALVEPER PARAGRAPH 5-6.SEE NOTE 3.
REPLACE CLOGGEDCAL GAS LINE BETWEENCAL GAS FLOWMETERAND CHECK VALVE.
DISCONNECT CAL GAS LINEAT TOP FITTING OF CAL GASFLOWMETER.
REPLACE FAULTY CAL GASFLOWMETER PER PARAGRAPH5-9.
YES
YES
CONTINUEDFROM SHEET
1 OF 2
NOTE 1:
NOTE 2:
NOTE 3:PLACE JUMPER BETWEEN CALRET TERMINAL AND EITHER HIGAS OR LO GAS TERMINAL OF J3.SEE NOTE 1.
USE METER (SEE NOTE 2)TO CHECK FOR SHORTBETWEEN CAL RET AND NO GASTERMINALS OF J3.
IS THEREA SHORT?
IS THERE+30VDC?
IS THEREFLOW?
IS THEREFLOW?
IS THEREFLOW?
USE A SIMPSON MODEL 260 OR EQUIVALENTMULTIMETER.
IF REPLACING THE CHECK VALVE DOES NOTCORRECT THE PROBLEM, A CLOG COULD EXIST INTHE RED SILICON GAS TUBE WITHIN THE PROBE.
Figure 4-1. SPS 4000 Troubleshooting Flowchart (Sheet 2 of 2)
IB-106-340AC5-1
Disconnect and lock out power beforeworking on any electrical components.
Disconnect and lock out power beforeworking on any electrical components.
SECTION V. SERVICE AND NORMAL MAINTENANCE
5-1. OVERVIEW. This section describes service androutine maintenance of the SPS 4000. Replacementparts referenced are available from Rosemount. Referto Section VI for part numbers and orderinginformation.
Install all protective equipment covers andsafety ground leads after equipment repairor service. Failure to install covers andground leads could result in serious injuryor death.
5-2. FUSE REPLACEMENT. The SPS 4000 has a fuseon the power supply board. Refer to Table 6-1 forreplacement fuse specifications. Perform the followingprocedure to check or replace the fuse.
a. Turn off power to the system.
b. Remove screw (22, Figure 5-1) securingmanifold cover lock (21) and remove the lock.
c. Remove manifold cover (28).
d. Remove fuseholder (26) by pushing in the top andturning 1/4 turn counterclockwise. Remove fuse(25).
e. After checking or replacing fuse (25), installfuseholder (26) by pushing in the top and turning1/4 turn clockwise.
f. Install manifold cover (28) and secure withmanifold cover lock (21) and screw (22).
5-3. BOARD REPLACEMENT. Perform the followingprocedure to replace power supply board (23, Figure5-1) or interface board (31).
a. Turn off power to the system.
b. Remove screw (22) securing manifold cover lock(21) and remove the lock.
c. Remove manifold cover (28).
d. Remove two screws (32) attaching spacers (35) tomanifold (38).
e. Being careful not to disconnect the board wiring,carefully lift power supply board (23) and interfaceboard (31) from manifold (38) and set aside. Donot lose o-rings (36) from the bottom of spacers(35).
f. For the board to be replaced, tag all leads tosimplify installation.
g. If replacing the power supply board, refer toFigure 5-2. Remove the line voltage input leadsfrom connector J7. Also, unplug calibration gas 1solenoid leads from connector J5, calibration gas 2solenoid leads from connector J4, and pressureswitch leads from connector J2.
h. If replacing the interface board, refer to Figure 5-2.Remove the CAL INITIATE leads from connectorJ3, CAL FAIL and IN CAL leads from connectorJ4, and logic I/O handshake connection fromconnector J5.
i. Remove stop nuts (33, Figure 5-1), washers (34),and screws (37) securing power supply board (23)and interface board (31) to spacers (35).
j. Carefully separate boards (23 and 31).
k. Connect replacement board to board (23 or 31).
l. Install screws (37), washers (34), and stop nuts(33) to secure interface board (31) and powersupply board (23) to spacers (35).
IB-106-340AC5-2
51 52
21
22
26010009
50
49
4847
1
2
3
6
45
7
12
13
12
11
12
23
24
14
15
16
17
18
1920
NOTE: A STANDARD SPS 4000 IS EQUIPPED WITH TEFLONTUBING AND BRASS FITTINGS. OPTIONAL STAINLESSSTEEL TUBING AND FITTINGS ARE ALSO AVAILABLE.REFER TO SECTION VI FOR ORDERING INFORMATION.
27
2526
28
29
30
31
32
33
3435
36
9
10
8
10
38
39
41
40
42
43
44
45
46
37
Figure 5-1. SPS 4000, Exploded View
IB-106-340AC5-3
Disconnect and lock out power beforeworking on any electrical components.
When installing a solenoid, do not over-tighten. Damage to the solenoid may occur.
LEGEND FOR FIGURE 5-1
ITEM DESCRIPTION1 Reference Air Pressure
Regulator (Optional)2 Straight Fitting3 Mounting Bracket4 Flat Washer5 Lockwasher6 Hex Nut7 Screw8 Tube9 Straight Fitting
10 Elbow Fitting11 Hex Head Plug12 Square Head Plug13 Conduit Fitting14 Ground Nut15 Terminal Base16 Terminal Strip17 Screw
ITEM DESCRIPTION18 Terminal Cover Gasket19 Terminal Cover20 Screw21 Manifold Cover Lock22 Screw23 Power Supply Board24 Calibration Gas 2 Solenoid25 Fuse26 Fuseholder27 Pressure Switch28 Manifold Cover29 O-ring30 Calibration Gas 1 Solenoid31 Interface Board32 Screw33 Stop Nut34 Washer35 Spacer
ITEM DESCRIPTION36 O-ring37 Screw38 Manifold39 Elbow Fitting (Optional)40 Tubing (Optional)41 Elbow Fitting (Optional)42 Screw43 Elbow Street Fitting (Optional)44 Elbow Fitting45 Reference Air Flowmeter
(Optional)46 Calibration Gas Flowmeter47 Elbow Fitting48 Elbow Street Fitting (Optional)49 Straight Fitting (Optional)50 Flowmeter Bracket51 Bracket52 Screw
m. Install all applicable leads in the appropriatelocations on the power supply board or interfaceboard as shown in Figure 5-2.
n. Install power supply board (23, Figure 5-1) andinterface board (31) into manifold (38). Alignspacers (35) with the mounting holes on themanifold and secure with screws (32). Ensureo-rings (36) are installed between the spacers andthe manifold surface.
o. Install manifold cover (28) and secure withmanifold cover lock (21) and screw (22).
5-4. SOLENOID REPLACEMENT. Use this procedureto replace either calibration gas 1 (high calibration gas)solenoid (30, Figure 5-1) or calibration gas 2 (lowcalibration gas) solenoid (24).
a. Turn off power to the system.
b. Shut off the calibration gases at the cylinders.
c. Remove screw (22) securing manifold cover lock(21) and remove the lock.
d. Remove manifold cover (28).
e. Remove two screws (32) attaching spacers (35) tomanifold (38).
f. Being careful not to disconnect the board wiring,carefully lift the board and spacer assembly frommanifold (38) and set aside. Do not lose o-rings(36) from the bottom of spacers (35).
g. Tag and unplug solenoid (30 or 24) leads frompower supply board (23). Refer to Figure 5-2.Calibration gas 1 solenoid wires connect toconnector J5, and calibration gas 2 solenoidwires connect to connector J4.
h. Remove the top nut of solenoid (30 or 24)securing the coil assembly and washer to thebase. Remove the coil assembly, including theleads, and washer. Place a 13/16 in. deep socketover the solenoid base and remove.
i. Install the new solenoid base. Be careful not toovertighten. Install the new washer and coilassembly and secure with the top nut. Connectthe leads to the proper connector on powersupply board (23). Refer to Figure 5-2 ifnecessary.
IB-106-340AC5-4
-
-
-
+
+
+CAL INITIATE
BLACK
CAL FAIL
LINE IN
IN CAL
NEUTRAL
GROUND
N
STATUSINDICATOROUTPUT
26010012
REMOTECONTACT INPUT
LINEVOLTAGE
INPUT
TO CALIBRATIONGAS 2 SOLENOID
TO CALIBRATIONGAS 1 SOLENOID
TO PRESSURESWITCH
POWER SUPPLY BOARD
INTERFACE BOARD
GROUND
VAC INPUT TO OXYMITTER 4000
L1
-
+ LOGIC I/OHANDSHAKE TOOXYMITTER 4000
WHITE
RED
BLUEORANGE
GREEN
YELLOWYELLOW
BROWN
Figure 5-2. Board Connections
IB-106-340AC5-5
When installing the pressure switch, do notovertighten. Damage to the solenoid mayoccur.
Do not use fingers to release valve stem.The valve may release air at high pres-sures and cause injury.
j. Carefully install the board and spacer assemblyinto manifold (38, Figure 5-1) by aligningspacers (35) with the mounting holes on themanifold and securing with screws (32). Ensureo-rings (36) are installed between the spacers andthe manifold surface.
k. Install manifold cover (28), and secure withmanifold cover lock (21) and screw (22).
l. Turn on the calibration gases at the cylinders.
5-5. PRESSURE SWITCH REPLACEMENT. Use thefollowing procedure to replace pressure switch (27,Figure 5-1).
a. Turn off power to the system.
b. Shut off the calibration gases at the cylinders.
c. Remove screw (22) securing manifold cover lock(21) and remove the lock.
d. Remove manifold cover (28).
e. Remove two screws (32) attaching spacers (35) tomanifold (38).
f. Being careful not to disconnect the board wiring,carefully lift the board and spacer assembly frommanifold (38) and set aside. Do not lose o-rings(36) from the bottom of spacers (35).
g. Tag and remove the leads from pressure switch(27).
h. Place a 1-1/16 in. 6-point socket over pressureswitch (27) and remove.
i. Install new pressure switch (27). Be careful notto overtighten. Connect the leads to the properterminals on the pressure switch.
j. Carefully install the board and spacer assemblyinto manifold (38, Figure 5-1) by aligningspacers (35) with the mounting holes on themanifold and securing with screws (32). Ensureo-rings (36) are installed between the spacers andthe manifold surface.
k. Install manifold cover (28), and secure withmanifold cover lock (21) and screw (22).
l. Turn on the calibration gases at the cylinders.
5-6. CHECK VALVE REPLACEMENT. The checkvalve may stick or become plugged over time. Replacewhen necessary. If condensation deposits are notedupon removal, consider insulating the check valve.
5-7. PRESSURE REGULATOR (OPTIONAL)MAINTENANCE.
a. Pressure Adjustments. Reference air pressureregulator (1, Figure 5-1) is factory set to 20 psi(138 kPa). Adjust using the knob on top of thepressure regulator if necessary.
b. Condensation Drain. To drain excess moisturefrom the filter bowl of reference air pressureregulator (1), use a screwdriver or comparable toolto periodically release the valve stem on thebottom of the pressure regulator.
5-8. FLOWMETER ADJUSTMENTS.
a. Calibration Gas Flowmeter. Calibration gasflowmeter (46, Figure 5-1) regulates thecalibration gas flow and must be set to 5 scfh.However, only adjust the flowmeter to 5 scfh afterplacing a new diffusion element on the end of theOxymitter 4000. Adjusting the flowmeter at anyother time can pressurize the cell and bias thecalibration.
In applications with a heavy dust loading, the O2
probe diffusion element may become plugged overtime, causing a slower speed of response. The bestway to detect a plugged diffusion element is tonote the time it takes the Oxymitter 4000 to returnto the normal process reading after the lastcalibration gas is removed and the calibration gasline is blocked off. A plugged element also can beindicated by a slightly lower reading on theflowmeter.
IB-106-340AC5-6
Change the diffusion element when the calibrationgas flowmeter reads slightly lower duringcalibration or when the response time to theprocess flue gases becomes very slow. Each timethe diffusion element is changed, reset thecalibration gas flowmeter to 5 scfh and calibratethe Oxymitter 4000. For more information onchanging the diffusion element, refer to theinstruction bulletin for the Oxymitter 4000 in use.
b. Reference Air Flowmeter (Optional). Referenceair flowmeter (45) regulates the reference air andmust be set to 2 scfh. Adjust the flow with theknob on the bottom of the reference air flowmeterwhen necessary.
5-9. FLOWMETER REPLACEMENT. Use this proce-dure to replace either reference air flowmeter (45,Figure 5-1) or calibration gas flowmeter (46).
a. Turn off power to the system.
b. Shut off the calibration gases at the cylinders.
c. Loosen, but do not remove, four screws (42)securing flowmeter bracket (50) to mountingbracket (3).
d. Flex the bottom of flowmeter bracket (50) down-ward and away to disengage and remove theflowmeter bracket from mounting bracket (3).
e. For reference air flowmeter (45), remove pressureregulator (1) by disconnecting tubing (40) fromelbow fitting (39). Also, disconnect the tubingbetween the Oxymitter 4000 and sequencer fromstraight fitting (49).
For calibration gas flowmeter (46), disconnect thetubing between the Oxymitter 4000 and thesequencer at elbow fitting (47). Also, disconnecttube (8) from elbow fitting (44).
f. Remove screws (52) and bracket (51) securingflowmeter (45 or 46) to flowmeter bracket (50).
g. Remove flowmeter (45 or 46), with installedfittings, from flowmeter bracket (50).
h. For reference air flowmeter (45), remove elbowstreet fittings (43 and 48). It is not necessary toremove fittings (39 and 49) from the street fittings.
For calibration gas flowmeter (46), remove elbowfittings (44 and 47).
i. Apply pipe thread sealant to the threads of topfitting (48 or 47) and bottom fitting (43 or 44) andinstall fittings into new flowmeter (45 or 46).
j. Position flowmeter (45 or 46) into flowmeterbracket (50) and secure with bracket (51) andscrew (52).
k. For reference air flowmeter (45), connect tubing(40) to elbow fitting (39) and install pressureregulator (1). Also, connect the tubing betweenthe Oxymitter 4000 and sequencer to straightfitting (49).
For calibration gas flowmeter (46), connect tube(8) to elbow fitting (44) and connect the gas tubingbetween the Oxymitter 4000 and sequencer toelbow fitting (47).
l. Slide the top slots of flowmeter bracket (50) ontoscrews (42). Flex the bottom of the bracketdownward and toward mounting bracket (3) toengage the bottom bracket slots and screws.Tighten screws.
m. Turn on the calibration gases at the cylinders.
IB-106-340AC6-1/6-2
SECTION VI. REPLACEMENT PARTS
Table 6-1. SPS 4000 Replacement Parts.
FIGURE andINDEX No. PART NUMBER DESCRIPTION
1-4 6292A97H03 Check Valve5-1, 29 1A99089H01 Cover O-ring5-1, 46 771B635H01 Flowmeter Assembly, Calibration Gas5-1, 45 771B635H02 Flowmeter Assembly, Reference Air (Optional)5-1, 1 1A99094H01 Reference Air Pressure Regulator (Optional)5-1, 25 1A97913H03 Fuse, 5A, 250V, 5 × 20 mm, Slow Blow5-1, 31 4850B56G01 Interface Board5-1, 23 4850B54G01 Power Supply Board5-1, 27 7305A67H01 Pressure Switch5-1, 24 and 30 1A97905H01 Solenoid5-1, 18 4850B75H01 Terminal Cover Gasket5-1, 16 1A99147H01 Terminal Strip
Table 6-2. Calibration Replacement Parts.
FIGURE andINDEX No. PART NUMBER DESCRIPTION
1-4 1A99119G01 Calibration Gas Bottles — 0.4% and 8% O2, balance nitrogen —550 liters each, includes bottle rack*
1-4 1A99119G02 Two flow regulators (for calibration gas bottles)
*Calibration gas bottles cannot be shipped via airfreight.
IB-106-340AC7-1/7-2
SECTION VII. RETURNING EQUIPMENT TO THE FACTORY
7-1. If factory repair of defective equipment is required,proceed as follows:
a. Secure a return authorization from a RosemountAnalytical Sales Office or Representative beforereturning the equipment. Equipment must bereturned with complete identification inaccordance with Rosemount instructions or it willnot be accepted.
In no event will Rosemount be responsible forequipment returned without proper authorizationand identification.
b. Carefully pack the defective unit in a sturdy boxwith sufficient shock absorbing material to ensureno additional damage occurs during shipping.
c. In a cover letter, describe completely:
1. The symptoms that determined the equipmentis faulty.
2. The environment in which the equipment wasoperating (housing, weather, vibration, dust,etc.).
3. Site from where the equipment was removed.
4. Whether warranty or nonwarranty service isrequested.
5. Complete shipping instructions for the returnof the equipment.
d. Enclose a cover letter and purchase order and shipthe defective equipment according to instructionsprovided in a Rosemount Return Authorization,prepaid, to:
American
Rosemount Analytical Inc.RMR Department1201 N. Main StreetOrrville, Ohio 44667
European
Rosemount IrelandEquipment Return Repair Dept.151 Shannon Industrial EstateCo. ClareIreland
If warranty service is requested, the defective unitwill be carefully inspected and tested at thefactory. If failure was due to conditions listed inthe standard Rosemount warranty, the defectiveunit will be repaired or replaced at Rosemount'soption, and an operating unit will be returned tothe customer in accordance with shippinginstructions furnished in the cover letter.
For equipment no longer under warranty, theequipment will be repaired at the factory andreturned as directed by the purchase order andshipping instructions.
IB-106-340ACI-1/I-2
INDEX
This index is an alphabetized listing of parts, terms, andprocedures having to do with the SPS 4000. Every item listedin the index refers to a location in the manual by page numberor numbers.
AAmbient Temperature Range, 1-3, 2-1AMS, 1-5, 3-2, 4-1, 4-2, 4-3Autocalibration, 1-0, 1-1, 1-2, 1-5, 4-1Automatic calibration, 3-2
CCalibration Gas, 1-4, 1-5, 2-1, 3-1, 3-2, 4-1, 4-2, 4-3,
5-1, 5-5, 5-6Calibration Gas Bottles, 1-0, 6-1Check Valve, 2-1, 3-1, 4-2, 4-4, 5-5Condensation drain, 5-5Contact Input, 1-3, 2-2
DDrain Valve, 1-4
EElectrical Classification, 1-0, 1-3Electrical Connections, 2-2, 2-3Electrical Feedthroughs, 1-3, 1-4Electrical Noise, 1-3Explosion-proof Rating, 1-3
FFlow Regulators, 1-0, 6-1Flowmeter, 1-4, 2-1, 3-2, 4-2, 4-3, 4-4, 4-5, 5-3, 5-5, 5-6Fuse, 4-2, 4-3, 5-1
GGas Connections, 2-1
HHandshake Signal, 1-3, 2-2, 3-2HART, 1-5, 3-2, 4-1, 4-2, 4-3Humidity, 1-3
IInput Power, 1-3Interface Board, 1-4, 2-3, 4-1, 4-2, 4-4, 5-1, 5-2, 5-4
LLine Voltage, 2-2Logic I/O, 2-2, 2-3, 3-2, 4-2, 4-3
MManifold, 1-3, 1-4, 2-1Mechanical Installation, 2-1Mounting, 1-3, 2-1Multiprobe Sequencers, 1-2
PPiping Distance, 1-3PLD, 1-4, 1-5Power Consumption, 1-3Power Supply Board, 1-4, 4-2, 4-3, 4-4, 5-1, 5-3, 5-4Pressure Regulator, 1-4, 2-1, 3-2, 5-3, 5-5, 5-6Pressure Switch, 1-4, 4-2, 4-4, 5-3, 5-5Product Matrix, 1-0, 1-1
RReference Air, 1-0, 1-1, 1-4, 2-1, 5-3, 5-5, 5-6Relay Output, 1-3, 2-1, 2-3Remote Contact, 1-5, 3-2Replacement Parts, 6-1Return Equipment, 7-1
SSemi-automatic Calibration, 3-1, 3-2Solenoid, 1-4, 1-5, 4-2, 4-4, 5-3Specifications, 1-3
TTerminal Strip, 1-4Troubleshooting, 4-1, 4-2, 4-3, 4-4
WWeight, 1-3