SPRAY EQUIPMENT

I.MANUAL

PNEUMATIC ELEVATORFOR 200 LIT. COVER DRUMS EN-4

DECLARACION DE CONFORMIDAD ‘’CE’’‘’EC’’ DECLARATION OF CONFORMITY

MODELO / MODEL EN-4

Este producto cumple con la siguiente directiva de la ComunidadEuropea.

This Product complies with the following European ComunityDirective.

Directiva 2014/34/EU Atex sobre máquinas. (Ex II 2G c T6 X)Machinery Directive 2014/34/EU Atex Directive. (Ex II 2G c T6 X)

APROBADO POR /APPROVED BY AITOR ORTIZ

FECHA / DATE

MBP, S.L. figura inscrita en el Registro Industrial del País Vasco conel Nº 01/8030 y cumple los requisitos para el desarrollo de suactividad comercial.MBP, S.L. is registered in the Industrial Register of the BasqueCountry with the Nº 01/8030.

INDEX

SYMBOLS ...........................................................

PARTS LIST .........................................................

INSTALLATION .............

PARTS CYLINDER PNEUMATIC .........................

PARTS COVER FOR 200 l .....................................

MAINTENANCE ...................................................

TROUBLESHOOTING GUIDE .............................

TECHNICAL DATA ..............................................

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SYMBOLS

THIS SYMBOL WARNS OF THEPOSSIBILITY OF DAMAGE ORDESTRUCTION OF EQUIPMENT IF YOU DONOT FOLLOW INSTRUCTIONS.

THIS SYMBOL ALERTS YOU ABOUT THEPOSSIBILITY OF SERIOUS INJURIES ORDEATH IF INSTRUCTIONS ARE NOTFOLLOWED.

CAUTIONWARNING

INSTRUCCIONES

DANGER DUE TO MISUSE OF THE MACHINE

Incorrect use can cause equipment to malfunction or even shatter andcause accidents.

Consult the instruction’s handbook before using the equipment.

Use the equipment for its intended purpose.

Check periodically the equipment and replace the damaged parts.

Do not exceed the maximum pressure in the equipment.

No strangulate neither hoses nor nipple.

No move or lift the equipment with pressure.

Bear in mind all the local procedure of safety.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury if splashed in the eyes oron skin, inhaled, or swallowed.

Know the specific hazards of the fluids you are using.

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WARNING

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TOXIC FLUID OR FUMES HAZARD

Store hazardous fluid in approved containers.

Use always gloves, mask, glasses and clothes to be protected from thepossible hurts.

FIRE AND EXPLOSION HAZARD

Poor ventilation, poor grounding or a spark can create a dangeroussituation, causing fires or explosions.

Ground equipment and conductive objects in work area. See groundinginstructions.

If there is static sparking or you feel a shock, stop operation and do notuse the equipment again until you identify and correct the cause.

Use the equipment in well ventilated area.

Keep the work area free o debris, including solvent, rags and gasoline.

Do not smoke in the work area

Keep a fire extinguisher in the work area.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

Keep clear of moving parts

Do not operate equipment without protective guards or covers removed.

Before checking, moving, or servicing equipment, follow the pressurerelief procedure.

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4(fig.1)

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4

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1

PARTS LIST

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PNEUMATIC ELEVATOR

COVER FOR JERRY CANS OF 200 LITERS

ENTRY OF AIR CONTROL GROUD

SUPPORT FOR JERRY CANS OF 200 LITERS

5(fig.3)

(fig.2)

~1500

~2500

INSTALLATION

Install the elevator of sure form to preventmovement during operation.

When the installation is made, youmust to be sure that the operator willhave easy access to the air controlgroup.

Verify that there is enough spaceabove the elevator so that it can reachits maximum height (approximately2’5 meters).

Make sure the four screws, at thebase of the elevator, are tightened.

Level the base of the elevator usingwedges

The air inlet hose can not be less than8mm of diameter.

The regulator of the air group has tobe closed. (To close the regulator, thecontrol has to be in the middle).

Make sure the hose of entry and exitof air, on the elevator, are connected.

Open the valve of entry of air andthe elevator will be raised to itsmaximum height (1052mm).

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WARNING

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(fig.4)

(fig.5)

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3 6

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INSTALLATION

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It is necessary to adjust the elevatorbecause the cover must be subject to thejerry cans.

Place the jerry can without the coveron the base, centred and as close aspossible to the elevator, in order toregulate the position of the cover.

Descend the elevator until its lowestpoint.

Put the cover on the jerry can.

Place the joint (nº 1) outside of thecylinder before attaching the frontclamp (nº2) and the rear clamp (nº3).After placing the two clamps are tiedwith the help of screws (nº4), nuts(nº6) and washers (nº5) as shown inthe figure 5 but without tighten.

The cover must rest on the jerry can,so the elevator is raised from 5 to 7mm and supports the cover on thejerry can. Finally the screws and nutsmust be tightened.

Before raising the elevator, check thatall parts and connections are tight.

7(fig.6)

X

3

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8

1

2

9

2

10

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15

14

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4

COVER

O-RING

PISTON

GUIDE

O-RING

TUBE

CYLINDER

LIMIT

SHAFT GUIDE

O-RING

GUIDE

LIMIT

JOINT

DOWNER BODY

SCREW- PLUG

1

2

3

4

5

7

8

9

10

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12

13

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15

X

140.200.01

CJT.067

140.230.03

140.230.01

CJT.068

140.230.02

140.230.07

140.230.06

140.200.03

CJT.069

140.240.02

140.240.03

140.240.04

140.240.01

CTF.001

Nº REF. DESCRIPTION Q

PARTS CYLINDER PNEUMATIC

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

8

(fig.7)

1

45

2 3

6

2

9

10

11

3

8

7

15

13

1612

14

5

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COVER FOR 200 LITRES

123456789

JOINTWASHERNUTLLAMPSCREWLLAMP WELDEDSCREWTUBEWASHER

140.100.01CAR.025CTU.108

140.100.02CTA.020

140.320.01CTA.902

140.100.03140.100.04

Nº REF. DESCRIPTION Q

424122

121666

1011121314151617

WASHERNUTSUPPORTSUPPORT WELDEDCOVERNUTSCREWWASHER

CAR.005CTU.101

140.310.01140.310.02140.330.00CTU.106CTA.001CAR.006

Nº REF. DESCRIPTION Q

6624188

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MAINTENANCE

The pneumatic elevator must belubricated so that the o-rings aredamaged as little as possible. To do itonly must release the plug (Nº. X) andpour a few drops of oil inside.

To change the o-ring (Nº. 5) and guide(Nº. 4) first unscrew the shaft guide(Nº. 10) of cylinder (Nº. 8), followedthe cylinder (Nº. 8) is slid, taking careto avoid damaging the tube (Nº. 7).

To change the o-ring (Nº.11) and theguide (Nº.12), unscrew the tube (Nº.7) of the lower body (Nº. 15) isnecessary.

To reduce the risk of accidents, cut theair supply and release the pressure ofthe elevator before starting tomaintenance is necessary.

WARNINGCHANGE JERRY CAN

NOTE:

The air, which enters the elevator, must beclean and lubricated.

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Raise the elevator to its maximum height.

Remove the empty jerry can.

Place the filled jerry can on the base,close to the elevator.

Open the jerry can.

WARNING

While the elevator is moving there to takeyour hands away from the cover and rimof the jerry can.

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NOTE:

If the new jerry can has different measures,the position of the cover must to bereadjusted.

NOTE:

If there is an agitator or other device at thecover, check that they do not hit the bottomof the jerry can, because they can bedamaged.NOTE:

Always that the tube (Nº. 7) and the lowerbody (Nº. 15) are unscrewed, the joint(Nº.14) must be change.

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TROUBLESHOOTING GUIDE

PROBLEM

The elevator does not goup, nor go down.

The elevator is movingtoo fast.

Air leaks in thepneumatic cylinder.

SOLUTION

Open or clean.

Increase pressure.

Change o-ring.

Reduce pressure.

Change the o-rings.Tighten the shaft guidesnº1, and nº10 (fig.6).

CAUSE

Air control group is closed or air line isclogged.

Air pressure is insofficient.

The o-rings are damaged.

Pressure to high.

The o-rings are damaged or loose shaftguides.

WARNING

To reduce the risk of accidents, cut theair supply and release the pressure ofthe elevator before starting tomaintenance is necessary.

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The pneumatic elevator EN-4, with a single column, allows a quick change of jerry can.

TECHNICAL DATA:

Working air pressure ..........................................................................................4,5 bar

Air supply inlet ................................................................................................. 1/4 Gas

Weight ........................................................................................... .....................18 Kg.

Dimensions .........................................................................................800 X 650X 2500

Diameter of the pneumatic cylinder .....................................................................70 mm

Haul of the pneumatic cylinder ......................................................................1052 mm

The cover, to Jerry cans of 200 liters, is prepared to dock an agitator and/or a transfer pump(DP100 or PAT).

TECHNICAL DATA

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MBP, S.L.Plgno. Ansoleta,C. Anboto, 1701006 VITORIATfno. 34 945 132744Fax. 34 945134756e-mail: info@mbpspray.comwww.mbpspray.com IMP 072- MAYO 2017

WARRANTY

M.B.P., will any repairs necessary during the first 12 months after purchase of a newunit, with the exceptions shown under 1 and 2 below, and under the conditions shown initem 3.

Damage caused by external abuse, customer negligence, or failure to operatethe unit in accordance with the instructions supplied with the unit.

Normal maintenance items.

Within the first 12 months after purchase, M.B.P. will pay 100% of the cost ofcovered repairs.

In no case will M.B.P.liability extend beyond repair or repalacement of the equipment.Such liability is limited to the amount of the original purchase price paid for the unit, minusa reasonable deduction for the time the unit has been in service. It is the responsibility ofthe purchaser under this warranty to ship or deliver the failed paint sprayer to the authorizedservice center at the purchaser’s expence. Parts or components covered under thiswarranty may either be repaired or replaced at M.B.P. option.

Equipent not covered by M.B.P. warranty. Accessories or components of equipment soldby M.B.P. that are nort manufactured by M.B.P. are subject to the warranty, if any, oftheir manufacturer. M.B.P. will provide purchaser with reasonable assistance in makingsuch claims.

The Industry Department of The Basque Goverment, states that all electric and pneumaticairless equipment manufacture by M.B.P. S.L., follows the ’’CE’’ standards under thenumber 83/392/CEE.

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