specification for pressure vessles

8/11/2019 Specification for Pressure Vessles

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Specification for

Pressure Vessels


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ii Revision History

The following is a brief summary of the 4 most recent revisions to this document. Details ofall revisions prior to these are held on file by the issuing department.

Version No. Date Author Scope / Remarks

Verison !ep " #.!. $ahadevan%P'12$

!pecification for Pressure Vessels ()nitial issue.

iii

Related Business Processes

ode Business Process !"PB# $.%&

#P.*4 Design% +onstruct% $odify and De(+ommission ,acilities

iv Related orporate #ana'ement (rame )ork !#(&Documents

The related +$, Documents can be retrieved from the +orporate -usiness +ontrolDocumentation egister T/0).
http://sww9.pdo.shell.om/dept/tsd/tcc/tcp/apps/taxi/index_sub.htmhttp://sww9.pdo.shell.om/dept/tsd/tcc/tcp/apps/taxi/index_sub.htm


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8.2.3 Test +ertificates......................................................................................2*

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-N*R,D*-,N

. PRP,S" AND ,B0"*-V"S

!pecifications !P5 contain information'reFuirements on PD7 facilities that are either usedrepeatedly% or that are retained for future reference. These documents are intended for useby the +ompany and its nominated +onsultants and +ontractors.

The !P system is intended toC

Publish guidelines or codes of practice.!et the +ompany standards.,orm a basis of technical specifications for the procurement of eFuipment or technicalservices.Disseminate and record engineering information% eGperience and procedures.

This Document is fully restricted for PD7. The accessibility for this document shall bemaintained by PD7 $echanical +orporate ,unctional Discipline :ead +,D:5 and histechnical focal point.

!PHs shall be prepared and revised in accordance with #D((1 HProposal% Production%)ssue and $aintenance of #ngineering eference DocumentsH.

This specification together with standard drawings% !Ps% #Ds% D#Ps as mentioned insection 2 sets out the minimum reFuirements for the design% engineering% supply ofmaterials% fabrication% assembly% inspection% testing% transportation% installation%commissioning supervision% functionality and supply of Pressure Vessel pacage. )t hasbeen written in a format that enables the ProIect engineer and the +onsultant to easily and

uniformly prepare a reFuisition and purchase Pressure Vessels storage atmospheric5


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8. eviews% modifications and adIustments to the document will normally be made by the+orporate ,unctional Discipline :ead +,D:5 for $echanical #ngineering every four years

or earlier when Iustified.

.3 D"(-N-*-,NS

The following Definitions% terms and abbreviations used in this document% are definedbelowC

2"N"RA+ *"R#-N,+,24

!hall ( The word HshallH is to be understood as mandatory.!hould ( The word HshouldH is to be understood as strongly recommended.$ay ( The word HmayH is to be understood as indicating a possible course of

action.)nclude% )ncludes%)ncluding(

)f the word JincludeK or JincludesK or JincludingK is used in any document andthis specification% it shall be taen as having the meaning Jincluding but notlimited toK and shall not be considered as creating or inferring any limitationon the description that follows if other components'eFuipments reFuired

+ompany 'Principal ( Petroleum Development 7man =.=.+. $uscat% !ultanate of 7man.+onsultant ( / contracted party by the +ompany who is responsible for providing

design engineering and other related consultancy service under acontract.

#P+ +ontractor ( / contracted party by the +ompany who is responsible for providingdesign engineering% procurement and construction service under acontract.

Purchaser ( / party% who places the order on% or reFuests tender from% the Vendor'!upplier. This can be the +ompany' #P+ contractor.

!cope ( /ll wors eGecuted and all services carried out by the Vendor'!upplier inaccordance with this !pecification and its referenced standards and

data sheets


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)TP )nspection and Test Plan

=T =iFuid Penetrant Testing

$#!+ $aterials and #Fuipment !tandards and +ode

$T $agnetic Particle Testing

6DT ' 6D# 6on(Destructive Testing ' 6on(Destructive #Gamination

PD7 Petroleum Development 7man ==+

P#,! Process #ngineering ,low !cheme

P Procedure

P:T Post eld :eat Treatment

#D eFuisition for #ngineering Documentation

T adiographic Testing

!P !pecification 6ew +ompany standard5

TP) ' TP)/ Third Party )nspector ' Third Party )nspection /gency or /uthority

&T &ltrasonic Testing

N,*"C +ontractors% +onsultants% !uppliers% Vendors and users !:/== ensure the+ompany is consulted for any deviations from M!:/==M and M!:7&=DMreFuirements.

.$ SA2"

Thi ! ifi ti t th ith th f d t d d d d t h t h ll f th


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D#P 2...1(;en Preparation and microfilming of technical drawings

D#P 3.1.2.11(;en $etallic $aterials(!elected !tandards

D#P 3.1.2.31(;en $etallic $aterials(Prevention of -rittle ,racture

D#P 3.1.*.1"(;en elding of $etals

D#P 3.4*..31(;en Thermal )nsulation

D#P 31.1..1(;en $aterial Traceability and Positive $aterial )dentification P$)5

D#P 31.1.3.1(;en !ymbols A )dentification !ystem $echanical

D#P 31.2.2.31(;en )nternals for +olumns

D#P 31.22.?.11(;en ;as'=iFuid !eparators Type selection and design rules

D#P 31.22.?.12(;en=iFuid'=iFuid and ;as'=iFuid'=iFuid three(phase5 !eparators The selection and design rules

D#P 31.22.1.3?(;en. $anufacturing eports for Pressure Vessels

D#P 31.22.2.31(;enPressure Vessels /mendments'!upplements to /!$# !ectionV)))% Div 1 and Div 25

D#P 34..1.3(;en !tructural design and engineering

D#P 34.1


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! 2.1* Typical details of !choepentoeter vane feed inlet5 type )))5

! 2.18 Typical details of !choepentoeter vane feed inlet5 type )V5

! 2.1 *"S*-N2 R"7-R"#"N*S

8. -NSP"*-,N R"7-R"#"N*S

)nspection and testing reFuirements shall be in accordance with the applicable +ompany%

!hell ;roup and )nternational standards% with the relevant sections of this specification and

the data sheets.

The Vendor shall specify all of the inspection and testing reFuirements in the )TP which shall

identify the activities reFuiring the PurchaserHs approval% review% witnessing etc. / typical)TP is attached in /ppendiG(".

Purchaser reserves the right to inspect every component or item% which will form part of the

pressure vessel. The responsibility for the inspection% certification% etc. of all materials%

parts% etc. lies with the Vendor.

6ot withstanding the above% the Purchaser or his authoriLed representative shall have free

access to all parts of the VendorHs and his !ub(VendorEs wors at all times during the

manufacturing period.

The Vendor shall be responsible for coordinating the inspection and testing of !ub(Vendor

supplied eFuipment% and for ensuring that the PurchaserHs representatives are given the

necessary access for inspection% and adeFuate warning of inspection and witness tests.

The Vendor and all !ub(Vendors5 shall give the +ompany% as reFuired% without charge% all

reasonable facilities for the purpose of inspecting the eFuipment to ensure that it is

f d i d i h h i i i d i d h i l ifi i d


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/ll welding and welding consumables shall be in accordance with D#P 3.1.*.1"(;en%unless indicated otherwise in this specification. 7nly =ow :ydrogen welding consumables

shall be used. Diffusible :ydrogen level shall be less that 1ml'1g weld metal% unlessagreed and approved by the Purchaser. /ll welding consumables shall have specifiedmechanical properties eFual to or greater than the material being welded% unless agreed andapproved by the Purchaser.

The Vendor shall supply all necessary eFuipment and record welding variables during theProcedure @ualification ecord P@5 Test% production welding and weld Fualification tests.Prior to the start of production welding all P! with supporting P@ shall be submitted forapproval to the Purchaser.

here it is demonstrated that on noLLle ' branch weld neither radiography nor ultrasonic

eGamination can be performed% the root pass after deposition and the weld shall be

eGamined visually and subIect to $T ' =T.

/ll components including plates% forgings% fitt ings% welding consumables etc. shall becheced for impact test reFuirements to the specified lower design temperature =DT5 asthe minimum design metal temperature $D$T5 to meet the applicable codes andstandards. Vendor shall confirm with the material supplier the reFuired impact test value at

specified =DT conform to the specified impact value as per D#P 3.1.2.31(;en andapplicable codes and standards. +ertified $aterial Test eport shall clearly specify the testresults.

P:T shall be performed as per the code reFuirements and as specified in the eFuipment

datasheet.

Positive $aterial )dentification P$)5 shall be carried out on all wetted parts material.Vendorshall submit P$) procedure with the bid for +ompany'Purchaser review. Vendor shall refer

31 1 1 ; f


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/ny defects found by the TP)/ shall be rectified in his presence. here this is not possible

or practical% checlists shall be prepared and signed by the TP)/ stating all Hpending itemsH.+opies of these lists shall be sent to the Purchaser to enable their subseFuent checing.

The eFuipment shall not be tested or leave the factory before all discovered defects have

been rectified.

8.1 *"S*-N2 R"7-R"#"N*S

This section describes the minimum reFuirements for the testing of the eFuipment. Thistesting shall be performed in the VendorEs wors.

The Purchaser reserves the right to observe any of the testing% dismantling% inspection and

reassembly of eFuipment as specified.

&nless otherwise specified% all testing eFuipment reFuired shall be provided by the Vendor.

PurchaserEs witnessing of shop test results shall not constitute a waiver of the VendorEs

obligation to provide eFuipment which meets all specified operating conditions.

8.1. Hydrostatic *est

:ydro testing shall be as per the code% specification% data sheets and )nspection A Testing

Plan. )nspector shall witness all hydrostatic tests. Drainage ' flushing ' drying of the

eFuipment shall strictly follow immediately after the hydrostatic testing as specified in !P(

2?1. The water to be used for the hydrostatic test apart from the reFuirements as to


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:. D,#"N*A*-,N R"7-R"#"N*S

eFuirements for Vendor documentation are listed in the eFuisition for #ngineering

Documents #D5 form included in /ppendiG(3 and sections below. The Vendor shall prepare

a Vendor Document egister VD5 or !uppliers Document !chedule !D!5 in the +ompany

standard format using the above information as a guide. The Vendor shall submit the

Document egister to Purchaser for review and approval together with document delivery

schedule after award and prior to submission of any other documentation. The Document

egister will thereafter form the basis of submission and control of all documents. The

+ompany title bloc'drawing number can be included on the front sheet. /ll documentation

shall be submitted for review'approval to the Purchaser within the committed schedule. )tshall be the responsibility of the Vendor to ensure that the production schedule taes into

account documentation submission% including a two wees review period by the Purchaser%

which includes document delivery time.

:. -N(,R#A*-,N *, B" SB#-**"D A+,N2)-*H *H" B-D

Vendor shall submit all the reFuired documents as specified'identified in the #D form

attached in /ppendiG(3. )n addition to this Vendor shall submit the followingC1. Table of +ompliance% /ppendiG(4 duly completed% signed and stamped.

2. &nit rates for noLLles with flange rating as mentioned in datasheets for siLes 6P!2to 6P! 24 and any higher siLes if specified in the datasheets.

3. &nit rate for cleats A ladders on per g basis and platform on per m2basis.

:.1 -N(,R#A*-,N *, B" SB#-**"D A(*"R ,RD"R


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:.1.3 *est ertificates

+ertificates for each mechanical% performance or calibration test% as applicable shall befurnished% including hydrostatic test certificates and as identified in #D form% /ppendiG(3.

:.3 #"*H,D ,( D,#"N*A*-,N *RANS#-SS-,N

/ll documentation for review'approval shall be transmitted via internet soft copy5 or hard

copy by use of courier services and shall be sent to the Purchaser% the details of which shall

be discussed during the bid clarification meeting. ,inal documentation shall be in the form

of hard copy as well as electronic form as specified in #D form% /ppendiG(3.

:.$ -D"N*-(-A*-,N

#ach drawing and document shall be identified with the following information for drawings atitle bloc shall be used5C

a5 )dentify and signature of originator% checer and approver.

b5 Title

c5 Purchase order number

d5 The item'tag number or eFuipment number

e5 7fficial name of VendorEs company

f5 VendorEs drawing number.

g5 =atest revision by means of a number or letter in triangle with that number or letteradIacent to the alterations.

h5 +ompany drawing number.


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+orrections will be mared on the drawings. $ared(up copies of the drawings will be

returned to the Vendor under cover of the appropriate transmittal form.

The Vendor shall at all times be responsible for review and correction of !ub(VendorEs

drawings and documents prior to submittal to Purchaser for approval.

The Purchaser will clearly indicate on the documents which parts% if any% are QholdE. The

Purchaser will inform the parties concerned% of the reasons for placing JholdK% and the

dates5 on which release of these JholdsK can be eGpected. The Vendor shall not delay

manufacturing of released parts because of JholdK placed on other parts.

&pon approval of the VendorEs drawings by the Purchaser% the Vendor shall forward to thePurchaser the reFuired number of approved documents% prints and disettes as stated on

the #D form under cover of a transmittal form% ,inal Document Transmittal ,DT5.

$anuals shall also be submitted to Purchaser under cover of a ,DT.

:.: #ANA+S

The manual with all the relevant details to install% commission and operate'maintain the

eFuipment shall be provided% with all the applicable drawings and details. The manual shall

include all instructions on specific safety procedures for the installation and start(up of the

eFuipment.

)nstallation% operation and maintenance instructions including !ub(Vendor manuals.

Technical design data and test results $anufacturer databoo5.

+ertification data.


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;. PAA2-N2 > PR"S"RVA*-,N (,R SH-P#"N*

The preparation for shipment of eFuipment and materials shall be in accordance with #D(

*(1% D#P 8.1.8.11(;en and additional reFuirements as defined in this section. !pecial

care should be taen for the pacaging of delicate eFuipments ' parts.

;. PA-N2 R"7-R"#"N*S

/ll noLLles and open ends of the eFuipment shall be treated with !hell #nsis ,luid !D+ and

closed off by wooden or plastic blans and taped. !mall bore connections shall be tapedover.

Preservation of the pacages shall be suitable for a storage period of at least * months.

/ll eFuipment under sea shipment and those with +r($o or higher alloy steel material shall

be cleaned% dried and then purged with nitrogen and sealed with nitrogen with a small

positive pressure not less than .8 barg5. 6itrogen bottles shall be provided and secured to

the shipping saddles for refilling. /ll associated valves and gauges shall be provided to

monitor the nitrogen pressure inside the vessel.

The eFuipment shall be paced in a seaworthy close boarded case with a waterproof lining.

The case shall be sufficiently strong to withstand handling and storage.

,or transportation of any eFuipment in !ultanate of 7man% the maGimum height including

the trailer standard height of low bed trailer 1.3 metres% special low bed trailer height 1

metre5 shall be ?.? metres. The Vendor shall critically review this reFuirement and obtain

necessary approvals from local authorities ' Purchaser prior to transportation. The


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+rate dimensions and gross weight

!pecific l ifting and'or storage instructions

+rate identification

!upplier and Purchaser details

-rief material specification

Purchase order number

,inal destination

/ complete pacing list in a waterproof sleeve shall be firmly attached to the outside of eachcrate. /n identical list shall be attached to the inside of the crate.


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SH"D+-N2


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#nsure VendorEs epresentatives engineers')6!P#+T7!5 have free access to all

fabrication areas at any reasonable time% including all times that fabrication wor is being

performed.

eview the production program% including input from sub(contractors.

eview material substitutions5% if any.

eview scope of the overall inspection plan and define responsible parties regarding

interpretation% witnessing and reviewing.

eview any conflicts in codes'specifications and record which prevails.

eview any reFuirements to witness any particular inspection by PurchaserEsepresentative.

eview test program and procedures.

eview purchase order variation procedures and agree that any variation in design or

fabrication not approved by the Purchaser in writing shall be considered by the

)6!P#+T7 as non(acceptable.

+ertified minutes of meeting shall be prepared by the Vendor and issued to the

Purchaser for his approval'signature within two 25 woring days from the date of themeeting.


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APP"ND-"S


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Petroleum Development ,man ++evisionC

#ffectiveC !ep("

APP"ND-=9 "NV-R,N#"N*A+ > S-*" ,ND-*-,NS

The proIect specific environmental and site conditions shall be confirmed'provided by thePurchaser based on the site location. The facilities shall be suitable for operation in the specifiedenvironmental conditions in addition to the operating conditions.

The local environmental conditions are severe. There are freFuent sandstorms% and theatmosphere is heavily laden with airborne dust particles% some as small as 2 microns. )t rainsrarely. The rain is often combined with hail and sandstorms.

/verage #nvironmental conditions for the production stations areC

Relevant Am@ient Data

-arometric pressure $aGimum


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#ffectiveC !ep("

APP"ND-=91 "7-P#"N* DA*ASH""*S > DRA)-N2S

1. Pressure Vessel Datasheet

2. Demister Datasheet

3. $ass'+entre of $ass of #Fuipment Datasheet


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#ffectiveC !ep("

APP"ND-=93 R"7-S-*-,N (,R "N2-N""R-N2 D,#"N*S!R"D (,R#S&


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#ffectiveC !ep("

APP"ND-=9$ *AB+" ,( ,#P+-AN"

The Vendor shall confirm below that the offer complies with all the clauses contained in thisspecification or otherwise highlight deviation ' eGceptions under the clarification column. Vendorcan use separate sheets if space provided in the clarification column is insufficient. ords suchas J6otedK shall not be used.

+lient C Petroleum Development 7man PD75 Vendor C

+lient ef. 6o. C P 6o. Vendor ef. 6o C

Specification

Reference

onforms Alternative larification

Section 4es / No 4es / No

1

1.1

1.2

1.3

1.4

2

2.1

2.2


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#ffectiveC !ep("



SpecificationReference



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?.2

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*.2

*.2.1

*.2.2

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8.1

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SpecificationReference




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#ffectiveC !ep("

APP"ND-=96 A++,)AB+" N,CC+" +,ADS

This appendiG defines the allowable piping loads acting on noLLles of process vessels such ascolumns% drums and shell and tube heat eGchangers interconnected with piping designed by thePurchaser.


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#ffectiveC !ep("

APP"ND-=98 SP-R (,R#A*


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#ffectiveC !ep("

APP"ND-=9: S"R (""DBA PA2"

SP9 1%8< SP"-(-A*-,N (,R PR"SSR" V"SS"+SS"R (""DBA (,R#

/ny user who identifies an inaccuracy% error or ambiguity is reFuested tonotify the custodian so that appropriate action can be taen. The user isreFuested to return this page fully completed% indicating precisely theamendments5 recommended.

Name

Ref -D Date

Pa'e Ref Brief Description of han'e ReEuired and Reasons


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#ffectiveC !ep("

APP"ND-=9; -NSP"*-,N AND *"S* P+AN !-*P& (,R#A*

*4P-A+ -NSP"*-N *"S* P+AN


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ontractorFs Name evision 6o Page 1

7uality ontrol PlanRef.

ProGect ontract / P., No.

Discipline"lement Pressure Vessel#anufacture

Vessel *a'

Sl.No

Activityontrollin'Document

Acceptance riteria.(reEuency of *est.

SupplierFsVerificationPersonnel

VerificationDocument

#anufacturer"P

ontractor/ *P-

Authorised-nspector

PD,

1. Design +alculations

and Drawings

+ontract

!pecifications

+onformance to

manuf. code andcontractspecificationreFuirements /pproval ( /ll

Design

$anager

/pproved

calculationsand Drawings

: : : or

eviewas per

contract

2. elding Procedures /pplicable +odeA relevant !hellD#P

/pproval /llP! related topressure retainingparts

elding ' @/#ngineer

/pproved forconstructionprocedure

: : :

3. /pproval of 6DTProcedures

/pplicable +odeA !P 118*

+onformance torelevant code Aspec

elding ' @/#ngineer

/pproved 6DTprocedures

: :

4. eview of 6DT

operatorsEFualification andvalidity

)!7


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Vessel *a'

Sl.No





#anufacturer"P

ontractor/ *P-

Authorised-nspector

PD,

etc drawings% Data

!heets% etc". Verification of

transfer of materialmaring on cutsegments

$anufacturerEsprocedures

/ll cut materialshall bear thematerial detailsincluding heatnumbers

@+ )nspector Traceabilityrecord

:


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Vessel *a'

Sl.No





#anufacturer"P

ontractor/ *P-

Authorised-nspector

PD,

D#P

1?. ,errite chec asreFuired5

/P) P ?"2 A/! /4.2

/P) P ?"2 @+ )nspector ,errite +heceport

1*. Dimensional)nspection

/pproveddrawings% codeand relevantD#P

+onformancewithin thetolerance limitsspecified in thecontrolling docs

@+ )nspector Dimensionalinspectionreport

18. +learance for P:T of the vessel

/pprovedDrawings AData sheets

/ll elding :otwor5 worscompleted andvisually accepted

@+ )nspector +learanceeport

: :

1". P:T /pprovedP:T

procedure

+onformance tocode A spec

reFuirements

@+ )nspector P:T chart

1


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Vessel *a'

Sl.No





#anufacturer"P

ontractor/ *P-

Authorised-nspector

PD,

D#P repairs

24. +learance for ,lushing ' cleaningA Pressure Test

/pproveddrawings ;/ AP#,!5 A Datasheets

/ll fabrication A6DT in the vesselcompleted andaccepted

@+ )nspector +learanceeport

: :

2?. ,lushing ' +leaning $anufacturerEsProcedure Acontract !pec

/ll internalsurface shall bedirt free

,abrication!upervisor A@+ inspector

,lushing '+leaningeport

:

2*. Pressure Testing $anufacturerEsProcedure%+ode% approveddrawings A datasheets

Test pressuremaintained as percontrolling docsand no leaages

@+ )nspector Pressure Testeport

: :

28. )nspection of

internals )nstallation

$anufacturerEs

Procedure%+ode% approveddrawings A datasheets andinternalsmanufacturerEsinstructions

/ll internal

installat ion inaccordance withapproveddrawings

,abrication

!upervisor A@+ inspector

)nstallation

)nspectioneport

:

2". Painting system PD7 !pec !P124* Part 1% 2 A?

+onformance to!P 124* Part 2 A?

Painting!upervisor A@+ inspector

PD7 /pprovedpainting system

:

2


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ontractorFs Name evision 6o Page ?




Vessel *a'

Sl.No





#anufacturer"P

ontractor/ *P-

Authorised-nspector

PD,

/ll inspections listed

in Table 1 of !P(124* Part 4 shall becarried out

124* Part 4 accordance with

the respectivepainting systemreFuirements ATable 1 of !P124* Part(4

!upervisor A

@+ inspector

)nspection

eport%:oliday Testeport A/dhesion Testeport

31. +ode !tamping '6ame Plate details

$anufacturing+ode

)n accordancewithmanufacturingcodereFuirements

@+ )nspector +ode stamp '6ame plate

:

32. eview of $D- Afinal elease

+ontract A+odereFuirements

+omplete inaccordance withcontract and code

reFuirements

@/@+$anager

$D- : :