specialized for air-cooled heat exchanger module 1

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Korea Heat Exchanger Ind. Co., Ltd.

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Page 1: Specialized for Air-Cooled Heat Exchanger Module 1

Korea Heat Exchanger Ind. Co., Ltd.

Page 2: Specialized for Air-Cooled Heat Exchanger Module 1

Brief History

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AUG 2020 Relocation of Sales Office to Trade Tower, WTC Seoul (COEX)

JUN 2019 Established overseas branch office, ‘KHE-ABU DHABI Branch’ in Abu Dhabi, UAE

APR 2017 Acquired construction license for site installation of steel structure modules

MAR 2014 Certified for CSA 47.1 Div. 2 (CWB Certificate)

JUN 2008 Certified for ASME U, U2 & S Stamp, ISO 9001 &14001, OHSAS 18001

MAY 2008 Established ‘Gunsan Shop’

JAN 1997 Registered as a member of Heat Transfer Research Institute (HTRI)

JUL 1993 Registered as a member of Heat Transfer & Fluid flow Service (HTFS)

AUG 1991 Registered as an approved vendor for power plant in KEPCO (No.180.03-9991)

JUN 1983 Established ‘Korea Heat Exchanger Ind. Co., Ltd’

Page 3: Specialized for Air-Cooled Heat Exchanger Module 1

Products

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AIR COOLED HEAT EXCHANGERS STEEL STRUCTURE

Page 4: Specialized for Air-Cooled Heat Exchanger Module 1

Business Volume

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0102030405060708090

100

2017 2018 2019 2020

Order Received & Turnover(Million USD)

Product Ratio(The Last 10 Years)

Air Cooled Heat Exchanger Steel StructureAwarded Turnover

Page 5: Specialized for Air-Cooled Heat Exchanger Module 1

Organizational Chart

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QA/QC Business Production Engineering PM R&D ManagementSupport

HSE TEAM

QA

QC

Sales

Estimation

BundleSteel Structure

Material Control

CoatingPacking

Engineering

PM

Customer Service

Procurement

General Affairs

Financial & Accounting

R&D Team

COO

CEO

Page 6: Specialized for Air-Cooled Heat Exchanger Module 1

Location & Lay-Out

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Shop Name Area (m2) Area (acre)

A Bundle Assembly Shop 21,900 5.26

B Header Box Shop 10,120 2.48

C Steel Structure Shop 9,904 2.43

D Galvanizing Shop 3,522 0.86

E Painting Shop 4,323 1.06

F Heat Treatment Shop 28 0.007

G NDE Shop 420 0.1

H Material Shop 1,700 0.42

I Gantry Crane 20 Ton * 4 EA 28 M * 12 M

J Gantry Crane 15 Ton * 4 EA 28 M * 361 M

The Total Area of KHE Shop : 158,856 m2 (38.13 acre)

The Total Area of Buildings : 54,570 m2 (13.1 acre)

Page 7: Specialized for Air-Cooled Heat Exchanger Module 1

Overall Working Flow

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Efficient and specialized working flow for Air Cooled Heat Exchanger

The overall process is operated in-house including engineering, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing.

All modules and goods are exported through Gunsan Port, which is 5 minutes away from KHE Shop by truck.

Page 8: Specialized for Air-Cooled Heat Exchanger Module 1

Manufacturing Capacity

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Bundle

2,400 Bundle / Year

Steel Structure

Light : 20,000 Ton / YearHeavy : 50,000 Ton / Year

Galvanizing

30,000 Ton / Year

Painting

30,000 Ton / Year

Assembly / RIT

2,400 Module / Year

Automated Production Ratio : 60%Self-Production Ratio : 95% / Sub-Contracted Ratio : 5%

Page 9: Specialized for Air-Cooled Heat Exchanger Module 1

Engineering

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No Name Purpose Developer

1 HTRI XACE V7.0 SP3 Thermal Design HTRI (USA)

2 NISA V19.0 Finite Element Analysis (FEA) Cranes Software, Inc. (USA)

3 STAAD.Pro V8i Stress Analysis for Steel Structure Bentley Systems, Inc. (USA)

4 SOLID EDGE ST8 3D Modeling, Drawing and B.O.M. Siemens PLM Software (USA)

1. Software

ASME Section VIII, Div I & II ASME Section I ASME B31.1. API 661 AISC ASCE

BC CSA W47.1. Div. II CE / PED DPEM / ARH GOST 14249

HPGSL HEI JIS MOH TEMA

2. Applicable Codes & Standards

Page 10: Specialized for Air-Cooled Heat Exchanger Module 1

Manufacturing Equipment

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Automatic Finning Machine System Quantity

Fin Type Embedded (5 Sets) & Extruded (7 Sets)

12 SetsFin Material Aluminum, Copper (4-11 Fin/Inch)

Tube Size OD (1/2”-2”) x L 20,000 mm

1. Finning Equipment (12 Sets)

2. Welding Equipment (210 Sets / Manual & Automatic)

Welding Machines Quantity

Automatic Submerged Arc Welding Train System for Air Cooled Heat Exchanger Headers Submerged Arc Welding Machine Gas Tungsten Arc Welding Machine (TIG) Gas Metal Arc Welding Machine (MIG, CO2) Shielded Metal Arc Welding Arc (Air) Gouging Machine Manipulator for Welding Machine (OD 3,000 mm X L 3,000 mm) Turning Roll for Welding Machine (60 Ton, 30 Ton, 10 Ton) Baking & Drying Oven for Electric Rods (Controlling Temp: 0 ℃ – 350 ℃) Inside Automatic Welding Machine (Stroke: 400 L) Automated and Submerged Gas Welding Machine Nozzle Automated Welding Machine

5 Sets11 Sets55 Sets40 Sets66 Sets4 Sets2 Sets

13 Sets9 Sets2 Sets2 Sets1 Set

Page 11: Specialized for Air-Cooled Heat Exchanger Module 1

Manufacturing Equipment

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3. Drilling Equipment

Name Quantity

Special Purpose Multi-Hole and Multi-Stage Drilling Machine for Air Cooled Heat

Exchanger Header

CNC Drill Center (W 3,000 mm x L 4,500 mm)

CNC Drill Center (W 3,500 mm x L 4,500 mm)

CNC Drill Center (W 2,000 mm x L 2,500 mm)

Radial Drilling Machine (L 2,000 mm)

Radial Drilling Machine (L 2,600 mm)

Radial Drilling Machine (L 1,600 mm)

Radial Drilling Machine (L 1,300 mm)

Hand Drilling Machine (ø 3-25 mm)

Magnetic Drilling Machine (ø 3 -25 mm)

Tool Grinding Machine

1 Set

1 Set

2 Sets

1 Set

5 Sets

2 Sets

2 Sets

1 Set

3 Sets

4 Sets

4 Sets

Page 12: Specialized for Air-Cooled Heat Exchanger Module 1

Manufacturing Equipment

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Type of Equipment Quantity

Mechanical Test Equipment

Charpy Impact Tester (1 EA)

Universal Testing Machine (1 EA)

Hardness Tester (1 EA), Steel M-Scope (1EA)

4 EA

Run-In Test Measuring Equipment

CSI2130 Vibration Analyzers, Sound Level Calibrator,

Clamp Meter Digital Tachometer Load Cell,

Push Pull Gauge, Radiation Pyrometer Sound Level

Meter, Bavel Protractor

40 EA

Measuring Equipment

Alloy Analyzer (Niton, Spectro), Borescopes, Coating

Thickness Gauge, Surface Profile Gauge, Digimatic

Calipers, Digital Thermometer

85 EA

4. Inspection & Testing Equipment

Page 13: Specialized for Air-Cooled Heat Exchanger Module 1

Quality / HSE Management

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Certificates▶ ISO 9001:2015 ▶ ISO 14001:2015

▶ ASME [S, U, U2] / National Board [R]

▶ ISO 45001:2018

Page 14: Specialized for Air-Cooled Heat Exchanger Module 1

Reference (Materials, Temp.)

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Project User EPC Description Quantity(Bay / Bundle)

Badra CPF-#2 Gazprom SECL Tube: SB163-825 48 / 74

Jazan #9 Aramco SKEC Tube: SB444-625 36 / 48

Yanbu DHT Aramco TR Tube: SB338 24 / 38

Sadara Isocyanates Sadara Daerim Tube: SA789-31803 6 / 10

1. Special Materials

2. Low / High Temperature

Project User EPC Description Quantity(Bay / Bundle)

Bibiyana Expansion Chevron Foster Wheeler 90 kgf /cm2, 450 ℃ (DT) 13 / 13

Point Thomson ExxonMobil Worley Parsons 10.3 kgf /cm2, -45 ℃ (MDMT) 6 / 6

KASHAGAN AGIP Petrofac 80 kgf /cm2, -46 ℃ (MDMT) 147 / 284

Page 15: Specialized for Air-Cooled Heat Exchanger Module 1

Reference (HP, Large Q’ty)

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3. High Pressure

4. Large Quantities

Project User EPC Description Quantity(Bay / Bundle)

GASCO NGI GASCO SECL 420 kgf /cm2 (DP), 215 ℃ 17 / 37

ZCINA-HMD Sonatrach Dodsal 422 kgf /cm2, 190 ℃ 20 / 40

CO2 Capture Aramco SECL 265 kgf /cm2, 200 ℃ 2 / 3

Project User EPC Description Quantity(Bay / Bundle) Delivery

RUCP S-Oil Daelim-Daewoo Tube: SB163-825 102 / 155 Jun. 2017

AL ZOUR KNPC TSHJ Tube: SA179 147 / 177 Apr. 2017

RAPID Petronas TR Tube: DS31254 92 / 167 Apr. 2016

NSRP NSRP Ltd. JGC Tube: SA179 153 / 250 Feb. 2015

CBDC Takreer SECL Tube: SA179 142 / 245 Jan. 2014

SGD #3 Gasco Saipem Tube: SA179 132 / 252 Nov. 2012

Shaybah #1 & #4 Aramco SECL Tube: DS31254 143 / 277 Aug. 2012

RRE #1 Takreer SK E&C Tube: SA179, SA334 243 / 349 Apr. 2012

Page 16: Specialized for Air-Cooled Heat Exchanger Module 1

Reference (End-Users)

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ADCO

ADMA-OPCO

ADNOC, GASCO

Air Liquid

AGIP

Aramco

Bahrain Petroleum Co. (BAPCO)

BHP Billiton Petroleum

BP

Celanese

Chevron

ConocoPhilips

CPC

Dow Chemical

ExxonMobil

Formosa Petroleum Corp.

GS Caltex

(Long-Term Agreement)

Gazprom

Hyundai Oil Bank

IOEC

JACOS

Jurong Aromatics

Kazakhstan Petrochemical Ind.

KNPC

Kuwait Oil Company

KSC

NIOEC

Oxy

PEMEX

PDO

PDVSA

Pertamina

Petrobras

Petronas

Petron

Persian Gulf Star Oil

PTT

QGC

QP

Rayong Olefins

Reficar

Reliance Petroleum

Sadara

Sabic

Samsung Total

SEEF

Sakhalin Energy

Shell

SK Innovation

S-Oil

Sonatrach

Takreer

TAIF-NK

Total

Tupras

Page 17: Specialized for Air-Cooled Heat Exchanger Module 1

Reference (EPCs)

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ABB

Air Liquid

Aker Solution

AMEC

Bechtel

CB&I

Chiyoda

CTCI Corporation

DSME

Daelim

Daewoo E&C

Dodsal

ENPPI

Fluor Daniel, Inc.

Foster Wheeler

GS E&C

Gusto B.V.

Hitachi

HHI

HDEC

HEC

Idemistu Engineering

INITEC

Jacobs

JGC Corporation

KCC

KBR

Kobelco

Linde

Lurgi Engineering

Man Diesel & Turbo

MHI

MES

Petrofac

Prosernat

Saipem

SECL

SK E&C

Sinopec

SNC Lavalin

Tecnimont

Techint

Tecnicas Reunidas

Technip

Toyo Eng.

Worley Parsons

Page 18: Specialized for Air-Cooled Heat Exchanger Module 1

MISSIONSpecialized for

Air Cooled Heat Exchanger

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Page 19: Specialized for Air-Cooled Heat Exchanger Module 1

THANK YOU!

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