spare parts list overall dimensions top connections of the … · technical manual sylax gas dn 200...

• Sale leaflet p.2• Spare parts list p.3• Overall dimensions p.4• Top connections of the actuators p.5• Actuators p.6• Connecting flanges p.7• Normalisation p.8• Pressure/Temperature p.9• Torque values p.9• Flow rate (Kv) p.9-10• Head loss chart (Δp) p.11• Type of flange p.12• Tag/Traceability p.12• Bolts and nuts p.13- 14• Installation p.15

Technical manual

Summary

uksylax_gas - Updated 26/06/2013 1

Industrial processes and general services

Applications :

•Designed for domestic or industrial gasnetworks. NF ROB-GAZ, and DVGW (N°DG-4313BS0449, FGS-version only) appro-ved.

•In case of applications for gas with spe-cial temperatures, please ask our technicaldepartment.

Main characteristics :

•Multiple connections : centering lugs,tappedlugs,andringshapedtypebody.

•Verticalandhorizontaloperatingposition. •Highpowertransmissionwithrobust groovedconnectionbetweentheshaft andthedisc. •Easymaintenancebyremovingthecirclips •Interchangeablediscandliner. •BodyinductileironEN-GJS-400-15(5.3106) •Body epoxy coated 80µm colour blue

RAL5017(alotofothercoatingsonoption,pleaseaskoursalesdepartment)

•Widechoiceofactuations.

Applications and main characteristics

•

•

MountinginstructionsspecifyingtheinstallationcharacteristicsandthecommissionoftheSylaxGasDN200-300areavailableonourwebsitewww.socla.comoronrequestbyoursalesdepartment.

Sylax Gas butterfly valvesDN 200 - 300 mm

ROB-GAZ

Technical manual Sylax Gas DN 200 - 300

Sale leaflet By concentrating the technologies and by integra-tingtechnicalsolutionsofthehighestlevels,Soclafulfilsitsambition: •competitivenessofastandardrange,•reliability,•comprehensiverangethankstoamultiplicityofsolutions.

uksylax_gas - Updated 26/06/20132

•Safetyanti-ejection circlip keeps shaft inplaceand allows easy maintenance (FM versiononly)

•Safety reinforced by a secondary watertightness

•Spline driven one piece shaft connected tofloatingdisc:

. high reliability of tightness and torque transmission in the long term. better torque values

•High power transmission with robust groovedconnectionbetweentheshaftandthedisc.

•Complete protection of the shaft and valvebodyfromfluids.

•Reliability of movements with self-lubricatingbearings.

•Identificationandtraceabilityensuredbyrivetedmetaltag:seeonpage12.



Spare parts list

Nb. DESCRIPTION QtyMATERIALS ACCORDING TO NORMS

Materials EN ASTM JIS

1 Body 1 Ductileiron ENGJS400-15(5.3106) - FCD40

2 Liner 1 HighContentNitrile - - -

3 Disc 1

Ductileiron ENGJS400-15(5.3106) - FCD40

Stainlesssteel GX5CrNiMo19-11-2(1.4408) 316 SUS316

Alu-bronze CuAl10Fe5Ni5(CC333G) - -

4 Shaft 1 Stainlesssteel X30Cr13(1.4028) 420 SUS420J2

5 - 6 Anti-frictionbearing 1 Zinccoatedsteel/PTFE - - -

7Sealingwasherandanti-extrusionbush

1 Plastic IXEF50FV - -

8 O-ring 1 Nitrile - - -

9 Circlips 1 Steel XC75 - -

10 Identificationplate 1 Aluminium ENAW-AL995(ENAW-1050A) - -

11 Rivet 2 Alu/Stainlesssteel

14 Braid 1 Tinnedcopper - - - 15 Anti-statictress 1 Tinnedcopper - - - 16 Screw 1 Stainlesssteel A2-70 304 SUS304 17 Stopwasher 1 Stainlesssteel X5CrNi18-10(1.4301) 304 SUS304 18 ATEXmetaltag 1 Aluminium ENAW-AL995(ENAW-1050A) - -

ATEX spare parts list

L2

• Tapped lugs



Overall dimensions

H1H2

E

D1

D2

4

H3

H4

ØU

L1

• 4 Centring lugs

4

N trous ØR sur ØS

ØT

plat P

Carré

CxC

Flat PNr holes øR on øS

Squa

re Cx

C

DiameterFace

to face

Overall dimensions ISO top according to EN ISO 5211Square shaft

outletTravel of the

disc Weight(kg)

DN NPS E L1 H1 H2 H4 N øR øS øT øU N° oC H3 Plat P D1 D2

200 8 60 265 245,5 164 155,5 4 10,5 102 125 71 F10 17 24 20 192 71 15.4250 10 68 317 271 200 16 4 10,5 102 125 71 F10 22 24 26 242 91.5 19300 12 78 370 296 235 16 4 12,5 125 150 87 F12 22 29 26 291 112 30.2

DiameterFace

to face

Overall dimensions ISO top according to EN ISO 5211Square shaft

outletTravel of the

disc Weight(kg)

DN NPS E L2 H1 H2 H4 N øR øS øT øU N° oC H3 Plat P D1 D2

200 8 60 336 245,5 168 155,5 4 10,5 102 125 71 F10 17 24 20 192 71 15.4250 10 68 396 271 198 16 4 10,5 102 125 71 F10 22 24 26 242 91.5 19300 12 78 462 296 227 16 4 12,5 125 150 87 F12 22 29 26 291 112 30.2



Connection kit for actuations

A direct mounting of the actuation is recommended, otherwise take the dimensions of the kits below

Reminder of the iso top dimen-sions ENISO 5211 (see also theoveralldimensions)

Otherversionsonrequest

H1

H3H2

N trous ØR sur ØSNr holes øR on øS

DN NPS Iso top of the valve

Iso top of the actuationF03 F04 F05 F07 F10 F12 F14 F16

H1 H2 H1 H2 H1 H2 H1 H2 H1 H2 H1 H2 H1 H2 H1 H2200 8 F10/o17 324,5

80324,5

80324,5

80324,5 334,5

90334,5

90250 10 F10/o22 350 350 350 350 360 360300 12 F12/o22 375 385 90 385 90 385 385

DN NPS Iso top ofthe valveExceeding length of the shaft H3

Kit o9 o11 o14 o17 o22 o27 o36 o46

200 8 F10/o17 9 12 15 20 25 34

250 10 F10/o22 12 15 20 25 34

300 12 F12/o22 12 15 20 25 34 44

F05F07F10F12F14F05F07F10F12F14F07F10F12F14F16

N° N øR øSF05 4 6,5 50

F07 4 8,5 70

F10 4 10,5 102

F12 4 12,5 125

F14 4 17 140

F16 4 22 165

Find below the different standard assembly combinations.Foranyotherinformation,pleaseaskourtechnicalDepartment.

HAND LEVERPNEUMATIC ACTUATOR

ELECTRIC ACTUATOR

•1or2mechanicallimitswitch

For other options, please consult us.

•Switchbox: .mechanical .inductive

•Inductivelimitswitch

•Positioners(1)

•Remotecontrol+emergencyhandwheel

•Auma

GEAR BOX

•Manualgearboxincastiron

•Ductileironhandlever(PCF)

ASS

EMBL

Y LE

VEL

1A

SSEM

BLY

LEV

EL 2

(1) Pneumatic actuator only

•Stainlesssteelshorthandlever(forringshapedbodyonly)



Actuations

•Socla

•Socla

•Bernard

Connecting flanges The Sylax Gas DN 200 - 300 butterfly valve can be mounted with the following connec-tions (other types on request)

• 4 Centring lugs4:possiblemountingl:possiblemountingwithre-machining::impossiblemounting

• Lug type

Attention : the lug type body is not a multi-connection body (connection to many flanges of different sizes). Generally, every connection relates to a different reference of finished products.



DN NPSEN1092-1 & EN1092-2 ASME/ANSI

B16.1Class 125

ASME/ANSIB16.5

Class 150

ASME/ANSIB16.5

Class 300

BS10 JIS B2238 et JIS B2239

PN6 PN10 PN16 PN25 PN40 Table D Table E 5K 10k 16k

200 8 4 4 4 l l 4 4 l l l l l l

250 10 4 4 4 l l 4 4 l 4 4 4 l

300 12 4 4 4 l l 4 4 4 4 l l l

DN NPSEN1092-1 & EN1092-2 ASME/ANSI

B16.1Class 125

ASME/ANSIB16.5

Class 150

ASME/ANSIB16.5

Class 300

BS10 JIS B2238 et JIS B2239

PN6 PN10 PN16 PN25 PN40 Table D Table E 5K 10k 16k

200 8 4 4 4 4 4 4 4 4 4 4 4 4 4

250 10 4 4 4 4 4 4 4 4 4 4 4 4

300 12 4 4 4 4 4 4 4 4 4 4 4 4 4



Normalisation • Design : AccordingtoEN593andmarkingaccordingtoEN19.

• European Directives : Ourbutterflyvalvesareinaccordancetothesafetyrequirementsofthefollowingdirectives.

Directive94/9/CE: ATEX (EXplosiveATmospheres)-OPTIONAL FOR Sylax Gas DN 200 - 300 VALVES

This directive is only applicable for the following atmospheric conditions : -20°C < T < +60°C ; 0,8 bar ≤ P ≤ 1,2 bar.In this risk analysis, the fluid which passes through the valve is not taken into account. It is under the responsibility of the user to take into consideration the risks generated by the fluid like : heating of the surface of the valve, internal chocks generated by granulates, wave of chocks due to the installation (water hammering), or the risks due to foreign bodies which are inside the installation.Classification of the bare shaft valve : The marking of the bare shaft valve is : II 2 DG.Classification of the set valve + actuation : • Valve with a hand lever : The use of hand levers produced by Socla within a ATEX area do not represent additional risks. The valve with a hand lever is in conformity to the marking : II 2 DG.• Valve with other actuations :The classification of the valve + actuation supplied by Socla is similar to the lowest classification of the components which com-posed the assembly. No additional marking will be used to indicate the classification of the assembly. If a single element of the combination does ot carry the ATEX mark, then the entire valve/control combination does not conform to the ATEX directiveThe classification of the equipment allows its use in a determinate area; an use in another area is under the responsibility of the user.

MountinginstructionsspecifyingtheinstallationcharacteristicsandthecommissionoftheSylaxGasDN200-300areavailableonourwebsitewww.socla.comoronrequestbyoursalesdepartment.

Directive97/23/CE: EquipmentsunderpressurePED (PressureEquipmentDirective)

Applies to the design, manufacturing and the assessment of the conformity of pressure equipment, the maximum allowable pressure of which is 0.5 bar. Pressure equipment for water supply, distribution, and disposal of water is excluded. Depending on the type of pressure equipment, maximum allowable temperature (PS), DN, physical nature of the fluid (liquid, gas or vapour) and the degree of danger of the fluid (group1/2)*, the directive classifies this same equipment into different categories (article 3.3, I, II, III, IV), required for the assessment of conformity with CE marking. The equipment defined in article 3.3 of the directive must not bear the CE marking. (*) Group 1 : hazardous fluids (directive 67/548/EEC) / explosive / highly flammable /easily flammable / flammable / very toxic / toxic / combustion agents. Group 2 : all other fluids Important notice : the indicated pressure for the different categories of fluids (L1/L2/G1/G2) is under no condition a guarantee of use. Therefore, it is essential to validate the use of products under given operating conditions. Socla is not responsible for modifications of the products to working conditions not previously specified by the customer. In order to facilitate your choice regarding these new regulatory requirements, Socla has put the necessary information concerning products with CE marking, specification sheets and product identification plates at your disposal in the price list.

• ISO top connection: ISOtopconnectionaccordingtoENISO5211

• Face to face : AccordingtoEN558-1series20 ISO5752series20 API609table1

• Connecting flange : seepage7Accordingto EN1092-1andEN1092-2 ASME/ANSIB16.5 BS10-dandBS10-e JISB2238andJISB2239

• Tests : AccordingtoEN12266-1 •tightnessofthebody:TestP11(1,5xpermissibleoperatingpressure) •tightnessoftheseat:testP12rateA(1,1xpermissibleoperatingpressure).

AccordingtoEN12266-2 •anti-staticdevice:testF21

Flow rate (Kv)

Kv = volume of water in m3/h through a valve at a preset opening stage and under a head loss of 1 bar.

Themaximumflowvelocityofthefluidthroughthevalvemustnotexceed:-3m/sforliquidfluids.Between3and5m/s,theuseoftheSylaxGasDN200-300butterflyvalveispossible,butthepheno-menaofcavitation,noise,vibrationandwaterhammeringincrease.-20m/sforgas.Between20and25m/s,theuseoftheSylaxGasDN200-300butterflyvalveispossible,butthephenomenaofcavitation,noise,vibrationandwaterhammeringincrease.



Pressure DIRECTIVE 97/23/CE Équipments under pressureProductsmanufacturedinconformitywiththerequirementsofthedirective,accordingtopressure,DNandfluid(seeontheprecedentpage).

PS : Maximum allowable pressure(bar) according to Directive 97/23/CE - PFA : Allowable operating pressure (bar) for supply distribution and disposal of waterNOTE : Butterfly valves of category II used as «end of line», please consult us.

Torque values Torques for dry fluids ( Nm)NBR 200 250 300

PS6 275 350 550

PS8 385 570 750

NOTE:Oneactuation/monthminimum.

LINERS DN mm Cat. MOUNTING PFAPS

L1 L2 G1 G2

6 bar NITRILE32to100 I

Flanges 6 6 6Endofline 4 4

125to300II Flanges 6 6 6I Endofline 4 4

8barNITRILE32to100 I

Flanges 8 8 8Endofline 6 6

125to300II Flanges 8 8 8I Endofline 6 6

Pressure/temperaturediagram NITRILEliner-DN200-DN300

Temperaturein°C

Pressurein

bar

OPENING STAGE - Stainless steel discDN 10° 20° 30° 40° 50° 60° 70° 80° 90°200 15 76 200 399 680 1099 1666 2196 2500250 40 150 333 621 1084 1765 2652 3517 3948300 60 219 500 989 1736 2770 4097 5118 5635



Flow rate (Kv)

DEGRES D'OUVERTURE

DN

0 10 3020 60 705040 9080

Kv

8

65

4

32.5

2

1.5

10

1

100

15

20

2530

40

5060

80

800

600500

400

300250

200

150

1000

10000

1500

2000

25003000

4000

50006000

8000

8000

60005000

4000

30002500

2000

1500

10000

1000

150

200

250300

400

500600

800

80

6050

40

3025

20

15

100

10

4

56

8

1500

2000

25003000

4000

GALLON/MIN M3/H

200

250

300

OPENINGSTAGE


Head loss diagram (Δp)


DEBIT M3/HFLOW

GALLON/MIN

PSI

M/CE

100

DN

1 3 4 5 10 15

102 3 4 5

20

30

40

60

80

1.7.2 .3 .4 .5

6 7 8

6 7 81.5

2

.6 .8.15P

10

1000

150

200

250300

400

500600

800

10000

2000

3000

4000

6000

100

80

60

40

150

200

300

400

1000

1500

2000

3000

4000

6000

10000

20000

30000

40000

25000

15000

8000

600

800

5000

2500

8000

5000

2500

1500

M/WC

200

250

300

The Sylax Gas DN 200 - 300 butterfly valvehasbeendesignedtobemountedonnormalstandardflanges.Onlystandardflangestype11,21and34accordingtoEN1092arequitecompatible

Forothertypesofflanges,refertothetablebelow.Nonappropriateconnectionswillcancelourguarantee.

NOTA :The use of compensation joints, as well as flanges elastomer coated, between flange and valve are strictly forbidden.

ØA1

ØB

ØA0 ØA2

DN Ø A0 Ø A1 mini Ø A2 maxi Ø B mini200 8 200 196 224 258250 10 250 246 280 312300 12 300 296 329 365

Tag / traceability


Type of flange


15

2

4

6

8

12

10

11

13

14

7

5

3

1

9 Rep Description1 Nameofthevalve2 Reference3 Materialofthedisc4 Materialoftheliner5 PressurePSbetweenflangesL1/L2(liquid)6 PressurePSbetweenflangesG1/G2(gas)7 PressurePSendflangeL1/L2(liquid)8 PressurePSendflangeforGasG29 PressurePFAwater20°C

10 Numberofmanufacturingorder11 NotifiedBodyNumberfortheDirectivePED97/23/CE12 Manufacturingdate13 Connectingflanges1415

LimitofuseApprovals

DN NPS a e

EN1092PN6

EN1092PN10

EN1092PN16

EN1092PN25

ASME/ANSIB16.5Class150

*NbrodsorNbscrew

ØV c*NbrodsorNbscrew




ØV UNC** c

200 8 60 28 8 M16 24 8 M20 26 12 M20 26 12 M24 32 8 3/4» 26

250 10 68 32 12 M16 24 12 M20 26 12 M24 32 12 M27 32 12 7/8» 26

300 12 78 36 12 M20 26 12 M20 26 12 M24 32 16 M27 32 12 7/8» 26

DN NPS a e

BS10-d BS10-e JIS2238&JIS22395KJIS2238&JIS2239

10KJIS2238&JIS2239

16K

*NbrodsorNbscrew

ØVUNC c

*NbrodsorNbscrew

ØVUNC c

*NbrodsorNbscrew



ØV c

200 8 60 28 8 5/8» 24 8 3/4» 26 8 M20 26 12 M20 26 12 M22 26

250 10 68 32 8 3/4» 26 12 3/4» 26 12 M20 26 12 M22 26 12 M24 32

300 12 78 36 12 3/4» 26 12 7/8» 26 12 M20 26 16 M22 26 16 M24 32

Nota :Boltsandnutsarenotpartofourstandardsupply.

* WAFER TYPE BODY :Assembly by rods : number of nuts and washer = 2 x Number of rods (above)Assembly by bolts : Number of nuts = Number of screws (above) and number of washer = 2 x Number of nuts

* LUG TYPE BODY :Assembly by screws : Number of screw per face (above) and number of washer is the same

** ASME / ANSI B16.5 Class 150 : ØV UNC threading in inch ; for metric threading, please consult us.



Bolts and nuts

For lug type body ; assembly by screws :

L6 ≤ b + e + j avec L7 ≥ L6 - (b + j)L6 = maximumlengthunderheadofscrewL7 = minimumlengthofthethreadingofthescrewa = widthofthebutterflyvalve(facetofacedimension)b = thicknessoftheflange(customer)e = maxidepthofscrewj = thicknessofwasher

L7

L6

j e b

ØV

For wafer type body ; assembly by rods :

L1 = a + 2(b+c)L1 = minimumlengthofrodsa = widthofthebutterflyvalve(facetofacedimension)b = thicknessoftheflange(customer)c = thicknessofwasher+thicknessofnut+exceedinglengthoftherod.

c b a b c

L1

ØV

For wafer type body ; assembly by bolts :

L2 = a + 2b + c + jL2 = minimumlengthunderheadofscrewa = widthofthebutterflyvalveb = thicknessoftheflange(customer)c = thicknessofwasher+thicknessofnut+exceedinglengthoftherodj = thicknessofwasherattheheadofthescrew.

L2

j b a b c

ØV

Bolts and nuts



• General remarks :Forsafetyreasons,theinstallationmusttakeplaceunder the supervision of authorisedpeople takingaccountoflocalsafetyinstructionsandadvice.Thehandlingofbutterflyvalvesandtheircontrolsmust be done by staff trained in all technicalaspectsoftheiroperation.Before installation the pipes must be depressu-risedandpurged (emptyof its fluid) inorder toavoidanydangertotheoperator.Thepipeworkmustbecorrectlyalignedso thatnoextrastressisexertedonthevalvecasing.

Check the compatibility of the connection flangesagainsttheoperatingpressure:thePNnumberoftheflangesmustbegreaterorequaltotheope-ratingpressure.Thevalveisamachinedpieceofequipmentandmustnotbeusedtopriseaparttheflanges.An instruction notice specifying the installation characteristics and the commission of the Sylax Gas DN 200 - 300 is available on our web site www.socla.com or on request by our sales department.

• Installation conditions :It is recommended that thedistancesmentionedbelow be respected in order to prolong the lifetimeofthevalve.

Mounting the valve close to pipework junctionsplaces it in turbulent zones which increase itswear.

5-6

DN

1 DN

DN

2-3

DN

DN

1 DN

DN

2-3

DN

1 DN

DN

2-3

DN

DN

1 DN

DN


Installation


Soclacanacceptnoresponsibilityforpossibleerrorsincatalogue,brochuresandotherprintedmaterial.Soclareservetherighttoalteritsproductswithoutnotice.Thisalsoappliestoproductsalreadyagreed.Alltrademarksinthismaterialarethepropertyoftherespectivecompanies.

Socla sas365ruedulieutenantPutier71530VIREYLEGRANDPostaladdress:CS1027371107CHALONSURSAONECedex

Tel:33385974252Fax:33385979742http://www.socla.come-mail:[email protected]

spare parts list overall dimensions top connections of the … · technical manual sylax gas dn 200...

Documents