spare parts catalog - labelstick · 6001 36th ave. w. everett, ... intermec easycoder px4i and px6i...

Spare Parts Catalog

EasyCoder PX4i and EasyCoder PX6i Bar Code LabelPrinters

Intermec Technologies Corporation

Corporate Headquarters

6001 36th Ave. W.

Everett, WA 98203

U.S.A.

www.intermec.com

The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec-manufactured equipment and is not to be released, repro-duced, or used for any other purpose without written permission of Intermec.

Information and specifications contained in this document are subject to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation.

© 2004 by Intermec Technologies Corporation. All rights reserved.

The word Intermec, the Intermec logo, Norand, ArciTech, CrossBar, Data Collection Browser, dcBrowser, Duratherm, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, Label-Shop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP, Universal Access Point, and Virtual Wedge are either trademarks or registered trademarks of Intermec Technologies Corporation.

Throughout this manual, trademarked names may be used. Rather than put a trademark (™ or ®) symbol in every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefit of the trademark owner, with no intention of infringement.

There are U.S. and foreign patents pending.

The name Centronics is wholly owned by GENICOM Corporation.

Torx is a registered trademark of Camcar Division of Textron Inc.

Intermec EasyCoder PX4i and PX6i Spare Parts Catalog iii

Contents

Contents

1 Introduction ..................................................................................................1Spare Parts Policy ..................................................................................................................2EasyCoder PX4i, General View .............................................................................................3EasyCoder PX6i, General View .............................................................................................4

2 Spare Parts ....................................................................................................5Keyboards and Console Board ..............................................................................................6Chassis ..................................................................................................................................7Print Unit; EasyCoder PX4i ..................................................................................................9Print Unit; EasyCoder PX6i ............................................................................................... 10Ribbon Supply Unit ........................................................................................................... 11Ribbon Rewind Unit .......................................................................................................... 12Ribbon Sensor .................................................................................................................... 13Media Supply; EasyCoder PX4i ......................................................................................... 14Media Supply; EasyCoder PX6i ......................................................................................... 15Paper Sensor ....................................................................................................................... 163-Inch Adapter ................................................................................................................... 17Media Roll Retainer (EasyCoder PX4i only) ...................................................................... 18Label Slack Absorber; EasyCoder PX4i .............................................................................. 19Label Slack Absorber; EasyCoder PX6i .............................................................................. 20Liner/Batch Takeup Unit; EasyCoder PX4i ........................................................................ 21Liner Takeup Unit; EasyCoder PX6i .................................................................................. 22CPU Board ........................................................................................................................ 23Power Supply Unit ............................................................................................................. 24Driver Board ...................................................................................................................... 25Double Serial Interface Kit (Fingerprint option) ................................................................ 26Serial/Industrial Interface Kit (Fingerprint option) ............................................................. 27IEEE 1284 Parallel Interface Kit (option) .......................................................................... 28EasyLAN Ethernet Interface Kit (option) ........................................................................... 29EasyLAN Wireless Interface Kit (option) ........................................................................... 30Label Taken Sensor (option) ............................................................................................... 31Paper Cutter Kit (option); EasyCoder PX4i ....................................................................... 32Paper Cutter Kit (option); EasyCoder PX6i ....................................................................... 33Fan Fold Guides (option); EasyCoder PX4i ....................................................................... 34Fan Fold Guides (option); EasyCoder PX6i ....................................................................... 35Miscellaneous, not illustrated ............................................................................................. 36

iv Intermec EasyCoder PX4i and PX6i Spare Parts Catalog

Contents

Intermec EasyCoder PX4i and PX6i Spare Parts Catalog 1

1 Introduction

This chapter contains the Intermec Spare Parts Policy regarding printers and provides overviews of the EasyCoder PX4i and EasyCoder PX6i with options.

2 Intermec EasyCoder PX4i and PX6i Spare Parts Catalog

Chapter 1 — Introduction

Spare Parts PolicyThis Spare Parts Catalog contains information on items presently available as spare parts and accessories for the Intermec EasyCoder PX4i and Easy-Coder PX6i printers.

You will notice that, as a rule, we supply only assembled spare parts. Our policy is based on the conviction that this is a more rational way of stock-ing spares and supplying adequate service as well.

For further information about parts not listed in this volume, please con-tact our Spare Parts Sales Department.

Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec.

Note: For updated information, please refer to the latest edition of the Spare Parts Price List.

Some electrical parts may appear to be the same as for EasyCoder 501 XP and EasyCoder 601 XP. This applies for example to printheads, printhead cables, and interface boards. However, they are not compat-ible and installing the wrong part may render the printer inoperable or even cause damage. Always double-check before replacing any kind of electronics.



Pos. Description Remarks

1 Keyboards and Console Board See page 6 2 Label Taken Sensor Kit (option) See page 313 Print Unit See page 9 4 Cutter Kit (option) See page 32 5 Chassis See page 7-86 Label Slack Absorber See page 197 Liner/Batch Takeup Unit (option) See page 218 Media Supply with Accessories See pages 14, 16-189 Fan Fold Guides Kit (option) See page 3410 Various Types of Interface Boards (options) See pages 26-30

11 Transfer Ribbon Mechanism See pages 11-13- Hinge Kit See pages 7-8, 32-33

EasyCoder PX4i, General View

1

3

2

4

8

9

10

5 76

11

Shaded parts are options



EasyCoder PX6i, General View

��

��

�

Pos. Description Remarks

1 Keyboards and Console Board See page 6 2 Label Taken Sensor Kit (option) See page 313 Print Unit See page 104 Cutter Kit (option) See page 335 Chassis See page 76 Label Slack Absorber See page 207 Liner Takeup Unit (option) See page 228 Media Supply with Accessories See pages 15, 16-189 Fan Fold Guides Kit (option) See page 3510 Various Types of Interface Boards (options) See pages 26-30

11 Transfer Ribbon Mechanism See pages 11-13- Hinge Kit See pages 7-8, 32-33

1

3

2

4

8

9

10

57

6

11

Shaded parts are options


2 Spare Parts

This chapter shows the various spare parts and lists their part numbers. The text in the description field is selected to help understanding the purpose of the part and is not necessarily the same as the text on drawings, packing slips, and invoices.


Chapter 2 — Spare Parts

Keyboards and Console Board

Pos. Part No. Description Remarks

1 1-040197-70 Keyboard assy PX4i (Fingerprint std) Excl. console pcb.1 1-040197-75 Keyboard assy PX4i (Fingerprint alphanum) Excl. console pcb.1 1-040197-80 Keyboard assy PX4i /IPL) Excl. console pcb.1 1-040197-85 Keyboard assy PX6i (Fingerprint std) Excl. console pcb.1 1-040197-90 Keyboard assy PX6i (Fingerprint alphanum) Excl. console pcb.1 1-040197-95 Keyboard assy PX6i /IPL) Excl. console pcb.2 1-971653-90 Console pcb assy Incl. cable to CPU board and screws

1

2



Chassis


1 1-992328-90 Rubber Foot (4 pcs in each printer) 12-pack2 1-196259-11 Leaf Spring (set of 2)3 1-196260-90 Hinge Kit Incl. hinges for the front cover and side

doors (4x), leaf springs and screws

1

2

3



Chassis


1 1-040119-03 Front Cover, PX4i1 1-040127-01 Front Cover, PX6i Not shown2 1-040120-90 Media Cover, PX4i2 1-040120-95 Medai Cover, PX6i Not shown3 1-040624-00 Rear Plate, PX4i assy Incl. guide pin3 1-040624-10 Rear Plate, PX6i assy Incl. guide pin, Not shown4 1-040540-00 Electronics Cover5 1-196260-90 Hinge Kit Incl. hinges for the front cover and side

doors (4x), leaf springs and screws6 1-206179-01 CompactFlash Cover assy Incl. screw

1

2

5

63

4



Print Unit; EasyCoder PX4i


– 1-040086-90 Print Unit assy (PX4i) Complete unit1 1-040960-90 Stepper Motor assy Incl. pulley

2 1-040519-90 Wheel (toothless) assy3 1-995101-24 Timing Belt4 1-040082-90 Thermal Printhead assy. (8 dots/mm) 203.2 dpi4 1-040083-90 Thermal Printhead assy. (11.81 dots/mm) 300 dpi5 1-040100-02 Tooth Belt Wheel6 1-040230-93 Platen Roller/Liner Drive Roller Incl. bearings7 1-040230-90 Ribbon Assist Roller8 1-040248-02 Cam Handle

1-040163-00 Knob Crank Shaft assy Incl. crank shaft and screw9 1-040254-90 Head Pressure Link assy10 1-040195-00 Pressure Arm assy Incl. magnet and locking knob

11 1-040150-01 Guide, Lower assy12 1-040151-01 Guide, Upper assy13 1-040109-01 Label Stop assy14 1-975606-20 Reflecting Sensor (headlift)15 1-995101-54 Timing Belt

16 1-040229-03 Tear Bar

1

3

4

7

5

8

2

6

9

10

11

12

13

1415

16



Print Unit; EasyCoder PX6i


– 1-040087-90 Print Unit assy Complete unit1 1-040960-90 Stepper Motor assy Incl. pulley2 1-050519-90 Wheel (toothless)3 1-995101-24 Timing Belt4 1-040084-90 Thermal Printhead assy. (8 dots/mm) 203.2 dpi4 1-040085-90 Thermal Printhead assy. (11.81 dots/mm) 300 dpi5 1-040100-02 Tooth Belt Wheel6 1-040230-95 Platen Roller/Liner Drive Roller/Ribbon

Assist RollerIncl. bearings

7 1-040248-02 Cam Handle1-040163-00 Knob Crank Shaft assy Incl. crank shaft and screw

8 1-040254-90 Head Pressure Link assy9 1-040195-00 Pressure Arm assy Incl. magnet and locking knob10 1-040150-11 Guide, Lower assy11 1-040151-01 Guide, Upper assy

12 1-040109-10 Label Stop assy13 1-975606-20 Reflecting Sensor (headlift)14 1-995101-54 Timing Belt15 1-040229-13 Tear Bar

1

3

4

5

7

2

6

8

9

10

11

12

1314

15



Ribbon Supply Unit


1 1-040189-90 Ribbon Supply Unit assy. (PX4i) Complete unit (no screws included)1 1-040198-90 Ribbon Supply Unit assy. (PX6i) Complete unit (no screws included)2 1-040602-00 Spring Brake assy (PX4i)2 1-040609-00 Spring Brake assy (PX6i)3 1-040448-00 Fixer ring Same for PX4i and PX6i4 1-040157-00 Pivot assy Same for PX4i and PX6i

1

3

2

4



Ribbon Rewind Unit


1 1-040191-00 Ribbon rewind Unit assy. (PX4i) Complete unit (no screws included)1 1-040199-00 Ribbon Rewind Unit assy. (PX6i) Complete unit (no screws included)2 1-040194-00 Spring Brake/Pulley assy (PX4i)2 1-040613-00 Spring Brake/Pulley assy (PX6i)

3 1-040443-11 Bobbin Plate Same for PX4i and PX6i- 1-040399-00 Breaker Shaft- 1-040237-12 Timing Belt Pulley

1

3

2

1



Ribbon Sensor


1 1-975605-13 Ribbon Sensor assy Incl. cable

1



Media Supply; EasyCoder PX4i


1 1-040060-03 Media Supply assy. (PX4i) Complete unit (screws not included)2 1-150166-00 Bobbin assy.

21



Media Supply; EasyCoder PX6i


1 1-040060-13 Media Supply assy. (PX6i) Complete unit (screws not included) 2 1-150166-00 Bobbin assy.

21



Paper Sensor


1 1-975605-25 Paper Sensor assy Incl. cable. Same for PX4i and PX6i

1




1 1-040327-52 Bobbin Adapter assy For 3-inch (76 mm) core diameter

3-Inch Adapter

1




1 1-776290-00 Media Roll Retainer

Media Roll Retainer (EasyCoder PX4i only)

1



Label Slack Absorber; EasyCoder PX4i


1 1-040061-90 Label Slack Absorber assy. Complete unit2 1-040321-00 Spring3 1-040329-00 Edge Guide

2

1

3



Label Slack Absorber; EasyCoder PX6i


1 1-040061-97 Label Slack Absorber assy. Complete unit2 1-040321-00 Spring3 1-040329-00 Edge Guide

1

3

2



Liner/Batch Takeup Unit; EasyCoder PX4i


1 1-040960-90 Stepper Motor assy Incl. pulley2 1-995101-80 Timing Belt

3 1-040253-01 Batch Takeup Plate

4 1-040335-01 Bobbin Plate

5 1-040317-01 Brace6 1-040187-00 Takeup Unit assy Complete unit7 1-995101-42 Timing Belt

8 1-040239-90 Belt Stretcher kit

1

2

3

5

4

7

6

8



Liner Takeup Unit; EasyCoder PX6i


1 1-040960-90 Stepper Motor assy Incl. pulley2 1-995101-80 Timing Belt

3 1-040317-11 Brace

4 1-040190-00 Takeup Unit assy Complete unit5 1-040335-01 Bobbin Plate6 1-995101-42 Timing Belt

7 1-040239-90 Belt Stretcher kit

1

2

3

5

6

4

7

��

��

��




1 1-971630-90 CPU board assy. Flash and DRAM SIMMs not includedJ20 1-020040-80 Flash SIMM 4 MB (Boot) Incl. Intermec Fingerprint v8.xx & Intermec

Shell v8.xJ20 1-020040-20 Flash SIMM 4 MB (Boot) Incl. IPL v2.xxJ21 1-020040-04 Flash SIMM 4MB (Boot) Flash memory expansionJ21 1-020040-08 Flash SIMM 8MB (Boot) Flash memory expansionJ21 1-020040-16 Flash SIMM 16MB (Boot) Flash memory expansionJ10 1-971634-30 SDRAM SIMM 16MB SDRAM memory expansionJ30 1-956009-90 Real Time Clock Circuit

CPU Board

1

Reconfiguration required. Refer to EasyCoder PX4i/PX61 Service Manual Chapter 15.8 for instructions.



Power Supply Unit


– 1-971632-90 Power Supply assy.



Driver Board


- 1-971652-90 Driver Board assy. Complete unit as shown



Double Serial Interface Kit (Fingerprint option)


– 1-971642-80 Double Serial Interface Board Kit Complete Kit. Fitted for 2 x RS-232. Modification Circuits (for one port):

– 1-956036-00 RS-422 Non Isolated 1 circuit– 1-956038-01 RS-422 Isolated 1 circuit– 1-985319-00 20 mA Current Loop 2 optocouplers– 1-956037-01 RS-485 1 circuit

A

B

C

C

B

A

UARTBB A

A

B

C

C

B

A

B A

UARTA

A

B

C

C

B

A

B A

RS232: IC21, J6ARS422: IC22, J6B, J7, J820MACL: IC23, IC24, J5 J9*, J10**: TRANSM.=J9, RECEIV.=J10

RS232: IC11, J2ARS422: IC12, J3, J4RS485: IC13, J1, J4**: IF END OF CABLE

PASSIVE=B, ACTIVE=A+C

B A

P1

C50

C42

C51

C31

C52

C10 C12

C61

IC8

J5

IC7

IC6

IC5

IC4

IC1

R23R24

C36

C60

C40

R20

R21

R22

IC20

IC21

C33

C34

C35

C41

IC2

C32

C53

C56

C57

R1

R10

R18

R5

R6

R7

R8

R9

IC10

C30

C55 J1R

11

R2

R3

R4

C11

C13

R27

C63

R30

R34

R33

R35

AN

CK

Z2

IC23

IC24

IC22

C62

C64

AN

CK

D1

R26

R28 R29

R19

AN

CK

Z1

C3C4

IC3

C1C2

R12

R13

R14

R15

R17

R16

IC12IC11

IC13

F13J6

J7J10

J9

P3

F1

4F

10

F1

5F

11

F1

6F

12

F9

R32

R31

P2

F2

F3

F4

F5

F8

F7

J3

J2

J4

C54

F1

F6

IC9

AN

CK

AN

CK

R25

AN

CK

1-971642-01 P01

J8



Serial/Industrial Interface Kit (Fingerprint option)

P2

B A

C50

1-971643-01 P01

C67

RS232: IC11, J2A

RS422: IC12, J3, J4

RS485: IC13, J1, J4*

* IF END OF CABLE

UARTA

C40

C51

C34C36

C60

C21

C22

C65

R26

R27

R35

R34

R33

R32

R31

R41

R42

R51

R52

R36

R37

R38

IC20

C61

R21

R22

R23

R24

R25

R28

IC21

IC27

IC28

C33

C35

C66IC3

IC22

C32

C56

C57

R10

R18R

5

R8

R9

C55

C64

C23

C24

C25

C26

C27

C28

R43

R44

R45

R46

R47

R53

R54

R55

R56

R57

IC24

IC23

IC26C62

REL3

REL4

REL1

REL2

C63

R48

R58

P3

F2

F3

F4

F5

F8

F7

F1

F6

R12

R13

R14

R15

R17

R16

J3

J2

J4

C54

IC9

C3C4

C1C2

IC12IC11

IC13

IC10

C31

C52

IC6

IC5

IC4

IC1

C53

R1

R6

R7

C30

J1R11

R2

R3

R4

P1

IC2

IC25


– 1-971643-80 Serial/Industrial Interface Board Kit Complete Kit. Serial port fitted for RS-232. Modification Circuits (for serial port):

– 1-956036-00 RS-422 Non Isolated 1 circuit– 1-956038-01 RS-422 Isolated 1 circuit– 1-956037-01 RS-485 1 circuit



IEEE 1284 Parallel Interface Kit (option)


– 1-971641-80 IEEE 1284 Parallel Interface Board Kit Complete kit

C14

C2

C12

C13

C11

C9

C8

C3

C1

IC3

IC2

IC5

R19

R18

IC6

C10

C7C6

C5

C4

IC1

R20

R22

R21

R17

R16

R15

R14

R13

R12

R8

R10

R11

F12

F11

F10

F18F17

F16

F15

F14

F13

F8

F7

R3

R7

R6

R5

R4

R9

R2

R1

F19

F1

F2

F3

F9D1

F6

F5

F4

IC4

P3

P1

1-971641-02 P01



EasyLAN Ethernet Interface Kit (option)


– 1-971645-80 EasyLAN Ethernet Interface Kit Complete kit incl. CD-ROM



EasyLAN Wireless Interface Kit (option)


– 1-971646-80 EasyLAN Wireless Interface Kit Complete kit incl. CD-ROM



Label Taken Sensor (option)


– 1-040559-55 Label Taken Sensor Kit Complete kit incl. installation instructions



Paper Cutter Kit (option); EasyCoder PX4i


1 1-040551-90 Paper Cutter Kit assy (PX4i) Complete kit incl. installation instructions

2 1-983353-00 Microswitch

3 1-040122-01 Cutter Mechanism

4 1-040450-00 Spring Not visible

5 1-196260-90 Hinge Kit Incl. hinges (4x) for the front cover and side doors, leaf springs and screws

1

4

3

2

5



Paper Cutter Kit (option); EasyCoder PX6i


1 1-040564-90 Paper Cutter Kit assy (PX6i) Complete kit incl. installation instructions

2 1-983353-00 Microswitch

3 1-040122-10 Cutter Mechanism

4 1-040450-00 Spring Not visible

5 1-196260-90 Hinge Kit Incl. hinges (4x) for the front cover and side doors, leaf springs and screws

1

4

3

2

5



Fan Fold Guides (option); EasyCoder PX4i


– 1-040565-00 Fan Fold Guide Kit (PX4i)



Fan Fold Guides (option); EasyCoder PX6i


– 1-040565-10 Fan Fold Guide Kit (PX6i)



Miscellaneous, not illustrated


– 1-975571-20 Power Cord UL/CSA U.S.A., Canada– 1-975571-30 Power Cord U.K., Ireland– 1-975571-10 Power Cord European standard– 1-975571-00 Power Cord Australia, New Zealand– 1-975583-18 Parallel Interface Cable– 1-091122-06 Serial Interface Cable RS-232– 1-975616-21 PSU Power Cable– 1-975619-20 PSU Control Cable– 1-110501-00 Cleaning Card 25-pack For EasyCoder PX4i– 1-110601-00 Cleaning Card 25-pack For EasyCoder PX6i– – CompactFlash Memory Card (various sizes) Refer to the Intermec Price Guide– – Firmware Cards and Font Card (various

font collections)Refer to the Intermec Price Guide

– 5-900901-00 External Keyboard Converter– 5-900902-00 Ptrogramming Adapter

Intermec Technologies CorporationCorporate Headquarters6001 36th Avenue WestEverett, WA 98203U.S.A.

tel 425.348.2600

fax 425.355.9551

www.intermec.com

*1-960623-01*

EasyCoder PX4i and PX6i Spare Parts Catalog

*1-960623-01*

spare parts catalog - labelstick · 6001 36th ave. w. everett, ... intermec easycoder px4i and px6i...

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