solutions to chapter 10 exercises

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Chapter 10: Materials Req uirements Planning 1 Solutions to Chapter 10 Exercises

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Solutions to Chapter 10 Exercises. Exercise 1. Exercise 2 a. 101. 204(1). 202(3). 500(1). 401(1). 617(1). 324(1). 401(1). 617(1). 515(1). Exercise 2 b. Exercise 2 c. To produce 50 101’s requires: #204: 50 #617: 150 + 150 = 300 - PowerPoint PPT Presentation

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Page 1: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

1

Solutions to Chapter 10 Exercises

Page 2: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

2

Exercise 10 1 2 3 4 5

Pencils (LT = 1 week) Gross requirements 120 360 180 On hand (0) 0 0 0 0 0 0 Net requirments 120 360 180 Planned receipts 120 360 180 Planned releases 120 360 180Wooden halves (LT = 1 week) Gross requirements 240 720 360 On hand (500) 500 500 260 0 0 0 Net requirments 0 460 360 Planned receipts 460 360 Planned releases 460 360Graphite (LT = 2 weeks) Gross requirements 120 360 180 On hand (300) 300 300 180 0 0 0 Net requirments 0 180 180 Planned receipts 180 180 Planned releases 180 180Caps (LT = 1 week) Gross requirements 120 360 180 On hand (1500) 1500 1500 1380 1020 1020 840 Net requirments 0 0 0 0 Planned receipts Planned releasesErasers (LT = 1 week) Gross requirements 120 360 180 On hand (0) 0 0 0 0 0 0 Net requirments 120 360 180 Planned receipts 120 360 180 Planned releases 120 360 180

Week

Page 3: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

3

Exercise 2a101

204(1) 202(3)

401(1)500(1) 401(1)324(1)617(1)

617(1) 515(1)

Page 4: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

4

Exercise 2b

Level 1 Level 2 Level 3 Level 4 Quantity#204 1

#500 1#401 1

#202 3#617 1#401 1#324 1

#617 1#515 1

Page 5: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

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Exercise 2c

To produce 50 101’s requires:

#204: 50 #617: 150 + 150 = 300

#500: 50 #324: 150

#401: 50 + 150 = 200 #515: 150

#202: 150

Page 6: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

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Exercise 3

5 6 7 8 9 10 11 12 13 14 15Item # 6606 (Lead time = 3 weeks) Gross requirements 100 50 30 80 On hand (100) 100 100 100 100 0 0 0 0 0 0 0 Net requirments 0 50 30 80 Planned receipts 50 30 80 Planned releases 50 30 80

Week

Page 7: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

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Exercise 4Week 8 9 10 11 12 13 14Standard Frames 100 150 300Deluxe Frames 200 200 150

Item: Standard Frame (Lead Time = 2 Weeks)Week 9 10 11 12 13 14 15 16

Gross requirements 100 150 300 On hand (75) 75 75 75 Net requirments 25 150 300 Planned receipts 25 150 300 Planned releases 25 150 300

Item: Deluxe Frame (Lead Time = 2 Weeks)Week 8 9 10 11 12 13 14 15

Gross requirements 200 200 150 On hand (100) 100 100 100 Net requirments 100 200 150 Planned receipts 100 200 150 Planned releases 100 200 150

Page 8: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

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Exercise 4 continued

Item: Standard Frame Material (Lead Time = 1 Week)Week 9 10 11 12 13 14 15 16

Gross requirements 62.5 375 750 On hand (150) 150 87.5 Net requirments 287.5 750 Planned receipts 287.5 750 Planned releases 287.5 750

Item: Deluxe Frame Material (Lead Time = 1 Week)Week 8 9 10 11 12 13 14 15

Gross requirements 250 500 375 On hand (300) 300 50 50 Net requirments 450 375 Planned receipts 450 375 Planned releases 450 375

Page 9: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

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Exercise 4 concluded

Item: Glass Plates (Lead Time = 3 Weeks)Week 7 8 9 10 11 12 13 14

Gross requirements 100 25 350 450 On hand (150) 150 150 50 25 Net requirments 325 450 Planned receipts 325 450 Planned releases 325 450

Item: Backs (Lead Time = 2 Weeks)Week 6 7 8 9 10 11 12 13

Gross requirements 100 25 350 450 On hand (50) 50 50 50 Net requirments 50 25 350 450 Planned receipts 50 25 350 450 Planned releases 50 25 350 450

Page 10: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

10

Exercise 5aA

B DC

GC E

G C

G

I

HF

I J I J

Page 11: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

11

Exercise 5bA

B D

C

G

C

E

G

C

G

I

HF

I J I J

Page 12: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

12

Exercise 5cNumber To Make

Component Per A 80 AsB 1 80C 3 240D 1 80E 1 80F 1 80G 2 160H 1 80I 2 160J 2 160K 1 80

Page 13: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

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Exercise 6

Item: #19 (Lead Time = 1 Week)Week 9 10 11 12 13 14

Gross requirements 100 100 200 On hand (100) 100 100 100 0 0 0 Net requirments 0 100 200 Planned receipts 100 200 Planned releases 100 200

Item: #102 (Lead Time = 1 Week)Week 8 9 10 11 12 13

Gross requirements 50 100 200 On hand (0) 0 0 0 0 0 0 Net requirments 50 100 200 Planned receipts 50 100 200 Planned releases 50 100 200

Page 14: Solutions to Chapter 10 Exercises

Chapter 10: Materials Requirements Planning

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Exercise 6 concluded

Item: #312 (Lead Time = 2 Weeks)Week 9 10 11 12 13 14

Gross requirements 5 200 400 10 On hand (0) 0 0 0 0 0 0 Net requirments 5 200 400 10 Planned receipts 5 200 400 10 Planned releases 5 200 400 10

Item: #1342 (Lead Time = 2 Weeks)Week 8 9 10 11 12 13

Gross requirements 5 300 600 910 On hand (200) 200 200 195 0 0 Net requirments 0 105 600 910 Planned receipts 105 600 910 Planned releases 105 600 910