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Solar Presentation University of Texas Chem. Engineering 1 Solar Power and the Water Nexus John Hoffner

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Page 1: Solar Presentation – University of Texas Chem. Engineering Solar

Solar Presentation – University of Texas

Chem. Engineering

1

Solar Power and the Water Nexus John Hoffner

Page 2: Solar Presentation – University of Texas Chem. Engineering Solar

Outline for Today

1. Who

– is CH2M HILL and the Solar PV Design Team?

2. What

– makes up a solar PV power plant, and what we do for our clients?

3. Our

– tools and some other projects that are underway.

2

Page 3: Solar Presentation – University of Texas Chem. Engineering Solar

When you use a mobile while driving, your head is somewhere else!!

Source: adsoftheworld.com, La Cocina Publicidad

Safety Message

Page 4: Solar Presentation – University of Texas Chem. Engineering Solar

Committed to Health and Safety

• Health, safety, environment, and quality – HSE&Q is a far-reaching initiative that

encompasses employee behavior in the workplace, on the jobsite, and at home

– Practically, safety is continually reinforced with basic training for every employee and an online resource for education, information, reference, and metrics

CH2M HILL is committed to building a world-class health, safety, environment, and quality program. The Target Zero program seeks to eliminate all safety hazards and violations for all employees.

Page 5: Solar Presentation – University of Texas Chem. Engineering Solar

CH2M HILL Overview

Page 6: Solar Presentation – University of Texas Chem. Engineering Solar

We are a global leader in: consulting, design, design-build, operations, and program management.

• Headquartered in Englewood, Colorado

• Operations on all continents

• 30,000 employees worldwide

• 100 percent owned by our employees

• Broadly diversified across multiple business sectors

• US$6.4 billion in revenue

CH2M HILL Today

Page 7: Solar Presentation – University of Texas Chem. Engineering Solar

Established in 1946 by three engineers and a professor, CH2M HILL operated from its very beginning on four simple values: take care of clients, deliver great work, do right by

employees, and stay true to our integrity and honesty.

Founded on Values

Clair Hill Holly Cornell James Howland Burke Hayes Fred Merryfield

Page 8: Solar Presentation – University of Texas Chem. Engineering Solar

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Diverse Business Portfolio

30% of our business is Energy

Energy Facilities & Infrastructure Government

Energy and Chemicals Transportation Nuclear

Water Industrial & Advanced Technology Government Facilities and Infrastructure

Power Operations and Maintenance Environmental Services

Sustainability Delivery Excellence

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Energy Division

Power BG

CH2M HILL

Water BG

Renewable Energy -Solar Photovoltaics -Solar CSP -Wind -Geothermal -Biomass

1. Who is the Solar PV Design Team?

Page 10: Solar Presentation – University of Texas Chem. Engineering Solar

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Energy for Water Consumption per capita in Year 2000 compared to predicted in 2050

Page 11: Solar Presentation – University of Texas Chem. Engineering Solar

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CSP

Biomass

Solar PV

Geothermal

Wind

Technologies that we use for our designs

Page 12: Solar Presentation – University of Texas Chem. Engineering Solar

The Solar Photovoltaic (PV) Design Team

DESIGN,

BUILD,

CONSTRUCTION MONITORING

- Typical Work Products:

- Solar Site Assessments

– Preliminary Designs and Analysis

– Layout of PV Power Plant

– Cost Estimates

– Economic Analysis – tax credits, green credits, and pro formas

– Detailed Designs

– Work with Local Contractors to Build the PV Power Plants

12

Solar PV Power Plants

ENR Ranks

CH2M HILL

Solar Engineering

#1

Page 13: Solar Presentation – University of Texas Chem. Engineering Solar

Solar PV Projects and Water Facilities

10 MW Solar Plant at MASDAR

13

75 kW roof mounted PV on

North Brunswick NJ,

Water Treatment Facility

Page 14: Solar Presentation – University of Texas Chem. Engineering Solar

City of Tucson Water Dept. – design specifications and bid documents for a 1 MW Solar Plant. Constructed in 2010.

14

Built above the existing CAVSARP facility.

www.tucsonaz.gov/water/docs/report_tucson_solar_final.pdf

Page 15: Solar Presentation – University of Texas Chem. Engineering Solar

3 MW Solar Plant for City of Las Vegas at the Water Pollution Control Project – Completed in August 2012

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66 MGD Waste Water Treatment for Las Vegas

Page 16: Solar Presentation – University of Texas Chem. Engineering Solar

3 MW Las Vegas Plant Under Construction

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Page 17: Solar Presentation – University of Texas Chem. Engineering Solar

Las Vegas Solar Array – Tracking System

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Page 18: Solar Presentation – University of Texas Chem. Engineering Solar

San José/ Santa Clara Water Pollution Control Plant

S

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Conducted a detailed study and preliminary design for 5 MW PV plant to co-exist on land with Burrowing Owls. Solutions were difficult but possible.

Page 19: Solar Presentation – University of Texas Chem. Engineering Solar

New Project at Clark County Water Reclamation District Nevada, Las Vegas – 10 to 20 MW Solar Plant on 100 Acres

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Page 20: Solar Presentation – University of Texas Chem. Engineering Solar

Examples of Solar at Water Treatment Facilities

Alvarado Water Treatment Plant,

San Diego, CA 1 MW atop water

reservoirs; PPA with solar installer

West Basin

Municipal

Water District,

El Segunda, CA

Grit Handling Building heated by Solar

Thermal Collectors in Saico, ME

North Hudson

Sewerage

Authority,

Hoboken, NJ

Projects at Water Facilities Built by Others

Page 21: Solar Presentation – University of Texas Chem. Engineering Solar

Ideal Opportunities for Solar PV at Water Facilities

Accessible space for PV installation (buffer zones,

ponds, and available roof space)

Access to the utility grid or a convenient point to

interconnect to the building electrical service

High electric rates paid to the existing electric utility

Markets where utility, state or local incentives are

available

Good solar resource (South, or Southwest region of US,

or international sites with high sun levels)

Local solar contractors or financiers willing to build and

finance the solar project through a third party power

purchase agreement

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Page 22: Solar Presentation – University of Texas Chem. Engineering Solar

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The first solar cells in the 1950s were about 0.5 % efficient in converting sunlight. Today a module can convert sunlight to electricity at an efficiency of greater than 20 %.

1 kW system:

In 1950 = 2,100 square feet

In 2012 = less than 100 Square feet

(4 kW system will supply enough for a small house during peak hours)

Energy Fun Fact #1

Page 23: Solar Presentation – University of Texas Chem. Engineering Solar

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“Bell System Solar Battery Converts Sun’s Rays into Electricity”,

Advertisement from Look Magazine, 1956.

Page 24: Solar Presentation – University of Texas Chem. Engineering Solar

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Modules

Cells

Array Field

2. What makes up a solar PV power plant, and what we do for

our clients?

Page 25: Solar Presentation – University of Texas Chem. Engineering Solar

Basic Types of PV Cells

• Monocrystalline Silicon

• Polycrystalline Silicon

• Cast Polysilicon

• String Ribbon Silicon

• Thin Film Cells

• Group III-V Technologies

Multi-junction Devices 20 to 41 %

12 to 21 % Efficiency

11 to 15 % 6 to 10 %

Page 26: Solar Presentation – University of Texas Chem. Engineering Solar

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How Cells Work

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How Single Crystalline Silicon cells are made

Feedstock melted into ingots in Furnace

Ingots sliced into wafers/cells

Cells are arranged and wired into modules

Start with basic sand/quartz

Page 28: Solar Presentation – University of Texas Chem. Engineering Solar

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Exciting New Emerging Technologies

Nano-solar techniques

NanoSolar – in California - Electrically Conductive Plastics

Konarka – Polymer and dye-sensitized solar cell; have flexible cells about 5 % efficient

Multi-layered thin film

Each layer is sensitive to different light frequency resulting in high efficiency

Page 29: Solar Presentation – University of Texas Chem. Engineering Solar

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Innovative Applications in the Field

Page 30: Solar Presentation – University of Texas Chem. Engineering Solar

The Growth of the Solar Market (from 2007 forecast)

Actual ~16 GW (European Photovoltaic Industry Association)

Actual 2011 ~27 GW (Photon Int’l) Capacity 36 GW (predicted to exceed 66 GW in 2012)

Page 31: Solar Presentation – University of Texas Chem. Engineering Solar

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Module Cost Decline as Industry Grows (Source: Strategies Unlimited, PHOTON Consulting)

$2,000

$3,000

$/kW

2012, 2nd qtr $900

Page 32: Solar Presentation – University of Texas Chem. Engineering Solar

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Bloomberg New Energy Finance (BNEF) 2012

Page 33: Solar Presentation – University of Texas Chem. Engineering Solar

United States Federal Tax Credit (called the ITC)

Commercial and residential customers with a tax liability receive a tax credit of

30% of the capital investment in a solar PV system. No limit on the total. For

example, if it is a $1 million investment, tax credit is $300,000. Through 2016.

Many states have Renewable Portfolio Standards

(sometimes referred to as mandates)

Electric utilities are required to purchase a pre-defined minimum amount of

renewable energy. Some states such as Arizona have a specific carve-out for

solar energy.

Electric utilities in some local areas offer cash incentives

Some electric utilities offer cash rebates for solar installations. In some cases

the electric utilities purchase Renewable Energy Credits (RECs).

Web Site: DSIREUSA.org

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Market Drivers

Page 34: Solar Presentation – University of Texas Chem. Engineering Solar

Market Drivers

Map of US Renewable Portfolio Standards (DSIRE)

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Page 35: Solar Presentation – University of Texas Chem. Engineering Solar

Solar PV Plant Major Components

• Solar Array

– Solar modules will typically be wired in series to achieve a photovoltaic source circuit voltage of <1,000 VDC.

• Balance of System

– Several source circuits will terminate in a master combiner box, and feed a central inverter.

– The inverter converts 1,000V DC into 480V AC, and;

– potentially a transformer

Master combiner box

DC disconnect DC-AC Inverter

Transformer

Solar Array (tracking system)

Page 36: Solar Presentation – University of Texas Chem. Engineering Solar

Basic Utility-Interactive System Diagram

PV Array

Combiner Box

Inverter

AC Disconnect

Utility DC Disconnect

Page 37: Solar Presentation – University of Texas Chem. Engineering Solar

The first solar water heater commercial business

started in 1895

The “Climax” solar water heater sold for $25 to

residences

The average homeowner saved $9/year of coal, or

gas

By 1900 a total of 1600 systems in southern

California were installed

By 1923 inexpensive oil and gas wiped out the

industry

Energy Fun Fact #2

Page 38: Solar Presentation – University of Texas Chem. Engineering Solar

3. Some of our design tools and other projects that are

underway

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Page 39: Solar Presentation – University of Texas Chem. Engineering Solar

Renewable Energy Group Site assessments, Modeling and PV Plant Design

39

PVSYST

SAM

3-D modeling

PV technologies

System types: tracking, fixed, concentrators

Page 40: Solar Presentation – University of Texas Chem. Engineering Solar

Analysis by Kurt Lyell/AUS

Current project at WTP

Page 41: Solar Presentation – University of Texas Chem. Engineering Solar

Conceptual Layout: 502 kW

Analysis by Kurt Lyell/AUS

Page 42: Solar Presentation – University of Texas Chem. Engineering Solar

3D View

Analysis by Kurt Lyell/AUS

Page 43: Solar Presentation – University of Texas Chem. Engineering Solar

Large Scale Solar Power Plant in Arizona Adjacent to a

Natural Gas Power Plant – CH2M HILL Design

50 MW solar PV plant. Electricity goes directly into the utility grid. Will produce about 100,000 MWh/year.

Page 44: Solar Presentation – University of Texas Chem. Engineering Solar

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18 MW plant in NJ – Challenge to follow the land contours

Page 45: Solar Presentation – University of Texas Chem. Engineering Solar

MASDAR CITY - What is it?

A Sustainable City providing the highest quality of life with the

lowest environmental footprint.

Carbon neutral Zero waste Fossil fuel free zone Low water consumption Economically profitable

www.masdar.ae

Page 46: Solar Presentation – University of Texas Chem. Engineering Solar
Page 47: Solar Presentation – University of Texas Chem. Engineering Solar

Life in Masdar City – Masdar HQ Exterior

p47

Page 48: Solar Presentation – University of Texas Chem. Engineering Solar

Life in Masdar City – Civic Square

p48

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Life in Masdar City – Streetscapes

p49

Rendering As built

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Masdar Institute of Science and Technology

Page 51: Solar Presentation – University of Texas Chem. Engineering Solar

November

12

p51

Completed PV System on Roof of MIST BUILDING

Page 52: Solar Presentation – University of Texas Chem. Engineering Solar

One Line Diagram

Page 53: Solar Presentation – University of Texas Chem. Engineering Solar
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Page 55: Solar Presentation – University of Texas Chem. Engineering Solar

Dust - 15 to 20 % loss without brushing

Page 56: Solar Presentation – University of Texas Chem. Engineering Solar

November 12 p56

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November 12 p57

Page 58: Solar Presentation – University of Texas Chem. Engineering Solar

Example, a 10 MW sized PV plant could produce:

10 MW x 2,000 MWh/MW/yr = 20,000 MWh/year

NOTE: Production varies by amount of sunlight and type of solar design

58

Land (or roof) 4 to 5 Acre/MW

Electric Production 2,000 MWh/MW/yr

Typical System Design Metrics and Costs

Page 59: Solar Presentation – University of Texas Chem. Engineering Solar

Simplified Economics

Example: A 10 MW plant would cost $27.5 million installed.

Annual savings = $100/MWh x 20,000 MWh/yr = $2,000,000/year

O&M typically cost $10/MWh/yr. Therefore, O&M = $200,000/year

Simple Payback = about 15 years ($27.5/$1.8 million)

NOTE: With tax credits and third party financing, a detailed financial

analysis would indicate a payback from 5 to 10 years

59

Electricity Cost $100/MWh From local utility

Solar Plant Capital Cost $2.75 to $3.75 million/MW

Page 60: Solar Presentation – University of Texas Chem. Engineering Solar

Other Financial Models

Third Party Financed:

Economics can look more attractive with detailed economic

analysis and when financed by a third party through a power

purchase agreement (PPA).

Finance/Owner Transfer:

Third party finances and operates the plant for pre-determined

time period, then turns ownership over to municipality. Could be

a lease arrangement.

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Page 61: Solar Presentation – University of Texas Chem. Engineering Solar

100 MW PV Plant for a Developer in Jordan

• Technology assessment

• Preliminary designs and specifications

• Market analysis

• Regulatory setting

• Preliminary environmental and social impact assessment

• Host country impact analysis

• Financial analysis

Ideal Solar Site (Jordan)

Page 62: Solar Presentation – University of Texas Chem. Engineering Solar

27 MWac

Phalodi,

Rajasthan

5 MWac

Bankura,

W. Bengal

Two PV plants in India for Solar PV Developer

• Meteorological stations installation • Solar weather data analysis • Preliminary designs and specifications • Transmission system assessment • Preliminary environmental analysis • Technical specifications for EPC bids • Financial analysis

Page 63: Solar Presentation – University of Texas Chem. Engineering Solar

Solar Meteorological Station - Bankura

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Page 64: Solar Presentation – University of Texas Chem. Engineering Solar

Met Station with Permanent Wind Tower

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Page 65: Solar Presentation – University of Texas Chem. Engineering Solar

Useful Web sites

Interstate Renewable Energy Council

WWW.IRECUSA.ORG

National Renewable Energy Laboratory

www.nrel.gov/solar/

Sandia National Laboratories

www.sandia.gov/energy-water/

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Page 66: Solar Presentation – University of Texas Chem. Engineering Solar

The average electric usage in homes is about 10,000 kWh per year in Texas Lance Armstrong used approximately 100 kWh of energy (in food) to ride the Tour de France: 2,100 miles. That is about $10 of electricity. A car would have used about 8,800 kWh equivalent, or about $880 of electricity.

Energy Fun Fact #3 (pre-doping slide)

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Questions?

John Hoffner, Solar PV Program Manager CH2M HILL Austin, Texas [email protected] 512-249-3329