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  • SmartPlant®EntErPriSEfor owner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe

    SmartPlant ®EntErPriSE for owner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe

  • 2

  • 1

    BUSINESSCASE

    Owner OperatOrs currently face unprecedented demands to:

    Deliver multiple new plants and major expansions •

    of existing facilities more rapidly while utilizing

    finite resources

    •Maintainadequatesafetylevels

    •Deliverprojectsonscheduleandwithinrigid

    budget constraints

    •Managetimetomarketanddeliverahigh-quality

    product in a competitive environment

    •Createfacilitiesflexibleenoughtomeetmarketdemands

    in production and product offerings

    •Avoidadverselyimpactingthefunctionalityand

    productionoftheexistingplantwhileundertaking

    complex plant modifications

    •Maintainsafe,predictableproductionlevelsfrom

    existingplants,atthelowest sustainable cost

    •Demonstratetoregulatoryauthoritiestheintegrity

    ofplant-maintainedinformation

    •Provideassurancethattheowneroperator’s“virtualplant,”

    in-plantdocumentation,andITsystemsareconsistent

    with the current physical state of the plant in operation

    •Demonstratethatacontrolledmanagementofchange

    (MOC)processwithauditabletraceabilityisenforced

    within plant operations

    •Retainplantknowledgeandexperienceinthefaceof

    increasingratesofworkforceretirement

  • 2

    Onebarrierowneroperatorsfaceinmeetingallofthese

    challengesisinteroperability.Interoperabilitycanbedefined

    as the ability to manage and communicate electronic

    product and project data between collaborating firms

    andwithinanindividualcompany’sdesign,construction,

    maintenance,andbusinessprocesssystems.

    TheNationalInstituteofStandardsandTechnology

    (NIST)report1,whichexaminedthecostofinadequate

    interoperabilityintheU.S.capitalfacilitiesindustryalone,

    estimated the cost of poor interoperability across the

    completedesign,build,andoperatesupplychaintobe

    US$15.8billionannuallyforatotalcapitalexpenditureof

    US$374billion,oralossof4.2percentoftheinstalledcost.

    Two-thirdsofthislossisestimatedtobebornebyowner

    operatorsandrepresentsa2.8percentongoinglosson

    ReturnonCapitalInvested(ROCI).Foralargerefinery,this

    represents a loss of millions of dollars each year.

    Owneroperatorsmustfindawaytoaddressthese

    interoperabilityissues,whilefocusingontheircore

    businessesofexplorationandproduction.Intergraph®

    SmartPlant®EnterpriseforOwnerOperatorshasbeen

    designed to help owner operators address the issue of

    interoperabilitybyprovidingprepackagedsolutionsthat

    canberapidlyrolledout,incorporatingcustomer-specific

    requirementsatlowrisk.

    1 Cost Analysis of Inadequate Interoperability in the U.S. Capital Facilities Industry, National Institute of Standards and Technology, NIST GCR-04-867.

    Key featuresRapid,low-riskimplementationensuredbyleveraging•

    industry-leading,provenIntergraphSmartTechnology

    toolsandout-of-the-boxpreconfigured,best-practice

    solutionsforkeyowneroperatorworkprocesses

    Flexibilitytorapidlyincorporatecustomer-specificre-•

    quirementswithinpredefinedworkprocesses

    •Synchronizationofinformationinmaintenance,reliability,

    andotheroperations’systemstoreflectchangestothe

    dynamic plant design basis

    •Reducedtrainingneeds,discoverytime,andbetter

    decision-makingsupportedthroughtheuniversal,

    user-friendly,role-basedWebportalprovidingseamless

    accesstodataacrossoperations’systems

    •Flexibleplatformforthird-partyandlegacytool

    integrationusingleadingservice-orientedarchitectures

    •Integrationandinteroperabilityprovidedthrough

    adoption of leading integration technologies

    •Simpleaccesstodatathroughfilteredqueriesand

    2D/3Dgraphicaluserinterface

    •Traceabilityandauditabilityforkeyowneroperatorwork

    processes such as management of change

    •Secure,controlledmanagementofdatahandoverfrom

    projectsandbrownfielddatatake-onusingastaging

    areaforthevalidation,transformation,andloadingof

    operations’systems

    •Managementofkeyprojectexecutionworkprocesses,

    suchasMOCforprojects,interfacemanagement,

    non-conformity/waivermanagement,andtechnical

    querymanagement

  • 33

    IMAGEyOur sOlutiOn fOr managing the engineering design basisThroughouttheyears,manyleadingowneroperators

    havechosenIntergraph’sindustry-leadingSmartPlant

    Enterprise integrated suite of tools to manage their dynamic

    engineeringdesignbasis.Buildingonthissuccess,

    IntergraphprovidesSmartPlantEnterpriseforOwner

    Operators(SPO),offeringpreconfiguredworkprocesses

    coveringthecompleteplantlifecycle,interoperabilitywith

    maintenanceandotheroperations’systems,andacommon

    Webportaldesignedforowneroperators.

    Powered by leading integration technologiesSmartPlantEnterpriseforOwnerOperatorsusesleading

    integrationtechnologiessuchasSAP®NetWeaver® and

    Microsoft®SharePoint®.Thesetechnologiespowerthe

    synchronization of data between the engineering design

    basisandotheroperations’systems,includinglegacy

    systems,andprovidetherole-basedWebportal.

    Managing change to ensure consistency with ERP and other operations’ systemsSmartPlantEnterpriseforOwnerOperatorsoffers

    interoperabilitybetweenSmartPlantEnterpriseandother

    operations’enterprisesystems.Thisensuresthatinformation

    inenterpriseresourceplanning(ERP),reliability,process

    safety,digitalcontrolsystems,andmoreismaintainedto

    reflectchangeinthedynamicengineeringdesignbasis.

    InformationfromIntergraph’sSmartPlantEnterpriseand

    otheroperations’systemswillbeseamlesslypresentedto

    theuserviaacommon,role-basedWebportal.Thisportal

  • 4

    will filter and structure search results based upon user

    roleandprivileges,reducingdiscoverytimeandleadingto

    better,fasterdecision-making.

    Supporting engineering and managing project execution Duringtheplantdesign,construction,andcompletion/

    startupphaseofgreenfieldorbrownfieldprojects,

    SmartPlantEnterpriseforOwnerOperatorsprovides

    preconfigured processes to support engineering and project

    executionworkprocesses.Theseincludedocumentand

    datainterdisciplinaryreview,managementofproject

    change,interfacemanagement,non-conformities/waiver

    management,technicalqueries,andmore.Theseprocesses

    aresuitableforbothCAPEXprojectsandturnaroundprojects.

    Theseprocessesprovideforcompleteauditable

    traceability and provide a management overview of the

    statusoftheseprocessesonprojects,enablingCAPEX

    cost reductions and compressing project schedules.

    AsecureWebportalwillpromotesimpleaccessto

    the“singlesourceoftruth”whereinformationand

    documentation from across the project is assembled in

    acommon,globallyaccessiblerepository,eliminatingthe

    need for traditional document and data distribution.

    Common plant-centric data model for low risk, rapid implementationSmartPlantEnterpriseforOwnerOperatorsisbuilton

    Intergraph’sproven,industry-leading,multi-disciplinetoolset.

    TheSmartPlantEnterpriseforOwnerOperatorsCore

    SolutionincludesasitelicenseforSmartPlantFoundation,

    SmartPlantReferenceData,SmartPlantIsometrics,and

    SmartSketch®.OtherintegratedSmartPlantEnterprise

    toolssuchasSmartPlant3D,SmartPlantInstrumentation,

    SmartPlantElectrical,andSmartPlantP&IDarelicensed

    separatelyandcanbeincludedasrequired.Thesetools

    areintegratedaroundacommon,plant-centricdatamodel

    andintegrationhub,ensuringdataconsistencybetween

    toolsandfacilitatinglowrisk,rapidimplementation.

    Project Data Handover and Brownfield Data Take-OnTheValidation,Transformation,andLoading(VTL)

    solution manages:

    Handover and verification of data submitted from con-•

    tractors and suppliers on projects

    Verificationofinformationfromlegacysystemsorfrom•

    scanningdocumentfilesaspartofbrownfielddatatake-on

    Data is imported into a staging area where it is held in

    quarantinepriortovalidation.Manydifferenttypesof

    validation rules may be easily configured in the solution to

    Dynamic Engineering Design Basis

    ERP(SAP, Maximo, Passport)

    DCS/Automation

    Reliability

    ContentManagement

    Safety

    Common Web Portal

    Project Execution

    SmartPla

    nt

    Instrume

    ntation

    Smar

    tPla

    nt P

    &ID

    Smar

    tPla

    nt

    Isom

    etric

    s

    SmartPlantElectrical

    SmartPla

    nt

    3D

    Smar

    tPla

    nt

    Mat

    eria

    ls

    SmartPlantFoundation

    SmartPlant

    Reference Data

    SPE Integration

  • 55

    PowErEd By SAP NEtwEAvEr, CErtIfIIEd By SAP

    SPO supports SAP NetWeaver and integration with SAP Service and Asset Management. The SmartPlant Enterprise for Owner Operators integration with SAP has been awarded “Powered by SAP NetWeaver” certification status by SAP AG. SmartPlant Enterprise for Owner Operators exploits the power of the SAP NetWeaver platform to help ensure data synchronization and interoperability between Intergraph’s industry-leading plant engineering automation suite and the enterprise asset management capabilities of the SAP Service and Asset Management solution. SmartPlant Enterprise used with SAP Service and Asset Management (through integration with SAP ERP) helps ensure syn-chronization between the plant engineering and plant maintenance environments, employing best-practice work processes for plant management of change.

    The SAP Integration and Certification Center has certified that SmartPlant Enterprise for Owner Operators properly integrates with the SAP NetWeaver Exchange Infrastructure (SAP NetWeaver XI) component of the SAP NetWeaver platform. It exchanges critical data with instances of the SAP Business Suite family of solutions, and is integrated successfully with business functions exposed through the SAP NetWeaver Portal.

    verifyanumberofconditions,suchas:

    Namingruleshavebeenfollowed•

    Valuesarewithinpre-definedranges•

    Units of measure are valid•

    Mandatorydataispresent•

    Relationshipsexistandarevalid•

    Morecomplexbusinessrulescanalsobedefinedand

    data in the staging area can be compared with data

    alreadyloadedintothetargetSmartPlantFoundation

    systemaspartofvalidationroutines.Validationrulesmay

    be run on data submitted and a complete history of which

    checkshavebeenperformedbywhom,when,andthe

    results are held in the system. Data can be selectively

    exported and loaded from the staging area into target sys-

    tems.ThesecanbeIntergraphorthird-partysystems.

    TheVTLsolutionenablesimprovedmanagementofthe

    take-onofdatafromprojectsandbrownfieldfacilities,

    reducesthetimeandeffortneededforverification,and

    ensuresahigherlevelofdataquality.

    sOlutiOns suppOrt the cOmplete Owner OperatOr life cycleEachSPOsolutionwillincludebusinesspackagesthat

    offerpreconfiguredowneroperatorworkprocesses.

    Thesebusinesspackageswillbereleasedinphasesand

    areexpectedtooffera60to80percentfitformostowner

    operators.Theworkprocessescanbeeasilyandrapidly

    adjusted to meet the specific needs of any customer.

  • 6

    smartplant enterprise fOr Owner OperatOrsSolution Business packages and work processes included

    SPO Core Plantbreakdownstructureandworkbreakdownstructuremanagement•

    Document management •

    Transmittals•

    Tagmanagement•

    Plantdataloading•

    Engineering data browsing•

    On-plantengineeringdesign•

    Conceptualengineering•

    SPO Operating Plant Managementofchange •

    for operations

    Synchronizationofchangesinthe•

    dynamic design basis with the plant

    maintenance system

    Future business packages planned include:

    Lock-out/tag-out•

    Permittowork•

    Processsafetyintegration•

    Brownfield data capture•

    Engineering assistant for maintenance •

    Engineering assistant for reliability•

    Engineering assistant for safety•

    DCSchangemanagement•

    Intelligentmanuals•

    Plantoptimizationassistant•

    SPO Project Execution Managementofprojectchange•

    Non-conformity(waiver)management•

    Technicalqueryandsitequeries•

    Interfacemanagement•

    Future business packages planned include:

    Riskanduncertaintymanagement•

    Supervision(audit)management•

    SPO Validation, Transformation,

    and Loading

    Importofdatasubmissionstostagingarea•

    Definition of validation rules•

    Execution of validation jobs•

    Reportingvalidationresults•

    Filtering,export,andloadingdatatotargetsystems•

  • 77

    IMAGE

    smartplant enterprise for owner operators is designed to enable asset owners to fully exploit this engineering design data to manage asset performance and give them a means to ensure proper maintenance of information integrity across the owner operator system landscape.Sid Snitkin, Ph.D.

    Vice President and General Manager, Enterprise Advisory Services

    ARC Advisory Group

    ““

    Project Execution

    Valid

    atio

    n, T

    rans

    form

    atio

    n,

    and

    Load

    ing

    Core

    Op

    erating Plant

    Smar

    tPlant

    Schematics

    Isom

    etrics

    SmartPlant

    Reference Data

    Smar

    tPla

    nt

    Foun

    dati

    on

    SmartPlantEnterprise

    Integration

    Integrationwith

    third-partyapplications and

    international standards

  • 8

  • 99

    Intergraphistheleadingglobalproviderofengineering and geospatial software that enables customers to visualize complex data. Businesses and governments in more than 60 countriesrelyonIntergraph’sindustry-specificsoftware to organize vast amounts of data into understandable visual representations and actionableintelligence.Intergraph’ssoftwareand services empower customers to build and operatemoreefficientplantsandships,create intelligentmaps,andprotectcriticalinfrastructure and millions of people around the world.

    Intergraphoperatesthroughtwodivisions:Process,Power&Marine(PP&M)andSecurity,Government&Infrastructure(SG&I).IntergraphPP&Mprovidesenterpriseengineeringsoftwareforthedesign,construction,andoperationofplants,ships,andoffshorefacilities.IntergraphSG&I provides geospatially powered solutions to the defenseandintelligence,publicsafetyandsecurity,government,transportation,photogrammetry,utilities,andcommunicationsindustries.

    Formoreinformation,visitwww.intergraph.com.

    ABoUt INtErGrAPH

  • www. in tergraph.com

    Intergraph, the Intergraph logo, SmartPlant, and SmartSketch are registered trademarks of Intergraph Corporation. Microsoft and SharePoint are registered trademarks of Microsoft Corporation. SAP and SAP NetWeaver are registered trademarks of SAP AG. Other brands and product names are trademarks of their respective owners. Intergraph believes the information in this publication is accurate as of its publication date. Such information is subject to change without notice.

    ©2009 Intergraph Corporation. 06/09 PPM-US-0023A-ENG

    Solution

    SmartPlant ®

    EntErPriSE for ow

    ner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe