©skf group slide 0 17 december, 2012 - platform tandwielen

44

Upload: others

Post on 25-Oct-2021

3 views

Category:

Documents


0 download

TRANSCRIPT

SKF in the Marine industrySKF Group Vision
17 December, 2012Slide 2© SKF Group
SKF knowledge
Bearings and units
Seals
Lubrication systems
SKF Platforms
Mechatronics
Services
SKF Focused Industries – Marine
2012-11-28
Improve Efficiency and Predictability of Marine Machinery in a Sustainable Way
17 December, 2012Slide 9© SKF Group
SKF Focus Industries Marine – customer value chain
Supplier
Builder
Owner and operator
Ship owner: Owner of assets (ships). Specifies the systems to be installed.
Ship operator/managers: Technical manager of ships, specialized in operating and maintaining ships.
Influencers: Classification societies (design rules. Survey new & existing ships) IMO and flag authorities (statutory rules, esp. HSE related) Ship designers Insurance companies
17 December, 2012Slide 10© SKF Group
SKF Marine end user focus
Transportation O&G Tankers, Cruise & Passenger
Offshore/Workboat OSV, Drilling, FPSO, Pipelay,
Dredging, Tugs, etc
Navy PleasureSKF Focus Industries Marine targets critical applications in Marine
Transportation, Offshore/Workboat &
Naval sectors
17 December, 2012Slide 11© SKF Group
SKF Focus Industries Marine - strategic programmes
Secure the leadership with propulsion system OEMs • Position SKF as a preferred application development partner • Widen the scope of supply for the application life-cycle • Key countries/areas: Nordic, Germany, NL, China, Japan, Korea,
Singapore, USA & Brazil
Secure the leadership with propulsion system OEMs • Position SKF as a preferred application development partner • Widen the scope of supply for the application life-cycle • Key countries/areas: Nordic, Germany, NL, China, Japan, Korea,
Singapore, USA & Brazil
Market leader for Asset Management for End-Users • Establish Marine Industrial Service Centres in strategic locations • Promote and develop existing service platform offers Worldwide • Expand the range of platform offers • Establish dedicated sales and service delivery resources • Develop supply chain partners and network
Market leader for Asset Management for End-Users • Establish Marine Industrial Service Centres in strategic locations • Promote and develop existing service platform offers Worldwide • Expand the range of platform offers • Establish dedicated sales and service delivery resources • Develop supply chain partners and network
Position SKF as a “Marine Specialist” • Raise the awareness of SKF marine global capabilities, with:
Market leaders across the value chain, Influencers, Media
Position SKF as a “Marine Specialist” • Raise the awareness of SKF marine global capabilities, with:
Market leaders across the value chain, Influencers, Media
17 December, 2012Slide 12© SKF Group
Optimizing the ship life cycle with SKF solutions
Specification Close cooperation with regulatory bodies, institutes and maritime agencies enables support in defining and
meeting standards and requirements
Design and develop Engineering services to enable new design and minimize risk of machinery failures and warranty costs
Manufacture and test A one-stop source for proven, world-class products, delivered and available worldwide
Install and commission Optimized operational performance through best practice installation servicesOperate and monitor
Safer and more profitable operations with increased availability through class approved solutions for condition-based maintenance
Maintain and repair A range of maintenance engineering and consulting services to boost asset uptime
17 December, 2012Slide 13© SKF Group
SKF Marine knowledge – Critical applications
Cranes
Bow and Stern Thrusters
Diesel Engines, Gen-sets and
SKF Bearing selection, design
services
mounting
Maintenance
17 December, 2012Slide 15© SKF GroupOctober 30, 2007 © SKF Group Slide 15
Customer groups
• OEMs • Ship designer • Shipyards • Classification agency • Registered owner • DOC company • Ship operator • Technical manager • Ship manager • Charterer • Others
Marine industry focus • SKF Marine strategy, Ship lifecycle • SKF Platforms & Demo’s
Customer focus • Strategic & Focus customer groups • Knowledge & Technical management • Supply chain development
Delivery of Specialist services • Mechanical Services • Condition Based Maintenance • Competence & delivery worldwide • Management of standards & quality
Marketing focus • Market communication, Conferences &
customer day events, external Training
SKF Marine Industry Service Centre En
d- U
se r
O EM
17 December, 2012Slide 16© SKF Group
SKF Marine ISC - global service capability
A global capability to deliver a complete range of solutions anytime, anywhere around the globe, on Customer demand.
1. Rotterdam (HQ) 2. Singapore 3. Rio de Janeiro 4. Houston 5. Dubai 6. Shanghai
17 December, 2012Slide 17© SKF Group
SKF Marine ISC - Specialist mechanical services
Alignment and 3D Measurement Mounting and Installation services
SKF Vibracon - Universal adjustable chockOn-site machining
17 December, 2012Slide 18© SKF Group 17 December, 2012Slide 18
On-site machining, line boring, milling, flange facing
17 December 2012 © SKF Group Slide 18
17 December, 2012 © SKF Group Slide 1917 December 2012 © SKF Group Slide 19
The condition based maintenance (CBM) process
System set-up
Data collection
Maintenance strategy
Maintenance complexity
Bu si
ne ss
im pa
Growing network of SKF Industry Service Centres
Current SKF ISC’s: Hamburg (Wind) Rotterdam (Marine) Aberdeen/Stavanger (O&G)
Future Marine network: AP – Singapore AP - Shanghai LAM – Rio de Janeiro NAM – Houston MENA - Dubai
Marine Oil & Gas Wind
SKF Marine CBM Service offers
SKF CM technology Fleet CBM programmes Specialist CM Services Portable instruments Scheduled / Portable Pre-dock / annual surveys • Handheld instruments • Marine condition monitoring kit • SKF Microlog instruments
• Including ATEX version
• Routine CBM programs • SKF supply and implementation • Periodic data collection onboard • SKF remote monitoring support • Assistance with Class approval
• Planned CM surveys • Pre-dock ship survey • Annual survey on critical equipment
• SKF Marine CM engineer visit • Data collection, analysis and reporting
Fixed sensor systems Continuous / On-line Consultancy & troubleshooting • Fixed accelerometers • Transmitter systems • Wireless systems
• On-line monitoring • SKF supply and implementation • Continuous surveillance & protection • Scheduled data transfer • SKF remote monitoring support • Assistance with Class approval
• Specialist surveys on request • Reliability investigations • Troubleshooting services
• SKF marine CM engineer visit • Data collection, analysis and reporting
Intelligent on-line systems • SKF Multilog IMx on-line systems
• SKF Thruster Monitoring solutions • Turbocharger monitoring • Pod monitoring, …
17 December, 2012 © SKF Group Slide 22
Strategic needs: Ship operations & maintenance
1. Ensure reliability to minimise business risk & improve ship availability – Propulsion, Steering & Energy systems - high financial and HSE impact – Equipment which must be fully operational to fulfill Contract requirements
2. Improve maintenance planning & cost control – Be able to plan for maintenance intervention & operate
equipment based on known condition
3. Integrated information & management of critical systems – Simple, flexible & user-friendly - yet effective - monitoring systems
4. To extend class survey intervals and reduce need for dry-docking – Extend interval for main & intermediate class surveys & invasive visual inspections – Fleet / Ship CM program according to class rules
17 December, 2012Slide 23© SKF Group
CMMS Standards
WO’s
Vibration data
ThermographyOil Samples
CBM corrective actions
Infra-red Thermography
Portables – SKF Marine Monitoring Kit
QF Studs ensure
Instant feedback on machine health
Simple and intuitive use High quality data collection & analysis
17 December, 2012Slide 26© SKF Group
Portables – SKF Microlog analysers
Scheduled CM data collection - Route based
Most Ship & Fleet operators use this instrument - supported by Remote analysis & reporting
• Low skill requirement onboard • Advanced CM technology, data and fault detection • Professional Software - store, trend, analyze and report
17 December, 2012 © SKF Group Slide 27
Typical SKF Thruster Monitoring installation
Top gearbox
Lower gearbox
Con nect
ion th
rou gh
SKF Electrical health monitoring (motors)
SKF NetEP • Online motor monitoring • 32 motors (96 phases) • 40 Electrical parameters • Simultaneous monitoring • AC or DC motors
SKF Baker Instruments • Motors & generators • Static testing (surge) • Dynamic testing (under load) • Advanced winding analysers
17 December, 2012Slide 29© SKF Group
Citrix/Application Server Citrix Server
SKF Marine ISC Remote Monitoring
Internet
Cloud Server system Server application @ptitude Analyst SW SKF Transaction Server
SKF One Global Cloud
Chief engineer Onboard system
Ship / Fleet support centre
Online Systems Surveillance Protection
Portable Systems Microlog instruments
Cloud software access client
SKF CBM credentials
David Crane, Technical manager for Farstad: “We have had great success with this conditioning monitoring system over the years.
We have averted a number of major failures and resultant loss of hire or damage / injury through advanced warning of potential failures.
Not only are we able to avoid failures we can also minimise maintenance costs of larger electric motors by monitoring the bearing condition thereby extending service intervals greatly.”
17 December, 2012Slide 31© SKF Group
Gearboxes - Components
Gearboxes – Failure modes
Gear Gear tooth broken or cracked Gear profile wear, misalignment, or eccentricity
Shaft Misalignment Bent Unbalance
Improper clearance, bearing
ISO recommendations
BS ISO 17359-2003, Condition monitoring and diagnostics of machines- General – Annex A. Gearbox Condition Monitoring parameters
- Temperature SKF Infrared Imager and sensors - Noise- SKF Microlog - Vibration - SKF Microlog - Ultrasonic - SKF Ultrasonic detector - Oil pressure, consumption, analyze (tribology) - Speed SKF Speed sensors - Torque SKF Baker Explorer or external input from torgue meters
17 December, 2012Slide 34© SKF Group
What does Vibration mean?
0.001
0.01
0.1
1
10
0 100 200 300 400 500 600 700 800 900 1000
0
1
2
3
0.001
0.01
0.1
1
Force
X
Mobility
17 December, 2012Slide 35© SKF Group
An FFT breaks a vibration signal into its original contributory components & presents a “spectrum”
Separation of Frequency Components
Spectrum (FFT) Analysis turns this around and allows the data signal to be viewed in terms of its individual frequency components
Am pli
tu de
Time Ampli
tud e
Fr eq
ue nc
Individual components can then be related to specific machine fault characteristics
A m
pl itu
de Frequency
Separation of Frequency Components
Spectrum (FFT) analysis turns this around and allows the signal to be viewed in terms of its individual frequency components
Individual components can then be related to specific machine fault characteristics
17 December, 2012Slide 36© SKF Group
Trend analysis
Pinion_NDE_acc
Date/Time 12:00 AM 8/19/200612:00 AM 2/18/200612:00 AM 8/20/200512:00 AM 2/19/200512:00 AM 8/21/200412:00 AM 2/21/200412:00 AM 8/23/200312:00 AM 2/22/200312:00 AM 8/24/200212:00 AM 2/23/200212:00 AM 8/25/2001
Am pl
itu de
[g p
Amplitude: 0.000, Frequency: 0.00, Order: 0.00
Hz 300280260240220200180160140120100806040200
M ag
ni tu
de [m
m /s
ec R
M S]
Pinion_NDE_vel 10:17:07 AM 8/30/2003 Speed 51.86 RPM
Left( Amplitude: -0.07, Time: 3.56 ), Right( Amplitude: -0.40, Time: 7.11 ), Delta: 3.56 ( Frequency: 0.28 )
Time [Seconds] 109876543210
Shaft 3, FFT acceleration
Trend gearmach frequncies
Pinion_NDE_vel 10:35:05 AM 8/30/2002 Speed 26.67 RPM >> Overall <<
160 [m g]
80 [m g]
0 [m g]
-80 [m g]
-160 [m g]
0
Gear profile (1) from velocity time domain NDE
Pinion_NDE_vel 10:25:59 AM 12/4/2001 Speed 31.18 RPM >> Overall <<
1.2 [g]
0.6 [g]
0.0 [g]
-0.6 [g]
-1.2 [g]
0
Aanlyzing time domain thru the entire process
Impacts in the end
ODS
SKF Group Vision
17 December, 2012Slide 43© SKF Group
SKF Group Vision
SKF Focus Industries Marine – customer value chain
SKF Marine end user focus
SKF Focus Industries Marine - strategic programmes
Optimizing the ship life cycle with SKF solutions
SKF Marine knowledge – Critical applications
SKF platform solutions for ship machinery
SKF Marine ISC - global service capability
SKF Marine ISC - Specialist mechanical services
On-site machining, line boring, milling, flange facing
The condition based maintenance (CBM) process
SKF Marine CBM Service offers
Strategic needs: Ship operations & maintenance
SKF Marine CM technology – an overview
Portables – SKF Marine Monitoring Kit
Portables – SKF Microlog analysers
SKF RDC Marine - Remote analysis & reporting
SKF CBM credentials
What does Vibration mean?
An FFT breaks a vibration signal into its original contributory components & presents a “spectrum”
Trend analysis
Trend gearmach frequncies
Aanlyzing time domain thru the entire process
ODS
SKF Focus Industries Marine – customer value chain
SKF Marine end user focus
SKF Focus Industries Marine - strategic programmes
Optimizing the ship life cycle with SKF solutions
SKF Marine knowledge – Critical applications
SKF platform solutions for ship machinery
SKF Marine ISC - global service capability
SKF Marine ISC - Specialist mechanical services
On-site machining, line boring, milling, flange facing
The condition based maintenance (CBM) process
SKF Marine CBM Service offers
Strategic needs: Ship operations & maintenance
SKF Marine CM technology – an overview
Portables – SKF Marine Monitoring Kit
Portables – SKF Microlog analysers
SKF RDC Marine - Remote analysis & reporting
SKF CBM credentials
What does Vibration mean?
An FFT breaks a vibration signal into its original contributory components & presents a “spectrum”
Trend analysis
Trend gearmach frequncies
Aanlyzing time domain thru the entire process
ODS