simulia for utilities -...
TRANSCRIPT
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12 SIMULIA for Utilities
David Martin, Ivan Podkolzin
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Introducing SIMULIA
Vision: “Make simulation an integral business practice”
Mission: “Be the leading provider of simulation solutions for engineering and scientific simulation”
SIMULIA is the Dassault Systèmes brand for realistic simulation
Provide Realistic Simulation solutions for all industries
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CATIA Analysis
Abaqus
Is ight
DS committed to Simulation & Optimization
SolidWorks Simulation
Dymola
Geensoft
SFE
Fe-safe
Simpoe
Tosca
CAD Design
Simulation
FEA Multiphysics
Simulation
System
Simulation
Process
Integration &
Design
Optimization
Non-parametric
Optimization
Fatigue
Plastic
Molding Body
Conceptual
Engineering
SolidWorks-Integrated
CATIA-Integrated
Traditional SIMULIA
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Early versions of Abaqus were partially funded by the Oil & Gas and Nuclear Energy industry
SIMULIA continues to enjoy strong usage and growth in the Energy industry
Historic ties and continued strong relationships
One of the fasting growing industries for SIMULIA
SIMULIA in the EPU Industry
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Sampling of EPU Customers
Oil & Gas
Alternative
Nuclear
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Sampling of EPU Customers
EPC
Equipment
Owner/Operators
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Utility Portfolio
Generation Transmission
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High Quality for Nuclear Energy Applications
• Applicable portions of Subpart 2.7 of ANSI/ASME NQA-1-2008
• Facilitates compliance with regulations such as 10 CFR Part 21 and 10 CFR Part 50 Appendix B
Meets software requirements for nuclear energy applications
Meets requirements of ISO 9001:2008 Standard
• Error reporting
• Abaqus annual QA audit
• Customer audits of Abaqus QA
Abaqus Quality Monitoring Service
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• Linear/Nonlinear, Static/Dynamic, Implicit/Explicit
• Multiphysics: FSI, Thermal-Stress, Soil-Structure, Shock etc.
Comprehensive Technology
• Metals, soils, composites, concrete, rubber, plastics, etc.
• User-defined materials
Library of material models
• Automatic contact setup
• General contact
Best contact capabilities
Leading simulation capabilities
Abaqus Unified FEA
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Leading simulation capabilities
Courtesy: Zentech International Limited
• Contour integrals and other fracture mechanics methods
• eXtended Finite Element method (XFEM)
• Residual stress effects on crack propagation
Most advanced fracture and failure methods
• Utilize latest hardware advances for excellent performance
High-performance parallel execution
Abaqus Unified FEA
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Contour plot of tensile damage in
concrete at an internal pressure of
0.997 MPa.
Contour plot of tensile damage in
the central cylinder of the model
PCCV at a load level of 1.52 MPa.
1:4 Scale Pre-stressed Concrete
Containment Vessel (PCCV) Abaqus FEA results were in excellent agreement with
experimental measurements
Containment Simulation
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Abaqus technology helped evaluate RPV compliance for
extreme conditions of LOCA over a 40-year lifespan
Image Courtesy: Westinghouse
Courtesy: TÜV
Temperature evolution as
colder water (at 30º C) is
rapidly piped into the RPV
Stress distribution in RPV
Loss of Coolant Accident (LOCA) Simulation
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Abaqus technology helped develop new installation guidelines:
Reduce plant downtime and improve plant safety
Extruded graphite:
Problem to eliminate
Non-uniform bolt loads indicates hinge formation
and possible extrusion of graphite
Original Installation
Process New Installation Process
Uniform bolt loads with new installation process
eliminates graphite extrusion problem
Courtesy: KB Engineering and
Palo Verde NGS
Bonnet Check Valve Installation Simulation
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Courtesy: AMEC
500 l drum for
homogeneous
waste
Abaqus technology helped evaluate
thermal performance of UK NDA
standard waste packages
Thermal Performance of Waste Packages
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Modified standardized DOE Spent Nuclear Fuel
(SNF) 24-Inch Test Canisters Test Hanford Multi-Canister Overpacks (MCOs)
Courtesy: Idaho National Laboratory
Abaqus technology helped assess containment function of DOE
SNF canisters under severe accident loads
Drop Testing of Spent Nuclear Fuel Canisters
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Abaqus technology helped assess suitability of “top-down” RPV
decommissioning strategy
Courtesy: FEA Online & James Fisher RUMIC Ltd.
Windscale's Advanced Gas-cooled Reactor (WAGR)
Decommissioning of Reactor Pressure Vessels
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Containment
Structures
Turbines
Piping Systems
Pressure Vessels
Valves
Storage canisters Courtesy: Idaho National
Laboratory
Image Courtesy: Westinghouse
Courtesy: AMEC
Image Courtesy: Alstom
Courtesy: Japanese Power Plant
Equipment Manufacturer
Simulation for Nuclear Power Plant Lifecycle
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Containment
External Threats
Seismic
Loss of Coolant
Accidents
Piping failures
Accidental Drops
Courtesy: TÜV
Courtesy: Idaho
National Lab
Courtesy: Idaho Cleanup
Project
Simulation for Nuclear Power Plant Lifecycle
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Design Completed
Run analyses
Modify design
parameters
N
Y
Reliability of Nuclear Power Plants
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Courtesy: Japanese Power Plant Equipment Manufacturer
Isight helped reduce piping system supports by 40%
Cost Savings: $1M
Optimization of Power Plant Piping Systems
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12 Abaqus Standard Abaqus CAE
SIMULIA Portfolio
Statics
Dynamics
Metal Fatigue Weld Fatigue Rubber Fatigue
Co-Simulation
Control
Systems
Fluid/
Structural
Isight
Design
Exploration
Task
Automation Optimization/
Reliability
Acoustics
SLM
Pre/Post/Customization
Abaqus Explicit
FE-Safe
Blast/Impact Quasi-static
Abaqus CFD
Fluid Flow Data/ IP Management
Structural
Optimization Flow
Optimization
Tosca
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Fluid Flow
External Flow Internal Flow Natural Convection
Abaqus CFD &
Abaqus Standard/Explicit
Fluid Structural Interaction (FSI)
Current Limitations
• Single Phase
• Incompressible
Turbulence Models
Spalart-Allmaras
RNG k-e
SST k-w
Hybrid wall functions
Solvers
Krylov (transport)
Momentum, turbulence, energy, etc.
AMG, preconditioned Krylov
Pressure-Poisson Equations
Abaqus Explicit CEL
Abaqus Explicit SPH
Traditional CFD
Poroelastic Flow Abaqus Standard
Co-Simulation Engine
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Heat Transfer
Abaqus CFD &
Abaqus Standard
Multi-Physics Traditional Heat Transfer
View Factors & Blocking
Radiation
Conductance
Gap Conductance
Convection
Mass Flow Heat Transfer
Convection Diffusion Elements
Useful When:
• Flow Physics are not critical
• Long Time Scales
Conjugate Heat Transfer
Convective Cooling
of Electric Insulator
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Structural Response Reinforced Concrete
Pressurized Housing
Structural Beam Failure
Seismic Tank Sloshing - Soil/Structural/Fluid
Slope & Tunnel Stability
Pile – Installation & Performance
Soil Metal
Creep Crack Initiation
Crack Propagation
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Fatigue & Fracture
Design
s, e , T Loads
Life
Crack
Initiation
Re-Design
Welds Gears
Extensions
Tubulars Composites
Crack Propagation
Failure
Abaqus
Abaqus
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What Can You Evaluate?
Analyse almost anything subjected to a duty cycle – based on FEA results
Conventional Metal
Thermomechanical
Welded Joints
Rubber
Composites
BOP’s PDM’s Rotors Coking Towers
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Verity Structural Stress Method
Weld Fatigue
Dong, P., “VERITYTM WELD FATIGUE METHOD IN FE-SAFE USING FEA Software, Center
for Welded Structures Research BATTELLE Columbus, OH
Eliminates Mesh Sensitivity
Collapses SN Curves Accurate Results
Legacy Methods
Verity Method
Mesh Sensitive
Family of Curves
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Verity Structural Strength Method
Case Study: SAE FD&E Fatigue Challenge
www.fatigue.org/weld
Coarse Mesh
Fine Mesh
Life Predictions
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Abaqus Weld Extension
Welding Simulation
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Abaqus Weld Extension
• Weld, bead, chunk specifications
• Pass specification, controls, steps
• Film and radiation loads
SCC 2010
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Benchmark - Multi-Pass Pipe Weld Analysis Using AWI
Temperature history on
inner surface locations Axial stress distribution
on the inner surface
AWI-generated welding simulation results accurately reproduced actual behavior
Deng (2006) Benchmark with Experimental Thermal and Residual Stress Results
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For more information
Visit the Abaqus Welding Interface website at: http://www.3ds.com/products/simulia/portfolio/abaqus/abaqus-portfolio/abaqus-add-ons/extensions/
Play or download the complete demo with audio at: http://media.3ds.com/support/simulia/public/download/product/extensions/demo-3d.mov
A demo version of the Abaqus Welding Interface with a step-by-step workshop of the
Benchmark example is available with the Abaqus Student Edition. See e-mail
requests to [email protected].
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Generation
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Example Use Cases Rotor Dynamics Blade Design
FE Geometry Define
from Laser Scan
Stress Values Identify Crack
Initiation Locations
Observed Cracks
Coking Tower
Stress Engineering ETCE99
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API 579 Flaw Assessment Procedure Characterized Flaw
Level 1 Level 2 Level 3 Inspector Plant Engr Specialist
Plate, Cylinder, or Sphere
Membrane Stress Only
Thickness / Weld Geometry Limits
No Crack Growth No Crack Growth
Calculate Stresses
Reference Stress Stress Intensity
FAD
Calculate Stresses
Reference Stress Stress Intensity
Jplastic from FEA K from FEA
FAD
Abaqus
Abaqus
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Evaluation of Pressure Vessels
Fitness for Service
Loads
• Hydrostatic Fluid Pressure
• Fluid Pressure
• Thermal Loads (plasticity & creep)
• Dynamic Loads
• Gross Material Loss
• Local Material Loss
Service Conditions
Thickness Mapping
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Pressure Vessel Flaw Assessment
Case Study
Contour Integral
SubModel
Tied
Localized Modeling
Results
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Transmission
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With SIMULIA you Can Simulate Real World Conditions
Environmental Loads
Nelson Bingel Osmose Utilities
Corrosion Welds &
Assembly Loads
Foundations
Fatigue & Failure Complex Materials
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Examples The Numerical Analysis of Transmission
Tower-Line System Wind-Induced
Collapsed Performance
Faculty of Infrastructure Engineering,
School of Civil and Hydraulic Engineering,
China
Progressive Collapse Analysis of Power
Transmission Tower Under
Earthquake Excitation
The Open Civil Engineering Journal, 2013
Faculty of Infrastructure Engineering,
School of Civil and Hydraulic Engineering,
China
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Description of Demonstration Model
¼ Inch of Ice on Lines
Temp: 25 F
5 Second Wind Profile
Soil
Concrete
Steel Rebar Weld
Preloaded Bolts
Steel Tower
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Results
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Results Free Body Forces
Time History Plots
Contact Stresses
Weld Fatigue
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Critical Components to Wellhead Integrity
LMRP/
BOP
Tree
Wellhead
Casing
MCS Kenny Image
Mathews Daniel Image
Flex Joint
Riser
OneSubsea Image
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Higher Model Fidelity
Casing Soil Interaction
Contacts
Casing Cement
Cement Soil
Soil Response
Poroelasticity
Plasticity
DOF Eliminated on Casing Nodes
Single Grounded Spring
Detailed Local Model
Connector Element
Nonlinearity
Damping
Plasticity
Damage
Conductor
Soil Layer 1
Soil Layer 2
Soil Layer 3
Production Casing
Cement
Current Method Higher Fidelity Method
Global Model
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Abaqus Seismic Modeling Steel Concrete Soil
Linear Response
Non-Linear Response
Shear Wall Tensile Damage
Transverse Acceleration Vertical Acceleration
Transverse Displacement
Tensile Damage Stiffness Degradation
Earthen Dam Structure
Clay Plasticity Model
Potential for Liquefaction
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What is Isight?
Automation/Standardization of Processes
Easy Integration of Tools & Methods
Powerful Suite of Design Exploration Tools
Design of Experiments
Approximation models
Optimization
Design for Six Sigma
Reliability and Robustness
Interactive Data Visualization for Results
Interpretation
A Highly Scalable Software Package that Provides:
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Isight Components Application Components Algorithm Components
More Than Just Simulation !
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Isight Case Study: Electric Transmission Line
• Wire Ends Tied to a Single Master Node
• Master Node may only move Axially
• Force of 2 kips Applied to Master Node
• Each Layer Tied to a Separate Master Node
• Master Nodes fixed Displacements & Rotations
Parametric Wireframe Model with
Beam-to-Beam Contact
Layer #1
Layer #2
Layer #3
Layer #4 Layer
Wire Diameter Pitch of Helix
1 .120-.150 NA
2 .120-.150 0.5-0.95(P4)
3 .150-.190 0.5-0.95(P4)
4 .150-.190 11-17
Design Space
Friction Coefficient 0.1 – 0.5
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Isight Case Study: Electric Transmission Line
Simple
Calculations Update Script to
Change Dimensions Perform Simulation & Post Process Results
Generate DOE Points
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Isight Case Study: Electric Transmission Line
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Conclusion Exciting time to be part of SIMULIA
Growth is fueling an expanded User Community
Growth is fueling an expanded User Experience
Continued investment in technology and development
Increasing pace of technical acquisitions
Increased investment in next-gen technology and next-gen research
This is our Brand Promise to you – to deliver a best-in-class Community and
Experience for all users
Everyone should come talk to us!
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For more info…
Visit our website at www.3ds.com/simulia
Visit the SIMULIA Learning Community:
3ds.com/slc
Subscribe to SIMULIA Community News
3ds.com/about-3ds/3ds-magazines/simulia-community-news
Contact a local SIMULIA office in your region:
3ds.com/products-services/simulia/locations/
Attend Regional User Meetings:
3ds.com/events/simulia-regional-user-meetings/
Connect!
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