siemens, la empresa digital, en el basque industry 4.0

© Siemens AG 2016. All rights reserved.

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Digitalization:

Transformation in the Consumer Space …

… to

e-books

… to ride-

sharing

From the

book store

…

… to streaming

From the

record store

…

From

taxis …


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… is happening even more powerfully in our Industrial Space

… to distributed

power

generation

… to data driven

maintenance

From

centralized …

… to virtual

collaboration

From paper

based design

…

From manual

checks …


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The Internet of Things:

Driving the Digital Revolution, everywhere

Internet of Things

Energy

Smart grid

Infrastructure

Smart mobility

Healthcare

Smart health

Buildings

Smart buildings

Living

Smart home

Logistics

Smart logistics

Cities

Smart cities

+ Efficiency

+ Productivity

+ Capacity

+ Shorter time

to market

+ Resilience

+ Flexibility

Customer

benefitsManufacturing

Industrie 4.0

Smart factory


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Industrie 4.0:

The Vision of the Future of Manufacturing

1st industrial

Revolution

Water and

steam

2nd industrial

Revolution

Electricity, mass

production

3th industrial

Revolution

Automation

4th industrial

Revolution

Digitalization


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Industrie 4.0:

The Vision of the Future of Manufacturing

Digital Enterprise Technologies

Big Data and analytics

Augmented reality

Additive

manufacturing e.g.

3D

printing

Cloud

Cyber

security

Industrial

Internet

(network of integrated

sensors)

Horizontal/

vertical

software

integration

Simulation

Autonomous

robots

PLM = Product Lifecycle Management; MES = Manufacturing Execution System;

TIA = Totally Integrated Automation

ZVEI Movie


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From B2B to C2B –

An Ecosystem for Individualized Customization

Real

World

SuppliersVirtual World

Design and

Engineering

Production/

AssemblyService

Digital Enterprise

Digital

Enterprise

Ecosystem

Individualized

Customization

From Business-to-Business to Customer-to-Business


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Integration and Digitalization of the Supply Chain

in the Electronic Works Amberg

Production-Planning

Production-Engineering

Production-Execution Services

Product-Design

Product-

Design

Production-

Planning

Production-

Engineering

Production-

Execution

Services

Teamcenter


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Teamcenter

Innovation in Action - with 3D-Simulation

Design and Optimization of our SIMATIC S7-1500 with NX

Product-

Design

Production-

Planning

Production-

Engineering

Production-

Execution

Services


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Teamcenter


during Product Design

Product-

Design

Production-

Planning

Production-

Engineering

Production-

Execution

Services


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Teamcenter


during Production Planning

Product-

Design

Production-

Planning

Production-

Engineering

Production-

Execution

Services

Simulation of the injection molding


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Teamcenter


during Production Planning with Tecnomatix

Product-

Design

Production-

Planning

Production-

Engineering

Production-

Execution

Services


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Teamcenter

Innovation in Action - Mechatronic Engineering and Virtual Ramp-Off

during Production Engineering

Product-

Design

Production-

Planning

Production-

Engineering

Production-

Execution

Services

Digital Twin

of the SIMATIC S7-1500

Automated Engineering:

PLC-Code generation

from NX to the TIA Portal


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Teamcenter

Innovation in Action - Efficient Engineering of all Automation Components

during Production Engineering with Totally Integrated Automation (TIA) Portal

Product-

Design

Production-

Planning

Production-

Engineering

Production-

Execution

Services


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Teamcenter

Innovation in Action - Control of the Production in Electronic Works Amberg

with SIMATIC IT und SIMATIC PLCs

Product-

Design

Production-

Planning

Production-

Engineering

Production-

Execution

Services


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Teamcenter

Innovation in Action - Analyzation und Optimization of Energy Consumption

with SIMATIC B.Data

Produkt-

design

Produktions-

planung

Produktions-

Engineering

Produktions-

ausführung

Services


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Actual situation regarding Smart Factories

The majority of companies can

neither monitor operations in real

or near time nor adapt processes

quickly

The majority of manufacturing

companies do not make use of the

vast amount of data that is

generated in their organization

Only 48% of manufacturing

companies have implemented digital

platforms that span across

organizational boundaries

Only 54% of manufacturing

companies have yet automated

their core processes


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Actual perception regarding the need of Smart Factories

Over 75% of manufacturing

companies believe that the Digital

Enterprise will help leveraging their

competitive position!

Technologies that enable employees to

work and cooperate from any location

will be a massive advantage for our

operations !

Using analytic models to transform

data into valuable insights will boost

significant operational efficiency!

Data driven business excellence is

crucial to improve operational

processes


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The Answer to the Question:

„How can I become a smart factory?“

Automation

Line Design• Smart Line Concepts

• Automated Production

• Industrial Engineering

• Plug & Communicate Specification

Digitalization

Plane Design• Digital Lifecycle Readiness

• Horizontal and Vertical Integration

• Identification and History for all Elements

• Smart Data Management

Point Design• Manual/ LCA Production

• Standardized Work Instructions

• Ergonomic Workstation Design

• Focus on Tact Time

Organization

….stepwise – the Amberg way


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The Answer to the Question:

„Why should I become a smart factory?“

Interpretation -AbilityPattern RecognitionMeasure -Ability

Information Gathering

Prognostication -AbilityStabilization

Decision -AbilityAdaptation

REALITY PLANINGSIMULATION

… to increase “-abilities”!

Reactive Proactive


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Va

ria

nc

e o

f W

ork

Co

nte

nt

Variance of Work Sequence

observe – categorize – analyze – react

• Cause & Effect Relation direct or static

• Eliminate Non Value Add

12

3

A

BC

1 32

12

3

A

BC

Design Paradigm for Production SystemsSimple or Complex ?

Simple

Less Complicated

Less Complicated


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Va

ria

nc

e o

f W

ork

Co

nte

nt

Variance of Work Sequence

Design Paradigm for Digital Production SystemsSimple or Complex ? Reactive, Proactive or Prevention?

Complicated & Complex Production System

observe –analyze – (trial and error – analyze) – predict - prevent

• Cause & Effect Relation static or dynamic

• Eliminate Non Value Added Variability

12

3

A

BC

Z

12

3

A

BC

Z

a

b

C

a = A(t)

Data Driven Business Excellence

simulate


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Industrial Data Management ExampleLogistic Management / Energy Management with SIMATIC

Field/ Control Level Operator Level Operator Level Management Level

Automation-Ability

… of Logistic Systems

Interpretation-Ability

…of Logistic Systems

Prognostication-Ability

… of Logistic behavior

Decision-Ability

… Logistic Planning

S7-1200, S7-1500, S7-300,

ET200S SP; Basic Panels, Comfort

Panel, …

Plant Simulation PreactorWinCC

Observe Analyze Predict Prevent

Field Level Control Level Operator Level Management Level

Measure-Ability

… of Energy data

Interpretation-Ability

…of Energy consumption

Prognostication-Ability

…of Energy hot spots

Decision-Ability

… Energy management

ET200-Energy meter, SIRIUS

SIMOCODE, SENTRON PAC, …

Energy Box

S7-1200, S7-1500, S7-300

Basic Panels, Comfort Panel, … SIMATIC WinCC V7, PCS7,

SIMATIC powerrate

PROFIenergy

TIA Portal

WinCC V12, STEP7 V12

SIMATIC B.Data (On-Site)

Energy Analytics (als Managed

Service)

S7-300, S7-400, Industrial PC


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Challenges and Requirements

who define the design elements for our smart factory of the future !

+

Challenges Requirements

… of production systems and

facility

modularity

… of shop floor, facility, equipment

& workforce

scalable

… open media structure net with

no gaps incl. WiFi & data net

compatible

CA B

… through neutral standard

parameters & interfaces

universal

… of equipment and material

mobility

… common collaboration platform with

state-of-the-art security

secure data management

… through big data and business

intelligence

data analytics

… standard communication protocols

plug & produce

… access any data point

(horizontal/vertical)

grid data integration

… information, data and analytic

access from anywhere

cloud base

Vision: Full Agility of Digital Production Systems/ Network


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Electronic Works Amberg

Digitalization enables High Performance

SIMATICSPS - Speicherprogrammierbare

Steuerungen

DP - Dezentrale Peripherie

HMI - Human Machine Interface

~1 SIMATIC-Product per Secund

24 hours between Order and Receiving at Customer

>1200 Product Variants in Teamcenter

~9fold Increase of Production Volume

<11 dpm, Quality Level >99,9989%

Velocity

Flexibility

Efficiency

Quality

4th industrial

Revolution


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Thank you for your [email protected]

Vice President Manufacturing DF FA MF

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siemens, la empresa digital, en el basque industry 4.0

Technology