ISSUE 05 June 2013

Shriram EPC Limited

Official Newsletter of the Shriram EPC Group

2nd 80MW Unit at Suryadev Alloys to be synchronized shortly. Close on the heels of synchronization of the first 80MW

Suryadev plant, the second such is also set to attain the same

status. The first unit is currently generating the rated capacity

of 80MW. The performance guarantee tests (PG test) of the

Boiler, Turbine, Air Cooled Condenser, Fuel Handling System,

Ash Handling System, Water Treatment Plant have been

planned are proposed to the client. The PG tests are expected

to take place shortly.

Present status of the project

Progress of Erection and Commissioning work:

— 330 TPH, 96 bar, 540°C CFBC Boiler and ESP erection totally

completed and pre-commissioning activities in progress.

ID, PA and SA fan commissioned and Boiler slow firing

were completed.

— 80 MW Turbine alignment work was completed and boxed

up. Lube oil flushing is in progress. The turbine auxiliary

equipment erection completed. The oil centrifuge also

commissioned and included for oil flushing. The turbine

steam piping alloy steel P22, interconnecting piping alloy

steel P91 all are in progress and expected to be completed

shortly.

— Air Cooled Condenser super structure, equipments and

pumps erection were completed. The condensate piping is

in final stage of completion. The pneumatic testing of ACC

was programmed and pump and fan trails by ABB are also

under progress.

— 350 TPH Fuel Handling System was already completed and

ready for feeding coal to Boiler.

— Mechanical completion of the Ash Handling System is

complete now and the E&I works are in progress.

— Chimney - common for unit -1 & 2 - 100% complete.

Shriram EPC Limited

Major Commissioning activities planned for the

next three months for the completion of the

Project:1. Turbine Oil Flushing

2. TG on Barring Gear

3. Steam Blowing

4. Safety Valve Floating

5. Completion of Insulation and Cladding of MSL Piping

6. Turbine Rolling and over speed testing

7. Alternator Testing and Synchronization to Grid

Special attributes of Unit -2:

A view of the ACC unit

Turbine of UNIT-2 currently under development

SEPC to revamp hot strip mills at Bokaro.

SEPC has received a new Order from DANIELI INDIA, an

Erection Contract for Revamping of Existing Hot Strip Mill

(Roughing Mill Area) at Bokaro Steel Limited (BSL-SAIL) for an

Order Value of Rs. 28.69 Crores (inclusive of all taxes and

duties).

The overview - BOKARO Hot Strip Mill:

Slabs from CCS and Slabbing Mill are processed in the state-

of-the-art Hot Strip Mill. The fully automatic Hot Strip Mill

with an annual capacity of 3.363 million tonnes has a wide

range of products - thickness varying from 1.2 mm to 20 mm

and width from 750 mm to 1850 mm. The mill is equipped

with state-of-the-art automation and controls, using

advanced systems for process optimization with on-line real

time computer control, PLCs and technological control

systems.

BSL intends to upgrade all their existing Roughing Mill stands

with high powered drives and Automatic Gauge Control

Systems, aiming for a superior product mix and higher

production rates.

Scope of Work covers:

Dismantling of existing equipments, Mechanical erection,

Piping fabrication erection, Electrical erection including

Cabling & Termination, RR2 Pre-assembly & assistance to

Heavy lift erection, refurbishing work, stores management,

assistance during commissioning and Performance

Guarantee test of the plant after revamp.

In Unit-2, the Boiler works have been completed well in

advance and the other major areas like Turbine, Air Cooled

Condenser and IBR piping works came under critical path and

a huge task faced the organization in completing the Turbine,

ACC and IBR piping works to match the Boiler Schedule.

The erection and commissioning of the 7 metre tall Coke

Oven By-Product Plant (New CCD) at Rourkela Steel Plant

(RSP-SAIL), Odisha has been successful. This endeavour was

possible through a consortium comprising Shriram EPC and

Hutni Frydek, Mystek (Czech Republic) - Technology provider

PDIL for Ammonium sulphate plant. CET Ranchi was the

consulting partner for the project which is an integral part of

RSP's plans for expansion.

A view of the CCD at Rourkela

Up and running

SEPC's trial run of the Ammonium sulphate and

Ammonia liquor treatment plant at Rourkela Steel Plant

(RSP-SAIL), Odisha has come to a successful conclusion.

The job has been valued at Rs. 52 crore and is being

carried out SEPC with PDIL as its technology partner and

MECON, Ranchi as consultants.

This project is as per the upgradation programme of the

existing Coal Chemical Department of Rourkela Steel

Plant. Preliminary Acceptance Certificate (PAC) has been

obtained in January 2013 from the client and successful

trial run of the plant completed with production of

Ammonium sulphate salt.

Ammonia liquor treatment plant at Rourkela Steel Plant

Banking on momentum - New CCD at Rourkela, erected and commissioned

The value of the job has been put at Rs. 262.61 crores.

The Scope of work entails Detail Engineering,

Procurement, Construction and Commissioning. This

integrated Greenfield Coke Oven By-Product Plant was

successfully commissioned in April 2013 with

commercial production of Coal Tar and Ammonium

Sulphate liquor. Efforts are on to obtain the Preliminary

Acceptance Certificate and Commissioning Certificate.

Coke Oven By-product plant at Rourkela Steel Plant

The Narmada endeavour - successful inauguration

Hon'ble Minister Ganpatbhai Vasava inaugurating the project

Mission accomplished - Completion of the Bhavnagar project

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Shriram EPC has finally brought the Bhavnagar pipe

rehabilitation project to a successful close. The Gujarat

Water Supply and Sewage Board had earlier awarded a

contract worth Rs. 46.12 crores for rehabilitating a 34.5 km

long pipeline.

Work began in right earnest post mobilization, on November

2012 and was completed sucessfully. The final value of

project is about Rs. 53 Crores.

Scope of the work included Manufacture, Supply, Delivery

and Lowering, Laying and Jointing of M S Pipe. The inner

coating to the pipe was of Epoxy and the outer coating was

Cement Mortar Guniting.

Distances and Dimensions:

1219 mm Dia. - 2040 m

1016 mm Dia. - 12240 m

914 mm Dia. - 15220 m

813 mm Dia. - 5000 m

The Project was executed by Mr. Anant Desai as Project

Leader, Mr. Bharpur Singh as Project Manager and as GETs,

Mr. Ravi Anand and Mr. Anand Prakash Pandey. The main

Contractor was M/s P. D. Construction, Bhavnagar.

The much awaited 6.75 MLD Non-conventional water

treatment plant for Rural Water Supply Schemes at

Tilakwada was inaugurated in the presence of Hon'ble

Minister Ganpatbhai Vasava. The project features Shriram

EPC, Chennai as the prime contractor and will cover 93

villages of Tilakwada and Nandod, Narmada Dist., Gujarat.

Hon'ble Minister Ganpatbhai Vasava inspecting the facilities

R

Transmission lines at Tadipatri nearing completion

The Tadipatri wind farm project is in its terminal stages

of completion. Considerable progress to enable the

completion has been achieved on all fronts. Multi-

disciplinary teams are working for completion of the

transmission line stringing of the 26 KM transmission

lines. While on the other hand the Substation work as

well as the pre-commissioning trials of the WTGs are

nearing completion. The inspection related activities

by the various statutory organizations are also

progressing in parallel.

Leitwind Shriram Manufacturing Ltd

Breaking new ground

At Maharashtra, the land acquisition and approach

road activities are nearing completion for the 10.5 MW

project being executed for M/s BMD. The work on the

Bay extension of the substation has been completed.

Opportunities with Madras Medical Mission

LSML has been awarded a turnkey order by The Madras

Medical Mission for a 1.5 MW WTG. The project work

that includes land and infrastructure development,

supply, erection and commissioning of the WTG is in

progress at Tamil Nadu.

A pioneering effort - upgrading activities undertaken for the first time

As part of the Product Enhancement process two of the

earlier supplied WTGs to our overseas customer at Sri

Lanka are being modified to enhance their

performance. The earlier machines were provided with

rotor blades of 77 mts dia. The same have been

replaced with 86 mts dia along with associated

equipment. This kind of modification is being

undertaken by LSML for the first time under the

guidance of M/s Leitwind R &D.

Giving back to the Earth

The World Environment Day was celebrated at the

LSML factory on 05 Jun 2013. A dedicated tree

plantation drive involving the cross section of LSML

staff was conducted at the factory premises. The theme

of the year, 'Think, Eat & Save' that affects the

environment directly was disseminated to the staff

with a view to inculcate habits that shall avoid the

wastage of food.

Sharpening the saw

A one-day training program on Basic life support and Basic

fire safety was organized under the aegis of M/s Usha

Inst itute of Business Management recently at

Global Powertech Equipments Limited, Vandavasi. Eight

employees from the Head Office and 17 employees from the

plant - a total of 25 employees participated in the program,

Trainer Mr J Jayanth conducted the sessions highlighting

need of First Aid in Crucial hour and dos and don'ts while

dealing with unconscious victims and accident victims etc.,

followed by practical training in handling different types of

extinguishers for various types of fires. The program was very

useful, and interactive.

Orient Green Power Company Limited

Demonstration - Safety and First-aid

An inspiring identity - registration of OGPL's plant as a CDM project

The 8 MW Biomass based Power Plant at Kishanganj, Baran

District, Rajasthan, by Orient Green Power Company

(Rajasthan) Private Limited, a subsidiary of Orient Green

Power Company Limited has been successfully registered

with United Nations Framework Convention on Climate

Change (UNFCCC) as a Clean Development Mechanism

Project.

Activities towards Corporate Social Responsibility

Shriram Non Conventional Energy Ltd, Pattukkottai, a

subsidiary of Orient Green Power Company, as part of the

corporate social responsibility aims at imparting knowledge

to the community around. In this regard OGPL has donated

Rs. 3000/- to the middle school of Mettuvayal village,

Peravuran i panchayat un ion. The P lant Head

Mr. M. Palanisamy was the Chief guest for the first

anniversary of the school's Cultural club and Sports function

and also distributed prizes to the winners of various

competitions.

Students of the Middle School receiving monetary assistance

Winners honoured

The company has also donated Rs. 7000/- (First prize)

towards organizing the third year Four Line cricket

competition held in Manavayal village, Palathali panchayat.

The winners of the Four Line Cricket tournament

Knowledge that empowers

Power Gen India 2013, the nation's premier conference and

exhibition for the power industry, was held at the Bombay

Exhibition Centre, Goregaon. Associates of Hamon Shriram

Cottrell took part in the event and gained valuable

knowledge.

Hamon Shriram Cottrell

Participation in Power Gen Exhibition 2013 held at Bombay Exhibition Centre, Goregaon from 6th May 2013 to 8th May 2013.

A new avenue in Mangalore

Hamon Shriram Cottrell has been awarded a contract at the

prestigious Mangalore Refinery & Petrochemicals Ltd.

The contract covers aspects such as Cooling Tower, Pump

House, Cold Water sumps, Channels and the Cooling water

treatment plant. The scope of contract includes Design,

E n g i n e e r i n g , P ro c u re m e n t , C o n st r u c t i o n a n d

Commissioning. The cooling tower consists of 6 cells with a

total water flow capacity of 24,000 m3/hr. The same has

been commissioned and is now operational.

Views of the Refinery at Mangalore

Recognition comes with performance - HSC awarded fresh contracts

This quarter in particular has seen a lot of activity with regard

to being awarded more contracts. Following is a brief

account of the latest developments.

Reliance Industries Ltd

The Contract includes design, engineering, procurement of

material, manufacture, testing, inspection, packing &

forwarding, delivery of goods, erection and commissioning

of 3 nos. cooling tower for Os & Us J3 Project at Jamnagar,

Gujarat.

BMM Ispat Limited

The Contract includes design, detail engineering,

manufacture, supply of cooling tower materials, civil

construction, erection, testing, commissioning and

performance guarantee testing of cooling towers for 1.25

MTPA Integrated Steel plant (4 sets of cooling towers for

Steel Melting Shop and 3 sets of cooling towers for Merchant

Bar MILL) at Danapur village, Hospet, Bellary District,

Karnataka.

Enmas GB Power Systems Projects Limited

This is the first Contract booked by HSC for Air Cooled Steam

Condenser. The Contract includes design, engineering, civil

design with construction drawings, manufacture, supply,

transportation to site, performance testing, erection and

commissioning of 6 ( 2 x 3 ) module Multi Row Air Cooled

Steam Condenser with KL Fin for Jeppiaar Power Corporation

Pvt Ltd at Thiruvangaranai, Kanchipuram district, Tamil Nadu.

1st Floor (Northern Wing), RA Building, 18/3, Rukmini Lakshmipathi Salai,

Marshall's Road, Egmore, Chennai - 600 008. Tamil Nadu, India.

Tel : 044 - 4900 5555. Fax : 044 - 4900 5599 Email : info@shriramepc.com

www.shriramepc.com

Shriram EPC Limited

SHRIRAM EPC LTD.ORDER RECEIPTS DURING Q1 FY 13-14

1 Process & Metallurgy (HO) Kerala Feeds Ltd., Thrissur, Kerala.

Design and Engineering of all

Structural, Mechanical, Electrical and

Instrumentation equipments/works

for 300 TPD Cattle Feed Plant at

Thiruvangoor, Kozhikode

1.12

Supply of Structural, Mechanical,

Electrical and Instrumentation

equipments for 300 TPD Cattle Feed

Plant at Thiruvangoor, Kozhikode

24.84

Erection, Testing and Commissioning

of all Structural, Mechanical, Electrical,

Communication and Instrumentation

Equipments/works for 300 TPD Cattle

Feed Plant at Thiruvangoor, Kozhikode.

4.32

2 Municipal Services (Water-South)

CMWSSB, Chennai Providing Comprehensive Water

Supply Scheme to Karambakkam,

Nolambur and Injambakkam and

Providing Comprehensive Sewerage

Scheme to Kathivakkam in

Chennai City.

126.78

3 Process & Metallurgy (HO) Danieli India Ltd., Kolkata Erection Contract for Revamping of

Hot Strip Mill, Upgradation of

Roughing Mill Area at

Bokaro Steel Plant

28.59

TOTAL RECEIPT FOR Q1 FY 13-14 185.65

(All figs.in ` Crores)