shotcrete-uk
TRANSCRIPT
-
8/6/2019 Shotcrete-UK
1/8
Steel fbresShotcrete applications
WireSolutions
-
8/6/2019 Shotcrete-UK
2/8
WireSolutionsSteel fibres solutions
WireSolutions is partof the ArcelorMittalGroup, the numberone steel companyin the world. Majorproduct lines of theunit are industrialwires (bright,galvanised, annealed,coppered...),agricultural products(fencing, barbed
wire), and steelfibres for concretereinforcement.
ArcelorMittal has been producing steel
fibres for over 30 years and is one of
the leading suppliers of steel fibres
worldwide. Through a local presence,
ArcelorMittal aims to be closer to its
customers to improve its service.
All the fibres manufactured by
ArcelorMittal are made of cold drawn,
high tensile steel wire produced using the
most modern equipment. Our policy of
continuous investment helps guaranteethe durable performance of our products
which are manufactured ISO 9001 and
ISO 14001 standards compliant.
Transforming tomorrow.
-
8/6/2019 Shotcrete-UK
3/8
Product range
Steel fbres
ArcelorMittal has overcome challenges byoptimizing the aspect ratio (fibre lengthover effective diameter) and by shapingtheir steel fibres in specific ways. These
deformations can be along the fibre and/orat the extremities.
Aspect ratios between 40-80 are currentlyused. The higher the aspect ratio is, themore difficult will be the handling of afibre. Steel fibres are available in variouslengths from 20 mm up to 40 mm forshotcrete. 30 and 35 mm fibres have beenapplied most successfully. Specifying steelfibres by the dosage rate (kg per cubicmeter of shotcrete) is common, but it is
not in accordance with the latest findings,because of major differences in engineering
properties and performance between thevarious types of fibres. Nevertheless aspecification by performance is more andmore common as it takes into account the
specific characteristics of the differentfibre types (rebound, anchorage, aspectratio).
Ongoing research at ArcelorMittalhas resulted in the development of avariety of steel fibres for shotcrete,each performing best in its specificapplication.
All steel fibres from ArcelorMittal arecold drawn wire fibres and therefore
type I fibres according to ASTM A820and type 1 according to EN 14889-1.
Steel fibre reinforced concrete for shotcrete applications is nowsuccessfully used for many years due to its unique characteristicsand its numerous advantages.
ASTM A820, type I, cold drawn wire fibresEN 14889-1, type 1, cold drawn wire fibres
Range of aspect ratios
Aspect ratio FE l/d: 45,54Aspect ratio HE l/d: 47,64Aspect ratio TABIX l/d: 39
Range of dimensionsDimensions FE d: 0.65 - 0,67 mm l: 30-35 mmDimensions HE d: 0.55 0.75 mm l: 35 mmDimensions TABIX d: 0.90 mm l: 35 mm
Packaging25 kg boxes and big bags of 500 and 1 000 kg
Fibre performance able to cover the full range of actualstandard requirements(EFNARC, SIA, ASTM, all Europeanstandards).
FE
FE (Flat End) fibres are straight fibres with flattened, enlarged ends forimproved anchorage. FE fibres can be applied with minimum rebound loss.The typical tensile strength of the wire is 1 200 MPa.
HE
HE (Hooked End) fibres are straight fibres with additional hooked ends.The HE shotcrete fibre can be used in all shotcrete applications. Commonlyused with dosage of 25 to 50 kg/m3, depending on ground conditions.The HE fibre is shot with low rebound losses. The typical tensile strength ofthe wire is 1200 MPa.
TABIX
TABIX is an undulated steel fibre (1 100 MPa) used in slope and wallapplications without overhead projection.
500
25 30 35 40 45
600
700
800
900
1 000
1 100
1 200 (J)
(kg/m3)
HE55/
35
FE65/
35
TABIX
90/35
HE75/
35
-
8/6/2019 Shotcrete-UK
4/8
Applications
ArcelorMittal steel fibres have been used now for years successfully inmany application areas.
Road tunnel
Railway tunnel
Water tunnel
Emergency gallery
Mining
Slope stabilization
01
01
02
03
04
05
01 03 05
04 0602
-
8/6/2019 Shotcrete-UK
5/8
Ground and rock support
Repair and refurbishment
Excavation and open pit stabilization
Special applications
07 09
08 10
06
10
07
09
08 07
-
8/6/2019 Shotcrete-UK
6/8
Dosing equipment
Easy charging of a dosing unit
Transportation of the big bag by a1)wheel loader or forklift truck over the
dosing unit.Big bag bottom is cut and the fibres are2)dropping down.Vibrating hopper for easy dosing of the3)fibres.
Giving advice for the integration ofthe fibres.
Available dosing units: Automatic dosing unit with
permanent control of fibre dosagerate.
Conveyor belts. Bucket elevators. Steel fibre blowers. Storage and buffer belts.
Assistance for planning andinstallation of dosing equipments.
Possibility to control the dosingequipment by the batching plant ITsystem.
Assistance and service on site.
Easy installation and application: All machinery is plug-and-play.
So any installation can be done. Within a short time and the
production of SFRC can be startedquickly.
1 2 3
-
8/6/2019 Shotcrete-UK
7/8
Technical Support
Advantages
Outstandingtechnical support
With worldwide experience and siteassistance, ArcelorMittal is your partnerfor the equipment selection andinstallation assistance, the chemical andadditive recommendation, the right fibre
selection for your application and forthe mix-design for steel fibre reinforcedshotcrete.
With ArcelorMittal fibres, you donot have just pneumatically appliedconcrete, but a steel fibre reinforcedshotcrete of highest quality andreliability!
Steel fibre reinforced concrete forshotcrete applications has now beensuccessfully used for many years due to
its unique characteristics and numerousadvantages:
Ductility of the reinforcement.
Cost savings.
Time savings.
Material savings.
Safe job site.
Easy installation and application.
Providing top technical service tothe customers from job start up untilfinalization of the project.
Giving advice on mix design, fibresselection and dosing equipment in order
to optimize performance and quality.
Giving advice and training to theworkers.
Participating to testing and resultsanalysis.
In our opinion, research & developmentis the key to success. We allow ourcustomers to take profit from ourexperience collected on job-sites
around the world.
Shotcreteconsolidation
Installation
of wire-meshInstallattion
of bolt/anchor
Shocrete
application
Steel FibreReinforced Shotcrete
Installation
of bolt/anchor
Time saving
with SFRS
Conventionalmethod
SFRS
0h 1h 2h 3h 4h
Conventional method
without muckingcompared to Steel Fibre
Reinforced Shotcrete
method (SFRS).
-
8/6/2019 Shotcrete-UK
8/8
ArcelorMittalWireSolutionsBP 16L-7703 Bissen
T +352 83 57 72 1F +352 83 56 98
All information in this promotional material shall ill ustrate products and services in a non final way and invite to further technical or commercial explanation; they are not contractual. Copyright ArcelorMittal 2009.