shanghai compound copper tuiee co., - ecr … · (mawp = meximum wng pretisure) ... which is a...
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5/04 2007 14:22 FAX +86 21 50640353 SHANG HA1 SANGI(CH1NA)
SHANGHAI LONGYANG PRECISIE COMPOUND COPPER TUIEE CO., LTD
To whom it may concern ;
Date April 20, 2007
We. Shanghai LongYang Precise Compound Copper Tube Co., Ltd., having
its main factory at Shanghai, P.R. China, are hereby declare that our copper
tube products which is applicable of use for refrigerant tubes, are manufactured
in accordance with EN-1 2735 norrns specification.
Yours failhfully,
Shanghai LongYang Precise
j&j;lL: +B . &g$ filifiy#P?'c)& 1-.&FlE)%$$?~488? LL](Pi&%lN/P.C: 20110 1 Add: No.488 QiiigdnRoad.Hoqing Inrluwi.ry Zr~ne,Pudong New Alve Area.Shaiighni,P.K.Cliina @.iX/Tel! +86(02 11689 18866 f$iXIFax: +86(021)58976602 111B~~i j l~rna i l : ofl'icr@hhly lp.cnrn
/O4 2007 15:51 FAX c86 21 50640353 SHANG HA1 SANGI(CH1NA)
S ~ H . LONGYANG PRECISE COMPOUND COPPER TUBE CO., LTD
T u k accorUlng to AD-UERKBLATT B1
When üa/Dlmc~,P thw s = ( [ o a m P ) / W f K / s l i + ~ ) ) +eg*
outside diameter inalde dlarnder wallthidrne6s systern design premm tensile smngh eafeiy meffklent strengm rarlualon eoefficient (weidsaam factor) allowable lolerances dlpwable w r d m
Inputdatx Sy6bem dasign pmS&IJr¶ in bar syslem deslgn temperalure 'C allowabie corrosion (c2) in mm mal.sial
calculateu ~ u m s ; M4WP In bat, bassd on matahl parameters and designtemperature MATP In bar, b a s 4 on materlal pramerers and Iwltemperatum
(MAWP = meximum W n g pretisure) (MATP = maxlmbm tastpnxwm)
- - ......... - . . . . . . . . . . . . . . v..--- ............. .. .... . . . .
.......... .......... ...........-....-
- - ...... ... . .. . . .-.-. - --i.---. .-CI . - D - - -
-- - ... . . . . . . . . . . . . . . . . . . . . . . . - ... . . . . . . - . . - . - .........
-. - . - '..'d:--...&,>
- .. Ali~&,k; +kil - 1%. MfiFXfrkAk n I.~.$JKI / x . ~ l ~ / & ~ ~ g g ~ Add: No.488 Qingdu Road,Heqing Industry Zone,Pudong Ncw Awe Arsa.Shangbiii.P,R.Chinn a-$iíTel: +86(021)6891,8866 @ n F n x : +86(02 1 )SR976602 diPm/Emnil: ol"l"ice@rl~iy~g.c«rn
Date :July 19, 2005 FACSIMILE MESSAGE
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Shanghai LongYang Precise Compound Copper Tube Co.,Ltd.
No. 488 Qingda Road, Heqing Industry Zone Ref. No.: MH-110705 Pudong New Area Shanghai Phone : 86-021-589766262 China FAX : 86-021-58976603 To whom may it concern ; Subject : Hydraulic test of tube Hydraulic test of tube of our copper tubes shall be conducted under conditions Test hydrostatic pressure shall be conducted hydraulic test pressure computed by the following formula shall be applied, the last time for 10s-15s. But, it is not necessary to test under 6.86Mpa (70kgf/cm²) except for special requirement. 2S・t P= D-0.8t Where: P-Test hydrostatic pressure, MPa (kgf/cm²); t- Wall thickness of tube, mm; D-Outer diameter of tube ,mm; S-Allowable stress of material, allowable stress of
pure copper is 41.2Mpa (4.2kgf/mm²) And, we obtained following test result from our copper tube "M", which is a temper of copper tube and meaning of the temper is "O"(soft) of JIS H3300, at our factory on the 4th of December, 2003. This is in reference to attached “Analysis Report” in Chinese.
And, we translated the descriptions of “Analysis Report” into English.
Date :July 19, 2005 FACSIMILE MESSAGE
-2-
Analysis Report
Ref. No. JL-RF-155
Item Specification of Analysis Measurement Analysis Remarks No. Cooper Tube Item Unit Result
1 Φ 15.88x 1.0 Water Mpa 5.5 Without Any Pressure Transformation
2 Φ 9.5 x 0.8 Water Mpa 7.4 Without Any Pressure Transformation
3 Φ 6.35 x 0.8 Water Mpa 11.5 Without Any Pressure Transformation
4 Φ 15.88x 1.0 Water Mpa 28 Burst Pressure
5 Φ 9.5 x 0.8 Water Mpa 37 Burst Pressure
6 Φ 6.35 x 0.8 Water Mpa 58 Burst Pressure
With our best regards, Shanghai LongYang Precise Compound Copper Tube Co., Ltd. Masafumi Harada Deputy General Manager Sales Division
SANGI® insulated tubes for Multi Import (European Specifications)21-12-2007
1. Scope:This specification is applied to insulated copper tube and meets the European standards.
2. Specification:2.1. Commodity construction.
2.2. Products specifications and information details on insulation:
I = fireclassificationA = Sangi ModelB = Production batch
Sangi coil OD Thickness ID Thickness ODModel length (m) mm mm mm mm mmSingle inch sizeS0225EN 6,35 0,80 8,00 9,00 26,00S0325EN 9,52 0,80 11,00 9,00 29,00S0425EN 12,70 0,80 14,00 10,00 34,00S0525EN 15,88 1,00 18,50 10,00 38,50S0625EN 19,05 1,00 21,50 10,00 41,50S0725EN 22,22 1,15 24,00 10,00 44,00
Double inch size6,35 0,80 8,00 9,00 26,009,52 0,80 11,00 9,00 29,006,35 0,80 8,00 9,00 26,00
12,70 0,80 14,00 10,00 34,006,35 0,80 8,00 9,00 26,00
15,88 1,00 18,50 10,00 38,509,52 0,80 11,00 9,00 29,00
15,88 1,00 18,50 10,00 38,509,52 0,80 11,00 9,00 29,00
19,05 1,00 21,50 10,00 41,5012,70 0,80 14,00 9,00 32,0019,05 1,00 21,50 10,00 41,50
Single metric sizeSM0225EN 6,00 1,00 8,00 9,00 26,00SM0325EN 10,00 1,00 11,50 9,00 29,50SM0425EN 12,00 1,00 13,50 10,00 33,50SM0525EN 16,00 1,00 18,50 10,00 38,50SM0625EN 18,00 1,00 21,00 10,00 41,00SM0725EN 22,00 1,00 24,00 10,00 44,00
Double metric size6,00 1,00 8,00 9,00 26,00
10,00 1,00 11,50 9,00 29,506,00 1,00 8,00 9,00 26,00
12,00 1,00 13,50 10,00 33,50
PM2325EN
PM2425EN
25
20
25
25
P2520EN
P3520EN
P3620EN
P4620EN
Copper tube
P2320EN
P2420EN
Insulation
3. Copper Tube Specification:3.1. General quality
(1) Tube must not have detrimental crack, a flaw, a leak as well as other defects on use(2) Tube shall be a practical right circle.(3) The inside and external surface of the tube shall not have any adhered detriments, oxidations, dustr, grease and scrap, etc.
3.2. Chemical composition:Copper Alloy seamless tube, more then 99,90% Cu, 0,015 - 0,040 % P.
3.3. Mechanical Properties: In accordance with the European Norm EN-12735
Tubes according to AD-MERKBLATT B1
When Da / Di=<1,2 then s = ( (Da*p) / (20*(K/S)*v + p) ) +c1+c2
Da outside diameter [mm]Di inside diameter [mm]s wallthickness [mm]p system design pressure [bar]K tensile strength [N/mm2]S safety coefficient [-]v strength reduction coefficient (weldseam factor) [-]c1 allowable tolerances [mm]c2 allowable corrosion [mm]
Inputdata:system design pressure in bar R-410 35,00system design temperature °C 55,00allowable corrosion (c2) in mm 0,00material `Copper
Calculated figures:MAWP in bar, based on material parameters and designtemperature (MAWP = maximum operating pressure)MATP in bar, based on material parameters and testtemperature (MATP = maximum testpressure)
Conclusion: Not all tubes are according to the rules of AD-Merkblatt B1
Metric and inch sizes: Sangi SM/PM and S/PDa Di s Da/Di Temper S K/S K/S c1 s v MAWP Check MATP
at 100°C at 20°C calculated min[mm] [mm] [mm] [mm] [-] [N/mm2] [N/mm2] [mm] [mm] [-] [bar] [-] [bar]
6,00 4,00 1,00 1,50 F22 1,00 49,50 55,00 0,13 0,38 0,80 134,32 3,84 149,241/4" 6,35 4,75 0,80 1,34 F22 1,00 49,50 55,00 0,10 0,37 0,80 97,49 2,79 108,33
3/8" 9,53 7,93 0,80 1,20 F22 1,00 49,50 55,00 0,10 0,51 0,80 62,43 1,78 69,3710,00 8,00 1,00 1,25 F22 1,00 49,50 55,00 0,13 0,55 0,80 75,47 2,16 83,8612,00 10,00 1,00 1,20 F22 1,00 49,50 55,00 0,13 0,64 0,80 61,91 1,77 68,79
1/2" 12,70 11,10 0,80 1,14 F22 1,00 49,50 55,00 0,10 0,64 0,80 45,92 1,31 51,02
16,00 14,00 1,00 1,14 F22 1,00 49,50 55,00 0,13 0,81 0,80 45,54 1,30 50,605/8" 15,88 13,88 1,00 1,14 F22 1,00 49,50 55,00 0,13 0,80 0,80 45,91 1,31 51,01
18,00 16,00 1,00 1,13 F22 1,00 49,50 55,00 0,13 0,89 0,80 40,22 1,15 44,69
3/4" 19,05 17,05 1,00 1,12 F22 1,00 49,50 55,00 0,13 0,94 0,80 37,90 1,08 42,1122,00 20,00 1,00 1,10 F22 1,00 49,50 55,00 0,15 1,08 0,80 31,83 0,91 35,37
7/8" 22,22 19,92 1,15 1,12 F22 1,00 49,50 55,00 0,17 1,11 0,80 36,44 1,04 40,49
K/S according tabel 15.3 - AD Merkblatt W 6/2
4. Insulation Specification4.1. General quality.
There shall not be remarkable crack of the surface of the pipe, exfoliation of skin and adhesion of scraps.4.2. Quality of material.
(1) Inside material: Low-density Polyethylene, flame retarding(2) Outside material: Low-density Polyethylene, flame retarding Classification B L-s1,d0; Acc. EN-13501-1:2002(3) Skin: Polyethylene film (100 µ), with embossed suface, flame retarding To be confirmed by recent tests!
4.3. Physical Properties Values:
Inside material Outside MaterialAppearance Density g/cm3 Less than 0,040 Less than 0,035 Specific gravityTensile Strength N/cm2 Up to 29,4 Up to 20 JISK6767Elongation % Up to 40 Up to 130 JISK6767Water Absorbtion g/100cm2 Less than 0,01 Less than 0,01 JISA9511Thermal Conductivety w/m.K Less than 0,046 Less than 0,035 JISA9511Thickness Contraction % Less than 7 (80°C) Less than 7 (80°C) FISA9511
Conformity Standard
Calculation SANGI Copper refrigeration tubes
Material Fiducial PointItem Unit Measuring Method