service manual cpdp-350 500
DESCRIPTION
Manual de servicio para fuente robotizada OTC modelo CPDP 350TRANSCRIPT
Service Training
Revised July/24/00
ADVANCED WELDING SYSTEMS
Turbo Pulse 350 / 500 DF
CPVDP-350
(P6934) 460V model
(P6972) 230V model
CPDP-500
(P6920) 460V model
(P6973) 230V model
5311 W.T. Harris Blvd. West, Charlotte, N.C. 28269
Telephone: (704) 597-8240 Fax: (704) 333-9790
1 Setup:
Voltage: Units are singe voltage rated only
*208/230 VAC, Model460 VAC, Model
CPDP 350 DFP6972P6934
CPDP 500 DFP6973P6920
*208/230V require a slide switch change located on PCB P6972Q00
Wire Feeders:
RollsMetalCoolingTachogenerator
CMH 2312SteelAirNo
CMWH-2312SteelWaterNo
CMH 1474AluminumAirNo
CMWH-1474AluminumWaterNo
CMH 1454AluminumAirYes
CMWH-1454AluminumWaterYes
Note: Water-cooled is recommend for use with CPDP 500 DF due to heat with the higher current.
Welding Guns:
MetalCoolingCPDP 350 DFCPDP 500 DF
WTCMU-3503SteelAirRecommendedApplicable
WTCMUA-2501AluminumAirRecommendedApplicable
WTCSW-5002SteelWaterApplicableRecommended
WTCAW-5002AluminumWaterApplicableRecommended
Extension Cables:
15 FT33 FT50 FT66 FT
Remote ControlBMCPJ-0605BMCPJ-0610BMCPJ-0615BMCPJ-0620
Wire FeederBMCPJ-0705BMCPJ-0710BMCPJ-0715BMCPJ-0720
2 Input Protection:
FusePart #AmpsFunction
F1, F34610-03075Power Supply
F24610-00410Power Supply Bd.
F44612-0063T2 and MS1 (Contactor)
F54612-0063T3, PC Boards. and Fan
3 Power Capacitors Voltage:
The power capacitors (C2-C4) voltage is approximately 325 VDC per capacitor.
4 PC Board: (See page 22 for optional EPROMS available)
PC BoardPart #230 V model460 V modelFunction
PCB1P6840P00P6972, P6973P6934, P6920Main Control Bd. (less EPROM)
PCB2P6972Q00P6972, P6973
Power Supply Board
PCB2P6848Q00
P6934, Power Supply Board
PCB3P6768S00P6972, P6973P6934, P6920IGBT Driver Board
PCB4P6768T00P6972, P6973P6934, P6920Filter Board
PCB5P6848Y00
P6934, P6920MS Contactor Driver Board
WP-POTK5012C00P6972, P6973P6934, P6920Wave Pulse Potentiometer
EPROMK4774
P6934Op. Wave Pulse EPROM
EPROMK4775
P6920Op. Wave Pulse EPROM
EPROMK4781P6972
Op. Wave Pulse EPROM
EPROMK4782P6973
Op. Wave Pulse EPROM
EPROMK4773
P6920Op. .035 EPROM
5 Trouble Shooting Guide (Chart 1)Error
#Error DescriptionWarning
Indicator
(on front panel)PCB 1, P6840P00
PL202PL203PL204PL205
1Torch switch ON
2Program Push Switch Error
3Emergency Stop
4Input Overvoltage
5Output Overcurrent
6Thermal Overload (2-Tstats)
7Inverter drive circuit error
8Primary (CT1)/Secondary (CT2) current error
9+ 15V Low or Shorted Voltage
10Arc voltage detecting error
11Microprocessor error (1)
12Waveform control circuit error
13Microprocessor error (2)
14Water pressure error (8.55 PSI min.)
Indicator is Off, Indicator is ON, Indicator is Flashing
ProblemCheck and Replace if neededAction Required
No Arc when Torch switch is pressed
Check Ground cable between power supply and base metal
Attach Ground cable with good connection from power supply to base metal
Check Torch power connections between power supply and torchAttach Power cable with good connection to power supply
Check Program Switch for proper settings to front panel settingSet to proper setting per front panel
Check Warning Lamp Refer to above chart 1
Check Remote Control Connect if not
Check all control cablesPlug in or replace if needed
Check Torch switchReplace if needed
Check Power FusesTR1, TR2 or DR1 may be damaged if so call factory authorized service center
Power ON indicator PL1 is not litPL1 failureReplace PL1
No power to power supplyApply proper 3-Phase line voltage and ground
Fan MotorPower indicator PL1 is not litSee PL1 section
Power indicator PL1 is litCheck F4, F5 (on sub-chassis) T3 and check CN13 on PC Board P6840P for 200 VAC for Fan motor replacing if needed
Warning indicator PL2 is lit when control power switch is turned on see chart
Thermostats THP1 or THP2 badCheck and replace if needed
Check connections CN8 and CN9 on PC Board P6840P
Welding power supply is overloaded or duty cycle to highReduce load or cycle and allow to cool
Ambient temperature is highOperate at and ambient of 104 degrees F or less
Ventilation is blockedRemove exterior items from around power supply
Turn power OFF use clean dry air to blow out power supply
Improper line voltage (over or under voltage)Check input power for proper line voltage and correct if needed
Make sure fan is runningSee fan section
Emergency StopCheck for jumper on Q Board CN5 terminals 7 and 8 to reset the power supply
No Gas even when torch switch is pressedCheck for gas to power supply by pushing S4 switch Gas Check to check (No gas output)If no gas turn on gas tank and regulator for proper pressure make sure gas hose is hooked up
Check (SOL, #4813-001) 24 VDC Gas solenoid valve in wire feeder and replace if needed
Check for +24 VDC from Q Board replace if needed
Check wire feeder control cable and replace if needed
Check for gas to power supply by pushing S4 switch Gas Check to check (Gas output)Gas control circuit failure check Q Board and replace if needed
Check control cables line # 107, 108 and 109
Check filter (T) Board
Warning indicator lit check indicating chart 1 and repair as needed
Gas doesnt stop flowing
Check the Gas Check S4 switch
Set in the Weld Position
Check for 24 VDC at gas valve if none present replace gas solenoid #4813-001
Check for 24 VDC at gas valve if present check Q Board CN5 terminals 11 and 12 for open contact and replace Q Board
Gas flows when the torch switch is pressed but load voltage is not generatedControl circuit failureCheck P6840P Board and replace if needed
No Gas pre-flow time
Gas control circuit failureCheck P and Q Boards replacing as needed
Check P6840P dip-switch S201 position #2OFF position is .08 and ON 1.0 seconds set to ON for more time
No Gas post-flow time
Gas control circuit failureCheck P and Q Boards replacing as needed
Check P6840P dip-switch S201 position #3OFF position is .035 and ON 3.0 seconds set to ON for more time
No Wire FeedF2 Fuse on Front panel blownCheck wire feeder, welding torch and then replace F2 Fuse
Remote control and cables broken or bad contactsPlug-in or replace as needed
Motor control circuit failureCheck Wire feeder motor, P and Q board replacing as needed
Filter circuit failureCheck and replace T board if needed
Welding current is to much and out of controlControl circuit failureCheck and replace PCB P6840P if needed
Filter circuit failureCheck T Board and replace if needed
Remote control or cable failureRepair or replace if needed
Breaking of arc voltage detection line
Check S901 on PCB P6840P (standard position is TANSI under 100 ft. and DIRECT over 100 ft. as well as special wiring) and check arc voltage detection lead
Remote control does not regulate welding outputControl circuit failureCheck PCB P6840P and replace if needed
Filter circuit failureCheck T Board and replace if needed
Remote control or cable failureCheck remote control variable resistors R20 and R21 in remote control and check remote control cable replacing as needed
No welding during Crater Fill when switch is in W/O PULSE or W/PULSE positionCrater-filler switch S2 on front panelReplace if needed
WCR circuit failureCheck PCB P6840P and replace if needed
WCR contact kept closed
Current transducer CT2 failureReplace CT2
WCR circuit failureCheck PCB P6840P and replace if needed
Unstable arc and welding bead is not neat
Connection failureCheck all power, ground and control cables repair or replace as needed
Check for proper tip and replace if needed
Improper setting of
PULSE ARC CONTROLReadjust for proper setting of PULSE ARC CONTROL
Improper welding conditionsCheck settings of program switch, current, voltage, gas flow, gas type and welding speed changing if required
Wire feeding not smoothCheck pressure adjustment of wire feed readjusting if needed
Check feed, pressure rolls and torch for welding wire diameter used
Check torch liner for metallic dust inside of liner cleaning or replacing if necessary
Check whether conduit of torch is bent severally replacing if needed
Wire or base metalCheck whether oil or the like cleaning surface if necessary
Check whether welding wire is rusted changing to new wire
Shielding gasGas mixture bad requires changing to new tank
Air in gas check for bad connections and gas hose failure correcting if necessary
Arc blow occursChange the direction of welding
Change the place of grounding point of the base metal
6 Dip Switch Guide
S201 (Factory Settings)
ON
OFFoooo
1234
SetOFFONS201 Description
1X
ON for Initial current when using crater-filler mode
2.081.0ON for longer Pre-flow in seconds
3.353.0ON for longer Post-flow in seconds
4XCM-231Always set to OFF (Only turn ON if using CM-231 wire feeder)
S202 (Factory Settings)
ON
OFFoooooooo
12345678
SetOFFONS202 Description
1
ON = 20 Amp change to pulse peak current
2
ON = 40 Amp change to pulse peak current
3
ON = 80 Amp change to pulse peak current
4
OFF = Increases 1, 2, 3 ON = Decreases 1, 2, 3 of pulse peak current
5
ON = 0.1 ms change to pulse duration
6
ON = 0.2 ms change to pulse duration
7
ON = 0.4 ms change to pulse duration
8
OFF = Increases 5, 6, 7 ON = Decreases 5, 6, 7 of pulse duration
S203 (Factory Settings)
ON
OFFoooooooo
12345678
SetOFFONS203 Description
1
ON = Base current to be fixed at 60 Amp
2
Always set to OFF
3
ON = Cancels slow down function
4
ON = Changes current and voltage from 0-15 VDC to 0-10 VDC
5
Always set to OFF
6
Always set to OFF
7
Always set to OFF
8
ON = Automatic operation (using E-stop terminals for start-stop)
S901 (Factory Settings)
TANS1oStandard under 100 ft
DIRECT
Over 100 ft away requires a lead from voltage detection terminal to work (-)
Burn-back Time:
R125 potentiometer located on P6840P Board adjustments are Center = Standard (preset), CCW = -250 ms shorter, CW = +250 ms longer
Burn-back Voltage:
R124 potentiometer located on P6840P Board adjustments are Center = Standard (preset), CCW = -9 V lower, CW = +10 V higher
CN5 on Q Board (12 Pin Terminal Block)
Note: * Using the E-Stop terminals requires resetting power to power supply.
** Shunt for: CPDP 350 = 400A/60mV, CPDP 500 = 600A/60mV
*** Recommend a voltmeter with a full scale of 100 V
7 Printed Circuit Board (PCB)7.1 Location and functions of P.C.B.
PC Board
Part # Location Function
P6840P
Upper chassis
Sequence control ( micro-computer )
Output voltage setting
Pulse waveform control
Multi-static characteristic control
Constant penetration control
Voltage feedback
Current feedback
Input over voltage protect circuit
Shortage of input voltage protect circuit
Thermal overload protect circuit
PWM control circuit
Over current protect circuit
DC magnetization protect circuit
WCR circuit
Short-circuit detector
P6848Q(460Vmodel)
P6972Q
(230Vmodel)
Upper chassis
Wire feeding motor control circuit
Relaycircuit
External connection terminal
Power supply for P.C.B.
P6768S Upper chassisIGBT driver
P6768T
Lower chassis
(Sub chassis)Filter circuit for remote control and wire feeder
P6848Y(460Vmodel only) Upper chassisMagnetic contactor driver
7.2 PC Board P6840P
7.2.1 Measurement ( P6840P )Check pin #FunctionConditionWaveform or Voltage
(T) means Tester,(S) means Oscilloscope
CH101Reset signal for CPUN.A.N.A.
CH102
Wire feeding speed setting
( In test CP mode )TS (Torch Switch) is OFF.
(T) CH304(-) - CH102(+)( 0-9.5V(depending on program #)
According to welding current setting knob in remote pendant.
CH103
Welding current setting of
remote control
TS is OFF.
(T) H304(-) - CH103(+)( 0-5V(depending on program #)
According to welding current setting knob in remote pendant.
CH104
Welding voltage setting of
remote control
TS is OFF.
(T) CH304(-) - CH104(+) ( 0-5V(depending on program #)
According to welding voltage setting knob in remote pendant
CH201
Feedback of tacho-generator
Wire inching
(T) CH304(-) - CH201(+) ( 0-5V According to wire feeding speed.
( Only when using wire feeder with tacho-generator(CM(W)H-145) )
CH301+5V lineN.A.(T) CH302(-) - CH301(+) (+5V
CH302Ground for +5VN.A.N.A.
CH303+15V lineN.A.(T) CH304(-) - CH303(+) (+15V
CH304
CH406Ground for+15V, -15VN.A.N.A.
CH305-15V lineN.A.(T) CH305(-) - CH304(+) (+15V
CH306+24V lineN.A.(T) CH307(-) - CH306(+) (+24V
CH307Ground for +24VN.A.N.A.
CH308
Output setting signal
( In test CP mode )TS is OFF.
non-pulse mode
(T) CH304(-) - CH308(+)(approx.0V-10V
According to welding voltage setting knob in remote pendant
CH309
Torch switch signal
TS is ON.(T) CH304(-) -CH309(+) (0V
TS is OFF..(T) CH304(-) -CH309(+) (+4.2V
CH401
Actual welding current
waveform
Welding
(S) CH304(-) - CH401(+)Example of pulsed MAG. 1V is equivalent to 100A.
CH402
Voltage feedback for "MULTI"
control
TS is ON, and
no load output
In pulse mode(T) CH304 - CH402 (Approx. 3V
(S) CH304 - CH402
CH403
CH404Control pulse for IGBTTS is OFF.
(T) CH304(-) - CH403 (CH404) (+)
(+15V
TS is ON and no load output
(T) CH304(-) - CH403 (CH404) (+)
(Approx. +8V
(S) CH304 -CH403(CH404)
CH403 and CH404 shall not be 0V at same time.
CH405
Voltage feedback signal
(In test CP or CC mode )TS is ON.
(T) CH304(-) -CH405(+)(Approx. 1/10 of output voltage.
CH407
Current feedback for OCP
Welding
(S) CH304(-) - CH407(+)*Pulse width and pulse peak vary according to instantaneous value of welding current and voltage.
CH408
Feedback signal for protection of DC magnetization
TS is ON and no load output
In pulse mode(S) CH304(-) - CH408(+)
CH601
Current feedback signal for A/D converter
Only welding
(non-pulse )
(S) CH304(-) - CH601(+)Example of non-pulse welding
0.2V is equivalent to 100A.
CH801
"MULTI" control setting
Only welding
( non-pulse )
(S) CH304(-) - CH801(+)Example of non-pulse welding
CH901
Output voltage signal
TS is ON and no load output(T) CH901(-) - CH304(+)
(Approx. +8V-+9V
CH902
Short-circuit detect signal
TS is OFF.(T) CH304(-) - CH902(+) (0V( equivalent to short)
TS is ON and no load output(T) CH304(-) - CH902(+) (+15V
( equivalent to arc )
CH903Voltage feedback signal for A/D converterTS is OFF.(T) CH304(-) - CH903(+) (0V
TS is ON and no load output(T) CH304(-) - CH903(+) ( Approx.+4V
7.2.2 Potentiometers ( P6840P ) Refer to owner's manual " 11. 1 Build-in function and adjustment " for details.
Potentiometers on P.C.B. are already adjusted to optimum value. But some of them can be re-adjusted by the operator. The following is the meaning of each potentiometer.Do not re-adjust the potentiometer marked .
Symbol No.Meaning of potentiometer
R124Antistick voltage adjustment
R125Antistick time adjustment
R126No use
R251Gain adjustment of tacho-generator feedback ( Only when using wire feeder with tacho-generator)
R301Input over voltage threshold adjustment
R418Voltage feedback adjustment (for CP)
R421Voltage feedback adjustment (for "MULTI" control )
R938Output voltage detector compensation for Hall current sensor
R946Output voltage feedback adjustment for A/D converter
7.2.3 Jumper sockets( P6840P )
Do not changeover the jumper sockets.Symbol No.Meaning of jumper socket"a" side"b" sideStandard position
J101EPROM/ extended bus changeoverEPROMExtended bus"a"
J303Input for thermostat changeover12"b"
J401PWM setting signal changeoverInternal signalExternal signal"a"
J402"MULTI" control changeoverHardwareSoftware"a"
7.2.4 Location of check pins and potentiometers on P6840P
7.3 PC Board P6848Q7.3.1 Measurement ( P6848Q )Check pin #FunctionConditionWaveform or Voltage
(T) means Tester,(S) means Oscilloscope
CH1
Power supply for wire feeding motorTS is OFF.
(T) CH1(-) - CH6(+) (Approx. +30V
CH2Power supply -15VTS is OFF.(T) CH2(+) - CH6(-) (+15V
CH3Power supply +24VTS is OFF.(T) CH4(-) - CH3(+) (Approx.+24V-+26V
CH4Ground for +24VN.A.N.A.
CH5Power supply +15VTS is OFF.(T) CH6(-) - CH5(+) (+15V
CH6Ground for +5V,+15V,-15VN.A.N.A.
CH7Power supply +5VTS is OFF.(T) CH6(-) - CH7(+) (+5V
7.3.2 Potentiometers ( P6848Q)
Refer to owner's manual " 11. 1 Build-in function and adjustment " for details.
Potentiometers on P.C.B. are already adjusted to optimum value. But some of them can be re-adjusted by the operator. The following is the meaning of each potentiometer.Do not re-adjust the potentiometer marked .Symbol No.Meaning of potentiometer
R11Wire feeding speed adjustment
7.3.3 Location of check pins and potentiometers on P6848Q/P6972Q
7.4 PC Board P6848S 7.4.1 Measurement ( P6848S )Check pin #FunctionConditionWaveform or Voltage
(T) means Tester,(S) means Oscilloscope
CH1+15V lineTS is OFF.(T) CH2(-) - CH1(+) (+15V
CH2Ground for +15VN.A.N.A.
CH3Power supply for IGBT driverTS is OFF.(T) CH2(-) - CH3(+) (+15V
CH4
CH5Control pulse for IGBT (1)TS is OFF.(T) CH2(-) - CH4(CH5) (+) (Approx.+14V
TS is ON andno load output
(T) CH2(-) - CH4(CH5) (+) (Approx.+8V
(S) CH2(-) - CH4(CH5) (+)
CH6
IGBT driver error signal (1)
TS is OFF.
(T) CH2(-) - CH6(+) (0V
(When error occurs, +14V appears.)
CH7
IGBT driver error signal (2)
TS is OFF.
(T) CH8(-) - CH7(+) (Approx. 0V
(When error occurs, +15V appears.)
CH8Ground for CH7N.A.N.A.
CH10
CH11Voltage between gate and emitter of IGBT(VGE)TS is OFF.
(T) CH11(-) - CH10(+) (Approx. +6V
TS is ON, and no load output
(T) CH10(-) CH11(+) (Approx. +2.5V(S) CH10(-) CH11(+)
CH20
CH21Voltage between gate and emitter of IGBT (VGE)TS is OFF.(T) CH21(-) CH20(+) (Approx. +6V
TS is ON, and no load output(T) CH20(-) CH21(+) (Approx. +2.5V(S) CH20(-) CH21(+)
Same as CH10-CH11 waveform
CH30
CH31Voltage between gate and emitter of IGBT (VGE)TS is OFF.(T) CH31(-) - CH30(+) (Approx. +6V
TS is ON, and no load output
(T) CH30(-) CH31(+) (Approx. +2.5V(S) CH30(-) CH31(+)
Same as CH10-CH11 waveform
CH40
CH41Voltage between gate and emitter of IGBT (VGE)TS is OFF.(T) CH41(-) - CH40(+) (Approx. +6V
TS is ON, and no load output(T) CH40(-) CH41(+) (Approx. +2.5V(S) CH40(-) CH41(+)
Same as CH10-CH11 waveform
7.4.2 Location of check pins and potentiometers on P6848S8 Check the performance of main semiconductors
When checking main power parts, pay attention to electric shock.( Refer to1.Precautions at maintenance.)
8.1. Primary rectifier module ( Diode module ) DR1
Turn off the control power switch and wait for more than 3 minutes to discharge the capacitors.
And then disconnect the wirings ( No.18 or 19 and 20 ).
Measure the resistance between terminals of DR1 with analogue tester.( 1 range)
Resistance shall be the value as follows.
Probe RED
AC1AC2AC3AC1AC2AC3(+)(+)(+)(-)(-)(-)
Probe BLACK(+)(+)(+)(-)(-)(-)AC1AC2AC3AC1AC2AC3
Resistance
Approx.
19Approx.
19Approx.
19Approx.
19Approx.
19Approx.
19
8.2 IGBT module TR1,2
Turn off the control power switch and wait for more than 3 minutes to discharge the capacitors.
And then disconnect the wirings ( No.49 and 50 ).
Measure the resistance same as DR1. Resistance shall be the value as follows.
Probe REDC1C2E1C2E1E2
Probe BLACKC2E1E2C1C2E1
Resistance
Approx.
16Approx.
16
8.3 Secondary rectifier module ( Diode module )
Turn off the control power switch and wait for more than 3 minutes to discharge the capacitors.
And then disconnect the wirings ( No.31 ).
Measure the resistance same as DR1.
Resistance shall be the value as follows.
Probe REDKA
Probe BLACKAK
Resistance
Approx.
13
9 General procedure for checking the troubles
In case of checking only sequence circuit without applying input power to main circuit, remove the wirings
( No.18 or 19, 20 ) from terminals of rectifier module DR1, and insulate them.
9.1 When main fuse F1 and / or F3 blows. (460V model only)1) Check the main semiconductors according to 4. Check the performance of main semiconductors, and replace them if necessary.
2) Replace fuses blown.
3) Disconnect the wirings from DR1 as mentioned above.
4) Turn on control power switch.
5) Check the pin CH1-CH5 ,CH10-CH42 on P.C.B. P6848S according to 1.4.1.
6) If P.C.B. P6768S is abnormal, check the pin CH403, CH404 on P.C.B. P6840P. (Disconnect CN13 of P6840P and short-circuit 7pin and 8pin of CN13 on P.C.B..)
7) If P.C.B. P6840P is abnormal, replace it. If not, replace P.C.B. P6768S.
8) Check resistor R28, R29 on sub chassis replace them if necessary.
9) If any abnormality is not found, connect the wirings to DR1. And turn on control power switch. Turn on torch switch and observe the no load output voltage. ( Refer to owner's manual for rated no load voltage. ) If no load voltage is less than 50V, check CH308, CH309,CH402-CH408 of P.C.B. P6840P.
9.2 When welding power source does not work ( Main fuse F1 and / or F3 does not blow.).
1) Check cartridge fuses F4, F5 on sub chassis ( lower chassis ).
2) Check whether magnetic contactor MS1 is ON when turning on the control power switch. If not P.C.B. P6768S may be damaged.
3) Check warning indicators. (Refer to 3. Warning indicators )
4) Check control power supply ( CH301, CH303, CH305, CH306 ) according to 1.2.1.
5) When PL201 is not flickering even if CH301 is normal, P.C.B. P6906P may be damaged.
6) Check 5)(7 of 5.1.Details of troubleshooting are printed in owner's manual.
10 Block diagram
11 Others 11.1 Arc voltage direct feedback
When output side cables is longer than 30m,welding problems may occur as follows.
Too much spatter is generated.
Arc is unstable.
Wire feeds, however it does not melt.
In that case, directly detecting the work side of arc voltage may solve the problems. (Torch side is already connected
to detecting circuit. )
Procedure of directly detecting work side of arc voltage.
Prepare optional detecting wire K2809B.
Connect the wire to the terminal on output terminal plate and work piece.
Set switch S901 on P.C.B. P6906P to "DIRECT" side.
11.2 Optional EPROM
Optional EPROMS for Turbo Pulse DF Series
EPROM #ProgramWelding Method
K4773
500DF, 460V14Mild SteelCO2.035
26
MAG
27
Pulsed MAG
35Stainless SteelMIG
36
Pulsed MIG
43Cored WiresMAG
NOTE: Wave Pulse requires Part # K5012C00 Wave Pulse Potentiometer
K4774
350DF, 460V55Soft AluminumWave Pulsed MIG3/64
56
1/16
65Hard Aluminum
3/64
66
1/16
71InconelPulsed MIG.035
72
.045
81Silicon BronzeMIG Brazing.030
82
.035
K4775
500DF, 460V
55Soft AluminumWave Pulsed MIG3/64
56
1/16
65Hard Aluminum
3/64
66
1/16
71InconelPulsed MIG.035
72
.045
K4781
350DF, 230/208V55Soft AluminumWave Pulsed MIG3/64
56
1/16
65Hard Aluminum
3/64
66
1/16
71InconelPulsed MIG.035
72
.045
81Silicon BronzeMIG Brazing.030
82
.035
K4782
500DF, 230/208V
55Soft AluminumWave Pulsed MIG3/64
56
1/16
65Hard Aluminum
3/64
66
1/16
71InconelPulsed MIG.035
72
.045
Ammeter**
Voltmeter***
+
-
Gas Solenoid Valve
N. C. = Gas Flow
N. O. = No Gas Flow
Weld Current Relay
N. C. = Welding
N. O. = Stopped
E-Stop *
N. C. = Run
N. O. = Stopped
Power Prep Relay
24 VDC
N. C. = Power ON w/No Faults
-
+
+
-
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SERVICE MANUAL
2P. 1Service manual CPDP-350 500
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