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Selecting A Suitable Wing Section By Noel Becar, EAA 725 316 Del Rosa Way, San Mateo, Calif. H AVING STUDIED a total of 664 pages in NACA Tech- nical Reports No. 93, 124, 182, 244, 315 and 824, plus the book, "Airplane Design", by K. D. Wood, we shall set down in this article the principal items which should be considered in choosing an airfoil for any particular air- plane. Note that considerations of wing planform, tip shape, area, etc., will be covered in another article. The characteristics of a wing can be predicted through the use of airfoil data such as that published in NACA Technical Report No. 824. Information covering oldsr but still popular airfoils such as the Clark Y, USA 27, USA 35B, etc., may be found in Technical Reports No. 93, 124, 162, 244, 286 and 315. Some older reports include charts by means of which the most suitable airfoil for any given purpose can be selected. For example, there can be a best section for high speed, a best section for lightest and strongest wings, a best section for rapid climb or for long- est range, a best section for high load carrying ability and slowest landing speed, etc. Such sections are chosen, of course, for special-purpose aircraft. For general-pur- pose aircraft such specialized airfoil selection is unneces- sary. Many of these characteristics are in conflict with one another. An excellent high-speed airfoil will seldom give the lowest possible landing speed, for example. Thus, one has to compromise in choosing the airfoil, trying to gain as much of what is wanted, with the minimum possible sacrifice of other desirable but secondary characteristics. When reviewing an airfoil section data chart or graph there are five points to consider: 1. A high coefficient of maximum lift to provide low landing speed. 2. A rounded peak to the lift curve to give a gradual rather than abrupt loss of lift when the wing stalls. 3. A reasonably low center of pressure travel, to minimize stability and trim problems with vari- ation in speed and angle of attack. This quality is indicated by a very small change of the mo- ment coefficient Cm. 4. The highest possible ratio of lift over drag, to permit cruising on the lowest possible horse- power, and to obtain a flat glide. 5. Adequate airfoil thickness to house spars of the required depth. If spars must be shallow to fit in a wing they must be made wider in compensation and this adds weight. A study of NACA reports shows that efficiency drops off rapidly as airfoil thickness drops below 9 percent or goss above 15 percent of the wing chord. Twelve percent is a good average thickness for conventional designs. Nine percent is the lowest thickness which should be con- sidered for speed planes. Tapered cantilever wings must have greater than average depth; a sectional depth of 15 percent at the tip and between 9 percent and 12 per- cent at the tip is typical. Due to structural considerations, the wing's aspect ratio must be considered in choosing an airfoil. When the aspect ratio falls between 6-to-l and 8-to-l, a depth of 12 percent is acceptable. When the aspect ratio drops below 6-to-l, a relatively thinner airfoil in the 9 percent thick- ness range will still provide adequate spar depth. When aspect ratio goes over 8-to-l, an airfoil depth of 15 per- cent or more may be needed to get satisfactory spar di- mensions. Many thousands of airfoils have been designed and tested, in various countries and by different methods. Some, designed for the very thin biplane wings and light, slow airplanes of long ago, have gone out of use and do not concern us. Thirty and more years ago, airplane manu- facturers often developed their own airfoils, such as the Curtiss, Boeing, Fokker and Aeromarine. Such airfoils seldom gained favor beyond the designing departments which originated them, even though some were very good. Often you see extremely thin and amazingly thick air- foils in NACA lists but these too are of little use to us. In many cases they are members of "airfoil families" and were designed to obtain comparative data for airfoils of a certain basic curve or shape but varying in thickness, the idea being essentially to learn what happens at both ex- tremes. On the whole, American airplane designers have settled upon about a dozen well-tested, thoroughly tried airfoils which fill most general aviation needs. These in- clude the Clark airfoils developed by Col. Virginius E. Clark, the "USA" series developed by the U.S. Army, the "N" series developed at the Philadelphia Navy Yard, the "M" series developed by Dr. Max M. Munk at the NACA, and several developed exclusively by the NACA itself in the 1920s and 1930s. Rather infrequently and just often enough to men- tion, U.S. designers have used English "RAF", French Eiffel and German Gottingen airfoils. In such cases the reason could be that the foreign airfoil best filled a spe- cial need, the designer's personal experience or knowledge caused him to favor it, or he chose it on the basis of the best data available at a particular time. A training or acrobatic airplane might find it a handicap in stall man- euvers to have an airfoil with pronounced resistance to stalling, or a very gradual stall. Speaking very generally, a sharp-nosed airfoil is fast but its sharp nose causes a clean break at the stalling point, with subsequent quick drop-off of lift. The greater radius of a blunter leading edge naturally will not cleave air as easily at high speed, but will permit steady airflow to hold on well into the higher angles of attack. A look at airfoils used on many general purpose airplanes in the last three decades show that the following are the most used, not listed in order of popularity: Clark Y, YH and YM; USA 27, 35A, 35B and 47; N-22; M-6; NACA 2212, 2215, 4409, 4412, 4415, 23012 and 23015. In the last sev- eral years the 4412 and 4415 have all but replaced the (Continued on page 10) SPORT AVIATION 9

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Selecting A Suitable Wing SectionBy Noel Becar, EAA 725

316 Del Rosa Way, San Mateo, Calif.

H AVING STUDIED a total of 664 pages in NACA Tech-nical Reports No. 93, 124, 182, 244, 315 and 824, plus

the book, "Airplane Design", by K. D. Wood, we shall setdown in this article the principal items which should beconsidered in choosing an airfoil for any particular air-plane. Note that considerations of wing planform, tipshape, area, etc., will be covered in another article.

The characteristics of a wing can be predicted throughthe use of airfoil data such as that published in NACATechnical Report No. 824. Information covering oldsr butstill popular airfoils such as the Clark Y, USA 27, USA35B, etc., may be found in Technical Reports No. 93, 124,162, 244, 286 and 315. Some older reports include chartsby means of which the most suitable airfoil for any givenpurpose can be selected. For example, there can be a bestsection for high speed, a best section for lightest andstrongest wings, a best section for rapid climb or for long-est range, a best section for high load carrying abilityand slowest landing speed, etc. Such sections are chosen,of course, for special-purpose aircraft. For general-pur-pose aircraft such specialized airfoil selection is unneces-sary.

Many of these characteristics are in conflict with oneanother. An excellent high-speed airfoil will seldom givethe lowest possible landing speed, for example. Thus, onehas to compromise in choosing the airfoil, trying to gainas much of what is wanted, with the minimum possiblesacrifice of other desirable but secondary characteristics.When reviewing an airfoil section data chart or graphthere are five points to consider:

1. A high coefficient of maximum lift to providelow landing speed.

2. A rounded peak to the lift curve to give agradual rather than abrupt loss of lift whenthe wing stalls.

3. A reasonably low center of pressure travel, tominimize stability and trim problems with vari-ation in speed and angle of attack. This qualityis indicated by a very small change of the mo-ment coefficient Cm.

4. The highest possible ratio of lift over drag, topermit cruising on the lowest possible horse-power, and to obtain a flat glide.

5. Adequate airfoil thickness to house spars ofthe required depth. If spars must be shallowto fit in a wing they must be made wider incompensation and this adds weight.

A study of NACA reports shows that efficiency dropsoff rapidly as airfoil thickness drops below 9 percent orgoss above 15 percent of the wing chord. Twelve percentis a good average thickness for conventional designs.Nine percent is the lowest thickness which should be con-sidered for speed planes. Tapered cantilever wings musthave greater than average depth; a sectional depth of15 percent at the tip and between 9 percent and 12 per-cent at the tip is typical.

Due to structural considerations, the wing's aspectratio must be considered in choosing an airfoil. When theaspect ratio falls between 6-to-l and 8-to-l, a depth of 12percent is acceptable. When the aspect ratio drops below6-to-l, a relatively thinner airfoil in the 9 percent thick-ness range will still provide adequate spar depth. Whenaspect ratio goes over 8-to-l, an airfoil depth of 15 per-cent or more may be needed to get satisfactory spar di-mensions.

Many thousands of airfoils have been designed andtested, in various countries and by different methods.Some, designed for the very thin biplane wings and light,slow airplanes of long ago, have gone out of use and donot concern us. Thirty and more years ago, airplane manu-facturers often developed their own airfoils, such as theCurtiss, Boeing, Fokker and Aeromarine. Such airfoilsseldom gained favor beyond the designing departmentswhich originated them, even though some were very good.Often you see extremely thin and amazingly thick air-foils in NACA lists but these too are of little use to us.In many cases they are members of "airfoil families" andwere designed to obtain comparative data for airfoils of acertain basic curve or shape but varying in thickness, theidea being essentially to learn what happens at both ex-tremes.

On the whole, American airplane designers havesettled upon about a dozen well-tested, thoroughly triedairfoils which fill most general aviation needs. These in-clude the Clark airfoils developed by Col. Virginius E.Clark, the "USA" series developed by the U.S. Army, the"N" series developed at the Philadelphia Navy Yard, the"M" series developed by Dr. Max M. Munk at the NACA,and several developed exclusively by the NACA itselfin the 1920s and 1930s.

Rather infrequently and just often enough to men-tion, U.S. designers have used English "RAF", FrenchEiffel and German Gottingen airfoils. In such cases thereason could be that the foreign airfoil best filled a spe-cial need, the designer's personal experience or knowledgecaused him to favor it, or he chose it on the basis of thebest data available at a particular time. A training oracrobatic airplane might find it a handicap in stall man-euvers to have an airfoil with pronounced resistance tostalling, or a very gradual stall.

Speaking very generally, a sharp-nosed airfoil is fastbut its sharp nose causes a clean break at the stallingpoint, with subsequent quick drop-off of lift. The greaterradius of a blunter leading edge naturally will not cleaveair as easily at high speed, but will permit steady airflowto hold on well into the higher angles of attack. A look atairfoils used on many general purpose airplanes in thelast three decades show that the following are the mostused, not listed in order of popularity: Clark Y, YH andYM; USA 27, 35A, 35B and 47; N-22; M-6; NACA 2212,2215, 4409, 4412, 4415, 23012 and 23015. In the last sev-eral years the 4412 and 4415 have all but replaced the

(Continued on page 10)

SPORT AVIATION 9

SELECTING A SUITABLE WING SECTION . . .(Continued from page 9)

Clark Y due to better stalling characteristics, and the23012 and 23015 have supplanted the older M-6 where lowcenter of pressure travel and high speed are wanted.

Among the newer sections there are many whichwould interest amateur aircraft designers. The primereason why these airfoils are not more often used is thatthey have been little publicized and the amateur thusknows too little about them to make an empirical choice.To help along some thinking about newer airfoils, it canbe said that there are excellent possibilities among these:NACA 63,-412, 63..-615, 65,-412, 65..-415, 747A315 and74A415.

One of the best of this group is the 63.,-615, whichhas a maximum coefficient of lift of 2.8 with flaps de-flected and 1.6 without flaps. It has a laminar-flow mini-

NACA 441] AIRFOIL Burbl. Pointor Stoll

7

I

This graph gives characteristics of the NACA 4415 airfoil.Similar charts for other airfoils can be found in NACApublications and aviation design manuals.

mum drag coefficient of .0055, and a practically stationaryvalue of the moment coefficient throughout CL valuesfrom —0.8 to +1.5. The CL curve has a well roundedpeak at the stall, indicating good stalling characteristics.

(Continued on page 12)

.4 .6NACA 4412

.4 .6NACA 4415

-.2, .2. .4 .6

NACA 4418.8

NACA 4412 NACA 4415 NACA 4418[Stations and ordinates given in percent of

airfoil chord][Stations and ordinates given in percent of

airfoil chord][Stations and ordinates given in percent of

airfoil chord]

Upper surface

Station

01.252.55.07.5

101520253040506070809095

100100

Ordinate

02.443.394.735.766.597.898.809.419.769.809.198.146.694.892.711.47(.13)

- - - - - - -

Lower surface

Station

01.252.55.07.5

101520253040506070809095

100100

Ordinate

0-1.43-1.95-2.49-2.74-2.86-2.88-2.74-2.50-2.26-1.80-1.40-1.00-.65-.39-.22-.16

(-.13)0

L. E. radius: 1.58Slope of radius through L. E.: 0.20

Upper surface

Station

01.252.55.07.5

101520253040506070809095

100100

Ordinate

3.074.175.746.917.849.27

10. 2510.9211.2511.2510. 539.307.635.553.081.67(.16)

Lower surface

Station

01.252.55.07.5

101520253040506070809095

100100

Ordinate

0-1 79-2.48-3.27-3.71-3.98-4.18-4.15-3.98-3. 75-3.25-2.72-2.14-1.55-1.03-.57-.36

(-.16)0

L. E. radius: 2.48Slope of radius through L. E.: 0.20

Upper surface

Station

01.252.55.07.5

101520253040506070809095

100100

Ordinate

3.765.006.758.069.11

10.6611.7212.4012.7612.7011.8510.448.556.223.461.89(.19)

Lower surface

Station

01.252.55.07.5

101520253040.506070809095

100100

Ordinate

0-2.11-2.99-4.06-4.67-5.06-5.49-5. 56-5.49-5.26-4.70-4.02-3.24-2. 45-1.67-.93-.55

(-.19)0

L. E. radius: 3.56Slope of radius through L. E.: 0.20

10 JUNE 1962

Moment coefficient, cn.1"I

.k

Section lift coefficient, ct

Moment coefficient,Section drag coefficient, Cd^ *

t>OD O

"CiQ^CbQClCi '

H^to Q- -Q. g--43 ^ a £

§%!

0) --^ JO-0) 0 to

B

I

11

ak

fo

NJ

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The NACA 63.,-615 is typical of the modern laminar flow airfoils which might be used on light aircraft. Effectiveness oflaminar flow wings depends on wing smoothness, a factor hard to control in light aircraft subject to rough operatingconditions. Chord of this wing is 24 in.

SPORT AVIATION 11

Rauton's Delta Rag WingBy Edgar Rauton, EAA 3422

46381 N. Jefferson, Mt. Clemens, Mich.

cables and more expense that takes it out of reach ofsimplicity.

A very light wing loading will have a fantastic glideratio but drops like a parachute with a wing loading ofone pound.

The wing will have to go through a few tests and bebuilt stronger before being piloted by man, but it showsgreat possibilities of carrying man with very little effort.I don't intend to build one this year that can fly a man,but would be glad to advise. If someone were interestedthey could contact me at 46381 N. Jefferson, Mt. Clem-ens, Mich. A

SHE FLIES, and without a pilot. It would stay in theair all day if someone wouldn't pull her down.

Copied from a butterfly, this wing is self-controlled.A 10 mph wind will hold her up. The wing turns intoside gusts adjusting itself to the wind. It makes a per-fect kite. When it's not climbing its nose drops a littleand glides until the wind blows again or glides to theground, landing like a butterfly. No twisting and turn-ing, wavering, diving, tumbling like other kites. She'sgentle as a seagull floating in the breeze.

The delta rag wing was a very simple form of flying,but has a lot to be desired in lift for wing area. It's 110sq. ft. at full load of 245 Ibs. and would only have aminimum speed of 35 mph. Power loading is out of reachfor a simple layman's flying machine.

A fixed airfoil wing would make all the difference,but then it's right back to controlled services, push rods,

This is not the angle it flies,use a strap to sit in when flying.

SELECTING A SUITABLE WING SECTION . . .(Continued from page 11)

Considering the standard roughness on this airfoil with-out laminar flow at the angle of minimum cosfficient ofdrag, —2 deg., the lift-drag ratio is 29.4, which is excellent.

In reference to all laminar flow airfoils, substantialdrag reductions are obtainable if, and only if, the wingsurface is very fair and smooth. There must bs a freedomfrom specks, ripples and discontinuities. The very heavymetal leading edges of high speed military aircraft canbe machined to the required perfection, but on small air-planes the tendency of thin metal to dent, of wood toripple and of dirt and insects to collect on the leadingedge, seriously reduces the advantage of laminar flow air-foils. Actually, a carefully-made and well-polished wing ofconventional airfoil section can attain a substantial re-duction of high speed drag, and in effect give the kind ofperformance a laminar flow airfoil would afford if per-fectly manufactured and maintained.

Prof. K. D. Wood makes an interesting and provoca-tive observation in his book, "Airplane Design": "Itdoesn't make much difference what the shape of a wing12 JUNE 1962

is, as long as it has sufficient span to meet the specifiedclimbing rate. Anything that looks like a wing will flynearly as well as the best wing!" In other words, in smallamateur-built aircraft, the factor known as span loadingis vastly more important than airfoil choice.

The NACA 4412, 4415 and 4418 airfoils are amongthe best of the older ones, for light aircraft use. In thefour-digit NACA airfoil numbering system the last twointegers indicate the airfoil's thickness in relation to itschord length. Thus, the 4412 is 12 percent as thick as it islong and would be a suitable choice for a strut-bracedwing of medium thickness and average aspect ratio. Or,the 4415 would be the better choice for a strut bracedwing of high aspect ratio such as 9-to-l, because it wouldpermit of relatively deeper spars. And the 4418 wouldmake a good, strong root section for a cantilever wing,tapering down to 4415 or 4412 at the tip. In these threecharts are the "ordinates" of the airfoils, or ratios ofdepth to chord length at a number of positions. By theirmeans it is possible to make accurate full-size outlines ofairfoils of any desired chord.