sector skills plan for the food and beverages ... · pdf filesector skills plan for the food...
TRANSCRIPT
Sector skills plan for the food and beverages
manufacturing sector
2011/12 – 2015/16January 2011
The FoodBev SETA Council endorses the contents of thesector skills plan and is committed to driving, supportingand promoting its implementation together withFoodBev SETA personnel and other stakeholders, toachieve increasingly successful skills development in thesector.
Signatories:
______________________________W PrinslooChairperson: FoodBev SETA Council
16 February 2011
______________________________R DeonarainChief Executive Officer: FoodBev SETA
16 February 2011
Endorsement
1Sector Skills Plan For The Food And Beverages Manufacturing Sector
List of figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3List of tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4List of acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Chapter 1INDUSTRIAL AND OCCUPATIONAL PROFILE OF THE FOOD AND BEVERAGES MANUFACTURING SECTOR1.1 Industrial profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.1.1 Overview – the food and beverages manufacturing sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61.1.2 The global food and beverage manufacturing sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81.1.3 The food and beverage manufacturing sector in South Africa – performance . . . . . . . . . . . . . . . . . . . . . . . . . .91.1.4 The food and beverage manufacturing sector in South Africa – structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
1.2 Drivers of change in the food and beverages manufacturing sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131.2.1 Demographic and social factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131.2.2 Economic trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141.2.3 Technological changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141.2.4 Legislative and regulatory trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161.2.5 Safety and environmental trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171.2.6 Implications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171.2.7 Factors influencing demand for labour in food and beverages manufacturing . . . . . . . . . . . . . . . . . . . . . . . .191.2.8 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
1.3 Employment profile of the food and beverages manufacturing sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221.3.1 Overall employment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221.3.2 Geographical spread of employers in the sector by SIC codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
1.4 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Chapter 2DEMAND FOR SKILLS IN THE FOOD AND BEVERAGES MANUFACTURING SECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312.2 Sector growth and development strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312.3 Scenarios for the food and beverages manufacturing sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2.3.1 The driving forces behind the issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322.3.2 Likely implications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .342.3.3 Skills demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
2.4 Factors Influencing sector needs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352.4.1 Age profile of the sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352.4.2 Replacement and projected demand 2011–2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .372.4.3 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
2.5 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Chapter 3SUPPLY OF SKILLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403.2 Demand side initiatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
3.2.1 Employment trends and patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .413.2.2 Productivity in the FoodBev sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Table of contents
3.2.3 Remuneration and value added . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .433.3 Supply side initiatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.3.1 Occupational profile of the food and beverage manufacturing sector in South Africa . . . . . . . . . . . . . . . .443.3.2 Qualifications profile of the sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .443.3.3 Changes in occupational structure of employment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
3.4 Supply of skills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .493.4.1 Supply from the sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .493.4.2 Supply from further education . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .493.4.3 Supply from higher education . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
3.5 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Chapter 4SCARCE SKILL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .514.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .514.2 Scarce skills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .524.3 Scarce skills list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Chapter 5SECTOR STRATEGY FOR SKILLS DEVELOPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .555.1 Link to other national skills development imperatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .555.2 FoodBev SETA/sector strategic objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .575.3 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
List of references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
FoodBev SETA2
Figure 1: The food industry value chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Figure 2: Subsector composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Figure 3: Net exports into South Africa, R million at current prices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Figure 4: Output at basic prices, R million . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Figure 5: Gross value added at basic prices, R million . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Figure 6: Real output of the food and beverage sector in South Africa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Figure 7: Sales by food and beverages manufacturing subsector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Figure 8: Sales trends in food and beverages manufacturing (R 000, current prices) . . . . . . . . . . . . . . . . . . . . . . . . . . .11Figure 9: Food imports and exports of goods and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Figure 10: Beverage imports and exports of goods and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Figure 11: Fixed capital stock output ratio, food and beverages manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Figure 12: Fixed capital productivity, food and beverages manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Figure 13: Food and beverage productivity indices (Index 1990 = 100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Figure 14: Food and beverage capital labour ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Figure 15: Net exports, 1995 – 2009 (R millions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Figure 16: Food and beverage unit labour cost (index 2005=100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Figure 17: Employment trends in food and beverages manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Figure 18: Provincial spread of employment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Figure 19: Gender breakdown of occupational groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Figure 20: Equity breakdown of occupational groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Figure 21: Employment levels – food and beverages subsectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Figure 22: Productivity categories in the food manufacturing industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Figure 23: Productivity categories in the beverage manufacturing subsector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Figure 24: Remuneration per employee, food and beverages manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Figure 25: Qualifications of SA population . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Figure 26: Qualifications profile 2006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Figure 27: Qualifications profile 2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Figure 28: Qualifications profile of sector by race and gender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Figure 29: Occupational structure of employment – food manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Figure 30: Occupational structure of employment – beverage manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Figure 31: Occupational structure of employment – food and beverages manufacturing . . . . . . . . . . . . . . . . . . . . . . .47Figure 32: Occupational structure of employment – food and beverages manufacturing . . . . . . . . . . . . . . . . . . . . . . .47
3Sector Skills Plan For The Food And Beverages Manufacturing Sector
List of figures
FoodBev SETA4
Table 1: Constituents of the food and beverages manufacturing sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Table 2: Manufacturing net sales, 2008 – 2009 (R millions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Table 3: Percentage change in indicator from previous year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Table 4: Drivers of change in the food and beverage manufacturing sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Table 5: Provincial spread of employment, per subsector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Table 6: SIC codes: registered and levy-paying companies by SIC and subsector group . . . . . . . . . . . . . . . . . . . . . . . .25Table 7: Occupational profile of the sector 2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Table 8: Scenarios and their potential effect on the food and beverages manufacturing sector . . . . . . . . . . . . . . .33Table 9: Expected impact on the demand for labour in each scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Table 10: Age profile of sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Table 11: Forecasted percentage changes in employment across subsectors, food [SIC 301-304] . . . . . . . . . . . . . . .36Table 12: Forecasted percentage changes in employment across subsectors, beverages [SIC 305] . . . . . . . . . . . . .36Table 13: Company and industry turnover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Table 14: Projected net additional demand, 2011-2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Table 15: Projected scarce skills required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Table 16: Skills requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Table 17: Remuneration in the FoodBev sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Table 18: Current qualifications to address scarce skills in the sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Table 19: Scarce skills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
List of tables
5Sector Skills Plan For The Food And Beverages Manufacturing Sector
Abet Adult basic education and trainingAET Adult education and trainingBBBEE Broad Based Black Economic Empowerment (Act)BCEA Basic Conditions of Employment ActBEE Black economic empowermentCBO Community-based organisationCPA Consumer Protection ActDHET Department of Higher Education and TrainingDTI Department of Trade and IndustryFET Further education and training FoodBev SETA Food And Beverages Manufacturing Sector Education and Training AuthorityGAP Good agricultural practicesGET General education and trainingGMO Genetically modified organismHACCP Hazard analysis and critical control points HET Higher education and training ICT Information and communication technologyIPAP 2 Industrial Policy Action Plan 2010/11 – 2012/13 ISOE Institution of sectoral or occupational excellenceIT Information technologyJSE Johannesburg Stock ExchangeLFS Labour Force SurveyLRA Labour Relations ActMTEF Medium-term expenditure framework MTSF Medium-term strategic framework NGO Non-governmental organisationNLP Non levy payingNPO Non-profit organisationNQF National Qualifications FrameworkNSDS National Skills Development StrategyNSF National Skills FundNVC New venture creation OFO Organising Framework for OccupationsPDI Previously disadvantaged individualPPPFA Preferential Procurement Policy Framework ActQCTO Quality Council for Trades And OccupationsSETA Sector education and training authoritySIC Standard industrial classificationSMEs Small and micro enterprisesSMMEs Small, medium and micro enterprisesSSP Sector skills planWSP Workplace skills plan
List of acronyms
1.1 INDUSTRIAL PROFILE
1.1.1 Overview – the food and beverages manufacturing sector
The food and beverages manufacturing sector is asignificant component of the South African economy,accounting for 18% of manufacturing sales (food –13,5%, beverages – 4,4%) and 17% of gross value addedin the manufacturing sector, and employingapproximately 230 000 employees in 2009. The sector ispart of the food industry value chain (Figure 1), whichcomprises a range of activities, including:i) Farming and the production of raw agricultural
produce;ii) Processing of raw agricultural commodities;iii) Manufacturing, transforming the raw and processed
produce into finished/processed commodities;iv) Wholesalers and retailers of the finished products,
andv) Consumers.
Figure 1: The food industry value chain
Adapted from: Chandler et al (2006)1
FoodBev SETA6
The South African food and beverage manufacturingsector focuses on the third link in the chain below andtransforms through industrial processes agriculturalcommodities into semi-processed or fully processed foodingredients or products. Although there are up- anddownstream interdependencies, the food and beveragesmanufacturing sector differs from the primaryagriculture sector through its complexity, use of capital-intensive technology and processes, and the large numberof suppliers, distributors and channels involved in takingproducts to market.
According to the classification of economic activities inSouth Africa, the food and beverages sector includes themanufacture of food products and the manufacture ofbeverages, but, contrary to practice in most othercountries, excludes the tobacco manufacturing sector,which is included in the agricultural sector. The sector isfurther subdivided into five subsectors, as shown on thenext page, with their SIC codes.
CHAPTER 1
Industrial and occupational profile of the food and beverages manufacturing sector
in South Africa
Farmequip-mentsupplies,geneticsetc
Land,pasture etc
Raw produce
Livestock,milk, grains,fruit andvegetables,fish and otherseafood, foodimports
Food and beveragesmanufacturing
Meat processing, dairyprocessing, grain-basedmanufacturing, fruitand vegetableprocessing, seafoodprocessing and otherfood manufacturing
Wholesalingand retailing
Wholesaling,retailing andfoodservices
C
O
N
S
U
M
E
R
Supportfunctions
Education, recruiting and human resources, logistics and distribution,market research, advertising and design, research and development,information systems, banking and finance, insurance, packaging
7Sector Skills Plan For The Food And Beverages Manufacturing Sector
The largest subsector by number of registered companiesis the 'manufacture of food preparation products' with 2 770 companies, and the smallest is the 'dairymanufacturing' subsector. However, the subsector withthe largest number of levy-paying companies (medium tolarge firms) is 'processed foods' and that with the largestnumber of small enterprises the 'manufacture of foodpreparation products' (Figure 2).
Figure 2: Subsector composition
All subsectors, however, reflect similar patterns, with alarge number of small firms and few large firms. Indeed,South Africa's food and beverages manufacturing sectoris highly concentrated, with several large verticallyintegrated conglomerates controlling both productioncapacity and sales in most food categories. For example,one of the largest firms, Tiger Brands, has a controllinginterest in the Spar retail group as well as in grainmilling. The largest firms in poultry production haveinterests in 'parent material', day-old chick and broiler
Table 1: Constituents of the food and beverages manufacturing sector
SIC code Subsector Constituents
301 Processed and preserved meat, 3011: Production, processing and preserving of meat and meat productsfish, fruit and vegetables 3012: Processing and preserving of fish and fish products
3013: Processing and preserving of fruit and vegetables 3014: Manufacture of vegetable and animal oils and fats
302 Dairy manufacturing 3020: Manufacture of dairy products
303 Manufacture of food preparation 3031: Manufacture of grain mill productsproducts 3032: Manufacture of starches and starch products
3033: Manufacture of prepared animal feeds
304 Baking, cereals, confectionery and 3041: Manufacture of bakery productssnacks manufacturing; 3042: Manufacture of sugar, including golden syrup and castor sugar
3043: Manufacture of cocoa, chocolate and sugar confectionery 3044: Manufacture of macaroni, noodles, couscous and similar farinaceous
products 3049: Manufacture of other food products not elsewhere considered
305 Beverage manufacturing 3051: Distilling, rectifying and blending of spirits, ethyl alcohol production from fermented materials, manufacture of wine
3052: Manufacture of beer and other malt liquors and malt 3053: Manufacture of soft drinks, production of mineral waters
Source: FoodBev SETA/SARS downloads
rearing, feed manufacturing and final processing ofmature chickens, and the level of concentration in thedairy sector is also quite high.
Food and beverages manufacturing is important in SouthAfrica because of its high degree of forward andbackward linkages with other industries, which allow it toplay an important role in accelerating economic activity.It is also suited to South Africa's developing countrycharacteristics due to the fact that processing plants arenot always scale-dependent and small operations may beas economically efficient as larger plants, encouraging theparticipation of small, medium and microenterprises(SMMEs) in niche markets.
1.1.2 The global food and beverage manufacturing sector
Globalisation has affected the food and beveragesmanufacturing sector, in particular beverages and moredurable food products, in several ways. For example, thelowering of trade tariffs, development of new marketsand suppliers, and increased global sourcing of rawmaterials have led to extended and more complex supplychains and competitiveness in local and world markets.In response, cost-efficiency in production and reliablesupply chain management have become increasinglyimportant criteria for success in the sector. Increasingcompetition has increased net imports especially in thefood sector in South Africa, although net imports haveincreased less than in the total economy and inmanufacturing (Figure 3).
The beverage industry has high entry barriers, due to its
domination by large corporations, and a large portion ofalcoholic beverage production (especially wine) isexported, leading to its better-than-average exportperformance.
International trade in processed foods and beverages ispredicted to grow at an annual average of 5% between 2003and 2020, driven by global population growth and growthin Gross Domestic Product (GDP) per capita.2 The fastestgrowth was in the Middle East, Africa, and Central Asia,with the major food and beverage products being meat,vegetable oils, dairy, and grain products. The larger shareof this globalised trade is carried out by developedcountries: France, the United States of America, Germany,the Netherlands, and Australia accounted for 38% of globaltrade in 2004. However, emerging players such as Braziland Argentina are increasing their share of this trade.
Global sales of food and beverage products was $11,6 trillion in 2009, and is projected to reach $15 trillionin 2014 as the population continues to grow from 6 billionpeople in 2000 to a projected 7,5 billion in 2020. One maindriver of this increase in demand is increased householddisposable incomes in the Asia Pacific region, which areprojected to contribute to about one third of global foodsales by 2014.3 Thus, there are significant exportopportunities for the South African food and beveragesmanufacturing sector.
The main reasons for the developed world's large share ofthe global market include: its large population, highincome levels, which allow almost all to afford food anddrink, and very low levels of subsistence farming, whichcompels the vast majority of the population to purchase
FoodBev SETA8
Source: Quantec Economic Database
Figure 3: Net exports into South Africa, R million at current prices
9Sector Skills Plan For The Food And Beverages Manufacturing Sector
from the food and beverage markets. These factors maybe important in projecting the growth of the food andbeverages manufacturing market in South Africa and arerevisited in a later section.4
1.1.3 The food and beverage manufacturing sector in South Africa – performance
Output and value-added
The manufacturing sector in South Africa contributed31% of output by sales in South Africa in 2009, with thefood and beverages manufacturing sector contributing
18% of the manufacturing output (food manufacturing14% and beverages manufacturing 4%). Thus, the foodand beverages manufacturing sector accounts for 5% oftotal economic output in the country. The manufacturingsector accounted for 18% of gross value-added in theeconomy, adjusted for inflation (16,7% of South Africa'sreal GDP, 15,2% of GDP at current prices). As can be seenfrom Figure 4 and Figure 5, these ratios have remainedrelatively steady over the last decade, and output andvalue-added trends mirror each other.
Total output in the food and beverages manufacturingsector has grown steadily over the last two decades, and isrelatively unaffected by economic fluctuations. Output in
Source: Quantec Economic Database
Figure 5: Gross value added at basic prices, R million
Source: Quantec Economic Database
Figure 4: Output at basic prices, R million
10
food manufacturing has grown faster than in thebeverages sector, and total sales for both sectors stood atR258 490 million in 2009. At constant prices –eliminating the inflation factor – the sectors still showsignificant growth.5 Comparing this output with that of thetotal economy and the entire manufacturing sector showsthat the food and beverages sector is relatively insulatedfrom downturns in the economy. Between 2008 and 2009,output fell slightly in the manufacturing sector (from R1174 789 to R1 021 743 million) and in the total economy(from R3 785 602 million to R3 679 521 million), but foodand beverages manufacturing sector output increased inthis period (from R188 501 million to R190 826 million).6
Data on net sales in South Africa (ie gross sales lessreturns, discounts and other deductions) show that thefood and beverages sector is currently the second largestmanufacturing sector by sales, having overtaken the 'basiciron and steel, non-ferrous metal products, metalproducts and machinery' sector in the last year.
Most of these sales come from the 'meat, fish, fruit,vegetables, oils and fats' subsector, with the smallest beingthe 'dairy' subsector (Figure 7).
Sales trends indicate the steady growth (at current prices)in all sectors except grain mill products. This growth hasbeen highest in meat, fish, fruit and similar freshproducts.
FoodBev SETA
Source: Quantec Economic Database
Figure 6: Real output of the food and beverage sector in South Africa
Source: Quantec Economic Database
Figure 7: Sales by food and beverages manufacturingsubsector
Table 2: Manufacturing net sales, 2008–2009 (R millions)
2008 2009
Food and beverages 230 362 367 240 845 177 Textiles, clothing, leather and 43 745 997 38 323 315footwear Wood, paper, publishing and 110 137 969 101 721 747printing Petroleum, chemical products, 316 559 125 269 871 735rubber and plastic products Glass and non-metallic mineral 37 229 204 36 097 324products Basic iron and steel, non-ferrous 310 428 978 226 472 456metal products, metal products and machinery Electrical machinery 41 188 668 37 917 103 Radio, television, communication 14 956 319 14 337 276apparatus Motor vehicles, parts and accessories 192 164 112 139 600 661 Other manufacturing 60 751 590 56 413 006 Total manufacturing 1 357 524 329 1 161 599 800
Imports and exports
Imports and exports of manufactured food and beveragesare illustrated in Figure 9 and Figure 10, which highlightthe fact that the food manufacturing sector has since2004 been a net importer of goods and services. This isprobably a result of the opening up of the South Africanmarket due to globalisation. Increased economicparticipation and the increased disposable incomes of theSouth African population have also spurred demand forimported food products. The beverage manufacturingindustry shows the inverse, with more exports thanimports. Wine is the main component of these exports.
In 2009, imports accounted for around 17% and 12% ofdomestic consumption of manufactured food andbeverages respectively (the comparative figure in Australiawas 10% for both). Exports are mainly to the traditionalmarkets of the UK, Mozambique, Germany, Japan and theNetherlands. New markets are also developing in China,Somalia, Norway, Malaysia, Thailand and Denmark, andefforts to create strategic international partnerships pointto further measures to grow markets.
Increased exports will require commensurate skills in theworkforce to meet stringent international food and
11Sector Skills Plan For The Food And Beverages Manufacturing Sector
Source: Statistics South Africa7
Figure 8: Sales trends in food and beverages manufacturing (R 000, current prices)
Source: Quantec Economic Database
Figure 9: Food imports and exports of goods and services
beverage handling, processing and packaging regulations.
1.1.4 The food and beverage manufacturing sector in South Africa – structure
In South Africa, food and beverages manufacturing isfragmented and highly concentrated, with a relativelysmall group of large companies with both forward andbackward linkages producing most of the output andvalue added, and a large number of small and medium-sized firms producing for local markets. In 2009, out oftotal income of R225 421 million, large enterprisesaccounted for R204 672 million (91%), mediumenterprises R13 280 million, small enterprises R4 413million and micro enterprises R3 056 million.
This type of bipolar structure is typical of the sector andoccurs all over the world as a result of the advantages ofeconomies of scale, and mergers, acquisitions of andvertical integration with agricultural enterprises toachieve efficiency gains. In Europe, for example, despitethe presence of large multinationals such as Italy's Barilla,Frances' Danone and Unilever from the Netherlands,more than 80% of the companies in the sector are smalland employ fewer than 50 employees. Similarly, in theprocessed food and beverage industry in Australia, the 20largest food manufacturing companies account for almost50% of total industry turnover.
However, there are still ample opportunities for theparticipation of SMMEs in niche markets, providing
opportunities for sector growth. Manufacturing in thesector is not always scale-dependent and small operationsmay be as economically efficient as larger plants. Inaddition, often the smaller privately owned companieswith their greater flexibility and shorter response timesare better partners than larger, top-heavy firms, despitethe perceived greater resources of the latter. Small- andmedium firms have actually increased their market sharesince 1996 and play an increasingly important role in thefood processing environment in South Africa. There isalso wide diversification especially among larger firms.
While the traditional sectors in food and beveragesmanufacturing are still growing, many other nichesubsectors are achieving varying degrees of success. Forexample, the wine industry, which is reasonably large byworld standards (number six in world production ofwine) harvests just over a million tons of grapes, yieldingmore than 900 million litres of wine. Aseptically packedand bottled fruit juices from South Africa are exportedworldwide and processed meats are an important part ofthe South African economy. Dairy products, althoughnot attaining the status of the New Zealand industry, arealso important, with milk powders and semi-milkproducts representing the bulk of the spray-driedproducts in South Africa, together with coffee andchicory-based coffee substitutes.
The sector has a high degree of forward and backwardlinkages with other industries, allowing it to play animportant role in economic activity. In 2009, forexample, intermediate input costs in beveragesmanufacturing, ie the value of products bought from
FoodBev SETA12
Source: Quantec Economic Database
Figure 10: Beverage imports and exports of goods and services
other industries to manufacture its products, was R35 638million, only R3 391 million of which was imported. Infood manufacturing, the figure was R154 302 million andof this R14 083 million was imported. Therefore, totalinput costs in food and beverages manufacturing wereR189 940 million in 2009, R17 474 million of which wasimported.9
The sector includes a large basket of well-known brandsand some of the largest companies in the world, such asSAB Miller, the second largest brewer in the world.Twenty-four food manufacturing firms are listed on theJohannesburg Stock Exchange (JSE).
Many South African companies have formed associationsof various types with overseas firms, which give theformer access to the latest technology and expertise intheir industries. Examples of these are Simba with Frito-Lay of the USA in the snack food industry, Robertsons(formerly part of HLH, which was part of Rembrandt)with Best Foods in the USA (formerly known as CPCInternational), thus cementing a longstanding associationin the savoury foods/soup industry, and NCD Clover withDanone of France in dairy products. The benefit for theoverseas companies is penetration of the South Africanmarket, but also a springboard into other Africancountries, particularly those south of the Sahara. As is thecase in most foreign markets, the help and knowledge oflocals well versed in the special requirements of themarkets are invaluable, and overseas companies seeking todevelop African markets should explore this possibility.
1.2 DRIVERS OF CHANGE IN THE FOOD AND BEVERAGES MANUFACTURING SECTOR
The key factors impacting the food and beveragesmanufacturing sector are demographic and social factors,economic trends, technological changes; diet, nutritionand consumer demands, legislative trends, and safety andenvironmental trends.10
1.2.1 Demographic and social factors
Demographic and social factors include population andhousehold numbers – which affect sales particularly forbasic foodstuffs – and market segmentation. Also,different population groups have different patterns ofexpenditure on foods and beverages.
The South African population
South Africa's population has grown steadily over the lastdecade, with mid-year population estimates for 2009 being
49 320 500. The population growth rate of 1,3% mirrorsthe rate of household formation at 1,1%. This will placeincreasing pressure on food supply and food security.11
Demographically, South Africa displays the typicaldeveloping country pattern, with the majority of itspopulation aged below 24 years. The 'African'demographic group dominates the population. Menoutnumber women in the age group 0 – 19, while womenoutnumber men in all other age groups.
South Africa recorded an unemployment rate (narrowdefinition) of 24,3% in 2009. If the broad definition isconsidered, the unemployment rate rose from 26,7% to31,3%. As a direct consequence of the global economicdownturn in 2008, 870 000 formal jobs were lost in2009.12 Others have quoted a figure of more than 1 million. In the age group 18 – 24, an average of morethan 40% of people are unemployed, not severelydisabled, and not attending any form of training/education programme.13 This has serious implications forskills development.
HIV/Aids
South Africa has a high prevalence of HIV and Aids: theHIV rate among people two years and older wasestimated at 10,9% in 2008.14 This situation is a majorsignal of both current and future replacement demand.The main target groups for training are also those mostsusceptible to HIV infection, including Africans, women,youth and the unemployed – unskilled and semi-skilled.
In the food and beverages manufacturing sector, the HIVprevalence was estimated to be 16, 1% in 2005 and, by2010, the percentage of Aids-sick workers is likely to beabout 2,3%, while Aids-related deaths will be about 1,2%.The weighted risk index for the sector in 2005 was 7.4 outof 11.
These figures are, however, not considered to be a truereflection of the crisis, with some research indicating riskindex figures two and three times those presented here.About 48% of companies in the sector report that HIVhas negatively affected output levels: 42% contend thatthey have lost highly skilled personnel to Aids-relatedillnesses and deaths; and 58% report that HIV/Aids hascontributed to declines in labour productivity because ofincreased sick leave and frequent visits to hospital.15
As noted, most workers in the sector are between the agesof 35 and 55. This is cause for serious concern in respectof skills development because these people age and retiresooner or are lost through other forms of attrition.
13Sector Skills Plan For The Food And Beverages Manufacturing Sector
experienced in many parts of the world has only recentlyended and there are strong indications of a recovery inthe global economy over the next two to three years(Table 3). The improved economic condition of the globaleconomy could see increased demand for South Africanniche food products. This signals a need for skillinginitiatives that spur innovation and position the sectorstrategically to compete both locally and internationally.
Table 3: Percentage change in indicator from previous year
Indicator 2008 2009 2010* 2011* 2012*
World trade volume 3,2 (11,6) 11,2 6,8 7,2
Real GDP growth
World 1,7 (2,1) 3,3 3,3 3,5
High income 0,4 (3,3) 2,3 2,4 2,7
Developing countries 5,7 1,7 6,2 6 6
Sub-Saharan Africa 5 1,6 4,5 5,1 5,4
South Africa 3,7 (1,8) 3,1 3,4 3,9
*Forecasted
Source: The global outlook in summary, 2008-2012, World Bank
1.2.3 Technological changes
The sector is volume-, cost- and technology driven. Inthe past three years, spending on technology has droppeddue to the economic climate, and more emphasis hasbeen placed on optimising existing resources andimproving productivity. However, based on trendselsewhere the increasing uptake of technology inproduction is likely in future.
In South Africa, current skills are frequently not alignedto new technologies – advanced engineering skills inoperations and maintenance are required and are alsohard to find. Subsequently, plant performance is affectingcosts, service levels and working capital. Decision-making often is not optimised nor based on sound real-time data. Frequently, operators are not equipped to usenew technology optimally. This implies a skills shortage.
New methods of production
New methods of production have also had an impact onthe sector. The fixed capital stock output ratio (the ratioof capital stock to the output in the sector as a percentage– Figure 11) shows that the amount of capital in use inboth food and beverages manufacturing industries hasfluctuated over the years, but there has been nosignificant change in this ratio since 1970.
FoodBev SETA14
Consumerism
Increased urbanisation in developing countries hascontributed significantly to the growing middle class.Locally, the 'black middle class' continues to grow. Thisleads to the emergence of new market segments andgrowth in others, as well as to changes in consumerprofiles.
Branded products perform better in the current economicenvironment – there is a growing demand for quality.Greater flexibility and rapid response to changingconsumer profiles and needs will be key to competitiveadvantage. Pricing strategies have become moreinnovative, eg value labelling and changes in packaging(debulking).
More emphasis on healthy eating and a move towardsorganic foods places increasing emphasis on productresearch and development to stay abreast of trends, andon marketing to address changes in consumer needs.
Demand for convenience foods is growing in urban areas,driven by urbanisation and the growing middle class.More products need to respond to this need.
This trend necessitates improved technology and skills infood safety and packaging, which, in turn, typically resultin lower prices arising from improved efficiencies and thehigher productivity of better skilled labour.
1.2.2 Economic trends
Competition and consolidation
Both competition and consolidation are high in the foodand beverages manufacturing sector and have acceleratedin recent years. Depending on the subsector, net incomesin the economy have a significant effect on sales. Afurther consideration is the income inequalities in thecountry. As household incomes increase, the proportionand pattern of spending on food and beverages change,changing the demand patterns and the overall marketsize. Consolidation is especially important in SouthAfrica's food and beverages manufacturing sector as thelevel of industry concentration is quite high. Largeretailers control a significant portion of outlets for thesector's products and have a loud say in how products aremanufactured/produced, delivered and stored.
Globalisation
The global nature of the sector compels participants totake note of trends in the global economy. The recession
15Sector Skills Plan For The Food And Beverages Manufacturing Sector
2006 in the beverages subsector. This drop was causedmainly by an increase in the number of unskilledworkers, and no rational explanation has been adducedfor this. Apart from that aberration, there has been anincrease in the substitution of capital for labour. Theprobable reason for the increased use of capital is thesteep increases over the years in the costs of labour. Evenaccounting for changes in price levels, this increase is stillsignificant enough to act as a deterrent to potentialemployers. Employment trends are discussed in moredetail in other sections.
Fixed capital productivity is also illustrative. Figure 12below shows (using the year 2005 as a base year) that thefixed capital productivity (output per unit of fixed capitalinput) has actually decreased over the years. Thus,technological improvements do not seem to have animpact in the sector.
Despite the above conclusion, firms in the sector areusing more capital than labour now than in the past andthis has been an increasing trend with the exception of amajor drop in the ration of capital to labour from 2002 to
Source: Quantec Economic Database
Figure 11: Fixed capital stock output ratio, food and beverages manufacturing
Source: Quantec Economic Database
Figure 12: Fixed capital productivity, food and beverages manufacturing
FoodBev SETA16
New inputs
Packaging has become an increasingly important input asproducers try to differentiate their products from othersin the market, and because of technological developmentsin packaging. This has resulted in price increases in manyproducts that either reduce company margins or arepassed on to the consumer and reduce demand. Highcrude oil prices increase the cost of transport, which is amajor constituent of prices in food and beveragesmanufacturing products.
New foods and crops
New foods and crops may influence sales. Trends towardsmore natural products and increasing consumerpreferences for healthy products with clean labels,fortification of food products with compounds possessinghealth-enhancing properties (such as vitamins) will allimpact on the pattern of demand in the sector. Anotherimportant impact is the resultant diversification andwidening of the range of products on offer, eg low fat, lowsalt and gluten-free products.
In addition, the use of genetically modified organisms(GMOs) has an impact on sales, exports – especially toEurope, where genetically modified foods are regardednegatively- and skills – as these GMOs have to be labelledand require good agricultural practices (GAP) and hazardanalysis and critical control points (HACCP) practices.GMO crops in South Africa include yellow and whitemaize, and soybean.
Information and communication technology
The consolidation in the sector and the imperatives ofreducing operating costs have encouraged the installationof interconnected local networks among large companies,as support for strategic decision making. The need forgreater efficiency in internal processes (production,supply chain management, administration, marketingand sales etc.) and the integration of internal processeswith external organisations are other factors that drivethe increased adoption of information andcommunication technology (ICT) solutions in largefirms. Increased emphasis on packaging processes, thecontrol of quality in HACCP and product quality makesICT increasingly important.16
Production by smaller food and beverages manufacturersis characterised by small batch processes that are hard toconsolidate and integrate, but increased capital-intensiveness and the availability of smaller solutionssuch as enterprise software for smaller companies haveinfluenced production.
1.2.4 Legislative and regulatory trends
Numerous pieces of legislation are impacting the sector.The recently promulgated Consumer Protection Act givesconsumers the right to address to a tribunal complaintson the quality of products. This may lead to heightenedconsumer awareness and will require increased focus onquality and compliance with 'end product specification'.
The Labelling Act places greater emphasis on opencommunication with the consumer. This has an impacton industry labelling requirements, given the increasedpower of the consumer.
Implementation of the BEE Act will continue. For theFoodBev sector it implies more focus on black femalesand up- and downstream small business development.Qualified previously disadvantaged individuals (PDIs) atmarket-related salaries will remain in short supply, asmentioned earlier.
Labour laws (Labour Relations Act – LRA, BasicConditions of Employment Act – BCEA) will be appliedmore stringently. Concerns that labour brokers areundermining worker rights may lead to companies'increasingly employing staff permanently, with anincrease in the need to skill these people to ensureincreased return on investment and productivityenhancement. In addition, the alignment of the BBBEEAct and its codes of good practice vis-a-vis thePreferential Procurement Policy Framework Act (PPPFA)could see the institutionalisation of the BBBEE Act and itscodes. This will exert pressure on companies totransform to mitigate the historical divide attributed toapartheid. As a result, companies will need to investadequately in skills development and employment equitynot only as a compliance measure, but as a form of goodcorporate governance and good corporate citizenship.This should imply an increased role for the SETA inensuring increased participation of PDIs in the higherechelons of the sector.
Increased focus on food safety and security (HACCP) willforce more companies to apply for or maintainaccreditation, with direct implications for skillsrequirements.
The political and regulatory environment influences therate of globalisation and regionalisation. Also, increasedgovernment and regulatory influence and nationalpolicies towards industries, such as those governingcompetition, and those providing incentives towardsexport-promotion, may have impacts on food andbeverages sales.
1.2.5 Safety and environmental trends
Environmental issues
Climatic variability is already impacting on foodproduction and supply to manufacturers. In addition,concerns exist about the food production capacity of landreform beneficiaries who do not receive appropriateskilling and mentoring. Insufficient availability of water,arable resources, and concerns about sewage,contamination, purification and waste control, signals theneed for conservation and waste treatment training.
Emphasis on global warming, greenhouse gas emissionsand energy effectiveness will require multidisciplinarystudies aimed at international benchmarking (egmicrobiology, biochemistry, chemistry, all aimed atprocess improvement) and the implementation of new'forensic' analytical methods (chemical, biochemical,microbiological and physical). This imperative calls forhighly skilled individuals to drive and implementprocesses in the sector.
Hygiene and safety issues
Environmental and safety concerns cover increasedconsumer awareness of the quality, hygiene and safetyissues surrounding their food and beverages. Nutritionalvalue issues have become increasingly important. Inaddition, the conditions in which food is grown or raisedand the effect of transporting produce on the environment(calculated by greenhouse gas emissions during transport)is now a consideration for consumers especially in
developed economies. Food safety is critical in the foodand beverages manufacturing sector and of increasingconcern as the food supply chain widens. Incidents such asthe 2005 non-nutritional infant powdered milk and milkproducts tainted with melamine in China, the Belgiandioxin scandal, bovine spongiform encephalopathy (madcow disease) have highlighted concerns for food safety.
Water quality and supply
Water availability and quality will impact on companies inthe sector because of its close links to agriculturalproductivity, and the need for safe and high-quality waterin manufacturing processes. Access to stable water suppliesis a prerequisite for reliable production of agriculturalinputs required for the food and beverage sector, andconsumer trends towards more processed foods andincreased meat and dairy consumption require more waterper unit of food produced. Together, these trends areincreasing the sector's use of water at a time when waterscarcity, increased demand and climate changes threaten toreduce its supply.
1.2.6 Implications
The key drivers shaping the food and beveragemanufacturing sector both globally and locally aresummarised in Table 4. These factors affect the level ofdemand, patterns of demand, and skills required of theworkforce in the sector, and therefore need to be factoredin when assessing present and future skills needs, and therequired education and skills interventions.
17Sector Skills Plan For The Food And Beverages Manufacturing Sector
Table 4: Drivers of change in the food and beverage manufacturing sector
Trend Trend description Business implication Implications for skills development
Economic
Value added output Steady growth over past two Not as subject as other Supplier of employment. Stablecontributes 5% to GDP decades sectors to influence of employment opportunities. Can
economic fluctuations train and retain
'Rebalancing' the world Emerging countries Improvement in trading Labour productivity, quality, optimi-of power increasingly significant in the conditions with developed sing logistics to be competitive. Skills
global economy – much world, removal of certain development across all occupationalhigher GDP growth than in market barriers levels. Increased demand for qualifieddeveloped countries sales and marketing personnel
Productivity Gradual improvement in Due to global competitive- Upskilling, developing a pool of skilledproductivity levels over past ness, need to continuously people sector-wide. Low qualificationten years improve levels of operators a challenge
Imports/exports Production in certain sub- Increase competitiveness Train for productivity improvementsectors threatened by imports at all occupational levels. Role of– dairy industry, meat industry. technology becomes moreNot competitive in the export important to maximise efficiencies market
FoodBev SETA18
Trend Trend description Business implication Implications for skills development
Economic continued
Rising costs of electricity, Electricity to increase by Increased pressure on price, Train for productivity improvement atfuel 25%, fuel by 1,5% per month competitiveness all occupational levels. Role of
technology becomes more important to maximise efficiencies. Upskilling required at operator level
Political
Worker rights and Concerns that labour brokers Stricter application of labour More focus on development oflabour absorption are undermining workers' relations, increase in internal workforce – operator level.
rights employment Demand for historically disadvantaged individuals in affirmative action positions
Social
Emerging middle class Growing black middle-class in Emergence of new market Increased focus on development ofSouth Africa, rising per capita segments, growth in others. research and development, andincomes driving black middle- Change in consumer profile consumerism sciencesclass growth across all groups
Changing consumer Organics, healthy living, Changes in product Increased focus onbehaviour convenience foods, and rising development, traceability, development of research and
per capita incomes to drive packaging, marketing development, andtrends consumerism sciences
Growing population, Social grants and their nega- Food prices to remain high Skilled, productive workforcefood security, increasing tive effects on subsistence and above inflation rate requiredurbanisation farming, increased pressure on
food supply
HIV/Aids Estimated to be 2,3% of Replacement demand, Train for replacement demandworkforce, with 1,3% of deaths decrease in labourrelated to Aids productivity due to illness
Technical/Technological
Technology spend Reduced spending over past Optimising resources, increase Skilling especially at operatortwo years due to recession labour productivity level
Technical capability In certain industries, systems Productivity challenges Skills not aligned to new technologies.are limiting plant performance, threaten competitiveness Advanced engineering skills, bothexacerbated by inadequate operations and maintenanceskills levels required.
Environmental
Climate change Impact on natural resources, Access to some markets may Need to educate the workforceavailability of raw material be restricted through issues continuously on trends and(eg fishing industry) such as food miles in the innovations towards green
supply chain manufacturing
Legislation
Consumer Protection Consumers can address quality Heightened consumer aware- Retraining, inclusion inAct concerns to a tribunal ness of quality, compliance to qualifications
end-product specifications
Labelling Act Requires open communication Labelling could increase cost Retraining, inclusion in qualificationswith consumer, promotes without the benefit ofhealthy lifestyle products and increased pricingrestricts advertising of unhealthy products
Various other pieces of Addressing the historical Adoption of BBBEE Act and its Retraining, inclusion in qualificationslegislation divides of the country codes of good practice – skills
development that will enhance employment equity
1.2.7 Factors influencing demand for labour in food and beverages manufacturing
While the above factors impacting on the food andbeverages manufacturing sector will influence outputs,sales, and sectoral and subsectoral trends, such changesmay not necessarily lead to increased employment. Thekey factors determining changes in the level ofemployment are discussed below.
Demand for the sector's products
Demand for the sector's products varies widely. Somesubsectors produce mainly basic foodstuffs that arerelatively immune to changes in demand, while othersproduce goods that are seen as more luxurious andtherefore have higher elasticity of demand. Demand isdriven mainly by income levels, market segmentation andthe proportion of high-to low-income earners and prices.
Labour productivity
The productivity of labour compared to capitalproductivity, and sectoral/subsectoral shifts towards morecapital- or labour-intensive production techniques arerated by many researchers as the key variable influencingchanges in employment levels and patterns. Bhorat andHodge (1999)17 found, for example, that sector shifts inthe occupational structure of employment explain mostof the rising skill intensity of employment inmanufacturing and services. Labour and capitalproductivity are influenced mainly by technology and
technological change, such as the use of informationtechnology and micro-electronics in the productionprocess. This also influences the type of labour likely tobe employed: skilled labour benefits more whereproductivity is critical and technological changes areintroduced. Analysis suggests that productivity trendsare resulting in a more segmented food industry,concentration and cost-cutting among large companies,diversification and specialisation among small and microenterprises (SMMEs), fewer people employed in thesector and a demand for new skills to matchtechnological developments.
Labour productivity in the food manufacturing sub-sector has increased markedly since 2000, whilecorresponding fixed capita productivity has decreasedsince 2006 after increasing from 2000. In the beveragesmanufacturing sub-sector, both indices have stagnatedsince 2006 after dramatic fluctuations over the last 30years (Figure 13). Increased efficiency in productionprocesses in the food industry has thus seen its labourproductivity index surpass that of the beverage industry.
Ease of substitution of capital for labour
The elasticity of substitution between labour and capitalis also important, as this determines the degree ofresponsiveness of an industry to productivity changes. Infood and beverages manufacturing, the elasticity ofsubstitution is high, and this can be attributed mainly topolicies that discourage the firing of labour, and thusmake employers more reluctant to hire labour in case ofshifts in demand (hiring and firing rigidities).
19Sector Skills Plan For The Food And Beverages Manufacturing Sector
Source: Quantec Economic Database
Figure 13: Food and beverage productivity indices (Index 1990 = 100)
FoodBev SETA20
The capital to labour ratio is useful in identifying theincreasing use of machinery and equipment over labour,and is also a useful indicator of changes in efficiency.18
The ratio for the two subsectors shows significantlydiffering patterns over the last decade. While the capitallabour ratio has increased by about 40% in foodmanufacturing since 2000, it appears to have fallen by asimilar amount in beverages manufacturing.19 This is due
mainly to the adoption of innovation and technology toaddress consumers' food safety concerns, necessitatingincreased investment in productive processes andcontinuous education of staff to keep up with industrytrends. This is documented in Figure 14 above.
Two other factors influence the ease of substitution oflabour for capital. These are the state of the labour
Source: Quantec Economic Database
Figure 14: Food and beverage capital labour ratio
Source: Quantec Economic Database
Figure 15: Net exports, 1995 – 2009 (R millions)
market measured by the national employment rate, andthe skill levels of the labour force. The tighter the marketfor labour (as evidenced by increased employment levelsin the country) the more expensive labour is and themore difficult it is to employ labour in response toincreased output. Availability of skills is also a criticalissue, as demand for labour may be skill-specific, andhigher skills levels also allow for higher labour flexibility.20
Imports and exports
The balance of trade influences employment, asincreasing imports displace production from South Africato other countries, and thus the level of importpenetration in a sector will affect total employment. It iscalculated that rising import penetration between 1985and 1993 reduced total employment in South Africanmanufacturing by 10%.21 In the food and beveragesmanufacturing sector, net exports in 2009 were R4 134 333 899, having increased by 41% in the previousten years (Figure 15).
Exports were driven largely by beverages, spirits andvinegar, sugars and sugar confectionery, and vegetables,fruit and nuts, while South Africa was a net importer ofresidues, food industry wastes and animal fodder, and ofmeat, fish and seafood. The trends show the increasingvalue of beverages exports, which are mainly driven bywines exports) over the years to become the sector's bestperforming exporter. Sugars and sugar confectionery; andvegetable, fruit, nut, are the other categories of productsthat are increasing their export values. The implicationsfor skills development are significant. All three well-
performing categories are highly regulated and have tomeet stringent health and safety standards internationally,so there is likely to be increased demand for these skills.Production efficiencies in the sectors will also becomeincreasingly important if they are to compete ininternational markets, and marketing and sales skills willbe required for the necessary branding that allows SouthAfrican products to be differentiated.
On the other hand, most of the categories where trendsshow imports are increasingly important (such as meat,fish and seafood food preparations; and residues, wastes offood industry, animal fodder) require mainly low-levelskills. These are likely to be lost to foreign markets.
Wage levels
Related to the above, the level of wages for workers affectsthe cost and therefore the desirability of employing labour.This is, however, moderated by productivity: higher labourproductivity correlates with higher levels of training,experience and qualifications, which require higher wages.Wages for workers may, therefore, be high in a sectorbecause it is more efficient, there is more value-added perworker and it can pay its workers higher wages.22
1.2.8 Conclusion
Several factors have been discussed in the precedingsections that have implications for labour and skillsdevelopment in the food and beverages manufacturingsector. High usage of capital-intensive technology andprocesses, complex distribution channels involved in
21Sector Skills Plan For The Food And Beverages Manufacturing Sector
Source: Quantec Economic Database
Figure 16: Food and beverage unit labour cost (index 2005=100)
FoodBev SETA22
taking products to market, and the concentrated structureof the sector all call for a wide range of specialised skills.
Globalisation, and the resultant importance of importsand exports, also has an effect. While most of the sector isrelatively insulated from import competition, exportshave risen and with this issues such as compliance withinternational quality standards are increasingly important.The increasing number of associations between SouthAfrican companies and international companies hashelped in the adoption of latest technology and expertise,and this calls for a more flexible and trainable labourforce.
Output and sales in the sector have grown steadily andare relatively unaffected by economic fluctuations. Thisgrowth has been highest in meat, fish, fruit and similarfresh products, and as freshness and distance to marketsare important in this category imports are unlikely tomake significant inroads.
While most of the industry output comes from the fewlarge firms, there are many small firms in the sector,especially those catering to niche markets. Small andmedium firms have seen increasing market share. Asthey have different skills needs from larger firms, theneed to consider this dichotomy is important whendeveloping a sector skills plan.
The key factors influencing demand in the food andbeverages manufacturing sector are economic trends,technological changes, demographic and social factors;diet, nutrition and consumer demands, and safety and
environmental trends. The most significant and mostlikely to change are competition and consolidation,changes in net incomes in the economy, incomedistribution patterns and increasing use of new technologyand packaging, resulting in the substitution of capital forlabour. While population and household numbers areimportant, especially when analysing the demand for basic foodstuffs, this is unlikely to change dramatically infuture.
Demand influences the level of employment and type ofskills required. Other predictors are the productivity oflabour compared to capital, degree of substitution ofcapital for labour, import penetration and wage levels.These are incorporated into a scenario analysis of thesector in the next chapter.
1.3 EMPLOYMENT PROFILE OF THE FOOD AND BEVERAGES MANUFACTURING SECTOR
1.3.1 Overall employment
Overall employment in the sector has fallen over the last12 years. This has been attributed primarily to theincreasing use of capital and the increasing productivity oflabour.
1.3.2 Geographical spread of employersin the sector by SIC codes
The table on the next page provides detail of the provincialdistribution of employment in the sector, per subsector.
Source: Quantec Economic Database
Figure 17: Employment trends in food and beverages manufacturing
Table 5: Provincial spread of employment, per subsector
SETA subsector Provincial coverage Employee numbers(by registered employers)
Large Medium Small Total
Dairy manufacturing Eastern Cape 421 - - 421Free State 260 - 28 288Gauteng 8 223 231 88 8 542KwaZulu-Natal 807 122 49 978Limpopo - - - -Mpumalanga 422 - - 422North West Province - 133 - 133Northern Cape - 133 - 133Western Cape 4 020 339 198 4 557Unknown - - - -Total subsector 14 153 958 363 15 474
Baking, cereals, Eastern Cape 2 714 58 46 2 818confectionery and Free State 632 565 31 1 228snacks Gauteng 8 596 1 439 633 10 668
KwaZulu-Natal 2 127 369 180 2 676Limpopo 711 298 - 1 009Mpumalanga 150 219 41 410North West Province 358 - - 358Northern Cape - 61 46 107Western Cape 4 596 601 270 5 467Unknown - - 36 36Total subsector 19 884 3 610 1 283 24 777
Beverages Eastern Cape 242 87 49 378manufacturing Free State 200 - - 200
Gauteng 13 003 456 89 13 548KwaZulu-Natal 235 463 60 758Limpopo 802 - - 802Mpumalanga 436 - - 436North West Province - - - -Northern Cape - - - -Western Cape 8845 1453 755 11053Unknown - - - -Total subsector 23763 2459 953 27175
Food preparation Eastern Cape 390 63 - 453products Free State 155 - 5 160
Gauteng 15 572 2 151 812 18 535KwaZulu-Natal 4 133 966 251 5 350Limpopo - - 5 5Mpumalanga - 118 8 126North West Province - 218 18 236Northern Cape - - 37 37Western Cape 1 408 1 387 392 3 187Unknown - - - -Total subsector 21 658 4 903 1 528 28 089
Processed meat, Eastern Cape - 163 380 543fish, fruit and Free State 268 194 51 513vegetables Gauteng 21 257 989 347 22 593
KwaZulu-Natal 1 814 476 118 2 408Limpopo - 62 14 76Mpumalanga - - - -North-West Province - 228 27 255Northern Cape - 67 23 90Western Cape 16 816 1 845 875 19 536Unknown 495 61 32 588Total subsector 40 650 4 085 1 867 46 602
Unknown 857 7 1 481
Source: FoodBev SETA WSPs 2009
23Sector Skills Plan For The Food And Beverages Manufacturing Sector
FoodBev SETA24
The urban-based nature of the sector is reflected inFigure 18 below. The largest component of employmentis found in Gauteng, then Western Cape and KwaZulu-Natal. Similarly, the largest number of SMMEs isconcentrated in these provinces.
The provinces all have different focuses in theirdevelopment strategies for agroprocessing. Theunderlying principle is the improvement of the lives ofthe people through employment creation in agricultureand provision of food security through investment inagricultural processes and beneficiation.
In the Eastern Cape, development of agriculture providesemployment and an income to many families. The focusof the growth and development strategy includes thepromotion of household food security through expandedsmallholder production.23
The Free State's focus is on agriculture diversification andagribusiness. Agribusinesses are to add value fromprimary agriculture through processing of raw materialsand provision of services to add value to produce.24
Limpopo aims to increase the value of agriculturethrough enterprise diversification, invest in water savingtechnologies and add value to the agro-value chain.25
KwaZulu-Natal's focus is poverty alleviation, as mostareas of poverty in the province are rural. The plan is tolink up rural subsistence agricultural activity withcommercial agriculture to develop subsistenceagricultural projects into commercial ones. The agrarianrevolution strategy involves enabling access to marketsand farmer development through the set-up ofagribusinesses.26 The Northern Cape's focus is thedevelopment of agroprocessing.27
Even though the sector is concentrated in threeprovinces, the possibility of cross-sectoral collaborationin terms of beneficiation projects in all these provinceswill be explored as processing of agriproduce isinfluenced mostly by proximity to markets. Companiesare not always scale-dependent in the food and beveragesmanufacturing sector. Small operations may be aseconomically efficient as larger plants, encouraging theparticipation of SMMEs in niche markets providingopportunities for sector growth.
The sector is diverse in terms of the range of productsmanufactured, and this is reflected in the five subsectors.Following is the SIC code grouping of companies in thesector.
Source: FoodBev SETA WSPs 2009
Figure 18: Provincial spread of employment
25Sector Skills Plan For The Food And Beverages Manufacturing Sector
Tabl
e 6:
SIC
code
s: re
gist
ered
and
levy
-pay
ing
com
pani
es b
y SI
C an
d su
bsec
tor g
roup
Smal
l com
pani
esM
ediu
m c
ompa
nies
Larg
e co
mpa
nies
Tota
lSI
CD
escr
iptio
n20
0920
1020
0920
1020
0920
1020
0920
10Re
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vy
Baki
ng, c
erea
ls, c
onfe
ctio
nery
and
sna
cks
3031
2M
anuf
actu
re o
f bre
akfa
st fo
ods
386
385
2-
2-
43
43
449
448
3041
0M
anuf
actu
re o
f bak
ery
prod
ucts
1129
174
715
175
8539
8540
5226
5228
1266
239
852
243
3043
0M
anuf
actu
re o
f coc
oa, c
hoco
late
an
d su
gar c
onfe
ctio
nery
128
2891
349
89
88
1010
714
546
110
49
3049
2M
anuf
actu
re o
f nut
food
4913
3113
64
64
33
33
5820
4020
TOTA
L1
344
221
875
227
102
5110
252
6742
6941
1 51
331
41
046
320
Beve
rage
man
ufac
turin
g
3050
0M
anuf
actu
re o
f bev
erag
es11
923
119
1915
715
614
1014
1014
840
148
35
3051
0D
istill
ing,
rect
ifyin
g an
d bl
endi
ng
385
9638
596
2414
2416
137
137
422
117
422
119
of s
pirit
s, al
coho
l pro
duct
ion
from
fe
rmen
ted
mat
eria
ls an
d m
anuf
actu
re o
f win
e
3052
0M
anuf
actu
re o
f bee
r and
oth
er
649
648
--
--
1-
1-
659
658
mal
t liq
uors
and
mal
t
3052
1Br
ewer
ies
(exc
ept s
orgh
um)
7513
7511
--
--
33
33
7816
7814
3052
2So
rghu
m b
eer b
rew
erie
s21
-21
--
--
-1
11
122
122
1
3052
3M
anuf
actu
re o
f mal
t14
214
23
33
3-
--
-17
517
5
3053
0M
anuf
actu
re o
f sof
t drin
ks,
prod
uctio
n of
min
eral
wat
ers
123
3012
328
97
97
1611
168
148
4814
843
TOTA
L80
117
380
116
451
3151
3248
3248
2990
023
690
022
5
Dai
ry m
anuf
actu
ring
3020
0M
anuf
actu
re o
f dai
ry p
rodu
cts
231
5523
155
168
167
3323
3324
280
8628
086
3020
1Pr
oces
sing
of fr
esh
milk
104
2010
421
86
86
32
32
115
2811
529
3020
2M
anuf
actu
re o
f but
ter a
nd c
hees
e23
623
62
22
21
-1
126
826
9
3020
3M
anuf
actu
re o
f ice
cre
am a
nd
1380
119
69
61
-1
-90
1990
1780
othe
r edi
ble
ice
3020
4M
anuf
actu
re o
f milk
pow
der.
286
285
--
--
--
--
286
285
Cond
ense
d m
ilk a
nd o
ther
edi
ble
milk
pro
duct
sTO
TAL
466
100
466
9835
2235
2138
2538
2753
914
753
914
6
Cont
inue
d ov
erle
af
FoodBev SETA26
Tabl
e 6:
SIC
code
s: re
gist
ered
and
levy
-pay
ing
com
pani
es b
y SI
C an
d su
bsec
tor g
roup
cont
inue
d
Smal
l com
pani
esM
ediu
m c
ompa
nies
Larg
e co
mpa
nies
Tota
lSI
CD
escr
iptio
n20
0920
1020
0920
1020
0920
1020
0920
10Re
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vy
Man
ufac
ture
of f
ood
prep
arat
ion
prod
ucts
3011
3Pr
oduc
tion
of la
rd a
nd o
ther
edi
ble
71
71
--
--
--
--
71
71
fats
3014
0M
anuf
actu
re o
f veg
etab
le a
nd
3912
399
74
73
65
64
5221
5216
anim
al o
ils a
nd fa
ts
3014
1M
anuf
actu
re o
f cru
de o
il an
d oi
l 11
411
37
37
21
11
119
819
6se
ed c
ake
and
mea
l
3014
2M
anuf
actu
re o
f com
poun
d co
ok-
94
94
21
21
33
32
148
147
ing
fats
, mar
garin
e an
d ed
ible
oils
3040
1M
anuf
actu
re o
f foo
d pr
epar
atio
n 10
7917
810
7916
728
1828
1818
1118
911
2520
711
2519
4pr
oduc
ts
3044
0M
anuf
actu
re o
f mac
aron
i, no
odle
s 24
424
43
33
32
12
129
829
8an
d sim
ilar f
arin
aceo
us p
rodu
cts
3049
0M
anuf
actu
re o
f oth
er fo
od
1223
173
1223
169
5236
5239
2315
2315
1298
224
1298
223
prod
ucts
not
con
sider
ed e
lsew
here
3049
1M
anuf
actu
re o
f cof
fee,
cof
fee
subs
titut
es a
nd te
a66
1766
163
23
23
23
272
2172
20
3049
9M
anuf
actu
re o
f spi
ces,
cond
imen
ts,
125
4112
836
1711
1710
95
94
151
5715
450
vine
gar,
yeas
t, eg
g, p
rodu
cts,
soup
s an
d ot
her f
ood
prod
ucts
TOTA
L25
8343
425
8640
911
978
119
7865
4365
3827
6755
527
7052
5
Proc
esse
d fis
h, m
eat,
frui
t and
veg
etab
les
3010
0Pr
oduc
tion,
pro
cess
ing
and
401
8440
179
3121
3119
1410
149
446
115
446
107
pres
erva
tion
of m
eat ,
fish
, fru
it,
vege
tabl
es, o
ils a
nd fa
ts
3011
0Pr
oduc
tion,
pro
cess
ing
and
pres
er-
866
164
866
161
4827
4823
3317
3317
947
208
947
201
ving
of m
eat a
nd m
eat p
rodu
cts
3011
2M
anuf
actu
re o
f pre
pare
d an
d 20
139
201
3912
712
67
67
622
052
220
51pr
eser
ved
mea
t, in
clud
ing
saus
age
3012
0Pr
oces
sing
and
pres
ervi
ng o
f fish
17
452
174
5224
1024
106
36
320
465
204
65an
d fis
h pr
oduc
ts
3012
1M
anuf
actu
re o
f can
ned,
pre
serv
ed
3710
377
118
117
65
65
5423
5419
and
proc
esse
d fis
h, c
rust
acea
ns
and
simila
r foo
ds
27Sector Skills Plan For The Food And Beverages Manufacturing Sector
Tabl
e 6:
SIC
code
s: re
gist
ered
and
levy
-pay
ing
com
pani
es b
y SI
C an
d su
bsec
tor g
roup
cont
inue
d
Smal
l com
pani
esM
ediu
m c
ompa
nies
Larg
e co
mpa
nies
Tota
lSI
CD
escr
iptio
n20
0920
1020
0920
1020
0920
1020
0920
10Re
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vyRe
gPa
y le
vy
Proc
esse
d fis
h, m
eat,
frui
t and
veg
etab
les
cont
inue
d
3013
0Pr
oces
sing
and
pres
ervi
ng fr
uit
239
4523
941
3014
3013
119
117
280
6828
061
and
vege
tabl
es
3013
1M
anuf
actu
re o
f can
ned,
pre
serv
ed,
8325
8322
1911
1919
52
52
107
3810
743
proc
esse
d an
d de
hydr
ated
frui
t an
d ve
geta
bles
(exc
ept s
oup)
TOTA
L2
001
419
2 00
140
117
598
175
9782
5282
492
258
569
2 25
854
7
Unk
now
n67
923
61
-1
-1
01
-66
966
10
TOTA
L: A
LL7
262
1 35
66
752
1 30
548
328
048
328
030
119
430
318
48
043
1 83
07
579
1 77
3
Sour
ce:F
oodB
ev/S
ARS
dow
nloa
ds
Although the number of registered companies in thebaking, confectionery, cereals and snacks industrydecreased by 30% between 2009 and 2010, this isattributable to the consolidation of levy numbers by anumber of companies. The number of levy-payingcompanies increased marginally. For the othersubsectors, there is not a marked difference betweenregistered and participating companies between 2009 and2010. This confirms that production in the sector is notas sensitive to economic slowdowns as are many otherindustries. A stable pattern in demand is experienced.
The breakdown of employee profiles by demographicsindicates that the occupation classifications frommanagers to professionals are dominated by white people.The classifications from technicians to elementaryworkers are dominated by PDIs. It is evident that learninginitiatives should be further institutionalised to enablethe upward mobility of PDIs to the higher echelons ofthese organisations.
FoodBev SETA28
Title
Man
ager
s
Prof
essio
nals
Tech
nici
ans
and
trad
es w
orke
rs
Com
mun
ity a
nd p
erso
nal s
ervi
ce w
orke
rs
Cler
ical
and
adm
inist
rativ
e w
orke
rs
Sale
s w
orke
rs
Mac
hine
ry o
pera
tors
and
driv
ers
Elem
enta
ry w
orke
rs
Tota
ls
Sour
ce:F
oodB
ev/S
ARS
dow
nloa
ds
Afric
an
mal
e
1 01
9
614
1 81
6
325
5 54
1
3 76
0
11 1
62
16 2
80
40 5
17
Afric
an
fem
ale
397
563
693
336
1 57
1
1 18
2
1 24
5
8 73
5
14 7
22
Afric
an
disa
bled
1 2 4 1 23 2 21 40 94
Colo
ured
m
ale 49
7
341
692 37
1 28
2
816
2 27
8
3 15
6
9 09
9
Colo
ured
fe
mal
e
185
329
196 52
1 43
1
346
955
4 09
9
7 59
3
Colo
ured
di
sabl
ed
2 2 1 – 5 1 1 18 30
Indi
an
mal
e
524
268
383 12 691
413
614
416
3 32
1
Indi
an
fem
ale
130
224 47 9
608
116
104
117
1 35
5
Indi
an
disa
bled
5 2 3 – 5 1 – 3 19
Whi
te
mal
e
3 03
4
1 30
1
1 77
9 30 895
912
441
493
8 88
5
Whi
te
fem
ale
916
1 01
7
168 32
2 73
7
773 62 172
5 87
7
Whi
te
disa
bled
18 10 13 1 35 – – 12 89
Tota
l m
ale
5 07
4
2 52
4
4 67
0
404
8 40
9
5 90
1
14 4
95
20 3
45
61 8
22
Tota
l fe
mal
e
1 62
8
2 13
3
1 10
44 429
6 34
7
2 41
7
2 36
6
13 1
23
29 5
47
Tota
l di
sabl
ed
26 16 21 2 68 4 22 73
232
Tabl
e 7:
Occ
upat
iona
l pro
file
of th
e se
ctor
200
9
Maj
or o
ccup
atio
n (O
FO)
Empl
oyee
pro
file
29
An analysis of the table alongside indicates:• 67% of total employment is male – typical of a
traditional manufacturing environment.• Only 0,25% of employees are disabled.• Among the occupational groups of managers and
specialists, 55% of employees are white. When
compared with the occupational profile of 2005, where59,3% was white (FoodBev SSP 2005), the indication isthat there has been some attention to redress thesituation. However, this still strongly reflects thelegacy of apartheid and signals the need for continuedfocus on the development of equity candidates
Source: FoodBev SETA WSPs 2009
Figure 19: Gender breakdown of occupational groups
Source: FoodBev SETA WSPs 2009
Figure 20: Equity breakdown of occupational groups
FoodBev SETA30
• Machinery operators, drivers and elementary workers comprise 55% of total employment. As will bediscussed later in the chapter, a great need for skillsdevelopment exists among these occupational groups,as a result of technology changes and the drive forproductivity improvement.
Across almost all occupations, females constitute a lowerproportion of the workforce, even in occupations that arenot traditionally male, such as sales workers, clerical andadministrative workers and professionals (Figure 19).
It is evident from the Figure 20 alongside that Africansare still employed largely in the 'lower-skilled'occupational levels, while management and professionalsare predominantly white.
1.4 Conclusions
The South African food and beverage sector plays asignificant role in economic development andemployment in the country. While the outlook for thesector in terms of output and sales is largely positive,employment numbers continue to drop. This, and thetype of skills needed in the sector, is influenced greatly bytechnological developments and capital laboursubstitution.
Changes in the structure of the industry as well as theimpact of imports and competition from aboard areactively changing employer requirements. The next sectorwill focus on understanding the impact of these changeson the demand for skills.
2.1 INTRODUCTION
The methodology employed to derive the demand forskills in the food and beverage manufacturing sectorincorporated two sector surveys conducted in 2006 andanother over the period 2007–09. The first survey tookthe form of interviews with 'captains of industry' in thesector, chosen via a convenience sample. Additionally,questionnaires were sent to human resource and skillsdevelopment managers. The surveys sought to identifythe skill level requirements of manufacturers in the sectorand the factors that impacted availability or scarcity.Secondary data were also obtained from socioeconomicdatabases such as Statistics South Africa and Quantec.
Companies were further requested to provide data in theworkplace skills plans (WSPs) on scarce occupations, andto quantify their projected needs over one year and threeyears. Also provided were the reasons for scarcity, anddetails of the typical learning pathways required todevelop individuals for these occupational roles. This hasbeen used as an input in the scarce skills described inChapter 4.
Finally, qualitative inputs on skills supply challenges wereobtained through a survey of sector specialists, which wassubsequently refined at a sector skills planning committeemeeting. The survey identified some common trends,and the key ones are listed below.
n Manufacturers are constantly demanding higher skills levels, especially at NQF level 5 and above;
n Competition in the sector is intensifying, driven by the increasing rate of globalisation and integration of thefood and beverage sector across geographies, customerdemands and the creation of niche markets;
n The sector is adopting high technological innovations hat require personnel with higher skills than at present;
n The HET system has a tendency to develop personnel with general skills, as opposed to the specialised skillsin growing demand in the sector. This impacts furtheron the supply of skills to the sector.
n There is a need to focus on the content of the HET system to ensure the skills developed are sector-
specific and in demand, thereby enabling a better fitbetween training and sector workforce demand, and
n The deviation between the number of HET trainees and the number who complete the training is ofconcern,28 and aggravates skills scarcity in the sector.
Finally, it is worth noting that FoodBev SETA hasdeveloped and distributed a skills forecasting tool toassist companies to carry out labour forecasting anddetermine replacement demand at company level. Thetool takes cognisance of labour turnover, productivityfactors, the impact of legislation on staff requirements,and the projected growth/decline of the company. Thiswill assist greatly in the future identification of scarceskills.
2.2 SECTOR GROWTH AND DEVELOPMENT STRATEGIES
There are various growth and development strategies atdifferent levels of government that impact the sectordirectly and indirectly. These are derived frommacroeconomic perspectives founded on various policyand regulatory frameworks adopted by the country. TheIndustrial Policy Action Plan of 2010/11 – 2012/13 (IPAP2) has a direct impact on its competitiveness andemployment. IPAP 2 has identified five challenges thatexisted in the economy before the global economicdownturn. These are:
1. Structural imbalances in the growth path, including growth that is lagging behind other medium- andlow-income countries;
2. Uneven performance of the manufacturing sector, with divisions such as the automotive sectorexperiencing exponential growth while other sectorshave stagnated;
3. Employment growth sustained by credit extension and consumption rather than by productive sectors,leading to a large current account deficit;
4. Low profitability of manufacturing, and5. Low savings and investment from financial sector
growth (only 5,2% of private credit was extended tofixed investment in 2008).
31Sector Skills Plan For The Food And Beverages Manufacturing Sector
CHAPTER 2
Demand for skills in the food and beverages manufacturing sector
FoodBev SETA32
Key sectors identified for IPAP 2's focus includeagroprocessing, which has a diverse group of industriesand subsectors including food processing and beverages.IPAP 2 action plans for the agroprocessing sector arisingare:
n Development of a national food control agency to consolidate the sector;
n Development of aquaculture to supplement dwindling wild fish stocks;
n Designation of specific areas for utilisation of aquaculture;
n Development of the organic food sector; n Development of the small milling industry; n Enhancement of competitiveness in fruit and vegetable
canning, and n Beneficiation of rooibos and honeybush products.
These are national economic imperatives that the sectorwill have to embrace, though other food and beverageareas need to be explored and a needs analysis done onpossible beneficiation projects.
2.3 SCENARIOS FOR THE FOOD AND BEVERAGES MANUFACTURING SECTOR
To better understand and forecast future employmentpatterns and skills trends, FoodBev SETA carried out ascenario planning exercise that examined key variablesand how they might impact employment in the food andbeverages manufacturing sector.
The scenario planning was carried out in two steps. First,key variables affecting employment in the sector wereidentified and their potential influence mapped through aqualitative Delphi exercise. Three scenarios were thendrawn up for the future development of the sector, afterwhich the potential effect of each scenario on employ-ment and skills needed was mapped.
The three scenarios represent realistic and plausiblepictures of alternative futures:
n Scenario 1: high growthn Scenario 2: medium growth n Scenario 3: low growth
Each is structured around six main variables:
n Disposable income levels n The proportion of high-to low-income earnersn Price levels
n Shifts towards capital- or labour-intensive production techniques
n Labour productivityn Imports and exports, andn Wage levels
The above factors would have a direct effect on thedemand for each subsector's products – based onsensitivity to income levels, market segmentation and theproportion of high-to low-income earners, and prices.This effect was then postulated and used to estimate eachsubsector's growth.
Population growth rates were assumed to be stable andunlikely to change. The ratio of capital to labour(signifying shifts towards capital-intensive productiontechniques) was also unlikely to change, irrespective ofthe scenarios and thus was kept constant for allsituations.
2.3.1 The driving forces behind the issues
From the review of literature and data, the variables mostlikely to affect output in the food and beveragesmanufacturing sector are:
n Disposable income in the economyn Population changes n Income distribution n Trends in diet, nutrition and consumer demand, andn Globalisation, competition and consolidation
The potential scenarios in the next five years are depictedin the Table 8.
33Sector Skills Plan For The Food And Beverages Manufacturing Sector
Disposable income levels
Economic growth
The proportion of high-to low-income earners
Price levels
Imports and exports
Wage levels
Labour productivity
Rise by 6% pa
Rises to 6% pa
Improves slightly
Inflation at 5%, interest rates steady,disposable incomes rise steadily
Increase in exports over imports infood and beverages manufacturing,increased demand abroad for SouthAfrican goods
Wage levels rise faster than economicgrowth
Rises significantly as companies try tocompensate for higher wages,increased funds available forinvestment in equipment/technology
A rise in disposable incomesand an improvement in theincome distribution in thecountry lead to steadygrowth in demand for basicfoodstuffs, and a highgrowth in demand forhigher-end food andbeverages. The surplus ofexports over imports alsocontributes to the demandfor South African production.Jobs are maintained insectors producing basicfoodstuffs and demand forlabour increases for moreluxurious goods , increasedproduct differentiation,branding
Unlikely to occur givenanaemic global economy
Disposable income levels
Economic growth
The proportion of high-to low-income earners
Price levels
Imports and exports
Wage levels
Labour productivity
Rise by 3%
Rises by 3%
Deteriorates slightly
Inflation at 4%, interest rates steady,disposable incomes stay the same
Imports and exports balance out infood and beverages manufacturing
Wage levels grow at the same rate aseconomic growth
Rises marginally, continuedinvestment in equipment andtechnology
Steady growth in incomes,almost at par with inflation,means little change indemand for food andbeverages of all types. Thetrend towards laboursubstitution and decreasingemployment due to highercapital productivity results incontinuation of steady joblosses in both food andbeverages manufacturing,except for specific nicheproducts. Uncertainty abouteconomic growth also leadsto conservativeness abouthiring
Most likely to occur
Table 8: Scenarios and their potential effect on the food and beverages manufacturing sector
Variables Expected change under Impact Possibility growth scenario
HIGH GROWTH SCENARIO
MEDIUM GROWTH SCENARIO
Disposable income levels
Economic growth
The proportion of high-to low-income earners
Price levels
Imports and exports
Wage levels
Labour productivity
Rise by 1%
Rises by 1%
Deteriorates slightly
Inflation at 3%, small cuts in interestrates steady, disposable incomes fall
Excess of food and beverages importsover exports, some jobs lost toproduction abroad
Wage levels do not increase, exceptto account for inflation
Remains constant, little investment inequipment and technology
The drop in real disposableincome and the rise ininflation lead to lowerdemand for higher-endfoodstuffs, but demand forbasic foodstuffs remainsunaffected. Job losses occur,especially where importscompete
Least likely to occur
LOW GROWTH SCENARIO
FoodBev SETA34
2.3.2 Likely implications
The likely impact on the derived demand for labour in allsubsectors is postulated in Table 9. Impact projectionswere based on the sensitivity of the subsectors to changesin the scenario variables. For example, the consumptionof meat and meat products is likely to increase
significantly if disposable income levels and theproportion of high- to low-income earners improve, as isthe case in a high growth scenario. The total utilisation ofproduction capacity in the manufacturing industry wasalso a factor – this is currently 79,6%, which indicatesspare capacity.
Subsector
3011: Production, processing and preserving of meat and meat products
3012: Processing and preserving of fish and fish products
3013: Processing and preserving of fruit and vegetables
3014: Manufacture of vegetable and animal oils and fats
3020: Manufacture of dairy products
3031: Manufacture of grain mill products
3032: Manufacture of starches and starch products
3033: Manufacture of prepared animal feeds
3041: Manufacture of bakery products
3042: Manufacture of sugar, including golden syrup and castor sugar
3043: Manufacture of cocoa, chocolate and sugar confectionery
3044: Manufacture of macaroni, noodles, couscous and similar farinaceous products
3049: Manufacture of food products not considered elsewhere
3051: Distilling, rectifying and blending of spirits, ethyl alcohol production fromfermented materials; manufacture ofwine
3052: Manufacture of beer and other malt liquors and malt
3053: Manufacture of soft drinks; production of mineral waters
High growth scenario
Increase in demand for labour
Increase
Increase
Constant
Increase
Constant
Increase
Increase
Increase
Increase
Increase
Increase
–
Increase
Increase
Increase
Medium growthscenario
Slight increase
Slight increase
Constant
Constant
Constant
Constant
Constant
Constant
Constant
Slight increase
Constant
Constant
–
Slight increase
Slight increase
Slight increase
Low growth scenario
Constant
Decrease
Constant
Constant
Decrease
Constant
Decrease
Decrease
Decrease
Constant
Decrease
Decrease
-
Constant
Constant
Constant
Table 9: Expected impact on the demand for labour in each scenario
Impact on demand for labour
While these postulated scenarios will vary from companyto company and across the main occupation types, ingeneral where there are no compelling reasons forincreases in employment the scenarios foresee acontinuation of the gradual trend towards (i) fewerworkers, or at best (ii) maintaining of current levels ofemployment. (See Tables 11 and 12 overleaf.)
2.3.4 Skills demand
The likely trends in employment figures in the food andbeverages subsectors are given in Table 11 and Table 12for the medium growth scenario described above, whichwe believe is the most likely over the next five years. Thetrends would continue largely in the lower qualificationoccupations, and there would be a slight increase in thehigher qualifications. In both food and beveragessubsectors, the informal employment sector contributesmost to the increase in employment numbers.
Overall employment is expected to decrease in both foodand beverages subsectors, with the exception of informalemployment in the beverages industry, which is likely tocontinue rising. The reduction in employment numbersis likely to slow down with improved economiccircumstances, but the increasing use of capital-intensivetechnologies, more efficient methods of production andconsolidation of markets will still result in losses in totalemployment figures.
35Sector Skills Plan For The Food And Beverages Manufacturing Sector
2.4 FACTORS INFLUENCING SECTOR NEEDS
Current employment trends in the sector as a wholeindicate that while numbers of employees are decreasing(and this is expected to continue), demand isstrengthening for a more highly qualified workforce andfor upskilling of the current workforce to meet newchallenges.
An analysis of planned training interventions for 2010,based on WSPs, indicates planned training interventionsfor 77 500 employees. This represents more than 70% ofemployment of companies that submitted WSPs. Thelargest component of planned training interventions liesbetween NQF 4 and 6.
2.4.1 Age profile of the sector
The sector is not reflective of the population dynamics ofthe country, with more than 60% of the workforce in the35+ age group. The categories most affected are 'seniorofficials and managers', 'machinery operators and drivers'and 'technicians and trades workers'. This signals theneed for succession planning where many employees areabove 55 years of age and close to retirement. The tablebelow depicts the age profile of the industry.
Younger than 35
1 707
1 954
1 843
403
4 179
2 727
4 433
12 102
29 348
Between 35 and 55
3 938
1 975
3 038
333
5 937
2 941
8 772
13 909
40 843
Older than 55
475
240
323
29
790
245
1 275
1 697
5 074
% younger than 30
27,89%
46,87%
35,42%
52,68%
38,32%
46,12%
30,61%
43,68%
38,99%
% between
35 and 55
64,35%
47.37%
58,38%
43,53%
54,44%
49,74%
60,58%
50,20%
54,27%
% older
than 55
7,76%
5,76%
6,21%
3,79%
7,24%
4,14%
8,81%
6,12%
6,74%
Occupation
Senior officials andmanagers
Professionals
Technicians and tradesworkers
Community andpersonal serviceworkers
Clerical andadministrative workers
Sales workers
Machinery operatorsand drivers
Labourers
Total
Table 10: Age profile of sector
Source: WSPs 2009
FoodBev SETA36
Tabl
e 10
:For
ecas
ted
perc
enta
ge c
hang
es in
em
ploy
men
t acr
oss
subs
ecto
rs, f
ood
[SIC
301
-304
]
Tota
l for
mal
em
ploy
men
t:
Form
al –
hig
hly
skill
ed
Form
al –
ski
lled
Form
al –
sem
i- an
d un
skill
ed
Tota
l em
ploy
men
t inf
orm
al
Tota
l em
ploy
men
t: fo
rmal
and
in
form
al
* p
roje
cted
1995
1,10
2,91
0,59
1,21
20,0
4
1,62
1996
3,93
5,29
3,20
4,25
19,2
1
4,43
1997
(3,7
9)
(2,9
3)
(4,5
7)
(3,3
8)
16,4
1
(3,0
4)
1998
(3,9
2)
(3,3
7)
(4,7
4)
(3,4
5)
14,6
2
(3,1
0)
1999
(0,3
7)
(0,0
2)
(1,2
2)
0,14
13,1
9
0,34
2000
(4,7
0)
(4,4
9)
(5,4
9)
(4,2
2)
11,1
4
3,76
2001
(2,0
0)
(1,8
6)
(2,7
6)
(1,5
4)
6,99
(1,3
9)
2002
(1,4
3)
(1,3
2)
(2,1
2)
(1,0
1)
(7,3
5)
(1,8
7)
2003
(9,1
1)
(9,0
2)
(9,6
7)
(8,7
7)
(12,
66)
(9,3
5)
2004
(1,5
8)
(1,4
9)
(2,0
9)
(1,2
7)
(6,3
1)
(1,8
9)
2005
1,61
1,68
1,18
1,86
(10,
66)
0,82
2006
(2,2
4)
(2,1
8)
(2,5
5)
(2,0
6)
9,20
(1,5
9)
2007
(2,3
5)
(2,3
0)
(2,5
9)
(2,2
1)
8,17
(1,6
8)
2008
(0,3
2)
(0,2
8)
(0,5
2)
(0,2
1)
(6,1
9)
(0.7
3)
2009
(1,1
2)
(1,0
8)
(1,3
0)
(1,0
1)
(0,9
1)
(0,9
8)
2010
–20
15*
(0,2
6)
(0,3
8)
(0,0
6)
(0,8
6)
1,40
(0,1
4)
Tabl
e 11
:For
ecas
ted
perc
enta
ge c
hang
es in
em
ploy
men
t acr
oss
subs
ecto
rs, b
ever
ages
[SIC
305
]
Tota
l em
ploy
men
t: fo
rmal
and
info
rmal
Form
al e
mpl
oym
ent:
tota
l
Form
al –
hig
hly
skill
ed
Form
al –
ski
lled
Form
al –
sem
i- an
d un
skill
ed
Empl
oym
ent i
nfor
mal
: tot
al
* p
roje
cted
1995
(0,9
3)
(1,9
1)
1,26
(1,3
4)
(2,7
6)
9,63
1996
(2,0
3)
(3,1
9)
(1,0
1)
(2,9
0)
(3,7
4)
9,20
1997
(1,2
4)
(2,4
4)
(0,9
5)
(2,3
7)
(2,7
5)
8,94
1998
1,64
0,71
1,75
0,61
0,56
8,81
1999
2,78
2,19
2,94
1,97
2,17
6,94
2000
(4,5
7)
(5,6
1)
(5,0
7)
(5,8
7)
(5,5
7)
2,46
2001
(0,7
6)
(5,9
7)
(5,5
1)
(6,2
6)
(5,9
0)
31,6
8
2002
(2,4
0)
(6,3
3)
(5,9
0)
(6,6
1)
(6,2
6)
15,1
1
2003
(2,1
0)
(6,3
1)
(5,9
0)
(6,5
7)
(6,2
5)
13,1
3
2004
6.07
(0,2
6)
0,14
(0,5
0)
(0,2
2)
25,0
7
2005
10,9
5
6,58
6,96
6,38
6,61
21,4
2
2006
6,74
3,83
4,14
3,68
3,85
12,8
4
2007
7,89
3,03
3,27
2,91
3,04
17,2
7
2008
(2,2
6)
0,07
0,27
(0,0
2)
0,07
(6,2
2)
2009
0,73
(5,5
0)
(5,3
2)
(5,5
7)
(5,4
9)
12,0
0
2010
–20
15*
0,51
(1,4
8)
(3,7
6)
(2,1
0)
(0,9
6)
12,0
7
2.4.2 Replacement and projected demand, 2011–2015
Annual labour turnover in food and beveragesmanufacturing ranges from 9 to 15%, but a large numberof these individuals will move to companies in the sectorand therefore are not lost. Actual losses to the sectorarising from turnover were estimated from StatisticsSouth Africa's survey of total employment and earnings.These, however, were calculated for the wholemanufacturing sector and not specifically for food andbeverages.
Company turnover information supplied in Table 13 isbased on data provided by a sample of small, mediumand large companies during 2010. The industry turnoverfigures, which include retirement as expected from theage profile above, and projected deaths as a result ofHIV/Aids (currently 2 600 a year) are shown in the table.These consider the percentage of employees appointedduring year and the percentage of employees who leftduring the year.
As few firms are expected to downsize in the 'medium'scenario, labour turnover for the sector would roughly
equate to the replacement demand figures. When factoredinto the expected percentage changes in employmentacross food and beverages subsectors, the projectedadditional demand for labour in the sector over the nextfive years is derived (Table 14).
37Sector Skills Plan For The Food And Beverages Manufacturing Sector
Senior officials andmanagers
Professionals
Technicians and tradesworkers
Community andpersonal serviceworkers
Clerical andadministrative workers
Sales workers
Machinery operatorsand drivers
Labourers
% Companylabour turnover
10%
13%
15%
9%
10%
13%
10%
15%
% Industrylabour turnover
3%
4%
5%
2%
2%
3%
5%
4%
Table 13: Company and industry turnover
350
329
561
32
271
379
1 308
2 419
5 299
(36)
8
116
(11)
87
41
449
3 420
4 110
359
341
589
33
274
391
1 363
2 516
5 507
(35)
8
119
(15)
88
41
467
3 969
4 677
369
354
618
34
278
402
1 419
2 616
5 721
(35)
8
123
(24)
89
42
486
4 607
5 331
393
377
662
34
281
456
1 549
2 721
6 080
81
40
126
1
90
89
493
3 351
4 190
403
391
695
35
284
471
1 616
2 830
6 322
82
40
130
1
91
90
513
1 857
2 722
1 874
1 792
3 125
168
1 388
2 099
7 255
13 102
28 929
57
104
614
-48
445
303
2 408
17 204
21 087
Occupation
Senior officials andmanagers
Professionals
Technicians and tradesworkers
Community andpersonal serviceworkers
Clerical andadministrative workers
Sales workers
Machinery operatorsand drivers
Labourers
Total
2011 2012 2013 2014 2015 Total netadditional
demand2011—2015
Table 14: Projected net additional demand, 2011-2015
Food
m
anuf
actu
ring
Beve
rage
sm
anuf
actu
ring
Food
m
anuf
actu
ring
Beve
rage
sm
anuf
actu
ring
Food
m
anuf
actu
ring
Beve
rage
sm
anuf
actu
ring
Food
m
anuf
actu
ring
Beve
rage
sm
anuf
actu
ring
Food
m
anuf
actu
ring
Beve
rage
sm
anuf
actu
ring
Food
m
anuf
actu
ring
Beve
rage
sm
anuf
actu
ring
Source: Data supplied by FoodBev companies 2010, own calculations
FoodBev SETA38
To estimate the figures needed in scarce occupations, thepercentage of people in occupations identified as 'scarce'at six-digit level of the Organising Framework for
Occupations (OFO), were calculated. These percentageswere then applied to the total additional demand.
1 874
1 792
3 125
168
1 388
2 099
7 255
13 102
28 929
57
104
614
(48)
445
303
2 408
17 204
21 087
1 931
1 896
3 739
120
1 833
2 402
9 663
30 306
50 016
74%
62%
58%
0%
0%
67%
63%
13%
1 429
1 176
2 169
–
–
1 609
6 088
3 940
16 410
Occupation
Senior officials andmanagers
Professionals
Technicians and tradesworkers
Community andpersonal serviceworkers
Clerical andadministrative workers
Sales workers
Machinery operatorsand drivers
Labourers
Total
Total additional demand over five years
Table 15: Projected scarce skills required
Source: Data supplied by FoodBev companies 2010, own calculations
Foodmanufacturing
Beveragesmanufacturing
Total food andbeverages
manufacturing
% of totalemployment per
OFO categorylisted as scarce
occupations
Scarce skillsrequired
Replacement/scarcity
Replacement/scarcity
Replacement/scarcity
Replacement/ scarcity
Replacement/scarcity
Replacement/scarcity
Replacement/scarcity
Replacement
6 – 8
6 – 7
4 – 5
4
4
4 – 5
4
1 – 4
Learnership/managementdevelopment programme
Learnership: functionalspecialisation/work experience
Apprenticeship,learnership/technical degree
Work experience
Learnership/work experience
Learnership, apprenticeship
Learnership
Learnership
Abet level 4/learnership
OFO
Senior officials andmanagers
Professionals
Technicians and tradesworkers
Community and personalservice workers
Clerical and administrativeworkers
Sales workers
Machinery operators anddrivers
Labourers
Total
Intervention
Table 16: Skills requirements
Source: Sector research 2010
Total estimateddemand for
five-year period
Driver(eg replacement/scarcity/ growth
demand)NQFlevel
Type of intervention(learning programme
matrix)
Top-up skills demand
1 931
1 896
3 739
120
1 833
2 402
9 663
30 306
50 016
Degree/honours/masters
Professional qualification/honours/degree
National certificate/diploma/learnership
National certificate/diploma/degree/learnership
Matric/national certificate/learnership
Matric/national certificate/learnership
Learnership/matric
Matric/learnership
2.4.3 Requirements
From the above, it can be derived that, from a total of 50 016 additional employees required by the sector overthe next five years, 16 410 people will be required inoccupations identified as scarce.
Table 16 (previous page) provides projected skillsrequirements over a five-year period.
2.5 Conclusion
This chapter looked at the demand for skills in the foodand beverages manufacturing sector through projectedscenarios, a review of the sectoral trends, and qualitativeand quantitative analyses.
It is likely that the next five years will see medium growthin South Africa with moderate increase in demand forthe sector's products. However, only slight increases areexpected in the demand for labour, with possible joblosses in some types of employment. However, the natureof the sector is such that there will be increased demandfor skilled labour and a need to upskill existing labour tocope with changes. Also, replacement demand isexpected to remain steady to cope with retirement,mortality and turnover into other sectors. The netdemand for labour will, therefore, increase slightly, butthere will be a much greater need for skills developmentif companies are to cope.
Workplace training is a crucial component of skillsdevelopment in South Africa. In the analysis of HETskills supply it is evident that there is a need for a labourforce that not only holds the necessary qualifications, buthas the requisite experience and understanding of thework environment to match.
Skills development and workplace learning provides aunique opportunity to develop a workforce with skillsaligned to sectoral and general economic needs.Workplaces are increasingly embracing opportunitiesoffered by FoodBev SETA to provide workplaceexperience to young entrants into the labour market.Bursaries are provided for further studies at HETinstitutions, and more than 600 artisans are beingdeveloped by the sector.
39Sector Skills Plan For The Food And Beverages Manufacturing Sector
3.1 INTRODUCTION
The methodology employed in understanding the supplyof skills to the food and beverage manufacturing sectorencompassed the following survey tools and secondarydata:
n Research surveys conducted in 2006 and a survey for the period 2007-09;
n A skills forecasting tool that has been developed to assist companies to forecast their labour needs anddetermine replacement demand. This tool has amodule that solicits inputs on the availability of skills,such as the time taken to fill vacant positions, labourturnover, productivity factors, and projected skillsneeds and qualifications required;
n Companies are requested to provide data in the WSPs on scarce occupations, and to quantify the need over ayear and three years. Data provided also cover thereasons for scarcity and the typical learning pathwayrequired to develop individuals for these occupations.
This has been used as an input in the scarce skillsdescribed in Chapter 4;
n Qualitative inputs on challenges with supply of skills provided by sector specialists at a sector skills planningcommittee meeting, and
n Quantitative data from Stats SA and Quantec.
The research found that:
n The supply of skills does not meet – or fit strategically – with industry demands, as FET and HET institutionsare imparting general skills while industry requiresspecific skills;
n High-level skills are required while throughput from HETs is sub-optimal;
n The labour force over the past ten years has become younger and better educated with increasing numbersof tertiary level graduates. However, they still do nothave the type of skills needed to meet the demands ofthe sector, which may contribute to and explain thehigh number of unemployed graduates, and
FoodBev SETA40
CHAPTER 3
Supply of skills
Source: Quantec Economic Database
Figure 21: Employment levels – food and beverages subsectors
n More focus on technical content is required from HET institutions.
3.2 DEMAND SIDE INITIATIVES
3.2.1 Employment trends and patterns
The supply of skilled personnel in the food and beveragemanufacturing sector is a direct function of the demandfor skills by manufacturing entities. This is imperative asthey absorb the relevant skills given the macro-environment and the local and global markets in whichthey function. Figure 21 depicts the absorption of labourin the sector.
Figure 21 documents that total employment in the foodsubsectors continues to fall from its peak in 1996.Formal employment has fallen faster than informal,though informal employment constitutes a negligible 7%of the subsector's employment numbers in 2009. Thisproportion has remained constant over the last decade.Total subsector employment fell by 17% from 2000 to2009, with formal employment falling by 17% andinformal employment by 19%.
In the beverages subsector, total employment increasedfrom 2000 to 2009. This increase was driven by anincrease in the informal sector: while formal employmentfell by 11% in the period informal employment rose by a
remarkable 262%, resulting in a net increase in totalemployment of 27%. As a result, the structure ofemployment has changed significantly.29
While formal employment constituted 95% of totalemployment in 1990 and informal employment 5%, thefigures for 2000 were 86% and 14% respectively, and in2009 were 60% and 40%. Employment in the subsector istherefore increasingly informal.30 This may be attributableto an increase in the use of casual and seasonal workersespecially in the winemaking industry.
3.2.2 Productivity in the FoodBev sector
The food subsectors have witnessed a large drop informal and informal employment, but this has not beenmirrored in the output figures. As a result, the output peremployee, measured in thousands of Rands per employeeat constant prices (2005), shows a marked increaseespecially in the last decade.31 This is detailed in Figure22.
Using 1990 as a base year, it can be seen that fixed capitalproductivity in the food manufacturing subsector hasfluctuated over the decades and deteriorated slightly inthe last few years, while there has been a steep increase inboth labour and multifactor productivity (presumablydriven by the increase in labour productivity). Theincrease in labour productivity is especially significant- it
41Sector Skills Plan For The Food And Beverages Manufacturing Sector
Source: Quantec Economic Database
Figure 22: Productivity categories in the food manufacturing industry
has risen by approximately 20% over the last five years32
(Figure 22).
In the beverages manufacturing subsector, labour andmultifactor productivity appear to have declined (using1990 as a base year) since 2000 while fixed capitalproductivity is at about the same level. Historically,productivity in the sector had a cyclical pattern thatpeaks approximately every ten years, but the indicationsfor 2010 are for lower productivity in all categories(Figure 23).
The output per employee (both formal and informal) fell,however, in tandem with the increase in informal employment in the mid-2000s, but has since recovered. Asimplied in the above observations, the productivity changesin the beverages subsector are not as clear-cut as in the foodsubsectors. Productivity in certain aspects has fluctuatedover the last two decades and has actually decreased fromhighs in 1981 to current levels. Not surprisingly, the in-crease in informal employment in the mid-2000s coincidedwith a drop in labour productivity, but fixed capitalproductivity also fell slightly during the same period.
FoodBev SETA42
Source: Quantec Economic Database
Figure 23: Productivity categories in the beverage manufacturing subsector
Source: Quantec Economic Database
Figure 24: Remuneration per employee, food and beverages manufacturing
Among the larger companies there is, however, aconsistent drive for productivity improvement.
3.2.3 Remuneration and value added
Comparing the changes in remuneration per employee inboth real and constant terms shows that although wageshave risen sharply for the employed in food andbeverages manufacturing, most of these increases havebeen due to increases in the value of money (inflation)rather than in real wages. The remuneration peremployee (compiled at 2005 prices) shows a steadyincrease over the last ten years for the food subsectorsand a steep drop followed by a recovery for the beveragessubsector, as can be seen in Figure 24. At current prices,this stands at R151 817 for food manufacturing and
R150 984 for beverages manufacturing employees. Theseare both above the national average.
Despite the increase in real and adjusted remuneration,the food subsectors have still seen a slight fall in wagesper value added, although this has increased in the lastthree years. The slight increase in the beverages subsectorhas also intensified in the same period. Employees are,therefore, paid more now for similar value-added outputthan they were in 2007.
It is difficult to obtain detailed annual statistics onremuneration per occupational group, partly because thesector is not organised and wages are negotiated atcompany level. Table 17 is derived from data obtainedduring research conducted to develop the FoodBev SETAscarce skills guide.
43Sector Skills Plan For The Food And Beverages Manufacturing Sector
R 405 361
R 706 000
R 406 000
R 398 999
R 368 000
R 455 000
R 325 000
R 325 000
R 345 000
R 325 000
R 335 000
R 324 000
R 230 000
R 180 000
R 230 000
R 260 000
R 220 000
R 169 528
R 210 636
R 163 000
R 209 499
R 212 500
R 75 000
R 75 000
R 70 000
R 75 000
R 73 125
R 405 361
R 800 000
R 800 000
R 656 000
R 543 000
R 543 000
R 501 527
R 480 000
R 480 000
R 390 000
R 480 000
R 464 000
R 377 000
R 336 000
R 215 000
R 300 000
R 325 000
R 320 000
R 253 456
R 236 782
R 231 000
R 233 347
R 245 000
R 153 000
R 153 000
R 89 000
R 115 000
R 105 000
R 800 000
R 635 000
R 925 999
R 508 000
R 420 000
R 442 000
R 500 000
R 432 000
R 432 000
R 440 000
R 432 000
R 435 000
R 330 000
R 308 000
R 229 000
R 230 000
R 260 000
R 226 000
R 204 000
R 220 000
R 225 000
R 212 500
R 215 000
R 125 000
R 125 000
R 91 000
R 99 500
R 79 000
R 635 000
R 800 000
R1 200 000
R 657 000
R 620 000
R 620 000
R 600 000
R 550 000
R 550 000
R 540 000
R 500 000
R 497 000
R 480 000
R 480 000
R 320 000
R 300 000
R 295 000
R 273 000
R 254 000
R 253 000
R 250 000
R 245 000
R 238 000
R 200 000
R 200 000
R 135 000
R 108 000
R 105 000
R 800 000
57%
31%
25%
5%
20%
10%
33%
33%
28%
33%
30%
2%
34%
27%
0%
0%
3%
20%
4%
38%
1%
1%
67%
67%
30%
33%
8%
1%
Occupation
Engineering manager
General manager
Finance manager
Production/operations manager
Quality assurance manager
HR manager
Electrical engineer
Electronics engineer
Supply and distribution manager
Mechanical engineer
Sales and marketing manager
Management accountant
Accountant
Food science technician
Cellarmaster
Electronics engineering technician
Food technologist
Dairy products maker
Millwright
Sales representatives
Electrician
Fitter and turner
Process machine operator
Packing machine operator
Telemarketer
Boiler or engine operator
Baker
Butcher
2007 2009
Table 17: Remuneration in the FoodBev sector
Source: Data supplied by FoodBev companies 2010, own calculations
Average Maximum Average Maximum
% increase
on average
not being absorbed by the sector, which implies that theeducation or skills levels of the unemployed do not meetthe skills required by the market.
In addition, according to the Labour Force Surveysof2000, 2005 and 2010, the majority of the populationhave a general education and training (GET)qualification, followed by those with FET qualifications.In 2010 only 5% had a HET qualification, while 25%having no schooling nor general education (presumably asignificant proportion of these are non-school goingchildren). This shows that the majority of the populationhas some formal training (Figure 25).
3.3.2 Qualifications profile of the sector
A comparison between 2006 (FoodBev SSP 2006) and2009 indicates an improvement in the baseline educationlevels of the sector. The number of employees with abelow-GET qualification decreased from 12 to 8%, andthose with an NQF 1 qualification from 13 to 11%.Employees with an NQF 4 and higher qualificationincreased from 35 to 40%. Generally, qualification levelsof employees increased between 2006 and 2010. Peoplewith a qualification of NQF 5 and above increased from13 to 15%, and workers with an NQF 4 qualificationincreased from 24 to 25%. This is illustrated in figures 26and 27.
FoodBev SETA44
It can be inferred from the table that:n The highest-paid position is that of general manager,
with remuneration of engineering managers a thirdlower, and other managers earning approximately 50 –55% of the earnings of a general manager;
n Engineering and finance offer marginally higher incomes than other occupational fields, and
n Process and packaging machine operators experienced the largest remuneration growth, with generalmanagers third in salary growth. Engineeringoccupations also experienced above-inflation growth.
Labour elasticity evaluates the responsiveness of demandfor labour as a factor input in production when there is achange in the ruling market wage rate. The proportion oflabour costs in the total cost of business in the FoodBevsector is relatively low (when compared with the servicessector), which may lead to a less elastic response tolabour costs. This may be a contributing factor in therelatively low increase in artisan wages illustrated above,and emphasises the need for retention strategies, andskilling and upskilling of people to increase productivitygains that could boost remuneration.
3.3 SUPPLY SIDE INITIATIVES
3.3.1 Occupational profile of the food and beverage manufacturing sector in South Africa
Unemployment in South Africa remains relatively high.This means that there is an available workforce, but it is
Source: LFS September 2000, 2005, 2010
Figure 25: Qualifications of SA population
The figure below documents that qualifications ofemployees are concentrated around NQF 4. AlthoughAfrican males dominate in the NQF 4 qualification level,they proportionally have lower qualifications than otherequity groups in the sector. They are also the largestproportion of employees with a qualification below NQF 4.
White males and females dominate at NQF 5 level andhigher. As can be seen from Figure 28 below, higherqualifications are held in the main by white individuals.Obtaining and retaining adequately qualified equitycandidates in many scarce occupations remains achallenge. Skills needed by the sector are supplied thoughuniversities, universities of technology, technical colleges,learnerships and private training providers.
45Sector Skills Plan For The Food And Beverages Manufacturing Sector
Source: WSPs 2009
Figure 28: Qualifications profile of sector by race and gender
Source: WSPs 2006
Figure 26: Qualifications profile 2006
Source: WSPs 2009/10
Figure 27: Qualifications profile 2010
FoodBev SETA46
Source: Quantec Economic Database
Figure 29: Occupational structure of employment – food manufacturing
Source: LFS September 2000, 2005, 2010
Figure 30: Occupational structure of employment – beverage manufacturing
3.3.3 Changes in occupational structure of employment
Since 2000, the food manufacturing subsectors have seena decrease in employment at all occupational levels, withskilled employee numbers down 21%, informal down19%, semi-and unskilled down 15% and highly skilleddown 17%.33
The beverages manufacturing subsector witnessed a dropin the employment numbers of 8% for highly skilledemployees and 11% for semi-skilled and unskilled
employees. Skilled employee numbers fell by 13%, while,as discussed earlier, there was a large increase, 262%, ininformally employed persons. This is evident in Figure30.
Figure 31 indicates that the beverages subsector appearsto have more informal, semi-skilled and unskilledemployees than the food sector.
Compared to the rest of the economy and to themanufacturing sector as a whole, beveragesmanufacturing has a higher proportion of skilled and
47Sector Skills Plan For The Food And Beverages Manufacturing Sector
Source: Quantec Economic Database
Figure 32: Occupational structure of employment – food and beverages manufacturing
Source: Quantec Economic Database
Figure 31: Occupational structure of employment – food and beverages manufacturing
FoodBev SETA48
FoodBev SETA website.
Table 18: Current qualifications to address scarce skills in the sector
semi-skilled workers, while food manufacturing has asignificantly higher proportion of semi-and unskilledworkers.
From Figure 32 it can be concluded that skillsdevelopment will need to be linked to other changes inthe sector if it is to contribute meaningfully to jobcreation – something that is not strictly a SETA function.However, it is important to link skills planning to othernational processes, and opportunities for this will beexplored.
3.4 SUPPLY OF SKILLS
3.4.1 Supply from the sector
FoodBev SETA currently has 35 qualifications acrossNQF Levels 1-6. Training providers are accredited toprovide these qualifications in the sector with inherentquality frameworks to ensure adequate training andassessment of the workforce to establish its competence.The qualifications listed below are supporting efforts tomitigate the scarce skills in the sector.
Companies in the sector have adopted the learnership asa 'preferred' vehicle for occupational skills developmentand more than 10 000 people have been beneficiaries ofthis learning pathway. Successful completion rate isapproximately 60%, and absorption of previouslyunemployed learners 50%.
Qualifications are available for skills needs across thesector, and support is provided for 'non-primary focus'learnerships needed in the sector as well. An adequatenumber of providers are accredited to deliver theseprogrammes.
Companies invest in training and more than 70% of theworkforce is exposed to some form of training annually(as reported in WSPs). More than 600 artisans are beingdeveloped, bursaries are provided to employees and morethan 100 students are exposed to work experienceopportunities.
3.4.2 Supply from further education
The restructured public FET sector is expected to play asignificant role in supplying intermediate skills.Currently, though, the FoodBev sector is primarily usingprivate providers for the implementation of learnerships,which has become the preferred training vehicle at NQFlevels 3–5. The perception exists that the FET structurein its current form is neither providing the required
theory training nor the flexibility to render services thatrequire workplace training and assessment.
3.4.3 Supply from higher education
Provision in the formal education system is regarded asinadequate. Graduates with 'generalist' knowledge areproduced, and in certain instances (eg food technology,food science) the knowledge is outdated and not meetingthe needs of industry.
It is difficult to do an analysis of the adequacy of supplyfrom the formal education system because of the cross-sectoral nature of most of the occupations identified asscarce. This type of analysis should be done at anaggregated national level.
Engineering, trades and finance typically produced bythe HET system have been identified by the sector as'absolute' scarce skills. These are, however, occupationsneeded in many economic sectors in the country, and thescarcity may be underpinned by factors described asrelative below. Scarcity in these fields also lies in themanagerial bands, and may point to a need for improvedsuccession planning and appropriate related skillsdevelopment.
Many of the occupations identified as scarce can bedescribed as 'cross-sectoral', and supply is influenced byflows in and out of the sector, which are difficult toquantify, but are influenced by the perceivedunattractiveness of the sector as an employer, and theperceived lower than average remuneration paid bycompanies in the sector.
A further important aspect of supply – and that mostfrequently cited by companies as the main reason forscarcity – is the lack of qualified equity candidates. Thisillustrates a 'relative' scarcity, where candidates areavailable, but do not meet the requirements of the role oroccupation.
3.5 CONCLUSION
Unemployment levels have risen in recent years, and nowstand at 31% (expanded rate). The food and beveragesmanufacturing sector has, to some extent, been insulatedfrom the economic downturn, and the decrease in formalemployment is more likely attributable to technology,outsourcing of non-core functions and use of labourbrokers. Indications are that companies are starting toemploy full-time staff rather than using labour brokers.
49Sector Skills Plan For The Food And Beverages Manufacturing Sector
Over time, therefore, there will be a need for higher skillslevels and skilled labour as the sector seeks to ensure itscompetitiveness and sustainability through newtechnology and innovation.
FoodBev SETA50
4.1 INTRODUCTION
Based on the analysis in the previous chapters, takingcognisance of the key drivers of change, and consideringinputs from a stakeholder workshop held during August2010 (with representatives from all subsectors), scarceskills requirements will be grouped based on thefollowing needs:
n Existing employees in the sector: improving skills levels, opportunities for career advancement;
n Companies in the sector: ensuring that skills development leads to improved productivity,competitiveness, innovation, sustainability andprofitability;
n The unemployed: assisting them to gain or regain entry into the labour market;
n New entrants to the labour market: improving the employability of individuals by exposing them to theculture and ethics of the work environment, and
n School leavers: facilitating access to further education and training opportunities, thus improving theiremployability.
In analysing the needs of these categories, adifferentiation will be made among the following'causative' factors influencing skills requirements:
n Attractiveness of the sector as an employer;n Skills gaps (availability of recruits who lack all the
requisite skills sets required);n Availability of equity candidates, andn Skills shortages (national/regional shortages)
The match between demand and supply of skills in thefood and beverage manufacturing sector requires thefacilitation of a better strategic fit. The demand issuesisolated are:
n Higher levels of education and work experience are required in the sector, mainly at NQF levels 4-6 –due to globalisation, local and internationalcompetition and technology;
n The need for increased artisan development – as part of a sectoral and national imperative;
n Upskilling and reskilling of operators to decrease the gap between operator and management level andimprove the capability of dealing with new technologyand higher productivity requirements;
n The need for gender and equity transformation, especially in the higher skilled occupational levels;
n 'Pipeline' planning to develop a supply pool as a potential recruitment source for a sector with anageing workforce;
n Stakeholder interactions between the sector and educational institutions to develop curricula that aregeared to specialisation rather than generalisation,(including technology, innovation and 'greening' inthe sector);
n The need for management development across all managerial levels – to develop strategic managementcapacity and focus on succession development ofequity candidates, and
n Adult education to provide improved access to higher levels of learning.
The supply issues identified are:
n Attracting talent to the sector: Improved career guidance on employment opportunities in the sector,entry level requirements to qualify for work in thesector to be driven nationally. Facilitate the exposureto scholars to 'the world of work' in the sector;
n Improving the 'work-readiness' component of supply from HET institutions:
n Influence collaboration between HET institutions and sector role players on appropriate technology andinnovation that should be included in HET curricula;
n Facilitate structured workplace exposure to HET students.
n Provide workplace experience to young people with appropriate academic qualifications to introduce themto the culture and ethics of the workplace and providethem with the opportunity to gain work experience;
n Providing support to develop the delivery capacity of providers for artisan development and operatordevelopment'
n Providing support for the development of 'bridging' opportunities for young people with no access to FETopportunities (eg foundational learning combinedwith sector-specific learning);
51Sector Skills Plan For The Food And Beverages Manufacturing Sector
CHAPTER 4
Scarce skills requirements
n Supporting 'bridging' opportunities for existing employees to access further learning (eg adulteducation and training [AET], learnerships);
n Improving the skills levels of existing employees to meet requirements of technology changes,competitiveness and productivity;
n Facilitating the development of a 'supply pool' of qualified people available to the sector or the broadereconomy (an initiative such as IPAP 2) throughlearnerships, apprenticeships, bursaries and workexperience opportunities, and
n Supporting young entrepreneurs with an interest in food and beverages manufacturing to obtainqualifications, establish new small businesses andcontribute to sector growth.
4.2 SCARCE SKILLS
The mismatch of demand and supply of skills in thesector can be further broken down to variousoccupational levels. These are:
n Management level: there is a shortage of experienced, high level managers who are willing to commit to andgain insight into business and add value. Strategicthinking, change management, managementexcellence, conceptual analysis and problem solvingare lacking;
n At lower levels (operators): multiskilling, different and higher level skills sets to align with technology arerequired. Numeracy and literacy skills, informationtechnology (IT) skills to use appropriate technologiesand enhance innovation. These will increaseproductivity and competitiveness of the sector, which
will result in process ownership being moveddownward. There is a need to balance the desired newmanagement capacity and required new skills ofoperators with the capacity of the total workforce – thegap between positions and levels needs to be closed;
n Artisan development remains a major need, especially increased demand for apprentices to use and maintainthe technology that is increasingly being adopted bythe industry;
n A shortage of people qualified in logistics;n The occupational field of sales, marketing and
merchandising consistently experiences skills shortages(as reported in previous SSPs – skills gaps areexperienced at management level, and high labourturnover/retention of staff at lower occupational levelsremain a challenge), and
n Engineering: as industries adapt to the dynamic environment of continuous improvement, the numberof engineers needed by the sector increases.Engineering as an entry point is required frequentlyfor occupations such as operations managers, qualityassurance managers, and research and developmentmanagers.
4.3 SCARCE SKILLS LIST
The analysis of skilling needs in the sector (as providedannually in WSPs) resulted in the 'scarce skills' that follow.The data provided in WSPs has been adjusted to the'population' of occupations in the sector, as per theanalysis in Chapter 2. The SETA is piloting a forecastingtool among sector companies and it is hoped this willproduce more detailed identification of future skillingneeds.
FoodBev SETA52
OFO code
133201
111101
111402
133502
133906
132501
Occupation title
Engineering manager
Director (enterprise/organisation)
General manager (including public service)
Production/operationsmanager
Quality assurance managers
Research and developmentmanager
Estimatedtotal scarcity
2011-2012
129
25
520
89
13
13
Estimatedtotal scarcityover five-yearperiod (2011
to 2016)
654
125
2 600
445
65
65
Type of scarcity and
driver
n Equityn Locationn ExperienceDrivers: long-termvacancies,wagepremiums, pull to othersectors,regionallabourmarkets, global labourmarkets
NQF level
6 – 8
Qualifications inwhich intervention
is required
Degree/honours/masters/managementqualification/learnership/managementdevelopment
Genericoccupation
Managers
Table 19: Scarce skills
Intervention level
53Sector Skills Plan For The Food And Beverages Manufacturing Sector
OFO code
131102
132201
132301
133601
135102
233503
233301
233401
233101
233501
234201
234202
234507
234203
234503
221101
223301
263202
261102
312301
312302
312501
312401
323501
341101
342101
323202
342303
342304
311402
311403
Estimatedtotal scarcity
2011-2012
115
156
10
43
5
84
104
20
5
146
97
191
14
28
5
42
38
17
63
58
4
192
26
275
90
4
170
4
113
26
15
Estimatedtotal scarcityover five-yearperiod (2011
to 2016)
575
780
50
215
25
420
520
100
25
730
485
955
70
140
25
210
190
85
315
290
20
960
130
1 375
450
20
850
20
565
130
75
Type of scarcity and
driver
n Equityn Locationn ExperienceDrivers: long- termvacancies,wagepremiums, pull to othersectors,regionallabourmarkets, global labourmarkets
n Equityn Locationn ExperienceDrivers: long- termvacancies,wagepremiums, pull to othersectors,regionallabourmarkets, global labourmarkets
NQF level
6–8
6–7
4–5
Qualifications inwhich intervention
is required
Degree/honours/masters/managementqualification/learnership/managementdevelopment
Professionalqualification/honoursdegree/workexperience/learnership
National diploma/apprenticeship/certificate/learnership/work experience
Genericoccupation
Managerscontinued
Professionals
Techniciansand tradeworkers
Intervention levelOccupation title
Sales and marketingmanager
Finance manager
Personnel/human resourcemanager
Supply and distributionmanager
ICT project manager
Mechanical engineer
Electrical engineer
Electronics engineer
Chemical engineer
Industrial engineer
Chemist
Food and beverages scientist
Microbiologist
Winemaker
Biochemist
Accountant
Training and developmentprofessional
ICT support engineer
Systems analyst (skill level 5)
Electrical engineeringdraftsperson
Electrical engineeringtechnician
Mechanical engineeringtechnician
Electronic engineeringdraftsperson
Millwright
Electrician
Air-conditioning andrefrigeration mechanic
Fitter and turner
Electronic equipment tradesworker (skill level 3)
Electronic instrument tradesworker
Food technician
Beverages technician
FoodBev SETA54
OFO code
611304
323204
711909
711912
712901
732101
351101
831301
831104
Estimatedtotal scarcity
2011-2012
1 706
20
2 714
392
20
270
20
93
103
Estimatedtotal scarcityover five-yearperiod (2011
to 2016)
100
13 579
1 960
100
1 350
100
465
515
Type of scarcity and
driver
n Equityn Locationn ExperienceDrivers: long- termvacancies,wagepremiums, pull to othersectors,regionallabourmarkets, global labourmarkets
n Equityn Locationn ExperienceDrivers: long- termvacancies,wagepremiums, pull to othersectors,regionallabourmarkets, global labourmarkets
n Equityn Locationn ExperienceDrivers: long- termvacancies,wagepremiums, pull to othersectors,regionallabourmarkets, global labourmarkets
NQF level
4
4
1
Genericoccupation
Sales workers
Machineryoperatorsand drivers
Elementaryworkers
Intervention levelOccupation title
Sales representatives
Metal machinist (first class)(skill level 3)
Food and beverages processmachine operator
Packaging machine operator
Boiler or engine operator
Truck driver/delivery driver
Bakers
Meat process worker
Dairy products maker
Qualifications inwhich intervention
is required
Degree/diploma/nationalcertificatelearnership/work experience
National certificate/apprenticeships/learnership
Matric/learnership
Source: FoodBev SSP 2009-10
In accordance with the Skills Development Act (SDA)Section 10(1), each SETA is required to develop a sectorskills plan within the framework of the National SkillsDevelopment Strategy.
SETAs are expected to:
n Identify sector-specific skills needs and develop strategies to address these, and
n Provide an indication of support to various key national growth strategies as discussed in chapters 1and 2 of this document.
The diagrams below provide information of the linkagesbetween FoodBev SETA goals and objectives, the MTSFobjectives, the president's five outputs for MTSF objective4 ('Strengthen the skills and human resource base') as wellas possible linkages to IPAP2. Refer to Annexure D for alist of FoodBev SETA performance indicators.
55Sector Skills Plan For The Food And Beverages Manufacturing Sector
CHAPTER 5
Sector strategy for skills development
5.1 LINK TO OTHER NATIONAL SKILLS DEVELOPMENT IMPERATIVES
Strengthen the skills and humanresource base
Comprehensive rural development strategy linked to land and agrarianreform and food security
Food and agroprocessing – increased support for entrants and smaller rivals to entrenched, dominant firms
Development of the rooibos and honeybush domestic packagingcapacity
Promotion of small-scale maize millers
n Support for adult educationn Support for both existing employees and pre-
employed persons to obtain access to bursaries,learnerships, apprenticeships, internships andwork experience
n Bursaries for innovative researchn Management development programmes for
employeesn Support to NGOs, community-based
organisations (CBOs) and rural cooperativesn Sustainable NVC establishment support in rural
areas
Initial discussion with the Department of Trade and Industry (DTI) indicates that support can be providedthrough learnerships and internships
Projects still in conceptual stages
Needs analysis in year 2 will provide more detail
MTSF
IPAP 2
Link with FoodBev goals and objectives
OUTPUTS FOR THE PRESIDENT'S OUTCOME 5 – A SKILLED AND CAPABLEWORKFORCE TO SUPPORT AN INCLUSIVE GROWTH PATH
FoodBev SETA56
Outputs
Measures
Establish acredibleinstitutionalmechanism forskills planning
n Develop a standardisedframework forthe assess-ment of skillsshortages andvacancies inthe country
n Well-researchedSSP thataccuratelyidentifies skillsneeds andcontains anappropriatestrategy foraddressingthese
Increase access toprogrammes leading tointermediate and high-level learning
n Provide young people with foundationallearning qualifications
n Increase the number of Abet level 4 entrants
n Create 'second-chance' bridging programmesleading to matricequivalent
n Provide a range of learning options tomeet the demand ofthose with matric, butwho do not meet therequirements foruniversity entrance
n Support to AET programmes
n Artisan developmentn Work experiencen Learnershipsn Bridging programmes
in collaboration withFET colleges
Application to theNational Skills Fund (NSF)to train 800 young peopleon learnerships
Increase access tooccupationally directedprogrammes in neededareas and therebyexpand the availability ofintermediate level skills(special focus on artisans)
n Increase the number of learnerships
n Increase annual production of artisans
n Improve trade test pass rates
n Increase placement rate of learners from Nand NVC programmeswho require workplaceexperience
n Increase the proportion ofunemployed people,compared toemployed people
n Management developmentprogrammes
n Artisan developmentn Learnershipsn Internshipsn Work experiencen Bursaries
Additional support fortrade test preparation(NSF)
Increase accessto high-leveloccupationallydirectedprogrammes inneeded areas
n Increase the graduateoutput inengineeringsciences/natural and physicalsciences
n Bursaries
Research,development andinnovation inhuman capital fora growingknowledgeeconomy
n Increase the output ofhonours,masters,doctoral andpost-doctoralgraduates
n Bursaries for research tosupportinnovation inthe sector
1 2 3 4 5
FOODBEV SETA CONTRIBUTIONS TO OUTPUTS
FOODBEV SETA INTER-VENTIONS
5.2 FOODBEV SETA/SECTOR STRATEGIC OBJECTIVES
Based on the analysis contained in the SSP, the following are the key strategic skills development objectives for thesector for the next four years:
57Sector Skills Plan For The Food And Beverages Manufacturing Sector
Improve theskillsdevelopmentintelligence ofthe sector
Facilitate theattraction oftalent to thesector
Support skillsdevelopmentamonglearners tomaximiseequity impact
Reliable skillsdevelopmentdata availablethat supportsplanning,monitoring andevaluation
Career guidancenationallyavailable toscholars, school-leavers andstudentscompleting HETstudies
Learner profilesadhere to equityrequirements
Utilisation of skillsforecasting tool bythe majority ofcompanies in thesector
Knowledge of sectorskills developmentneeds understoodand supported
A comprehensiveoccupational profileand a guide toemploymentopportunities insector developedand distributed
Equity profile oflearners onlearnerships,internships, workexperience 85% blackand 54% female
Strategicobjectives
Outcomes Outputs Linkages with NSDS III
Outcome 4.1.1: “National need in relation toskills development is researched, documentedand communicated to enable effectiveplanning across all economic sectors”
Output 4.1.1.2: “Sector skills plans areprofessionally researched, provide a soundanalysis of the sector and articulate an agreedstrategy to address skills needs”
Outcome 4.2.1: “Middle level skills needs areidentified and addressed in all sectors”
Output 4.2.1.1: “SETAs research and identifymiddle level skills needs and put in placestrategies to address them...”
Outcome 4.2.2: “10 000 artisans per yearqualify with relevant skills and findemployment”
Outcome 4.2.3: “High level national scarceskills are being addressed by work readygraduates from higher education”
Outcome 4.2.4: “Relevant research anddevelopment innovation capacity is developedand innovative research projects established”
Outcome 4.2.1: “Middle level skills needs areidentified and addressed in all sectors”
Output 4.2.1.1: “SETAs research and identifymiddle level skills needs and put in placestrategies to address them…”
Outcome 4.2.2: “10 000 artisans per yearqualify with relevant skills and findemployment”
Outcome 4.2.3: “High level national scarceskills are being addressed by work readygraduates from higher education”
Outcome 4.2.4: “Relevant research anddevelopment innovation capacity is developedand innovative research projects established”
Outcome 4.5.1: “Training of employedworkers to address critical skills, enablingimproved productivity, economic growth andthe ability of the workforce to adapt to changein the labour market”
Utilisation of skillsforecasting tool forforecasting
WSPs used as strategicskills planninginstrument
Training interventionslinked to identifiedsector needs
Learners obtainingwork exposure in thesector
Learners choosingcareers in the sector
Change in equityprofile of workforcetraceable
Indicators
FoodBev SETA58
Skillsdevelopmentsupport tocompaniesforproductivityimprovementandinnovation
Improveaccess tolearningprogrammes
Supportsectorgrowth viasmallbusinesssupport(rural focus)
Support todevelop anetwork ofdeliverypartners
Training needs insector addressedvia accessiblequality-assuredprogrammes
Trainingprogrammesavailable acrosscareer pathways
Productivityimprovementsmeasurable
Innovation insector as a resultof study support
AET and bridgingprogrammesavailable tosupport learnersto enter furtherlearningprogrammes
Entrepreneurshipdevelopmentand support toSMMEs, CBOsand NGOs in linewith governmentgrowth strategies
FET and HETinstitutionsdeliver qualityprogrammes,across careerpathways, thataddress sectorneeds
Employed andpreviouslyunemployed learnerson learnerships,apprenticeships,internships, workexperience,managementdevelopmentprogrammes andHET studies
People enteringlearning programmesvia AET and bridgingprogrammes
Individuals, smallcompany supportacross theagroprocessingsupply-chain
Utilising FET collegesto develop bridgingprogrammes foraccess to HETinstitutions
Collaborate with FETand HET institutionsto adjustprogrammes to meetsector requirements
Strategicobjectives
Outcomes Outputs Linkages with NSDS III
Outcome 4.3.2: “Partnerships between DHET,SETAs, employers, private providers and publicFET colleges are resulting in increased capacityto meet industry needs …”
Output 4.3.2.2: “SETAs identify FET collegeswith relevant programmes and put in placepartnerships to offer vocational courses andwork experience for college learners”
In support of Outcome 4.4.1: “A nationalstrategy is in place to provide all young peopleleaving school with an opportunity to engagein training or work experience and improvetheir employability”
Outcome 4.6.1: “Cooperatives supported withskills training and development expand andcontribute to sector development and growth”
Outcome 4.6.2: “Partnership projects toprovide training and development support tosmall businesses…and their impact reportedon”
Outcome 4.6.3: “Worker, NGO andcommunity based education programmes aresupported and their impact measured andreported on”
Outcome 4.8.1: “Career paths are mapped toqualifications in all sectors and subsectors,and communicated effectively, contributing toimproved relevance of training and greatermobility and progression”
Impact studiesindicating productivityimprovement
Succession planning incompanies linked totraining interventions
Learners onlearnerships,apprenticeships andHET programmesentered viaAET/bridging support
New businessesestablished
Growth (economic/employment) ofexisting enterprises
Appropriate network ofproviders available todeliver quality trainingacross career pathways
Indicators
5.3 CONCLUSION
These findings call for serious investment in humanresource development to meet sector requirements.Efforts to ensure successful completion of learning
programmes for both employed and unemployed learnersthus need to be intensified. The identified strategicframework should facilitate the development andrealisation of an approach that should see the sectoraddress most of its scarce skills requirements.
28 Also confirmed by DPRU, 2007.29 Percentage Change in Employment, Quantec30 Total, formal and informal employment, beverages subsector;
Source: Quantec31 Comparing output and total employment, food subsectors;
Quantec32 Productivity, food manufacturing; Quantec 33 According to Development Bank of South Africa definitions,
highly skilled occupations consist of: professional, semi-professional and technical occupations; and managerial,executive and administrative occupations. Skilled occupationsinclude artisans, apprentices, production foremen, productionsupervisor and related occupations. Semi- and unskilledoccupations are all occupations that are neither highly skillednor skilled.
59Sector Skills Plan For The Food And Beverages Manufacturing Sector
NOTES1 Chandler, N, Nana, G, Sanderson, K and Leung-Wa, J (2006)
Food and Beverage Labour Forecasting Framework: developmentand indicative applications, Business and Economic ResearchLimited, Wellington, New Zealand.
2 Caribbean Export Development Agency (2008) Processed Foods – Ten Strategies For Success Within The Caricom Single Market& Economy (CSME), Caribbean Export Development Agency,St. Michael, Barbados
3 Frost and Sullivan (2010) 2020 Vision – Global food and beverage industry outlook, Online, Available athttp://healthcare.frost.com/prod/servlet/press-release.pag?docid=201630945 (accessed October 20 2010).
4 Datamonitor (2006 ) Global Food, Beverage and Tobacco Industry Profile, Online, Available at http://www.marketlineinfo.com/mline_pdf/industry_example.pdf
5 Food and beverages manufacturing sector output in R million at current and constant prices; Quantec Economic Database
6 Ibid.7 Statistical release, P3041.2, Manufacturing: production and
sales, (Preliminary), September 20108 Quantec Economic Database.9 Quantec Economic Database10 Agriculture and Food Policy Reference Group (2007) Food and
beverage manufacturing, Australian Agriculture and FoodSector Stocktake, available athttp://www.agfoodgroup.gov.au/data/assets/pdffile/0009/251586/agfoodstocktakefoodbev.pdf.
11 Population and number of households, 1995-2009; Source: Quantec.
12 National Treasury (2010) Economic policy and outlook, 2010 Budget Review, National Treasury, Pretoria.
13 CHET 2009, Responding to the educational needs of post-school youth determining the scope of the problem and developing acapacity-building model, First Draft Synthesis Report June 2009,Centre for Higher Education Transformation (CHET),Wynberg.
14 Avert (2009), HIV and Aids in South Africa, available at http://www.avert.org/aidssouthafrica.htm (accessed 29 November 2010).
15 BER 2006.16 European Commission (2003) ICT and e-Business in the Food,
Beverages and Tobacco Industry, The European e-BusinessMarket Watch Sector Report, No1 III/July 2003, Bonn/Brussels.
17 Bhorat, H and Hodge, J (1999) Decomposing shifts in labour demand in South Africa, South African Journal of Economics,Economic Society of South Africa, vol. 67 no 3, pp. 155–168.
18 Hazeldine, T (1979 ) Explaining differences in cyclical employment behaviour in thirteen Canadian food and beverageprocessing industries, The Journal of Industrial Economics, vol28, pp 161–175.
19 Capital to labour ratios, food subsectors and beverages subsector, Quantec.
20 Fedderke, JW and Hill, A J (2006) Industry structure and labour market flexibility in the South African manufacturingsector: a time series and panel data approach, Working PaperNumber 43, School of Economics, University of Cape Town.
21 Bell, T and Cattaneo, N (1997) Foreign trade and employment in South African manufacturing industry, Occasional Report no 4,Employment and Training Department, International LabourOffice, Geneva.
22 Gyan-Baffour, G and Betsey, C (2001) Increasing labour demand and labour productivity in Ghana, African EconomicPolicy Discussion Paper no 50, United States Agency forInternational Development.
23 Eastern Cape Growth Development Plan, 2004 – 2014.24 Free State Growth Development Strategy, 2004 – 2014.25 Limpopo Growth Development Strategy, 2004 – 2014.26 KwaZulu-Natal Growth Development Strategy, 2006.27 Northern Cape Growth and Development Strategy, 2006.
FoodBev SETA60
Barbour, Tand Sowman, M (2004) Eastern Cape Growth Development Plan 2004 – 2014: Mainstreamingenvironmental sustainability considerations into thePGDP, Bisho: Eastern Cape Provincial Government.
Bureau for Economic Research (BER) (2006) The macroeconomic Impact of HIV/Aids underalternative intervention scenarios (with specificreference to ART) on the South African economy,South Africa, University of Stellenbosch.
Cloete, J M, Lenka, L, Marais, A and Venter, A (2009) The role of urban agriculture in addressing householdpoverty and food security: the case of South Africa,Paper prepared for the Global Development NetworkProject, Institutional Capacity Strengthening ofAfrican Public Policy Institutes to Support InclusiveGrowth and the MDGs, April 2009.
Department of Agriculture, Fisheries and Forestry (2007) Australian Agriculture and Food Sector Stocktake,available athttp://www.agfoodgroup.gov.au/__data/assets/pdf_file/0009/251586/agfood_stocktake_foodbev.pdf (accessed 15 September 2010).
Development Policy Research Unit (DPRU) (2007) Graduate unemployment in the face of skillsshortages: a labour market paradox, Cape Town,University of Cape Town.
DPRU (2007) Informal work and labour rights in South Africa, Proceedings, the regulatory environment andits impact on the nature and level of economic growthand development in South Africa, EmploymentPromotion Conference 2008, Cape Town.
Frost and Sullivan (2010) 2020 Vision – global food and beverage industry outlook, Available athttp://healthcare.frost.com/prod/servlet/press-release.pag?docid=201630945.
Free State Provincial Government (2005) Free State Growth Development Strategy, 2004 – 2014, Availableatwww.fs.gov.za/.../FS%20Prov%20Growth%20Strat/FSGDS%20Exec%20Summary%20combine%20foreword.doc, Bloemfontein.
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